JP2006090762A - 測温装置 - Google Patents

測温装置 Download PDF

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JP2006090762A
JP2006090762A JP2004274330A JP2004274330A JP2006090762A JP 2006090762 A JP2006090762 A JP 2006090762A JP 2004274330 A JP2004274330 A JP 2004274330A JP 2004274330 A JP2004274330 A JP 2004274330A JP 2006090762 A JP2006090762 A JP 2006090762A
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temperature sensor
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JP4698190B2 (ja
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Toru Kawabata
徹 川端
Eiji Fujii
栄治 藤井
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Kawaso Electric Industrial Co Ltd
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Abstract

【課題】 被測温体に形成された有底の測温孔にシース型温度センサーを挿入し、シース型温度センサーの先端を直接又は間接に測温孔の底部に当接せしめることにより温度を測定する測温装置を提供する。
【解決手段】 シース型温度センサーの尾端近傍部にハウジング装置を設け、該ハウジング装置を取付手段により被測温体に取付ける構成である。シース型温度センサーは、尾端近傍部に摺動スリーブとバネ受部材を固着している。ハウジング装置は、シース型温度センサーの尾端近傍部を挿通せしめる内室を有するシリンダと、シリンダの尾端開口部を気密的に閉鎖するシールキャップとを備えている。シールキャップは、シース型温度センサーの摺動スリーブを摺動自在に保持する摺動孔を形成し、摺動孔と摺動スリーブの間を気密的に保持するシールリングを備えている。シールキャップとバネ受部材の間にはコイルスプリングが介装され、シース型温度センサーを先端方向に向けて弾発付勢している。取付手段は、シリンダの先端開口部と被測温体の測温孔を気密的に囲繞する筒手段を備えている。
【選択図】 図2

Description

本発明は、被測温体に形成された有底の測温孔にシース型温度センサーを挿入し、シース型温度センサーの先端を直接又は間接に測温孔の底部に当接せしめることにより温度を測定する測温装置において、測温孔の底部に対して直接又は間接に当接するシース型温度センサーの接触状態が良好であると共に、高温雰囲気下でのシース型温度センサーの熱膨張等を吸収することにより、好適な測温を可能ならしめ、更に、測温孔の内部に発生する高温ガスの漏出を防止することにより作業の安全性を確保できるようにした測温装置に関する。
例えば、樹脂成形用の金型や、各種の熱処理用の炉や、その他、温度管理を必要とする装置における部材(総称して「被測温体」という。)は、外部から内側に向けて有底の測温孔を形成しており、該測温孔にシース熱電対を挿入することにより、温度測定が行われている。
特開2000−186966公報 特開2001−334349公報
被測温体の温度を正確に測定するためには、シース熱電対の先端を測温孔の底部に対して直接又は間接に当接せしめることが必要である。例えば、シース熱電対を先端閉塞状の保護管に挿入し、該保護管を測温孔に挿入するタイプの測温装置においては、シース熱電対の先端を保護管の先端閉塞部に当接すると共に、該保護管の先端を測温孔の底部に当接しており、これによりシース熱電対の先端を測温孔の底部に間接的に当接せしめている。また、シース熱電対をそのまま挿入孔に挿入するタイプの測温装置においては、シース熱電対の先端を測温孔の底部に直接的に当接せしめている。
ところで、シース熱電対の先端を挿入孔の底部に直接又は間接に当接せしめ、尾端を挿入孔の外部で取付け固定する場合、シース熱電対は両端を拘束されるので、高温雰囲気下で軸方向に熱膨張すると破損してしまう問題がある。一方、測温孔の底部に対して直接又は間接に当接したはずのシース熱電対の先端が接触不良のため隙間を生じていると、正確な温度測定が行えないという問題がある。
この点に関して、本出願人は、先に、シース熱電対を先端方向に弾発付勢するコイルスプリングを設けた測温装置を提案した(特開2001−334349公報)。これによれば、シース熱電対は、先端を測温孔の底部に弾接されるので、接触不良を生じることはない。また、シース熱電対が軸方向に熱膨張したときでも、コイルスプリングを圧縮せしめることにより、膨張を吸収することができるので、破損することはない。
然しながら、前記提案に係る測温装置は、コイルスプリングを測温孔の内部に配置する構成であるため、高温雰囲気下における該スプリングの劣化を避けることができず、測温装置を繰返し使用するに際し、該スプリングを取り替えなければならない。
更に、被測温体が高温に維持される装置においては、測温孔の内部に高温ガスが発生するが、前記提案に係る測温装置では、高温ガスが外部に向けて自由に漏出するので、メンテナンス等に際して危険な作業を強いられるという問題がある。
本発明は、測温孔の底部に対して直接又は間接に当接するシース型温度センサーの接触状態が良好であると共に、高温雰囲気下でのシース型温度センサーの熱膨張等を吸収することにより、好適な測温を可能ならしめ、更に、測温孔の内部に発生する高温ガスの漏出を防止することにより作業の安全性を確保できるようにした測温装置を提供するものであり、その第一の手段として構成したところは、被測温体に形成された有底の測温孔にシース型温度センサーを挿入し、シース型温度センサーの先端を直接又は間接に測温孔の底部に当接せしめることにより温度を測定する装置において、シース型温度センサーの尾端近傍部にハウジング装置を設け、該ハウジング装置を取付手段により被測温体に取付ける構成であり、前記シース型温度センサーは、尾端近傍部に摺動スリーブを固着すると共に、該摺動スリーブよりも先端側の部位にバネ受部材を固着しており、前記ハウジング装置は、前記摺動スリーブとバネ受部材を含むシース型温度センサーの尾端近傍部を軸方向に移動自在に挿通せしめる内室を形成するシリンダと、前記内室に設けられたコイルスプリングと、前記シリンダの尾端部に着脱自在に取付けられ該シリンダの尾端開口部を気密的に閉鎖するシールキャップとを備え、前記シールキャップは、前記シース型温度センサーの摺動スリーブを摺動自在に保持する摺動孔を形成すると共に、該摺動孔と摺動スリーブの間を気密的に保持するシールリングを備え、更に、該シールキャップと前記バネ受部材の間に前記コイルスプリングを介装せしめることによりシース型温度センサーを先端方向に向けて弾発付勢しており、前記取付手段は、前記シリンダの先端開口部と被測温体の測温孔を気密的に囲繞する筒手段を備えて成る点にある。
本発明によれば、シース型温度センサーを保護管により保護し、該保護管を被測温体の測温孔に挿入するように構成した測温装置を提供することが可能である。そこで、本発明が第二の手段として構成したところは、前記ハウジング装置から先端方向に延びるシース型温度センサーを先端閉塞状の保護管に挿入し、シース型温度センサーの先端を保護管の先端閉塞部に当接すると共に、該保護管の先端を測温孔の底部に当接せしめる構成であり、前記保護管の尾端部に設けたコネクタと、前記ハウジング装置におけるシリンダの先端部に設けたコネクタを、相互に気密的に着脱自在に連結することにより、シース型温度センサーの先端を保護管の先端閉塞部に弾接せしめるように構成されており、前記保護管に設けたコネクタに前記取付手段を形成して成る点にある。
更に、本発明によれば、シース型温度センサーをそのまま被測温体の測温孔に挿入するように構成した測温装置を提供することが可能である。そこで、本発明が第三の手段として構成したところは、シース型温度センサーを直接に測温孔に挿入する構成であり、ハウジング装置におけるシリンダに設けたコネクタに前記取付手段を形成し、シース型温度センサーの先端を測温孔の底部に弾接せしめるように構成して成る点にある。
本発明によれば、シース型温度センサー1がコイルスプリング6により先端方向に向けて弾発付勢されているので、測温孔26の底部28に対して直接又は間接に当接するシース型温度センサー1の接触状態が良好である。即ち、シース型温度センサー1を保護管20により保護し、該保護管20を被測温体25の測温孔26に挿入するタイプの測温装置P1においては、シース型温度センサー1の先端が保護管20の先端閉塞部20aに弾接されるので、接触不良を生じることはない。また、シース型温度センサー1をそのまま被測温体25の測温孔26に挿入するタイプの測温装置P2においては、シース型温度センサー1の先端が測温孔26の底部28に弾接されるので、接触不良を生じることはない。そして、シース型温度センサー1は、ハウジング装置7により軸方向に移動自在に保持されているので、熱膨張等により破損することはない。即ち、シース型温度センサー1は、高温雰囲気下で熱膨張された場合、コイルスプリング6に抗して軸方向に退避することにより膨張を吸収する。
そして、本発明によれば、シース型温度センサー1を気密状態で軸方向に移動自在に保持するための機構と、退避可能に弾発付勢するための機構は、被測温体25の外部に位置するシース型温度センサー1の尾端近傍部に設けられたハウジング装置7と、該ハウジング装置7に内装されたコイルスプリング6と、シールキャップ9に設けたシールリング17により構成されており、被測温体25の熱影響を受けないので、耐用性を満足することができ繰返し使用が可能である。
特に、本発明によれば、測温孔26の内部に発生する高温ガスの漏出を防止することが可能であり、メンテナンス等の作業の安全性を確保できるという効果がある。即ち、被測温体25の測温孔26は、筒手段21(11)により気密的に囲繞されているので、高温ガスが測温孔26から外部に漏出ことはない。また、後述する測温装置P2のように、測温孔26がハウジング装置7のシリンダ8に連通される場合でも、シリンダ8の尾端開口部はシールキャップ9により気密的に閉鎖されているので、測温孔26の内部の高温ガスは、シリンダ8の内部に封入され、外部に漏出することはない。この際、シールキャップ9の摺動孔15にはシールリング17が設けられ、シース型温度センサー1の尾端近傍部に固着した摺動スリーブ2を摺動孔15に摺動自在に挿入しているので、該摺動スリーブ2とシールリング17の相互による気密シールが達せられ、気密性に優れると共に、滑らかな摺動が可能になる。
そして、上記構成に係る測温装置は、摺動スリーブ2とバネ受部材3を設けたシース型温度センサー1にコイルスプリング6を外挿した状態で、これらの部品を含むシース型温度センサー1をシリンダ8の内室10に挿通せしめた後、該シリンダ8の尾端開口部をシールキャップ9により閉鎖するだけで簡単に組み立てることができるので、アセンブリが容易である。
更に、本発明によれば、シース型温度センサー1を保護する先端閉塞状の保護管20の尾端部に設けたコネクタ22と、ハウジング装置7のシリンダ8の先端部に設けたコネクタ12を、相互に気密的に着脱自在に連結するように構成しておけば、保護管20を介してシース型温度センサー1を測温孔26に挿入するタイプの測温装置P1と、シース型温度センサー1をそのまま測温孔26に挿入するタイプの測温装置P2との2つのタイプの測温装置を選択的に使用することができるという効果がある。
以下図面に基づいて本発明の好ましい実施形態を詳述する。
(シース型温度センサーの構成)
図1及び図2に示すように、シース型温度センサー1は、尾端近傍部に摺動スリーブ2を固着すると共に、該摺動スリーブ2よりも先端側の部位にバネ受部材3を固着している。シース型温度センサー1のそれ自体は、公知のものが使用される。例えば、先端閉塞状とされた金属製又はセラミック製の管体から成るシースの内部に熱電対を内装した「シース熱電対」や、前記と同様のシースの内部に内部導線及び測温用抵抗素子を内装した「シース測温抵抗体」を使用することができる。
摺動スリーブ2は、肉厚の薄い金属製又はセラミック製の筒体の内部に耐熱性の合成樹脂を充填し硬化させており、これにより内部導線(シース熱電対の場合は熱電対素線、シース測温抵抗体の場合は抵抗素子に接続された内部導線)が絶縁保持され、断線しないように固められている。図例の場合、該摺動スリーブ2の尾端から外部導線4が導出され、一端を摺動スリーブ2に固定された可撓性コイル5により外部導線4の外周を保持し保護している。尚、図示のように、摺動スリーブ2の外径は、シース型温度センサー1のシースの外径よりもやや大径に形成されている。
バネ受部材3は、金属製の環状体から成り、シース型温度センサー1のシースに外挿されると共に、溶接又はカシメ等により固着されている。
前記摺動スリーブ2にはコイルスプリング6が外挿され、該コイルスプリング6の一端はバネ受部材3に接支される。
(ハウジング装置の構成部品)
シース型温度センサー1の尾端近傍部を摺動自在に保持するハウジング装置7は、シリンダ8とシールキャップ9とから構成されている。
シリンダ8は、金属製の筒体により構成され、前記コイルスプリング6を外挿した摺動スリーブ2とバネ受部材3を含むシース型温度センサー1の尾端近傍部を軸方向に移動自在に挿通せしめる内室10を形成している。シリンダ8の先端には金属製の筒手段11が溶接等により固着され、該筒手段11は、シリンダ8から同軸上で同心状に延長されたコネクタ12を構成すると共に、取付手段13を構成する。
シールキャップ9は、金属製の椀状体により構成され、前記シリンダ10の尾端部に着脱自在に結合される筒状部14と、前記摺動スリーブ2を摺動自在に保持する摺動孔15を形成した円環部16を備えており、摺動孔15に凹溝を介してOリング等から成るシールリング17を備えている。
シールキャップ9の筒状部14と、シリンダ8の尾端部は、相互に着脱自在なネジ手段18a、18bを設けており、螺着方向(締着方向)に対して次第に径を減じるテーパネジを形成することにより気密的に結合される気密結合手段を構成している。尚、図例の場合、シールキャップのネジ手段18aを雌ネジとし、ハウジングのネジ手段18bを雄ネジとしているが、その反対となるように形成しても良い。また、このようなテーパネジにより気密結合手段を構成する他、螺着時に圧縮されるシールリングにより気密結合手段を構成しても良い。
(ハウジング装置の組立構成)
摺動スリーブ2からバネ受部材3にかけてコイルスプリング6を外挿した状態で、シース型温度センサー1をシリンダ8の内室10に挿通せしめると共に、摺動スリーブ2をシールキャップ9の摺動孔15に挿通せしめた後、前記ネジ手段18a、18bを介してシリンダ8の尾端開口部をシールキャップ9により閉鎖すると、図2に示すようにハウジング装置7が組み立てられる。
この状態で、コイルスプリング6は、バネ受部材3とシールキャップ9の円環部16との間に圧縮状態で介装されているので、シース型温度センサー1が先端方向Fに向けて弾発付勢される。尚、図示の状態においては、シリンダ8の内室10に臨む筒手段11のストッパ部19に対してバネ受部材3が当接し、シース型温度センサー1の先端方向への跳び出しを阻止している。
そこで、シース型温度センサー1は、コイルスプリング6に抗して尾端方向Rに向けて移動自在であり、その際、摺動スリーブ2が摺動孔15のシールリング17に密着した状態で滑らかに摺動する。
(保護管の構成)
図1及び図2に示すように、保護管20は、先端20aを閉塞状とした金属製の管体から構成され、尾端に金属製の筒手段21が溶接等により固着され、該筒手段21は、保護管20から同軸上で同心状に延長されたコネクタ22を構成すると共に、取付手段23を構成する。
保護管20は、ハウジング装置7の筒手段11に対してコネクタ12、22を介して着脱自在に連結可能とされている。このため、ハウジング装置7のコネクタ12と、保護管20のコネクタ22は、相互に着脱自在なネジ手段24a、24bを設けており、螺着方向(締着方向)に対して次第に径を減じるテーパネジを形成することにより気密的に結合される気密結合手段を構成している。尚、図例の場合、コネクタ12のネジ手段24aを雄ネジとし、コネクタ22のネジ手段24bを雌ネジとしているが、その反対となるように形成しても良い。また、このようなテーパネジにより気密結合手段を構成する他、螺着時に圧縮されるシールリングにより気密結合手段を構成しても良い。
(本発明の第1実施形態)
図3に示す本発明の第1実施形態において、ハウジング装置7の先端に保護管20が取付けた測温装置P1が提供される。前述のように、保護管20に固着した筒手段21のコネクタ22をハウジング装置7における筒手段11のコネクタ12に連結することにより、保護管20がハウジング装置7の同軸上で同心状に延長される。ハウジング装置7から先端方向に延びるシース型温度センサー1は、保護管20に挿入され、コイルスプリング6の弾発付勢力により、シース型温度センサー1の先端を保護管20の先端閉塞部20aに弾接している。
そこで、被測温体25に形成された有底の測温孔26に保護管20が挿入される。筒手段21に設けられた取付手段23は、図例の場合、雄ネジ27aを構成しており、測温孔26に形成された雌ネジに螺着され、保護管20の先端が測温孔26の底部28に当接するまで螺入される。この際、相互に螺着される雄ネジ27aと雌ネジは、螺着方向(締着方向)に対して次第に径を減じるテーパネジを形成することにより気密的に結合される気密結合手段を構成している。
測温中、被測温体25の熱が保護管20を介してシース型温度センサー1に伝達され、シース型温度センサー1の軸方向の熱膨張を生じるが、シース型温度センサー1は、先端を保護管20の先端閉塞部20aに当接したままコイルスプリング6に抗して尾端方向Rに退避自在とされているので、膨張を好適に吸収する。また、測温孔26の内部に生じた高温ガスは、筒手段21と測温孔26の間が気密保持されているので、外部に漏出することはない。因みに、コイルスプリング6及びシールリング17を有するハウジング装置7は、被測温体25の外部に配置されているので、熱影響から解放されている。
(本発明の第2実施形態)
図4に示す本発明の第2実施形態において、ハウジング装置7の先端に保護管20が取付けない状態で使用される、即ち、ハウジング装置7から先端方向にシース型温度センサー1がそのまま裸状態で延びた測温装置P2が提供される。
ハウジング装置7の筒手段11に設けられた取付手段13は、図例の場合、雄ネジ29aを構成しており、測温孔26に形成された雌ネジに螺着される。この際、相互に螺着される雄ネジ29aと雌ネジは、螺着方向(締着方向)に対して次第に径を減じるテーパネジを形成することにより気密的に結合される気密結合手段を構成している。シース型温度センサー1は、コイルスプリング6により先端方向に向けて弾発付勢されており、先端を測温孔26の底部28に弾接される。
測温中、被測温体25の熱がシース型温度センサー1に伝達され、シース型温度センサー1の軸方向の熱膨張を生じるが、シース型温度センサー1は、先端を測温孔26の底部28に当接したままコイルスプリング6に抗して尾端方向Rに退避自在とされているので、膨張を好適に吸収する。測温孔26の内部に生じた高温ガスは、筒手段11測温孔26の間が気密保持されているので、外部に漏出することはない。該筒手段11の内部からシリンダ8に進入する高温ガスは、シリンダ8とシールキャップ9の間をテーパネジ手段18a、18bにより気密保持され、シールキャップ9と摺動スリーブ2の間をシールリング17により気密保持されているので、内室10から外部に漏出することはない。因みに、コイルスプリング6及びシールリング17を有するハウジング装置7は、被測温体25の外部に配置されているので、熱影響から解放されている。
(取付手段の変形実施例)
図5は、取付手段の変形実施例を示しており、図5(A)は、上記測温装置P1における取付手段23の変形実施例を示し、図5(B)は上記測温装置P2における取付手段13の変形実施例を示しいる。
図5(A)に示すように、ハウジング装置7に保護管20を組み付けた測温装置P1の場合、取付手段23は、筒手段21に設けたフランジ27bにより構成し、該フランジ27bをボルト等の固着手段30により被測温体25の外面に固着するように構成することができる。
図5(B)に示すように、保護管を設けない測温装置P2の場合、取付手段13は、筒手段11に設けたフランジ29bにより構成し、該フランジ29bをボルト等の固着手段30により被測温体25の外面に固着するように構成することができる。
本発明の1実施形態に係る測温装置を分解状態で示す断面図である。 本発明の1実施形態に係る測温装置を示し、ハウジング装置を組み立て、保護管を分離した状態を示す断面図である。 本発明の第1実施形態に係る測温装置の使用状態を示す断面図である。 本発明の第2実施形態に係る測温装置の使用状態を示す断面図である。 本発明の実施形態における取付手段の変形実施例を示しており、(A)は第1実施形態に係る測温装置における取付手段の変形例を示す断面図、(B)は第2実施形態に係る測温装置における取付手段の変形例を示す断面図である。
符号の説明
1 シース型温度センサー
2 摺動スリーブ
3 バネ受部材
6 コイルスプリング
7 ハウジング装置
8 シリンダ
9 シールキャップ
10 内室
11 筒手段
12 コネクタ
13 取付手段
15 摺動孔
17 シールリング
20 保護管
21 筒手段
22 コネクタ
23 取付手段
25 被測温体
26 測温孔

Claims (3)

  1. 被測温体(25)に形成された有底の測温孔(26)にシース型温度センサー(1)を挿入し、シース型温度センサー(1)の先端を直接又は間接に測温孔(26)の底部(28)に当接せしめることにより温度を測定する装置において、
    シース型温度センサー(1)の尾端近傍部にハウジング装置(7)を設け、該ハウジング装置(7)を取付手段(13)(23)により被測温体(25)に取付ける構成であり、
    前記シース型温度センサー(1)は、尾端近傍部に摺動スリーブ(2)を固着すると共に、該摺動スリーブ(2)よりも先端側の部位にバネ受部材(3)を固着しており、
    前記ハウジング装置(7)は、前記摺動スリーブ(2)とバネ受部材(3)を含むシース型温度センサー(1)の尾端近傍部を軸方向に移動自在に挿通せしめる内室(10)を形成するシリンダ(8)と、前記内室(10)に設けられたコイルスプリング(6)と、前記シリンダ(8)の尾端部に着脱自在に取付けられ該シリンダ(8)の尾端開口部を気密的に閉鎖するシールキャップ(9)とを備えており、
    前記シールキャップ(9)は、前記シース型温度センサー(1)の摺動スリーブ(2)を摺動自在に保持する摺動孔(15)を形成すると共に、該摺動孔(15)と摺動スリーブ(2)の間を気密的に保持するシールリング(17)を備え、更に、該シールキャップ(9)と前記バネ受部材(3)の間に前記コイルスプリング(6)を介装せしめることによりシース型温度センサー(1)を先端方向に向けて弾発付勢しており、
    前記取付手段(13)(23)は、前記シリンダ(8)の先端開口部と被測温体(25)の測温孔(26)を気密的に囲繞する筒手段(11)(21)を備えて成ることを特徴とする測温装置。
  2. 前記ハウジング装置(7)から先端方向に延びるシース型温度センサー(1)を先端閉塞状の保護管(20)に挿入し、シース型温度センサー(1)の先端を保護管(20)の先端閉塞部(20a)に当接すると共に、該保護管(20)の先端を測温孔(26)の底部(28)に当接せしめる構成であり、
    前記保護管(20)の尾端部に設けたコネクタ(22)と、前記ハウジング装置(7)におけるシリンダ(8)の先端部に設けたコネクタ(12)を、相互に気密的に着脱自在に連結することにより、シース型温度センサー(1)の先端を保護管(20)の先端閉塞部(20a)に弾接せしめるように構成されており、前記保護管(20)に設けたコネクタ(22)に前記取付手段(23)を形成して成ることを特徴とする請求項1に記載の測温装置。
  3. 請求項2に記載の測温装置においてシース型温度センサー(1)を直接に測温孔(26)に挿入する構成であり、
    ハウジング装置(7)におけるシリンダ(8)に設けたコネクタ(12)に前記取付手段(13)を設け、シース型温度センサー(1)の先端を測温孔(26)の底部(28)に弾接せしめるように構成して成ることを特徴とする測温装置。
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