JP2009275189A - 合成樹脂エマルジョン組成物およびこれを用いた窯業系サイディングボード用塗料組成物 - Google Patents
合成樹脂エマルジョン組成物およびこれを用いた窯業系サイディングボード用塗料組成物 Download PDFInfo
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- JP2009275189A JP2009275189A JP2008130216A JP2008130216A JP2009275189A JP 2009275189 A JP2009275189 A JP 2009275189A JP 2008130216 A JP2008130216 A JP 2008130216A JP 2008130216 A JP2008130216 A JP 2008130216A JP 2009275189 A JP2009275189 A JP 2009275189A
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- synthetic resin
- resin emulsion
- meth
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- 229920003002 synthetic resin Polymers 0.000 title claims abstract description 37
- 239000000057 synthetic resin Substances 0.000 title claims abstract description 37
- 239000000203 mixture Substances 0.000 title claims abstract description 25
- 239000000919 ceramic Substances 0.000 title claims abstract description 16
- 239000011248 coating agent Substances 0.000 title description 21
- 238000000576 coating method Methods 0.000 title description 21
- 239000000463 material Substances 0.000 title description 14
- 239000000178 monomer Substances 0.000 claims abstract description 36
- 229920000642 polymer Polymers 0.000 claims abstract description 18
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 14
- 229920005989 resin Polymers 0.000 claims abstract description 13
- 239000011347 resin Substances 0.000 claims abstract description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 12
- 239000010452 phosphate Substances 0.000 claims abstract description 12
- 239000007787 solid Substances 0.000 claims abstract description 7
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 5
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 10
- 239000008199 coating composition Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 41
- 238000006253 efflorescence Methods 0.000 abstract description 14
- 206010037844 rash Diseases 0.000 abstract description 14
- 230000008014 freezing Effects 0.000 abstract 1
- 238000007710 freezing Methods 0.000 abstract 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 24
- -1 acrylic ester Chemical class 0.000 description 17
- 150000001875 compounds Chemical class 0.000 description 14
- 239000003973 paint Substances 0.000 description 13
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- 238000000034 method Methods 0.000 description 12
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- 239000002585 base Substances 0.000 description 6
- 239000008367 deionised water Substances 0.000 description 6
- 229910021641 deionized water Inorganic materials 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 235000019832 sodium triphosphate Nutrition 0.000 description 6
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
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- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 3
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
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- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229920006026 co-polymeric resin Polymers 0.000 description 3
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- 239000003505 polymerization initiator Substances 0.000 description 3
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- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 3
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 3
- 229940048086 sodium pyrophosphate Drugs 0.000 description 3
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 229920000298 Cellophane Polymers 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
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- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
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- 239000004809 Teflon Substances 0.000 description 2
- 229920006362 Teflon® Polymers 0.000 description 2
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- 150000007513 acids Chemical class 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
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- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
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- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 2
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- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
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- WOXXJEVNDJOOLV-UHFFFAOYSA-N ethenyl-tris(2-methoxyethoxy)silane Chemical compound COCCO[Si](OCCOC)(OCCOC)C=C WOXXJEVNDJOOLV-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940017705 formaldehyde sulfoxylate Drugs 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
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- PBZROIMXDZTJDF-UHFFFAOYSA-N hepta-1,6-dien-4-one Chemical compound C=CCC(=O)CC=C PBZROIMXDZTJDF-UHFFFAOYSA-N 0.000 description 1
- 235000011167 hydrochloric acid Nutrition 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
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- 239000004310 lactic acid Substances 0.000 description 1
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- 230000007774 longterm Effects 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000008268 mayonnaise Substances 0.000 description 1
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- YPHQUSNPXDGUHL-UHFFFAOYSA-N n-methylprop-2-enamide Chemical compound CNC(=O)C=C YPHQUSNPXDGUHL-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- XWXSAQXXSMQGTE-UHFFFAOYSA-N oxalic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C(O)=O XWXSAQXXSMQGTE-UHFFFAOYSA-N 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- STIABRLGDKHASC-UHFFFAOYSA-N phthalic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C1=CC=CC=C1C(O)=O STIABRLGDKHASC-UHFFFAOYSA-N 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
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- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- OQZCJRJRGMMSGK-UHFFFAOYSA-M potassium metaphosphate Chemical compound [K+].[O-]P(=O)=O OQZCJRJRGMMSGK-UHFFFAOYSA-M 0.000 description 1
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- 239000003755 preservative agent Substances 0.000 description 1
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- 238000010992 reflux Methods 0.000 description 1
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- 239000000344 soap Substances 0.000 description 1
- 229940083542 sodium Drugs 0.000 description 1
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- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 description 1
- 229940083575 sodium dodecyl sulfate Drugs 0.000 description 1
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- 235000019983 sodium metaphosphate Nutrition 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
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- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
窯業系サイディングボード、特にエフロレッセンスが発生した部位に対して、優れた密着性、良好な耐透水性および耐凍害性を有する合成樹脂エマルジョン組成物を提供することを目的とする。
【解決手段】
本発明は、(A)(メタ)アクリル酸アルキルエステル単量体及び/又は(メタ)アクリル酸アルキルエステル単量体と共重合可能な不飽和単量体を重合して得られる重合体からなる合成樹脂エマルジョンの樹脂固形分100質量部に対し、(B)重合リン酸塩3〜50質量部を含む合成樹脂エマルジョン組成物に関する。
【選択図】 なし
Description
不揮発分;105℃,1時間乾燥し、揮発残分を測定した。
粘度;B型粘度計を用いて23℃における粘度を測定した。
pH;pHメーターを用いて測定した。
最低造膜温度(MFT);熱勾配式最低造膜温度測定装置にて測定した。
ミルベースの調製;脱イオン水71.9部、増粘剤としてナトロゾール250HR(ハーキュレス社製)0.7部、中和剤としてアンモニア水0.3部、防腐剤としてアモルデンFS−14D(大和化学工業株式会社製)0.7部、分散剤としてノプコウェット50(サンノプコ株式会社製)0.1部、消泡剤としてSNデフォーマー369(サンノプコ株式会社製)0.1部、酸化チタンとしてR−630(石原産業株式会社製)58.4部、クレーとしてNCクレー(丸尾カルシウム株式会社製)47.8部を容器中でホモディスパーを用いて約2000rpmで撹拌しながら上記順に仕込み、更に約2000rpmで1時間撹拌した。その後、120メッシュのテフロン(登録商標)メッシュで濾過し、合計180部、固形分濃度59%(酸化チタンおよびクレーを固形分として計算)のミルベースを得た。
窯業系サイディングボード(木チップ含有セメント板)の表面に上記塗料を刷毛にて6g/尺角で塗布し、それを100℃で10分間乾燥させた。そして、さらにその表面に、上塗り塗料としてスチレン/アクリル酸エステル共重合樹脂エマルジョンに顔料および添加剤を添加した塗料をスプレーにて6g/尺角で塗布し、100℃で10分間乾燥させ、23℃、65%RHで1日養生した。上塗り塗料は重量顔料濃度が60%で、顔料は質量比で酸化チタン/クレー=50/50で用いた。また、上塗り塗料のバインダーであるスチレン/アクリル酸エステル共重合樹脂エマルジョンは、質量比でスチレン/メチルメタクリレート/2−エチルヘキシルアクリレート=50/25/25のものを用いた。
得られた塗板上の塗膜に、カッターナイフにて2mm角の碁盤目状に切り込みをいれ、セロファンテープにて強制的に塗膜を剥離させ、基材に残った塗膜の状態を目視にて下記の基準で評価した。
◎:剥離5%未満
○:剥離5%〜10%
△:剥離10〜50%
×:剥離50%以上
得られた塗板上の塗膜に、透水カップ(直径75mm)をシリコンシーリング剤にて取り付け、乾燥後、透水カップの25cmの高さまで水をいれ、24時間後に減量した水量を測定し、下記の基準で評価した。
◎:剥離0.5ml未満
○:減水量0.5〜1ml
△:減水量1〜5ml
×:減水量5ml以上
得られた塗板に対して、(−20℃で気中凍結×2時間) + (20℃で水中融解×1時間)を1サイクルとし、200回の凍結融解サイクルを繰り返した。200回の凍結融解サイクル実施後の塗板上の塗膜に、カッターナイフにて2mm角の碁盤目状に切り込みをいれ、セロファンテープにて強制的に塗膜を剥離させ、基材に残った塗膜の状態を目視にて下記の基準で評価した。
◎:剥離5%未満
○:剥離5%〜10%
△:剥離10〜50%
×:剥離50%以上
塗料を70mlのマヨネーズ瓶に入れ、60℃条件下7日間静置した後の粘度を測定し、下記の基準で評価した。
○:粘度変化20%未満
×:粘度変化20%以上
撹拌機、温度計、環流凝縮機を備えた重合装置中に、脱イオン水200部を入れ、昇温した。内温を75℃に保ちながら、脱イオン水190部、アデカリアソープSR−10(アニオン性反応性界面活性剤、株式会社ADEKA製)9部、スチレン291部、2−エチルヘキシルアクリレート139部、グリシジルメタクリレート14部、メタクリル酸8.5部、n−ドデシルメルカプタン2.5部をホモミキサーにて予め混合し作成した乳化物の5%を重合装置内に加えた。次いで、過硫酸カリウム0.5部、脱イオン水5部を加えて重合を開始し、80℃で15分反応させた。さらに、先の乳化物の残り95%と、過硫酸カリウム1部を溶解した過硫酸カリウム水溶液37部を内温80℃に保ちながら3時間掛けて滴下した。さらに、80℃で2時間反応し、その後室温(25℃)に冷却した。アンモニア水でpH7〜8に調整した後、重合リン酸塩としてトリポリリン酸ソーダの20%水溶液233部を投入し、調整水として脱イオン水8部を投入して合成樹脂エマルジョン組成物を得た。そして、得られた合成樹脂エマルジョン組成物の性状は、不揮発分45.0%、粘度(BM型粘度計、60rpm、23℃)30mPa・s、pH8.2、MFT44℃であった。以下、その他の実施例は表1に示される組成にて、実施例1の操作に準じて製造した。
Claims (3)
- (A)(メタ)アクリル酸アルキルエステル単量体及び/又は(メタ)アクリル酸アルキルエステル単量体と共重合可能な不飽和単量体を重合して得られる重合体からなる合成樹脂エマルジョンの樹脂固形分100質量部に対し、(B)重合リン酸塩3〜50質量部を含む合成樹脂エマルジョン組成物。
- 前記重合体を構成する単量体100質量部中に不飽和カルボン酸0.5〜10質量部及びグリシジル基を有する不飽和単量体0.5〜10質量部が含まれる、請求項1に記載の合成樹脂エマルジョン組成物。
- 請求項1又は2に記載の合成樹脂エマルジョン組成物を含んでなる窯業系サイディングボード用塗料組成物。
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JPS5238547A (en) * | 1975-09-22 | 1977-03-25 | Kontaito:Kk | Non-combustible coating composition |
JPH0559302A (ja) * | 1982-04-26 | 1993-03-09 | Nippon Carbide Ind Co Inc | 水性系耐チツピング材 |
JP2003171878A (ja) * | 2001-12-03 | 2003-06-20 | Aisin Chem Co Ltd | 難燃性バッキング材 |
JP2008280531A (ja) * | 2007-04-11 | 2008-11-20 | Nichigo-Mowinyl Co Ltd | 再乳化性樹脂粉末組成物、それを再乳化した水性エマルジョン、およびそれを用いた建築仕上げ塗り材 |
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JP2013022530A (ja) * | 2011-07-22 | 2013-02-04 | Kmew Co Ltd | 化粧板の塗装方法 |
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