JP2006093612A - Light emitting device and illuminator - Google Patents

Light emitting device and illuminator Download PDF

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JP2006093612A
JP2006093612A JP2004280129A JP2004280129A JP2006093612A JP 2006093612 A JP2006093612 A JP 2006093612A JP 2004280129 A JP2004280129 A JP 2004280129A JP 2004280129 A JP2004280129 A JP 2004280129A JP 2006093612 A JP2006093612 A JP 2006093612A
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light emitting
light
emitting device
emitting element
reflecting member
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Mitsuo Yanagisawa
美津夫 柳沢
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Kyocera Corp
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Kyocera Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a light emitting device and an illuminator which can efficiently emit light from a plurality of light emitting elements toward the outside of the illuminator and can suppress an irregular distribution of luminous intensity. <P>SOLUTION: The light emitting device comprises a base 1 having an upper surface on which a plurality of light emitting elements 3 are mounted, a reflecting member 2 mounted on the upper surface of the base 1 and formed with a plurality of through holes whose inner peripheral surfaces surround the plurality of light emitting elements 3, a light transmitting member 5 filled inside of the plurality of through holes so as to coat the light emitting elements 3, and a wavelength converting layer 4 formed so as to cover the light transmitting member 5 for converting the wavelength of light of the light emitting elements 3. In the reflecting member 2, a gap is formed between a site between the adjacent through holes in the upper surface of the reflecting member and the wavelength converting layer 4, and the light transmitting member 5 is continuous through the gap. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、複数の発光素子を収納して成る発光装置およびそれを用いた照明装置に関する。   The present invention relates to a light-emitting device that houses a plurality of light-emitting elements and a lighting device using the same.

従来の発光ダイオード(LED)等の発光素子から発光される近紫外光や青色光等の光を赤色,緑色,青色,黄色等の光に変換する蛍光体により任意の色を発光する発光装置の断面図を図3に示す。図3において、発光装置は、上面に発光素子13を配置して搭載するための複数の搭載部11aを有する絶縁体からなる基体11と、基体11の上面に接着固定され、複数の発光素子13の搭載部11aをそれぞれの内周面が取り囲むように形成された貫通孔を有する反射部材12と、搭載部11aに搭載された発光素子13と、複数の貫通孔の内側に発光素子13を被覆するように充填された透光性部材15と、複数の貫通孔の内側に、透光性部材15を覆うように形成された、発光素子13の光を波長変換する蛍光体を含有した波長変換層14とから成る。   A light-emitting device that emits an arbitrary color with a phosphor that converts light such as near-ultraviolet light and blue light emitted from a light-emitting element such as a conventional light-emitting diode (LED) into light of red, green, blue, yellow, etc. A cross-sectional view is shown in FIG. In FIG. 3, the light-emitting device includes a base body 11 made of an insulator having a plurality of mounting portions 11 a for mounting the light-emitting elements 13 on the top surface, and a plurality of light-emitting elements 13 bonded and fixed to the top surface of the base body 11. The reflection member 12 having a through hole formed so that each inner peripheral surface surrounds the mounting portion 11a, the light emitting element 13 mounted on the mounting portion 11a, and the light emitting element 13 covered inside the plurality of through holes The wavelength conversion containing the translucent member 15 so filled and the phosphor that converts the light of the light-emitting element 13 that is formed inside the plurality of through holes to cover the translucent member 15. Layer 14.

基体11は、酸化アルミニウム質焼結体(アルミナセラミックス)や窒化アルミニウム質焼結体,ムライト質焼結体,ガラスセラミックス等のセラミックス、またはエポキシ樹脂等の樹脂から成る。基体11がセラミックスから成る場合、その上面に配線導体がタングステン(W),モリブデン(Mo)−マンガン(Mn)等から成る金属ペーストを高温で焼成して形成される。また、基体11が樹脂から成る場合、基体11となる樹脂をモールド成型することにより銅(Cu)や鉄(Fe)−ニッケル(Ni)合金等から成るリード端子が基体11の内部に設置固定される。   The substrate 11 is made of an aluminum oxide sintered body (alumina ceramic), an aluminum nitride sintered body, a mullite sintered body, ceramics such as glass ceramics, or a resin such as epoxy resin. When the substrate 11 is made of ceramics, the wiring conductor is formed on the upper surface by baking a metal paste made of tungsten (W), molybdenum (Mo) -manganese (Mn) or the like at a high temperature. When the base 11 is made of resin, the lead terminal made of copper (Cu), iron (Fe) -nickel (Ni) alloy or the like is installed and fixed inside the base 11 by molding the resin to be the base 11. The

また反射部材12は、発光素子13の搭載部11aをそれぞれの内周面が取り囲むように形成された、上側開口が下側開口より大きい貫通孔が複数形成されるとともに、その貫通孔の内周面には、光を反射する反射面12aが形成されている。具体的には、アルミニウム(Al)やFe−Ni−コバルト(Co)合金等の金属、アルミナセラミックス等のセラミックスまたはエポキシ樹脂等の樹脂から成り、切削加工や金型成型または押し出し成型等の成形技術により形成される。   The reflecting member 12 has a plurality of through holes formed so that the inner peripheral surfaces surround the mounting portions 11a of the light emitting elements 13 and the upper opening is larger than the lower opening, and the inner periphery of the through hole. On the surface, a reflecting surface 12a for reflecting light is formed. Specifically, it consists of metals such as aluminum (Al) and Fe-Ni-cobalt (Co) alloys, ceramics such as alumina ceramics or resins such as epoxy resins, and molding technologies such as cutting, die molding or extrusion molding. It is formed by.

また、反射部材12の貫通孔の内周面は、発光素子13が発光する光を反射する反射面12aとされており、この反射面12aは、貫通孔の内周面を切削研磨や電解研磨、化学研磨等して平坦化することにより、あるいは、内周面にAl等の金属を蒸着法やメッキ法により被着することにより形成される。そして、反射部材12は、半田,銀(Ag)ペースト等のロウ材または樹脂接着材等の接合材により、複数の搭載部11aを各貫通孔の内周面で取り囲むように基体11の上面に接合される。   The inner peripheral surface of the through hole of the reflecting member 12 is a reflective surface 12a that reflects light emitted from the light emitting element 13, and the reflective surface 12a is formed by cutting or electrolytic polishing the inner peripheral surface of the through hole. It is formed by flattening by chemical polishing or the like, or by depositing a metal such as Al on the inner peripheral surface by vapor deposition or plating. Then, the reflecting member 12 is formed on the upper surface of the base 11 so as to surround the plurality of mounting portions 11a with the inner peripheral surface of each through-hole by a bonding material such as solder, a brazing material such as silver (Ag) paste, or a resin adhesive. Be joined.

また、発光素子13は、窒化ガリウム系化合物半導体やシリコンカーバイト系化合物半導体から成り、半田やAgペースト等の接着剤で搭載部11aに実装され、搭載部11aの周辺に配置した配線導体と発光素子13とがボンディングワイヤ(図示せず)やフリップチップ実装により電気的に接続される。   The light emitting element 13 is made of a gallium nitride-based compound semiconductor or a silicon carbide-based compound semiconductor, and is mounted on the mounting portion 11a with an adhesive such as solder or Ag paste, and emits light with a wiring conductor disposed around the mounting portion 11a. The element 13 is electrically connected by a bonding wire (not shown) or flip chip mounting.

また、透光性部材15は、発光素子13との屈折率差が小さく、紫外光領域から可視光領域の光に対して透過率の高い透明樹脂や透明ガラス等からなる。   The translucent member 15 is made of a transparent resin, transparent glass, or the like that has a small refractive index difference from the light emitting element 13 and has a high transmittance with respect to light from the ultraviolet light region to the visible light region.

また波長変換層14は、可視光領域の光に対して透過率の高い透明樹脂や透明ガラス等に発光素子13の光を長波長側に変換する蛍光体を含有したものである。   The wavelength conversion layer 14 contains a phosphor that converts light of the light-emitting element 13 to a long wavelength side in a transparent resin or transparent glass having a high transmittance with respect to light in the visible light region.

そして、このような発光装置の搭載部11aに発光素子13を搭載するとともに発光素子13の電極を配線導体に電気的に接続し、反射部材12の貫通孔の内側にディスペンサー等の注入器で発光素子13を覆うように透光性部材15を充填し、さらに発光素子13の光を長波長側に波長変換する蛍光体(図示せず)を含有する波長変換層14を、ディスペンサー等の注入器で透光性部材15を覆うように貫通孔の内側に充填することにより、所望の波長スペクトルを有する光を取り出せる発光装置となる。   Then, the light emitting element 13 is mounted on the mounting portion 11a of such a light emitting device, the electrode of the light emitting element 13 is electrically connected to the wiring conductor, and light is emitted by an injector such as a dispenser inside the through hole of the reflecting member 12. A wavelength conversion layer 14 containing a phosphor (not shown) that fills the translucent member 15 so as to cover the element 13 and further converts the light of the light-emitting element 13 to the longer wavelength side is provided as an injector such as a dispenser. By filling the inside of the through hole so as to cover the translucent member 15, the light emitting device can extract light having a desired wavelength spectrum.

この構成により発光素子13から出た光は、各発光素子13の搭載部11aをそれぞれ取り囲む貫通孔の内周面に形成された反射面12aによって良好に上方に反射されて、波長変換層14に同じような入射角で入ることとなる。よって、波長変換層14を通過する行路長がほぼ同じとなるので、各貫通孔から放射される光の強度分布のむらは抑制される。そして、このような各貫通孔から放射される強度分布のむらの小さい光が複数混ざり合って高強度の発光装置となる。
特開2002-94128号公報
With this configuration, the light emitted from the light emitting elements 13 is favorably reflected upward by the reflecting surface 12 a formed on the inner peripheral surface of the through hole surrounding each mounting portion 11 a of each light emitting element 13, and is reflected on the wavelength conversion layer 14. It enters at the same incident angle. Therefore, since the path lengths passing through the wavelength conversion layer 14 are substantially the same, unevenness in the intensity distribution of the light emitted from each through hole is suppressed. Then, a plurality of such light with small unevenness in intensity distribution emitted from each through hole are mixed to form a high-intensity light-emitting device.
JP 2002-94128 JP

しかしながら、このようにして貫通孔の内側に波長変換層14を形成すると、波長変換層14は連続しなくなる。このため、波長変換層14が連続しない部分に進行してきた光は、光反射面12aによって進行を妨げられ、発光素子13同士の間にある反射部材12の上方では光が進みにくくなる。   However, when the wavelength conversion layer 14 is formed inside the through hole in this way, the wavelength conversion layer 14 is not continuous. For this reason, the light that has traveled to the part where the wavelength conversion layer 14 is not continuous is prevented from traveling by the light reflecting surface 12 a, and the light does not easily travel above the reflecting member 12 between the light emitting elements 13.

つまり、反射部材12の貫通孔の上方においては、発光素子13から発せられた光が波長変換層14に進行してさえぎられるものが無く外部に放出されているため、放射光強度は強くなる。しかし、波長変換層14が連続しない部分の上方においては、発光素子13から発せられた光が、発光素子13同士の間にある反射部材12にさえぎられるため、反射部材12の上方には光は放出されにくく、放射光強度は弱くなっている。このようにして発光装置の上面における色分布,照度分布にむらが発生して照明特性は不安定になっていた。   That is, above the through hole of the reflecting member 12, the light emitted from the light emitting element 13 is emitted to the outside without being interrupted by the wavelength conversion layer 14, so that the emitted light intensity is increased. However, above the portion where the wavelength conversion layer 14 is not continuous, the light emitted from the light emitting element 13 is blocked by the reflecting member 12 between the light emitting elements 13, so that the light is above the reflecting member 12. It is hard to be emitted and the emitted light intensity is weak. In this way, unevenness occurs in the color distribution and illuminance distribution on the upper surface of the light emitting device, and the illumination characteristics are unstable.

また反射部材12に進行を妨げられた光は、発光素子13や反射部材12などに吸収されたり、発光装置内で乱反射されるなどで損失が生じやすい。このような光損失による発光強度の低下を防ぐために発光素子13の数を増やすと、発光装置が大型化するとともに、各発光素子13を取り囲む貫通孔の数も同時に増えるため、発光強度の分布がますます均一とならずに照度分布にむらが発生するという問題点があった。   Further, light that is prevented from traveling by the reflecting member 12 is easily absorbed by the light emitting element 13 or the reflecting member 12 or is irregularly reflected in the light emitting device. Increasing the number of light emitting elements 13 to prevent such a decrease in light emission intensity due to light loss increases the size of the light emitting device and simultaneously increases the number of through-holes surrounding each light emitting element 13. There has been a problem that the illuminance distribution is not uniform and becomes uneven.

本発明は上記従来の技術における問題点に鑑み案出されたものであり、その目的は、複数の発光素子の光を効率よく発光装置外部へ放出させることができるとともに、発光強度の分布むらを抑制することのできる発光装置および照明装置を提供することである。   The present invention has been devised in view of the above-described problems in the prior art, and an object of the present invention is to efficiently emit light from a plurality of light emitting elements to the outside of the light emitting device, and to reduce unevenness in emission intensity. It is an object to provide a light emitting device and a lighting device that can be suppressed.

本発明の発光装置は、上面に複数の発光素子が搭載された基体と、該基体の上面に取着された、複数の前記発光素子のそれぞれを内側に収容する貫通孔が複数設けられている反射部材と、複数の前記貫通孔の内側に前記発光素子を被覆するように充填された透光性部材と、該透光性部材を覆うように形成されて前記発光素子の光を波長変換する波長変換層とを具備している発光装置であって、前記反射部材は、その上面の隣接する前記貫通孔同士の間の部位と前記波長変換層との間に隙間が形成されており、前記透光性部材は前記隙間を介して連続していることを特徴とする。   The light-emitting device of the present invention is provided with a base on which a plurality of light-emitting elements are mounted on an upper surface, and a plurality of through holes that are attached to the upper surface of the base and accommodate each of the light-emitting elements inside. A reflective member, a translucent member filled to cover the light emitting element inside a plurality of the through holes, and a wavelength converting light of the light emitting element formed so as to cover the translucent member A light emitting device comprising a wavelength conversion layer, wherein the reflection member has a gap formed between a portion between the adjacent through holes on the upper surface and the wavelength conversion layer, The translucent member is continuous through the gap.

本発明の照明装置は、上記本発明記載の発光装置を所定の配置とするように設置したことを特徴とする。   The illumination device according to the present invention is characterized in that the light-emitting device according to the present invention is installed in a predetermined arrangement.

本発明の発光装置は、上面に複数の発光素子が搭載された基体と、基体の上面に取着された、複数の発光素子のそれぞれを内側に収容する貫通孔が複数設けられている反射部材と、複数の貫通孔の内側に発光素子を被覆するように充填された透光性部材と、透光性部材を覆うように形成されて発光素子の光を波長変換する波長変換層とを具備している発光装置であって、反射部材は、その上面の隣接する貫通孔同士の間の部位と波長変換層との間に隙間が形成されており、透光性部材は隙間を介して連続していることから、複数の発光素子から発光された光が混ざり合ってなる放射光を、むらのない放射光強度で発光効率よく外部に放出できる。   The light-emitting device of the present invention includes a base having a plurality of light-emitting elements mounted on the upper surface, and a reflecting member provided with a plurality of through-holes that are attached to the upper surface of the base and accommodate each of the plurality of light-emitting elements. And a translucent member filled so as to cover the light emitting element inside the plurality of through holes, and a wavelength conversion layer that is formed so as to cover the translucent member and converts the wavelength of light of the light emitting element. In the light emitting device, the reflective member has a gap formed between a portion between adjacent through holes on the upper surface thereof and the wavelength conversion layer, and the translucent member is continuous through the gap. Therefore, the radiated light in which the light emitted from the plurality of light emitting elements is mixed can be emitted to the outside with uniform radiant light intensity and with high luminous efficiency.

つまり、発光素子から出た光は、反射部材の貫通孔同士の間の部位と波長変換層との間の隙間を通って波長変換層にまんべんなく入射した後、外部に放出される。この波長変換層は発光装置の上面の全面に連続して形成されているため、光を発光装置の上面からまんべんなく放射することができ、その結果、貫通孔同士の間の反射部材の上方が暗くなることはなく、発光装置の上面の強度のむらは抑制される。   That is, the light emitted from the light emitting element is uniformly incident on the wavelength conversion layer through the gap between the portion between the through holes of the reflecting member and the wavelength conversion layer, and then is emitted to the outside. Since this wavelength conversion layer is continuously formed on the entire upper surface of the light emitting device, light can be evenly emitted from the upper surface of the light emitting device, and as a result, the upper part of the reflecting member between the through holes is dark. The unevenness of the intensity of the upper surface of the light emitting device is suppressed.

また従来では、発光素子の光が反射部材によってさえぎられることによって光損失が生じていたために、発光装置の強度を高めるためには、搭載する発光素子の数を増やすなどの必要があった。しかし、本発明の発光装置は、上記構成において、各発光素子の光が反射部材にさえぎられることなく直接波長変換層に入射する割合が増加するため、光損失を抑制でき発光効率の高い発光装置を作製できる。よって同じ発光強度の発光装置なら、本発明は従来よりも搭載する発光素子の数も少なくでき、発光装置の小型化も可能となる。   Conventionally, light loss is caused by the light of the light emitting element being blocked by the reflecting member. Therefore, in order to increase the strength of the light emitting device, it is necessary to increase the number of light emitting elements to be mounted. However, in the light emitting device of the present invention, in the above configuration, the ratio of the light of each light emitting element directly incident on the wavelength conversion layer without being blocked by the reflecting member is increased, so that the light loss can be suppressed and the light emitting device has high luminous efficiency. Can be produced. Therefore, if the light emitting device has the same light emission intensity, the present invention can reduce the number of light emitting elements to be mounted as compared with the prior art, and the light emitting device can be downsized.

また、発光素子から出て横に進む光は、発光素子を取り囲む適度な高さの反射部材によって良好に上方に反射されるので、波長変換層に対して極度に斜め方向に入射するのを有効に抑制できる。よって発光素子から出た光は、波長変換層に同じような入射角で入ることとなり、波長変換層を通過する行路長が同じような値となるので光の強度分布のむらが抑制される。   In addition, the light traveling from the light emitting element and traveling sideways is reflected upwards well by a moderately high reflecting member surrounding the light emitting element, so that it is effective to enter the wavelength conversion layer in an extremely oblique direction. Can be suppressed. Therefore, the light emitted from the light emitting element enters the wavelength conversion layer at the same incident angle, and the path length passing through the wavelength conversion layer has the same value, so that unevenness of the light intensity distribution is suppressed.

本発明の照明装置は、上記本発明の発光装置を所定の配置とするように設置したことから、それぞれの発光装置は強度むらが抑制されているためそれらを集めて照明装置とした本発明の照明装置の強度むらも抑制される。   Since the illuminating device of the present invention is installed so that the above-described light emitting device of the present invention is in a predetermined arrangement, each light emitting device is suppressed in intensity unevenness, so that they are collected to form an illuminating device. Unevenness of the illumination device is also suppressed.

また、本発明の発光装置を光源として所定の配置に設置するとともに、これらの発光装置の周囲に任意の形状に光学設計した反射治具や光学レンズ、光拡散板等を設置することにより、任意の配光分布の光を放射する照明装置とすることができる。   In addition, the light emitting device of the present invention is installed in a predetermined arrangement as a light source, and by installing a reflection jig, an optical lens, a light diffusing plate, etc. optically designed in an arbitrary shape around these light emitting devices, It can be set as the illuminating device which radiates | emits the light of this light distribution.

本発明の発光装置について以下に詳細に説明する。図1は、本発明の発光装置について実施の形態の一例を示す平面透視図であり、図2は図1におけるA−A’線における断面図である。そして、1は基体、2は反射部材であり、基体1の複数の搭載部1aに、発光素子3を搭載し、透光性部材5で発光素子3および反射部材2の貫通孔2aの周囲を被覆し、さらに透光性部材5の上面に波長変換層4を形成することにより発光装置となる。   The light emitting device of the present invention will be described in detail below. FIG. 1 is a plan perspective view showing an example of an embodiment of a light emitting device of the present invention, and FIG. 2 is a cross-sectional view taken along line A-A ′ in FIG. 1. Reference numeral 1 denotes a base, and 2 denotes a reflecting member. The light emitting element 3 is mounted on a plurality of mounting portions 1 a of the base 1, and the light-transmitting member 5 surrounds the light emitting element 3 and the through hole 2 a of the reflecting member 2. A light emitting device is obtained by coating and further forming the wavelength conversion layer 4 on the upper surface of the translucent member 5.

基体1は、酸化アルミニウム質焼結体,窒化アルミニウム質焼結体,ムライト質焼結体,ガラスセラミックス等のセラミックス、またはエポキシ樹脂等の樹脂から成る絶縁体であり、発光素子3を支持する支持部材として機能し、その上面に発光素子3を搭載するための複数の搭載部1aを有している。   The substrate 1 is an insulator made of an aluminum oxide sintered body, an aluminum nitride sintered body, a mullite sintered body, ceramics such as glass ceramics, or a resin such as epoxy resin, and supports the light emitting element 3. It functions as a member, and has a plurality of mounting portions 1a for mounting the light emitting element 3 on its upper surface.

また、基体1がセラミックスから成る場合、搭載部1aやその周囲から基体1の外面にかけて、発光装置の内外を電気的に導通接続するためにW,Mo,Mn等の金属粉末で形成したメタライズ層から成る配線導体(図示せず)が形成されている。そして、基体1の下面等の外面に露出した配線導体を、例えば、CuやFe−Ni合金等の金属から成るリード端子(図示せず)を介して外部電気回路基板と電気的に接続することにより、外部電気回路基板と発光素子3とを電気的に接続することができる。   Further, when the substrate 1 is made of ceramics, a metallized layer formed of a metal powder such as W, Mo, or Mn to electrically connect the inside and outside of the light-emitting device from the mounting portion 1a and its periphery to the outer surface of the substrate 1 A wiring conductor (not shown) made of is formed. Then, the wiring conductor exposed on the outer surface such as the lower surface of the base 1 is electrically connected to an external electric circuit board via a lead terminal (not shown) made of a metal such as Cu or Fe—Ni alloy, for example. Thus, the external electric circuit board and the light emitting element 3 can be electrically connected.

また、基体1が樹脂から成る場合、基体1となる樹脂をモールド成型することにより、CuやFe−Ni合金等から成るリード端子が基体1の内部に設置固定され、発光装置の内外を電気的に導通接続する。   Further, when the base 1 is made of resin, by molding the resin to be the base 1, lead terminals made of Cu, Fe—Ni alloy or the like are installed and fixed inside the base 1, and the inside and outside of the light emitting device are electrically connected. Conductive connection to.

なお、配線導体の露出する表面に厚さ0.5〜9μmのNi層や厚さ0.5〜5μmのAu層等の耐食性に優れる金属層を被着させておくのがよく、これにより配線導体が酸化腐食するのを有効に防止できるとともに、半田等の接合材による発光素子3との接合や、ボンディングワイヤとの接続、リード端子との接続を強固にすることができる。   It should be noted that a metal layer with excellent corrosion resistance, such as a Ni layer having a thickness of 0.5 to 9 μm or an Au layer having a thickness of 0.5 to 5 μm, should be deposited on the exposed surface of the wiring conductor, thereby oxidizing the wiring conductor. This can be effectively prevented, and the bonding with the light emitting element 3 using a bonding material such as solder, the connection with the bonding wire, and the connection with the lead terminal can be strengthened.

また、基体1はその上面に、発光素子3から基体1下面への光透過を抑制するとともに、基体1の上側に光を効率良く反射させることを目的として、配線導体またはリード端子に対して電気的に短絡しないように、Al,Ag,Au,白金(Pt),Cu等の金属層を蒸着法やメッキ法により形成し、基板1の上方へ進むような光の反射率を向上させる反射層を作製することが好ましい。   In addition, the base 1 is electrically connected to the wiring conductor or the lead terminal on the upper surface for the purpose of suppressing light transmission from the light emitting element 3 to the lower surface of the base 1 and efficiently reflecting light to the upper side of the base 1. In order to prevent short circuit, a metal layer such as Al, Ag, Au, platinum (Pt), or Cu is formed by vapor deposition or plating, and the reflection layer that improves the reflectance of light that travels above the substrate 1 Is preferably produced.

反射部材2は、複数の発光素子3のそれぞれを内側に収容する貫通孔2aが複数設けられていて、Ag−Cuロウ等の金属ロウ材やPb−Sn,Au−Sn,Au−ケイ素(Si),Sn−Ag−Cu等の半田やシリコーン系やエポキシ系等の樹脂接着剤等の接合材で基体1の上面に取着されている。なお、この接合材は、基体1、反射部材2の材質や熱膨張係数等を考慮して適宜選定すればよく、特に限定されるものではない。また、基体1と反射部材2との接合の高信頼性を必要とされる場合、好ましくは金属ロウ材や半田により接合する。     The reflecting member 2 is provided with a plurality of through holes 2a for accommodating each of the plurality of light emitting elements 3, and is made of a metal brazing material such as Ag-Cu brazing or Pb-Sn, Au-Sn, Au-silicon (Si ), A solder such as Sn—Ag—Cu, or a bonding material such as a silicone-based or epoxy-based resin adhesive or the like. The bonding material may be appropriately selected in consideration of the material of the base 1 and the reflection member 2, the thermal expansion coefficient, and the like, and is not particularly limited. Further, when high reliability of bonding between the base 1 and the reflecting member 2 is required, the bonding is preferably performed using a metal brazing material or solder.

また、反射部材2は、内周面が発光素子3の光を効率良く反射する反射面とされている。この構成により、発光素子3の周囲に反射面が形成されることになるため、発光素子3から発せられた光は発光装置の上側に効率良く反射されるとともに、基体1による光の吸収や透過が効果的に抑制されるため、放射光強度や輝度を著しく向上できる。   Further, the reflecting member 2 has an inner peripheral surface that is a reflecting surface that efficiently reflects the light of the light emitting element 3. With this configuration, a reflecting surface is formed around the light emitting element 3, so that light emitted from the light emitting element 3 is efficiently reflected on the upper side of the light emitting device, and light is absorbed or transmitted by the base 1. Is effectively suppressed, so that the intensity and brightness of the emitted light can be remarkably improved.

このような反射面を形成するには、反射部材2をAl,Ag,Au,Pt,チタン(Ti),クロム(Cr),Cu等の高反射率の金属や白色等のセラミックス、白色等の樹脂で構成し、これを切削加工や金型成形等を行う方法がある。あるいは、反射部材2で、Al,Ag,Au等の金属メッキや蒸着等により金属薄膜を形成することにより反射面を形成してもよい。なお、反射面がAgやCu等の酸化により変色し易い金属からなる場合には、その表面に、紫外光領域から可視光領域にわたり透過率の優れる低融点ガラスやゾル−ゲルガラス、または、シリコーン樹脂やエポキシ樹脂を被着するのが良い。その結果、反射部材2の内周面の耐腐食性、耐薬品性、耐候性が向上する。   In order to form such a reflecting surface, the reflecting member 2 is made of a highly reflective metal such as Al, Ag, Au, Pt, titanium (Ti), chromium (Cr), Cu, ceramics such as white, white, etc. There is a method in which a resin is used, and this is subjected to cutting or mold forming. Or you may form a reflective surface by forming a metal thin film by metal plating, vapor deposition, etc., such as Al, Ag, Au, etc. with the reflection member 2. FIG. If the reflective surface is made of a metal that is easily discolored by oxidation such as Ag or Cu, low melting point glass, sol-gel glass, or silicone resin having excellent transmittance from the ultraviolet light region to the visible light region is used on the surface. Or an epoxy resin. As a result, the corrosion resistance, chemical resistance, and weather resistance of the inner peripheral surface of the reflecting member 2 are improved.

また、反射部材2の貫通孔2aは、内周面が上側に向かうに伴って外側に広がるように傾斜しているのがよい。これにより、発光素子3から発光された光を効率よく上面に反射することができる。   Moreover, it is preferable that the through hole 2a of the reflecting member 2 is inclined so as to spread outward as the inner peripheral surface moves upward. Thereby, the light emitted from the light emitting element 3 can be efficiently reflected on the upper surface.

反射部材2の貫通孔2aの内周面における表面の算術平均粗さRaは、4μm以下とするのが好ましい。これにより発光素子3の光を良好に発光装置の上側に反射することができる。Raが4μmを超える場合、発光素子3の反射部材2の貫通孔2aの内周面で光を正反射させて発光装置の上方に出射させることが困難になるとともに発光装置内部で乱反射しやすくなる。その結果、発光装置内部における光の伝搬損失が大きくなりやすく、所望の放射角度で発光装置外部に光を出射するのが困難になる。   The arithmetic mean roughness Ra of the surface on the inner peripheral surface of the through hole 2a of the reflecting member 2 is preferably 4 μm or less. Thereby, the light of the light emitting element 3 can be favorably reflected to the upper side of the light emitting device. When Ra exceeds 4 μm, it is difficult to regularly reflect light on the inner peripheral surface of the through hole 2a of the reflecting member 2 of the light emitting element 3 and to emit the light upward from the light emitting device, and it is easy to diffusely reflect inside the light emitting device. . As a result, the propagation loss of light inside the light emitting device tends to increase, making it difficult to emit light outside the light emitting device at a desired radiation angle.

また、反射部材2の内周面の算術平均粗さRaが0.004μm未満の場合、このような面を安定かつ効率よく形成することが困難となるとともに、製品コストが高くなりやすい。したがって、内周面の算術平均粗さは0.004〜4μmとするのがより好ましい。   In addition, when the arithmetic average roughness Ra of the inner peripheral surface of the reflecting member 2 is less than 0.004 μm, it is difficult to form such a surface stably and efficiently, and the product cost tends to increase. Accordingly, the arithmetic average roughness of the inner peripheral surface is more preferably 0.004 to 4 μm.

なお、貫通孔2aの内周面のRaを上記の範囲にするには、従来周知の電解研磨加工、化学研磨加工もしくは切削研磨加工等により形成すればよい。また、金型の面精度を利用した転写加工により形成する方法を用いてもよい。   In addition, what is necessary is just to form by the conventionally well-known electrolytic polishing process, chemical polishing process, cutting polishing process, etc. in order to make Ra of the internal peripheral surface of the through-hole 2a into said range. Further, a method of forming by transfer processing using the surface accuracy of the mold may be used.

なお、反射部材2の貫通孔2aの内周面は、その断面形状が図2に示すように平坦(直線状)であってもよく、また、円弧状(曲線状)であってもよい。円弧状とする場合、発光素子3の光をまんべんなく反射させて指向性の高い光を外部により均一に放射することができる。   In addition, the inner peripheral surface of the through hole 2a of the reflecting member 2 may be flat (straight) as shown in FIG. 2, or may be arcuate (curved). In the case of the circular arc shape, the light from the light emitting element 3 can be evenly reflected so that highly directional light can be radiated uniformly from the outside.

また、本発明の搭載部1aは、同心の複数の円周上にそれぞれ少なくとも3個の搭載部1aが等間隔にそれぞれ形成されるのが好ましい。これにより、基体1の外側ほど発光素子3の集積密度が小さくなり、発光素子3の熱による熱流速密度を基体1の中央部から外周部に向かって小さくすることができ、内側の円周1b上に搭載される発光素子3の熱を熱流束密度の小さい基体1の外周部に効率よく放射状に拡散させることができる。よって、基体1内部の温度分布をほぼ均一にして発光素子3の熱を外部電気回路や放熱フィンに効率よく伝達したり、基体1を介して発光装置の外部に効率よく放散することができる。   In the mounting portion 1a of the present invention, it is preferable that at least three mounting portions 1a are respectively formed at equal intervals on a plurality of concentric circumferences. As a result, the integration density of the light emitting elements 3 decreases toward the outer side of the base 1, and the heat flow density due to the heat of the light emitting elements 3 can be decreased from the central portion toward the outer peripheral portion of the base 1, and the inner circumference 1b. The heat of the light emitting element 3 mounted thereon can be efficiently diffused radially to the outer periphery of the substrate 1 having a low heat flux density. Therefore, the temperature distribution inside the substrate 1 can be made substantially uniform, and the heat of the light emitting element 3 can be efficiently transmitted to the external electric circuit and the heat radiating fins, or can be efficiently dissipated outside the light emitting device via the substrate 1.

また本発明の発光装置は、複数の発光素子3がそれぞれ反射部材2の貫通孔2aの内周面に取り囲まれているので、発光素子3の熱が基体1を介して反射部材2に均一に効率よく伝達されやすくなり、反射部材2全体で効率よく放熱することができ、発光装置の放熱性がさらに向上する。   In the light emitting device of the present invention, since the plurality of light emitting elements 3 are respectively surrounded by the inner peripheral surface of the through hole 2a of the reflecting member 2, the heat of the light emitting element 3 is uniformly applied to the reflecting member 2 through the base 1. It becomes easy to transmit efficiently, heat can be efficiently dissipated by the whole reflection member 2, and the heat dissipation of a light-emitting device improves further.

その結果、発光素子3の内部量子効率および光出力の劣化が抑制されるとともに発光素子3の発光波長の変動が抑制されるために、発光装置の光出力は向上し色特性が安定する。   As a result, the deterioration of the internal quantum efficiency and light output of the light emitting element 3 is suppressed and the fluctuation of the light emission wavelength of the light emitting element 3 is suppressed, so that the light output of the light emitting device is improved and the color characteristics are stabilized.

発光素子3は、放射するエネルギーのピーク波長が紫外線域から赤外線域までのいずれのものでもよいが、白色光や種々の色の光を視感性よく放出させるという観点から300乃至500nmの近紫外系から青色系で発光する素子であるのがよい。例えば、サファイア基板上にガリウム(Ga)−窒素(N),Al−Ga−N,インジウム(In)−GaN等から構成されるバッファ層,n型層,発光層,p型層を順次積層した窒化ガリウム系化合物半導体やシリコンカーバイト系化合物半導体が用いられる。そして、発光素子3を搭載部1aにAg,Al等の金属粉末を樹脂に混入したAgエポキシ樹脂や、セラミックス等の粉末を樹脂に混入した非導電性ペースト、半田、樹脂接着剤等の接合材(図示せず)で接合される。そして、搭載部1aや周囲に形成された配線導体に発光素子3の電極を、Au−Sn半田,Sn−Ag半田,Sn−Ag−Cu半田またはSn−Pb等を用いた半田バンプ、またはAuやAg等の金属を用いた金属バンプから成る接続手段を介して接続するフリップチップ実装や、Au線やAl線等によるワイヤを介して接続するワイヤボンディング(図示せず)により電気的に接続される。好ましくは、フリップチップボンディング方式により接続するのがよい。これにより、配線導体を基体1の上面の発光素子3の直下に設けることができるため、基体1の上面の発光素子3の周辺部に配線導体の領域を設ける必要がなくなる。よって、発光素子3から発光された光がこの基体1の配線導体の領域で吸収されて放射される光出力が低下するのを有効に抑制することができる。   The light emitting element 3 may have any peak wavelength of energy to be radiated from the ultraviolet region to the infrared region, but from the viewpoint of emitting white light and light of various colors with good visibility, a near ultraviolet system of 300 to 500 nm. To an element that emits blue light. For example, a buffer layer composed of gallium (Ga) -nitrogen (N), Al-Ga-N, indium (In) -GaN, etc., an n-type layer, a light-emitting layer, and a p-type layer are sequentially stacked on a sapphire substrate. A gallium nitride compound semiconductor or a silicon carbide compound semiconductor is used. Then, a bonding material such as a non-conductive paste, solder, resin adhesive, etc., in which Ag epoxy resin in which metal powder such as Ag, Al or the like is mixed in the resin is mounted on the light emitting element 3 or resin in which powder such as ceramics is mixed in the resin. (Not shown). Then, the electrode of the light emitting element 3 is attached to a wiring conductor formed in the mounting portion 1a and the periphery, a solder bump using Au—Sn solder, Sn—Ag solder, Sn—Ag—Cu solder, Sn—Pb or the like, or Au Electrically connected by flip chip mounting connected via a connecting means made of a metal bump using a metal such as Ag or Ag, or wire bonding (not shown) connected via a wire such as an Au wire or an Al wire. The Preferably, the connection is made by a flip chip bonding method. Accordingly, since the wiring conductor can be provided immediately below the light emitting element 3 on the upper surface of the base body 1, it is not necessary to provide a wiring conductor region in the periphery of the light emitting element 3 on the upper surface of the base body 1. Therefore, it is possible to effectively suppress the light output emitted from the light emitting element 3 from being absorbed and radiated by the wiring conductor region of the substrate 1.

透光性部材5は、発光素子3との屈折率差が小さく、紫外光領域から可視光領域の光に対して透過率の高いシリコーン樹脂やエポキシ樹脂、ユリア樹脂等の透明樹脂や低融点ガラスやゾル−ゲルガラス等の透明ガラス等から成る。なお、この透光性部材5は、基体1、反射部材2の材質や熱膨張係数等を考慮して適宜選定すればよく、特に限定されるものではない。これにより、発光素子3と透光性部材5との屈折率差により光の反射損失が発生するのを有効に抑制するとともに、発光装置の外部へ高効率で所望の放射強度,角度分布で光を出射する発光装置を製造できる。   The translucent member 5 has a small refractive index difference from the light emitting element 3 and has a high transmittance with respect to light from the ultraviolet light region to the visible light region, such as a transparent resin such as silicone resin, epoxy resin, urea resin, or low melting glass. And transparent glass such as sol-gel glass. The translucent member 5 may be appropriately selected in consideration of the material of the base 1 and the reflecting member 2, the thermal expansion coefficient, and the like, and is not particularly limited. This effectively suppresses the occurrence of light reflection loss due to the difference in refractive index between the light emitting element 3 and the translucent member 5 and allows light to be emitted outside the light emitting device with a desired radiation intensity and angular distribution with high efficiency. Can be manufactured.

また、本発明の発光装置は透光性部材5を覆うようにして、発光素子3の光により励起されて発光する蛍光体や顔料を、エポキシ樹脂やシリコーン樹脂、ガラス等の透光性部材に含有させて成る波長変換層4が配置されている。蛍光体や顔料(図示せず)は、発光素子3の光で励起され電子の再結合により青色,赤色,緑色等に発光する、例えば、アルカリ土類アルミン酸塩蛍光体や、希土類元素から選択された少なくとも一種の元素で付活されたイットリウム・アルミニウム・ガーネット系蛍光体等の蛍光体や顔料等が用いられ、透明樹脂や透明ガラス等に含有される。これにより、蛍光体や顔料を任意の割合で配合することにより、所望の発光スペクトルと色を有する光を出力することができる。   In addition, the light emitting device of the present invention covers the translucent member 5 so that a phosphor or pigment that emits light when excited by the light of the light emitting element 3 is applied to the translucent member such as epoxy resin, silicone resin, or glass. The wavelength conversion layer 4 made to contain is arrange | positioned. Phosphors and pigments (not shown) are selected from, for example, alkaline earth aluminate phosphors and rare earth elements that are excited by light from the light-emitting element 3 and emit blue, red, green, etc. by recombination of electrons. Phosphors and pigments such as yttrium, aluminum, and garnet phosphors activated with at least one kind of element are used, and are contained in a transparent resin or transparent glass. Thereby, the light which has a desired emission spectrum and color can be output by mix | blending fluorescent substance and a pigment in arbitrary ratios.

そして、このような発光装置の搭載部1aに発光素子3を搭載するとともに発光素子3の電極を配線導体に電気的に接続し、さらに、ディスペンサー等の注入器で発光素子3および反射部材2の上面の貫通孔2aの周囲を透光性部材5で被覆した後に熱硬化させ、その後、透光性部材5を覆うように透明部材5のシリコーン樹脂と同じ材料樹脂を接着剤として介在させて、蛍光体や顔料を含む波長変換層4で被覆して、熱硬化させるなどの方法により、所望の波長スペクトルを有する光を取り出せる発光装置となる。   Then, the light emitting element 3 is mounted on the mounting portion 1a of such a light emitting device, the electrode of the light emitting element 3 is electrically connected to the wiring conductor, and the light emitting element 3 and the reflecting member 2 are further connected with an injector such as a dispenser. The periphery of the through-hole 2a on the upper surface is covered with the translucent member 5 and then thermally cured. Then, the same material resin as the silicone resin of the transparent member 5 is interposed as an adhesive so as to cover the translucent member 5, The light emitting device can be obtained by extracting light having a desired wavelength spectrum by a method such as coating with a wavelength conversion layer 4 containing a phosphor or a pigment and thermosetting.

また、本発明の反射部材2はその上面の隣接する貫通孔2a同士の間の部位と波長変換層4との間に隙間が形成されており、透光性部材5は隙間を介して連続している。この隙間の間隔は、とくに指定はないが基体1の上面から波長変換層4までの距離aに対して、a/2以下であれば反射部材としての反射特性を損なわず、蛍光体へ入射する光の割合も低下せず、好ましい。   Moreover, the reflective member 2 of the present invention has a gap formed between the portion between the adjacent through holes 2a on the upper surface thereof and the wavelength conversion layer 4, and the translucent member 5 is continuous through the gap. ing. The gap is not particularly specified, but if it is a / 2 or less with respect to the distance a from the upper surface of the substrate 1 to the wavelength conversion layer 4, the reflection characteristics as a reflecting member are not impaired and the light enters the phosphor. The ratio of light does not decrease, which is preferable.

また本発明の発光装置は、複数の発光素子3のそれぞれを内側に収容する貫通孔2aが複数設けられた反射部材2が基体1の上面に取着されている。このような反射部材2は、図2に示すように複数の貫通孔2aのすべてを取り囲む部位に貫通孔2a同士の間にある反射部材2よりも高い側壁部を形成しておくのがより好ましい。このようにすることで、波長変換層4の横側から放出される光も高い指向性を持った光として上方に反射され、発光装置の外部に放出されるので発光強度がより高くなる。   Further, in the light emitting device of the present invention, the reflecting member 2 provided with a plurality of through holes 2 a for accommodating each of the plurality of light emitting elements 3 is attached to the upper surface of the base 1. As shown in FIG. 2, such a reflecting member 2 is more preferably formed with a side wall portion higher than the reflecting member 2 between the through holes 2 a at a portion surrounding all of the plurality of through holes 2 a. . By doing in this way, the light emitted from the side of the wavelength conversion layer 4 is also reflected upward as light having high directivity, and is emitted to the outside of the light emitting device, so that the emission intensity becomes higher.

また、本発明の発光装置は、1個のものを所定の配置となるように設置したことにより、または複数個を、例えば、格子状や千鳥状,放射状,複数の発光装置から成る、円状や多角形状の発光装置群を同心状に複数群形成したもの等の所定の配置となるように設置したことにより、照明装置とすることができる。これにより、半導体から成る発光素子3の電子の再結合による発光を利用しているため、従来の放電を用いた照明装置よりも低消費電力かつ長寿命とすることが可能であり、発熱の小さな小型の照明装置とすることができる。その結果、発光素子3から発生する光の中心波長の変動を抑制することができ、長期間にわたり安定した放射光強度かつ放射光角度(配光分布)で光を照射することができるとともに、照射面における色むらや照度分布の偏りが抑制された照明装置とすることができる。   In addition, the light emitting device of the present invention is a circular shape in which one device is installed in a predetermined arrangement, or a plurality of light emitting devices, for example, a lattice shape, a staggered shape, a radial shape, or a plurality of light emitting devices. In addition, a lighting device can be obtained by installing the light emitting device groups in a plurality of concentric shapes so as to have a predetermined arrangement. Thereby, since light emission by recombination of electrons of the light emitting element 3 made of a semiconductor is used, it is possible to achieve lower power consumption and longer life than a lighting device using a conventional discharge, and generate less heat. It can be set as a small illuminating device. As a result, fluctuations in the center wavelength of the light generated from the light emitting element 3 can be suppressed, and light can be emitted with a stable radiant light intensity and radiant light angle (light distribution distribution) over a long period of time. It can be set as the illuminating device by which the color nonuniformity in the surface and the bias of illuminance distribution were suppressed.

また、本発明の発光装置を光源として所定の配置に設置するとともに、これらの発光装置の周囲に任意の形状に光学設計した反射治具や光学レンズ、光拡散板等を設置することにより、任意の配光分布の光を放射できる照明装置とすることができる。   In addition, the light emitting device of the present invention is installed in a predetermined arrangement as a light source, and by installing a reflection jig, an optical lens, a light diffusing plate, etc. optically designed in an arbitrary shape around these light emitting devices, It can be set as the illuminating device which can radiate | emit the light of this light distribution.

例えば、図4,図5に示す平面図,断面図のように複数個の発光装置101が発光装置駆動回路基板102に複数列に配置され、発光装置101の周囲に任意の形状に光学設計した反射治具103が設置されて成る照明装置の場合、隣接する一列上に配置された複数個の発光装置101において、隣り合う発光装置101との間隔が最短に成らないような配置、いわゆる千鳥状とすることが好ましい。即ち、発光装置101が格子状に配置される際には、光源となる発光装置101が直線上に配列されることによりグレアが強くなり、このような照明装置が人の視覚に入ってくることにより、不快感や目の障害を起こしやすくなるのに対し、千鳥状とすることにより、グレアが抑制され人間の目に対する不快感や目に及ぼす障害を低減することができる。さらに、隣り合う発光装置101間の距離が長くなることにより、隣接する発光装置101間の熱的な干渉が有効に抑制され、発光装置101が実装された発光装置駆動回路基板102内における熱のこもりが抑制され、発光装置101の外部に効率よく熱が放散される。その結果、人の目に対しても障害の小さく、長期間にわたって光学特性の安定した長寿命の照明装置を作製することができる。   For example, a plurality of light emitting devices 101 are arranged in a plurality of rows on the light emitting device driving circuit board 102 as shown in the plan view and the sectional view shown in FIGS. 4 and 5, and are optically designed in an arbitrary shape around the light emitting device 101. In the case of an illuminating device in which the reflecting jig 103 is installed, in a plurality of light emitting devices 101 arranged on adjacent rows, an arrangement in which the interval between the adjacent light emitting devices 101 is not the shortest, a so-called staggered pattern It is preferable that That is, when the light emitting devices 101 are arranged in a grid, the glare is strengthened by arranging the light emitting devices 101 as light sources on a straight line, and such a lighting device enters human vision. Thus, discomfort and eye damage are likely to occur, but by forming a staggered pattern, glare is suppressed and discomfort and damage to the eyes of the human eye can be reduced. Furthermore, since the distance between adjacent light emitting devices 101 is increased, thermal interference between adjacent light emitting devices 101 is effectively suppressed, and heat in the light emitting device driving circuit board 102 on which the light emitting devices 101 are mounted is reduced. Clouding is suppressed, and heat is efficiently dissipated to the outside of the light emitting device 101. As a result, it is possible to manufacture a long-life lighting device that has little obstacle to human eyes and has stable optical characteristics over a long period of time.

また、照明装置が、図6,図7に示す平面図,断面図のような発光装置駆動回路基板102上に複数の発光装置101から成る円状や多角形状の発光装置101群を、同心状に複数群形成した照明装置の場合、1つの円状や多角形状の発光装置101群における発光装置101の配置数を照明装置の中央側より外周側ほど多くすることが好ましい。これにより、発光装置101同士の間隔を適度に保ちながら発光装置101をより多く配置することができ、照明装置の照度をより向上させることができる。また、照明装置の中央部の発光装置101の密度を低くして発光装置駆動回路基板102の中央部における熱のこもりを抑制することができる。よって、発光装置駆動回路基板102内における温度分布が一様となり、照明装置を設置した外部電気回路基板やヒートシンクに効率よく熱が伝達され、発光装置101の温度上昇を抑制することができる。その結果、発光装置101は長期間にわたり安定して動作することができるとともに長寿命の照明装置を作製することができる。   In addition, the lighting device is a concentric arrangement of a circular or polygonal light emitting device 101 group composed of a plurality of light emitting devices 101 on the light emitting device drive circuit board 102 as shown in the plan view and the sectional view shown in FIGS. In the case of the illuminating device formed in a plurality of groups, it is preferable that the number of the light emitting devices 101 in one circular or polygonal light emitting device 101 group is increased from the central side of the illuminating device to the outer peripheral side. Thereby, it is possible to arrange more light emitting devices 101 while maintaining an appropriate interval between the light emitting devices 101, and it is possible to further improve the illuminance of the lighting device. In addition, the density of the light emitting device 101 in the central portion of the lighting device can be reduced to suppress heat accumulation in the central portion of the light emitting device driving circuit board 102. Therefore, the temperature distribution in the light emitting device driving circuit board 102 becomes uniform, heat is efficiently transmitted to the external electric circuit board and the heat sink on which the lighting device is installed, and the temperature rise of the light emitting device 101 can be suppressed. As a result, the light-emitting device 101 can operate stably over a long period of time, and a long-life lighting device can be manufactured.

このような照明装置としては、例えば、室内や室外で用いられる、一般照明用器具、シャンデリア用照明器具、住宅用照明器具、オフィス用照明器具、店装,展示用照明器具、街路用照明器具、誘導灯器具及び信号装置、舞台及びスタジオ用の照明器具、広告灯、照明用ポール、水中照明用ライト、ストロボ用ライト、スポットライト、電柱等に埋め込む防犯用照明、非常用照明器具、懐中電灯、電光掲示板等や、調光器、自動点滅器、ディスプレイ等のバックライト、動画装置、装飾品、照光式スイッチ、光センサ、医療用ライト、車載ライト等が挙げられる。   Examples of such lighting devices include general lighting fixtures, chandelier lighting fixtures, residential lighting fixtures, office lighting fixtures, store lighting, display lighting fixtures, street lighting fixtures, used indoors and outdoors. Guide light fixtures and signaling devices, stage and studio lighting fixtures, advertising lights, lighting poles, underwater lighting lights, strobe lights, spotlights, security lights embedded in power poles, emergency lighting fixtures, flashlights, Examples include electronic bulletin boards and the like, backlights for dimmers, automatic flashers, displays and the like, moving image devices, ornaments, illuminated switches, optical sensors, medical lights, in-vehicle lights, and the like.

なお、本発明は上記の実施の形態に限定されず、本発明の要旨を逸脱しない範囲内で種々の変更を行うことは何等支障ない。例えば、反射部材2の上面に発光装置より出射される光を任意に集光したり拡散させる光学レンズや平板状の透光性の蓋体を半田や樹脂接着剤等で接合することにより、所望する放射角度で光を取り出すことができるとともに発光装置内部への耐浸水性が改善され長期信頼性が向上する。また、ボンディングワイヤによる光損失を抑制するために、搭載部1aにメタライズ配線を形成し、そのメタライズ配線に半田を介して発光素子3を電気的に接続するフリップチップ実装をした発光装置でもよい。   It should be noted that the present invention is not limited to the above-described embodiment, and various modifications are possible without departing from the scope of the present invention. For example, an optical lens for arbitrarily condensing or diffusing the light emitted from the light emitting device or a flat light-transmitting lid on the upper surface of the reflecting member 2 may be joined with solder or a resin adhesive. In addition, light can be extracted at a radiation angle to be improved, and water resistance into the light emitting device is improved, thereby improving long-term reliability. Further, in order to suppress the optical loss due to the bonding wire, a light emitting device in which metallized wiring is formed on the mounting portion 1a and the light emitting element 3 is electrically connected to the metallized wiring via solder may be used.

本発明の発光装置について実施の形態の一例を示す平面図である。It is a top view which shows an example of embodiment about the light-emitting device of this invention. 図1の発光装置のA−A’における断面図である。It is sectional drawing in A-A 'of the light-emitting device of FIG. 従来の発光装置を示す断面図である。It is sectional drawing which shows the conventional light-emitting device. 本発明の照明装置の実施の形態の他の例を示す平面図である。It is a top view which shows the other example of embodiment of the illuminating device of this invention. 図5の照明装置の断面図である。It is sectional drawing of the illuminating device of FIG. 本発明の照明装置の実施の形態の一例を示す平面図である。It is a top view which shows an example of embodiment of the illuminating device of this invention. 図6の照明装置の断面図である。It is sectional drawing of the illuminating device of FIG.

符号の説明Explanation of symbols

1:基体
1a:搭載部
2:反射部材
2a:貫通孔
3:発光素子
4:波長変換層
5:透光性部材
1: Base 1a: Mounting portion 2: Reflecting member 2a: Through hole 3: Light emitting element 4: Wavelength conversion layer 5: Translucent member

Claims (2)

上面に複数の発光素子が搭載された基体と、該基体の上面に取着された、複数の前記発光素子のそれぞれを内側に収容する貫通孔が複数設けられている反射部材と、複数の前記貫通孔の内側に前記発光素子を被覆するように充填された透光性部材と、該透光性部材を覆うように形成されて前記発光素子の光を波長変換する波長変換層とを具備している発光装置であって、前記反射部材は、その上面の隣接する前記貫通孔同士の間の部位と前記波長変換層との間に隙間が形成されており、前記透光性部材は前記隙間を介して連続していることを特徴とする発光装置。 A base on which a plurality of light emitting elements are mounted on an upper surface, a reflecting member attached to the upper surface of the base and provided with a plurality of through-holes for accommodating each of the plurality of light emitting elements inside; A translucent member filled inside the through-hole so as to cover the light-emitting element, and a wavelength conversion layer formed so as to cover the translucent member and wavelength-converting the light of the light-emitting element. In the light emitting device, a gap is formed between a portion between the adjacent through holes on the upper surface of the reflecting member and the wavelength conversion layer, and the translucent member is the gap. A light emitting device characterized in that the light emitting device is continuous through the substrate. 請求項1記載の発光装置を所定の配置とするように設置したことを特徴とする照明装置。 An illumination device, wherein the light emitting device according to claim 1 is installed in a predetermined arrangement.
JP2004280129A 2004-09-27 2004-09-27 Light emitting device and illuminator Pending JP2006093612A (en)

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