JP2007197307A5 - - Google Patents
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- Publication number
- JP2007197307A5 JP2007197307A5 JP2006333404A JP2006333404A JP2007197307A5 JP 2007197307 A5 JP2007197307 A5 JP 2007197307A5 JP 2006333404 A JP2006333404 A JP 2006333404A JP 2006333404 A JP2006333404 A JP 2006333404A JP 2007197307 A5 JP2007197307 A5 JP 2007197307A5
- Authority
- JP
- Japan
- Prior art keywords
- layer
- surface layer
- environmental barrier
- barrier coating
- protective layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010410 layer Substances 0.000 claims description 119
- 239000002344 surface layer Substances 0.000 claims description 66
- 239000000463 material Substances 0.000 claims description 58
- 238000000576 coating method Methods 0.000 claims description 52
- 239000011241 protective layer Substances 0.000 claims description 48
- 239000011248 coating agent Substances 0.000 claims description 42
- 239000000758 substrate Substances 0.000 claims description 42
- 230000004888 barrier function Effects 0.000 claims description 38
- 230000007613 environmental effect Effects 0.000 claims description 37
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 26
- 239000010703 silicon Substances 0.000 claims description 24
- 229910052710 silicon Inorganic materials 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 16
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000007789 gas Substances 0.000 claims description 12
- 229910001404 rare earth metal oxide Inorganic materials 0.000 claims description 11
- 238000006243 chemical reaction Methods 0.000 claims description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 5
- 229910052691 Erbium Inorganic materials 0.000 claims description 5
- 229910052689 Holmium Inorganic materials 0.000 claims description 5
- 229910052771 Terbium Inorganic materials 0.000 claims description 5
- 229910052775 Thulium Inorganic materials 0.000 claims description 5
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 5
- 229910052727 yttrium Inorganic materials 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 125000002524 organometallic group Chemical group 0.000 claims description 3
- 150000002910 rare earth metals Chemical class 0.000 description 25
- 239000011153 ceramic matrix composite Substances 0.000 description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 11
- 229910010271 silicon carbide Inorganic materials 0.000 description 11
- 229910052581 Si3N4 Inorganic materials 0.000 description 7
- 238000010276 construction Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 7
- 238000005336 cracking Methods 0.000 description 6
- -1 rare earth silicates Chemical class 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 5
- 238000007750 plasma spraying Methods 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 239000011229 interlayer Substances 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 3
- 230000032798 delamination Effects 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 239000012702 metal oxide precursor Substances 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 239000002210 silicon-based material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910052684 Cerium Inorganic materials 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- 229910052765 Lutetium Inorganic materials 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 244000208734 Pisonia aculeata Species 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 239000011184 SiC–SiC matrix composite Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000007581 slurry coating method Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000005382 thermal cycling Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/298,735 US7595114B2 (en) | 2005-12-09 | 2005-12-09 | Environmental barrier coating for a component and method for fabricating the same |
| US11/298,735 | 2005-12-09 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2007197307A JP2007197307A (ja) | 2007-08-09 |
| JP2007197307A5 true JP2007197307A5 (cg-RX-API-DMAC7.html) | 2012-08-30 |
| JP5112681B2 JP5112681B2 (ja) | 2013-01-09 |
Family
ID=37807828
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2006333404A Active JP5112681B2 (ja) | 2005-12-09 | 2006-12-11 | 部品の環境障壁コーティング及びタービンエンジン部品 |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US7595114B2 (cg-RX-API-DMAC7.html) |
| EP (1) | EP1795515B1 (cg-RX-API-DMAC7.html) |
| JP (1) | JP5112681B2 (cg-RX-API-DMAC7.html) |
| CN (1) | CN101024324B (cg-RX-API-DMAC7.html) |
| RU (1) | RU2435673C2 (cg-RX-API-DMAC7.html) |
Families Citing this family (71)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7968217B2 (en) * | 2007-06-26 | 2011-06-28 | General Electric Company | Articles for high temperature service and methods for their manufacture |
| US20090184280A1 (en) * | 2008-01-18 | 2009-07-23 | Rolls-Royce Corp. | Low Thermal Conductivity, CMAS-Resistant Thermal Barrier Coatings |
| US20090186237A1 (en) * | 2008-01-18 | 2009-07-23 | Rolls-Royce Corp. | CMAS-Resistant Thermal Barrier Coatings |
| US9328028B2 (en) * | 2008-07-22 | 2016-05-03 | Siemens Energy, Inc. | Structure and method for protecting a hybrid ceramic structure from moisture attack in a high temperature environment |
| CA2739008C (en) * | 2008-09-30 | 2015-04-07 | Rolls-Royce Corporation | Coating including a rare earth silicate-based layer including a second phase |
| US8470460B2 (en) * | 2008-11-25 | 2013-06-25 | Rolls-Royce Corporation | Multilayer thermal barrier coatings |
| US8124252B2 (en) * | 2008-11-25 | 2012-02-28 | Rolls-Royce Corporation | Abradable layer including a rare earth silicate |
| FR2939430B1 (fr) * | 2008-12-04 | 2011-01-07 | Snecma Propulsion Solide | Procede pour le lissage de la surface d'une piece en materiau cmc |
| US9062564B2 (en) | 2009-07-31 | 2015-06-23 | General Electric Company | Solvent based slurry compositions for making environmental barrier coatings and environmental barrier coatings comprising the same |
| US20110027559A1 (en) * | 2009-07-31 | 2011-02-03 | Glen Harold Kirby | Water based environmental barrier coatings for high temperature ceramic components |
| US20110033630A1 (en) * | 2009-08-05 | 2011-02-10 | Rolls-Royce Corporation | Techniques for depositing coating on ceramic substrate |
| EP2596068B1 (en) | 2010-07-23 | 2015-09-02 | Rolls-Royce Corporation | Thermal barrier coatings including c mas-resistant thermal barrier coating layers |
| WO2012027442A1 (en) | 2010-08-27 | 2012-03-01 | Rolls-Royce Corporation | Rare earth silicate environmental barrier coatings |
| US9139480B2 (en) | 2011-02-28 | 2015-09-22 | Honeywell International Inc. | Protective coatings and coated components comprising the protective coatings |
| US9945036B2 (en) | 2011-03-22 | 2018-04-17 | General Electric Company | Hot corrosion-resistant coatings and components protected therewith |
| US8802225B2 (en) | 2011-05-31 | 2014-08-12 | United Technologies Corporation | Article having vitreous monocoating |
| US9726043B2 (en) | 2011-12-15 | 2017-08-08 | General Electric Company | Mounting apparatus for low-ductility turbine shroud |
| US9175579B2 (en) | 2011-12-15 | 2015-11-03 | General Electric Company | Low-ductility turbine shroud |
| US9316109B2 (en) * | 2012-04-10 | 2016-04-19 | General Electric Company | Turbine shroud assembly and method of forming |
| US9587492B2 (en) | 2012-05-04 | 2017-03-07 | General Electric Company | Turbomachine component having an internal cavity reactivity neutralizer and method of forming the same |
| US20140011038A1 (en) * | 2012-07-05 | 2014-01-09 | General Electric Company | Coating system for a gas turbine component |
| US20140037969A1 (en) | 2012-08-03 | 2014-02-06 | General Electric Company | Hybrid Air Plasma Spray and Slurry Method of Environmental Barrier Deposition |
| US9341412B2 (en) | 2012-12-18 | 2016-05-17 | General Electric Company | Methods and systems for reducing silica recession in silicon-containing materials |
| CN104870753B (zh) | 2012-12-20 | 2017-03-15 | 西门子公司 | 带有MCrAlY涂层和隔热涂层补片的燃气轮机导叶组件 |
| US20160153288A1 (en) * | 2013-03-15 | 2016-06-02 | General Electric Company | Recession resistant ceramic matrix composites and environmental barrier coatings |
| US10094236B2 (en) * | 2013-03-15 | 2018-10-09 | General Electric Company | Recession resistant ceramic matrix composites and environmental barrier coatings |
| EP2997234B1 (en) | 2013-05-17 | 2020-05-27 | General Electric Company | Cmc shroud support system of a gas turbine |
| FR3007028B1 (fr) * | 2013-06-13 | 2015-07-03 | Herakles | Barriere environnementale pour substrat refractaire contenant du silicium |
| US9719176B2 (en) * | 2013-09-20 | 2017-08-01 | Hrl Laboratories, Llc | Thermal barrier materials and coatings with low heat capacity and low thermal conductivity |
| US10647618B2 (en) | 2014-09-19 | 2020-05-12 | Hrl Laboratories, Llc | Thermal and environmental barrier coating for ceramic substrates |
| US20150247245A1 (en) * | 2013-09-30 | 2015-09-03 | Honeywell International Inc. | Protective coating systems for gas turbine engine applications and methods for fabricating the same |
| US10309244B2 (en) | 2013-12-12 | 2019-06-04 | General Electric Company | CMC shroud support system |
| US10022921B2 (en) | 2013-12-19 | 2018-07-17 | General Electric Company | Turbine component patch delivery systems and methods |
| US9334549B2 (en) | 2013-12-20 | 2016-05-10 | General Electric Company | Systems and methods for recovery of rare-earth constituents from environmental barrier coatings |
| US9890089B2 (en) * | 2014-03-11 | 2018-02-13 | General Electric Company | Compositions and methods for thermal spraying a hermetic rare earth environmental barrier coating |
| US9938839B2 (en) | 2014-03-14 | 2018-04-10 | General Electric Company | Articles having reduced expansion and hermetic environmental barrier coatings and methods for their manufacture |
| US9409185B2 (en) | 2014-04-17 | 2016-08-09 | General Electric Company | Systems and methods for recovery of rare-earth constituents from environmental barrier coatings |
| JP6775425B2 (ja) | 2014-06-12 | 2020-10-28 | ゼネラル・エレクトリック・カンパニイ | シュラウドハンガーアセンブリ |
| CA2951425C (en) | 2014-06-12 | 2019-12-24 | General Electric Company | Shroud hanger assembly |
| JP6574208B2 (ja) | 2014-06-12 | 2019-09-11 | ゼネラル・エレクトリック・カンパニイ | シュラウドハンガアセンブリ |
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| ES2729940T3 (es) | 2015-02-09 | 2019-11-07 | Mitsubishi Heavy Ind Aero Engines Ltd | Elemento recubierto y método para producir un elemento recubierto |
| JP6430545B2 (ja) | 2015-02-09 | 2018-11-28 | 三菱重工航空エンジン株式会社 | コーティング部材、コーティング用材料、及び、コーティング部材の製造方法 |
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| FR3061710B1 (fr) * | 2017-01-06 | 2019-05-31 | Safran Ceramics | Piece comprenant un substrat et une barriere environnementale |
| US20190017177A1 (en) | 2017-07-17 | 2019-01-17 | Rolls-Royce Corporation | Thermal barrier coatings for components in high-temperature mechanical systems |
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| CN109468574B (zh) * | 2017-09-07 | 2021-09-14 | 中国科学院上海硅酸盐研究所 | 一种耐高温环境障碍涂层及制备方法 |
| CN109468568B (zh) * | 2017-09-07 | 2021-02-12 | 中国科学院上海硅酸盐研究所 | 一种抗裂纹扩展的稀土硅酸盐环境障碍涂层及制备方法 |
| US10851656B2 (en) | 2017-09-27 | 2020-12-01 | Rolls-Royce Corporation | Multilayer environmental barrier coating |
| FR3072091B1 (fr) * | 2017-10-05 | 2020-10-02 | Safran | Piece protegee par une barriere environnementale |
| CN111566277A (zh) | 2017-11-27 | 2020-08-21 | 株式会社Ihi | 用于纤维增强复合材料的耐环境性的被覆增强纤维 |
| WO2019126174A1 (en) | 2017-12-19 | 2019-06-27 | Oerlikon Metco (Us) Inc. | Erosion and cmas resistant coating for protecting ebc and cmc layers and thermal spray coating method |
| JP2019214750A (ja) * | 2018-06-12 | 2019-12-19 | 三菱重工業株式会社 | 耐環境コーティング、それを備える耐環境部品、及び耐環境コーティングの製造方法 |
| US12479766B2 (en) | 2018-08-30 | 2025-11-25 | University Of Virginia Patent Foundation | Functional barrier coating and related methods thereof |
| EP3640229B1 (en) | 2018-10-18 | 2023-04-05 | Rolls-Royce Corporation | Cmas-resistant barrier coatings |
| US11702728B2 (en) | 2019-05-28 | 2023-07-18 | Rolls-Royce Corporation | Post deposition heat treatment of coating on ceramic or ceramic matrix composite substrate |
| US12071382B2 (en) | 2019-12-24 | 2024-08-27 | Rolls-Royce Corporation | Post deposition heat treatment procedures for EBC and abradable coating on ceramic or CMC substrate |
| US11512379B2 (en) | 2020-07-01 | 2022-11-29 | Rolls-Royce Corporation | Post deposition heat treatment of bond coat and additional layers on ceramic or CMC substrate |
| CN111848222B (zh) * | 2020-07-07 | 2022-10-21 | 航天特种材料及工艺技术研究所 | 一种在基体材料上形成的梯度环境障涂层及其制备方法 |
| US12227464B2 (en) | 2021-05-18 | 2025-02-18 | Rolls-Royce Corporation | CMAS-resistant environmental barrier coating system |
| US20220384290A1 (en) * | 2021-06-01 | 2022-12-01 | Wolfspeed, Inc. | Multilayer encapsulation for humidity robustness and highly accelerated stress tests and related fabrication methods |
| US11859287B2 (en) * | 2021-07-27 | 2024-01-02 | Honeywell International Inc. | Protective coating systems for gas turbine engine applications and methods for fabricating the same |
| US12448336B2 (en) | 2022-02-07 | 2025-10-21 | General Electric Company | Bond coat including metal oxides and oxygen getters |
| CN115386823B (zh) * | 2022-08-03 | 2024-03-08 | 中国科学院上海硅酸盐研究所 | 一种抗高温水蒸气腐蚀和cmas腐蚀的环境障碍涂层及其制备方法 |
| CN117362035A (zh) * | 2023-09-27 | 2024-01-09 | 西北工业大学 | 耐高温水氧腐蚀的高熵稀土硅酸盐陶瓷粉体及其制备方法 |
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| JPH05238859A (ja) * | 1992-02-28 | 1993-09-17 | Tokyo Electric Power Co Inc:The | セラミックコーティング部材 |
| US5410148A (en) * | 1993-05-14 | 1995-04-25 | Kes Corporation | Safety switch system with photooptical and capacitance detection |
| JP2966375B2 (ja) * | 1997-06-19 | 1999-10-25 | 株式会社東芝 | 積層セラミックス及びその製造方法 |
| JP3117433B2 (ja) * | 1999-03-12 | 2000-12-11 | 株式会社東芝 | 積層セラミックスの製造方法 |
| US6296941B1 (en) * | 1999-04-15 | 2001-10-02 | General Electric Company | Silicon based substrate with yttrium silicate environmental/thermal barrier layer |
| US6410148B1 (en) | 1999-04-15 | 2002-06-25 | General Electric Co. | Silicon based substrate with environmental/ thermal barrier layer |
| US6682821B2 (en) * | 2001-12-28 | 2004-01-27 | Kyocera Corporation | Corrosion-resistant ceramics |
| US6759151B1 (en) * | 2002-05-22 | 2004-07-06 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Multilayer article characterized by low coefficient of thermal expansion outer layer |
| US7226672B2 (en) * | 2002-08-21 | 2007-06-05 | United Technologies Corporation | Turbine components with thermal barrier coatings |
| US7063894B2 (en) * | 2003-05-22 | 2006-06-20 | United Technologies Corporation | Environmental barrier coating for silicon based substrates |
| US7323247B2 (en) * | 2003-11-21 | 2008-01-29 | Honeywell International, Inc. | Oxidation barrier coatings for silicon based ceramics |
| JP4632692B2 (ja) * | 2004-05-25 | 2011-02-16 | 京セラ株式会社 | 表面被覆セラミック焼結体 |
| US7115327B2 (en) * | 2005-01-21 | 2006-10-03 | General Electric Company | Thermal/environmental barrier coating with transition layer for silicon-comprising materials |
-
2005
- 2005-12-09 US US11/298,735 patent/US7595114B2/en active Active
-
2006
- 2006-12-11 EP EP06125840A patent/EP1795515B1/en active Active
- 2006-12-11 JP JP2006333404A patent/JP5112681B2/ja active Active
- 2006-12-11 CN CN2006100639951A patent/CN101024324B/zh active Active
- 2006-12-11 RU RU2006143777/05A patent/RU2435673C2/ru not_active IP Right Cessation
-
2009
- 2009-06-13 US US12/484,197 patent/US7910172B2/en active Active
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