JP2006029218A - Compressor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a compressor having a separation chamber which can prevent the reduction in reliability that is caused by increased discharge flow at the time of a high-speed operation of a compressor that results in a fast swirling flow that leads to an increased separation efficiency of lubricating oil, whereby the circulation rate of the oil in a refrigerating cycle becoming excessively smaller to deteriorate the lubricating properties of the sliding section of the compressor, and suppresses pulsation sounds at the time of low-speed operation of the compressor. <P>SOLUTION: The compressor is of construction comprising a mechanism by which the rotating speed of a rotor or a drive shaft is detected to change the section area of an introducing hole through which a fluid flows into the separation chamber. This construction makes it possible to change the flow rate of the fluid which flows from a discharge chamber into the separation chamber corresponding to the temperature of the fluid in proximity to the inlet of the introducing hole located in the discharge chamber to improve the oil circulation rate in the refrigeration cycle and pulsation sounds. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a compressor that compresses a fluid, and particularly to an oil separation mechanism of a compressor that is used in an automotive air conditioner.

  In such a compressor, a part of the compressor lubricating oil is discharged into the system cycle of the air conditioner together with the compressed fluid. As the amount of compressor lubricant discharged together with the fluid is discharged during the cycle, the system efficiency decreases and the performance of the air conditioner decreases. Therefore, in order to suppress the discharge of the lubricating oil during the system cycle of the air conditioner, a separation chamber for centrifuging the lubricating oil from the compressed fluid is provided on the discharge side of the compression mechanism (see, for example, Patent Document 1). ).

  This is a so-called centrifugal oil separator, and a separation chamber for separating lubricating oil from refrigerant discharged from the compression mechanism is provided at the rear end of the compressor rear housing, and a discharge hole is provided at the upper portion of the separation chamber. In addition, an introduction hole for introducing the refrigerant discharged from the high pressure chamber is formed.

An oil storage chamber for storing the separated lubricating oil is formed below the separation chamber (direction of gravity), and a discharge hole for discharging the lubricating oil separated in the separation chamber to the oil storage chamber is formed in the separation chamber. The separated lubricating oil is blown out from the discharge hole so as not to directly collide with the oil level of the oil storage chamber, the discharge hole is opened in the horizontal direction, and blown out from the discharge hole so as to face the discharge hole opening. A collision wall with which the lubricating oil collides is formed.
JP 11-82352 A

  By the way, in a compressor having such a separation chamber, the higher the speed of the compressor and the higher the discharge flow rate, the faster the swirl flow, thereby increasing the efficiency of separating the lubricating oil on the wall surface of the separation chamber. Also, since the amount of oil that is wound up when the fluid is discharged from the discharge port is not sufficient, the oil contained in the refrigerant in the refrigeration cycle is reduced, the oil circulation rate becomes excessively small, and the sliding portion of the compressor is lubricated. The reliability deteriorates and the reliability decreases.

  Also, such a compressor has a discharge pulsation that occurs when fluid compressed in the compression chamber is intermittently pumped from the discharge port to the discharge chamber, etc., and resonance with the engine or other auxiliary equipment Depending on the condition, it may cause a loud noise. In particular, when the vehicle speed is low or idling, the running noise is reduced and the vehicle feels quieter, so the engine room noise becomes relatively conspicuous, and the influence of the compressor discharge pulsation noise Also grows.

In order to achieve the above object, the present invention uses the following means. In the compressor according to the first aspect of the present invention, there is provided a mechanism for detecting the rotational speed of the rotor or the drive shaft and changing the cross-sectional area of the introduction hole. As shown in Fig. 2, the rotational speed of the rotor or drive shaft is detected by a rotational speed sensor provided on the rear side plate or the front side plate, and the inlet hole opening / closing door is movable using the opening / closing device of the inlet hole opening / closing door as a drive source. Thus, a mechanism for changing the cross-sectional area of the introduction hole is provided. With such a configuration, the amount of oil contained in the refrigerant in the system of the air conditioner is optimally controlled by changing the flow rate of the fluid flowing from the discharge chamber to the separation chamber in accordance with the rotational speed of the compressor. And the reliability of the sliding portion of the compressor can be improved.

  In the invention of claim 3, the cross-sectional area of the introduction hole is set so that the separation efficiency of the lubricating oil is maximized in the refrigerant circulation rate when the rotational speed of the compressor is equivalent to a vehicle speed of 40 km / h. When the cross-sectional area of the introduction hole at this time is 1, a mechanism for changing the cross-sectional area of the introduction hole from 1.5 to 2 when the rotational speed of the compressor is equivalent to a vehicle speed of 80 km / h or more is provided. It has a characteristic configuration. By doing so, when the rotational speed of the compressor is equal to or higher than the vehicle speed of 80 km / h, the flow rate of the fluid flowing into the separation chamber is reduced, and the separation efficiency of the lubricating oil on the wall surface of the separation chamber is lowered. Further, by changing the cross-sectional area of the introduction hole in the direction in which the inner radius of the swirl flow becomes smaller, the separation efficiency of the lubricating oil is further lowered. As a result, the amount of lubricating oil contained in the refrigerant that has been deficient during the system cycle increases, and the reliability and durability of the compressor can be improved as compared with the conventional case. Furthermore, it is possible to suppress the occurrence of pressure loss in the introduction hole and prevent the efficiency of the compressor from being lowered.

  According to a fourth aspect of the present invention, there is provided a mechanism for changing the cross-sectional area of the introduction hole from 0.25 to 0.5 when the rotational speed of the compressor is equal to or less than the vehicle speed of 20 km / h. It has a configuration. In this way, when the rotation speed of the compressor is equal to or less than the vehicle speed of 20 km / h, the discharge amount change from the discharge chamber is controlled by reducing the cross-sectional area of the introduction hole. By changing the phase of the pulsation frequency, the discharge pulsation noise can be reduced.

  As described above, in the compressor according to the present invention, the amount of oil in the refrigeration cycle can be set to an optimum amount of oil during high-speed operation by using a mechanism that can change the cross-sectional area of the introduction hole. The reliability and durability of the compressor can be improved. Furthermore, an increase in pressure loss at the introduction hole can be suppressed, and a decrease in the efficiency of the compressor can be reduced.

  In addition, during low-speed operation or idling, the discharge volume change from the discharge chamber is controlled by changing the cross-sectional area of the introduction hole, thereby changing the phase of the discharge pulsation frequency in the discharge chamber of the discharge chamber. Sound can be reduced.

  Hereinafter, the oil separation device of the present invention will be described with reference to the accompanying drawings.

(Embodiment 1)
1 is a cross-sectional view of a compressor according to a first embodiment of the present invention, FIG. 2 is a cross-sectional view of the compressor shown in FIG. 1 taken along the line BB, and FIG. 3 is a working chamber of the high-pressure case of the compressor shown in FIG. It is A arrow view seen from the side.

  As shown in the figure, in this compressor, a substantially cylindrical rotor 2 is rotatably accommodated in a cylinder 1 having a cylindrical inner wall so that a part of the outer periphery forms a minute gap with the inner wall of the cylinder 1. . A plurality of vane slots 3 are provided at equal intervals in the rotor 2, and vanes 4 are slidably inserted into the vane slots 3. The rotor 2 rotates when a drive shaft 5 formed integrally therewith is driven to rotate. The opening portions at both ends of the cylinder 1 are respectively closed by the front side plate 6 and the rear side plate 7, and the working chamber 8 is formed inside the cylinder 1.

A suction port 9 and a discharge port 10 communicate with the working chamber 8, the discharge port 10 is connected to a high-pressure passage 13, and a discharge valve 11 is disposed between the discharge port 10 and the high-pressure passage 13. A high pressure case 12 is attached to the rear side plate 7, and a discharge chamber 14, a separation chamber 51, and an oil storage chamber 52 are formed in the high pressure case 12. The discharge chamber 14 communicates with the separation chamber 51 through the introduction hole 53.

  The separation chamber 51 is provided to separate the lubricating oil contained in the compressed high-pressure fluid. The separation chamber 51 communicates with the oil storage chamber 52 via the oil guide passage 50. The lubricating oil stored in the oil storage chamber 52 is supplied to the rotor 2, the vane 4, the inner wall of the cylinder 1, and the like constituting the compression mechanism via the oil supply passage 18, lubricates each part, and is supplied to the vane back pressure chamber 17. The pressure serves to push out the vane 4 to the outside of the rotor 2.

  Lubricating oil is supplied from an oil storage chamber 52 through an oil supply passage 18 that supplies the lubricating oil to the compression mechanism, and a vane back pressure adjusting device 16 is provided in the middle of the oil supply passage 18. The vane back pressure adjusting device 16 controls the oil supply pressure and the amount of oil supplied to the compression mechanism according to the fluid (refrigerant) pressure around the compression mechanism.

  When power is transmitted from a driving source such as an engine and the drive shaft 5 and the rotor 2 rotate clockwise in FIG. 2, a low-pressure fluid (refrigerant) flows into the working chamber 8 from the suction port 9. The high-pressure fluid compressed with the rotation of the rotor 2 pushes up the discharge valve 11 from the discharge port 10 and is discharged into the high-pressure passage 13 and flows into the discharge chamber 14. Further, the high pressure fluid flows into the separation chamber 51 from the introduction hole 53, and the lubricating oil contained in the high pressure fluid is separated in the separation chamber 51.

  By the way, the separation chamber 51 is provided with a cylindrical space, and the introduction hole 53 for guiding the high-pressure fluid to the cylindrical space is formed so as to guide the high-pressure fluid in the tangential direction of the cylindrical space. Lubricating oil contained in the high-pressure fluid comes into contact with the inner peripheral surface 49 of the cylindrical portion of the separation chamber 51 and is separated from the refrigerant gas by centrifugal force during swirling in the cylindrical space. The high-pressure fluid is discharged from the gas outlet 58 to the outside of the compressor, and the separated lubricating oil moves downward along the inner peripheral surface 49. An oil guide passage 50 that guides the separated lubricating oil to the oil storage chamber 52 is formed at the lower end of the separation chamber 51.

  As shown in FIG. 1, the oil guide passage 50 is formed vertically downward, and the oil storage chamber side opening 54 of the oil guide passage 50 is perpendicular to the oil level of the lubricating oil stored in the oil storage chamber 52. In the lower lubricating oil. A reintroduction hole 57 that allows fluid movement between the oil storage chamber 52 and the separation chamber 51 is provided on the basis of the technical idea of utilizing the weight of the separated lubricating oil. Thus, the fluid such as the refrigerant gas stored in the upper portion of the oil storage chamber 52 is moved to the separation chamber 51, and the oil level in the separation chamber is equal to or slightly lower than the oil level of the oil storage chamber 52 in the vertical direction. It works like this.

  In FIG. 3, an introduction hole opening / closing door 60 that changes the cross-sectional area of the introduction hole 53 is disposed on the inner wall surface of the high-pressure case 12 so as to cover a part of the introduction hole inlet in a state where it can move left and right. ing. As a reference for the cross-sectional area of the introduction hole 53, the introduction hole opening / closing door 60 maximizes the separation efficiency of the lubricating oil when the refrigerant circulation amount is equivalent to a vehicle speed of 40 km / h of the vehicle on which the compressor is mounted. The cross-sectional area of the introduction hole 53 is set. The cross-sectional area of the inlet hole itself when the inlet hole opening / closing door 60 is fully opened is at least twice as large as the reference sectional area.

  A rotation speed sensor (not shown) for detecting the rotation speed of the rotor 2 or the drive shaft 5 is provided on the rear side plate 7 or the front side plate 6. The opening / closing door opening / closing device 59 based on speed detection is provided in the vicinity of the introduction hole inlet in the discharge chamber 14 and is connected to the introduction hole opening / closing door 60.

Next, the operation of the introduction hole opening / closing door 60 arranged as described above will be described. The introduction hole opening / closing door 60 is configured such that when the refrigerant circulation rate is equivalent to a vehicle speed of 40 km / h and the cross-sectional area of the introduction hole 53 is 1, the introduction hole 53 is disconnected when the rotational speed of the compressor is equal to or higher than the vehicle speed of 80 km / h. It moves to the left of FIG. 3 so that the area becomes 1.5-2. By increasing the cross-sectional area of the introduction hole 53 in this way, the flow velocity at which the fluid flows from the discharge chamber 14 into the separation chamber 51 is reduced, the inner radius of the swirling flow is reduced, and the separation efficiency of the lubricating oil is lowered. As a result, the amount of lubricating oil contained in the refrigerant that is becoming deficient during the refrigeration cycle is increased, and insufficient lubrication of the compressor can be prevented and reliability can be improved. Moreover, the increase in the pressure loss in the introduction hole 53 can be suppressed, and the reduction in the efficiency of the compressor can be reduced.

  The introduction hole opening / closing door 60 has an introduction hole when the rotational speed of the compressor is equal to or less than 20 km / h when the cross-sectional area of the introduction hole 53 is 1 when the refrigerant circulation rate is equivalent to a vehicle speed of 40 km / h. 3 moves to the right in FIG. 3 so that the cross-sectional area of 53 becomes 0.25 to 0.5. By reducing the cross-sectional area of the introduction hole 53 in this way, it is possible to change the phase of the discharge pulsation frequency in the discharge chamber, suppress the discharge pulsation, and reduce the discharge pulsation sound.

  As described above, the compressor according to the present invention controls the separation and circulation amount of the lubricating oil in the refrigeration cycle. In the first embodiment, the sliding vane type rotary compression mechanism is used as the compressor. However, other compression mechanisms such as a rolling piston type and a scroll type may be used.

Cross section of the compressor in Embodiment 1 of the present invention BB sectional view of the compressor shown in FIG. A view of the high pressure case of the compressor shown in FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Cylinder 2 Rotor 4 Vane 5 Drive shaft 6 Front side plate 7 Rear side plate 8 Working chamber 12 High pressure case 14 Discharge chamber 51 Separation chamber 52 Oil storage chamber 53 Introduction hole 59 Opening / closing door opening / closing device 60 Introduction hole opening / closing door

Claims (4)

A compression mechanism that decenters a rotor having a vane and a drive shaft in a cylinder, sandwiches the front side plate and the rear side plate to form a working chamber, and compresses fluid containing lubricating oil by rotation of the rotor, and the compression mechanism A discharge chamber through which the fluid compressed by the fluid is guided; a separation chamber that communicates with the discharge chamber through an introduction hole; and at least a part of the lubricating oil contained in the fluid is separated; and a fluid in the separation chamber And an oil storage chamber for storing the lubricating oil separated from the engine, and the introduction hole is provided with a mechanism for detecting a rotational speed of the rotor or the drive shaft and changing a cross-sectional area of the introduction hole. Features compressor. In the introduction hole, the rotational speed of the rotor or the drive shaft is detected by a rotation speed sensor provided on the rear side plate or the front side plate, and the introduction hole opening / closing door is opened / closed by an opening / closing device to determine the cross-sectional area of the introduction hole. 2. The compressor according to claim 1, further comprising a mechanism for changing. The cross-sectional area of the introduction hole is set so that the separation efficiency of the lubricating oil is maximized at the refrigerant circulation rate when the rotational speed of the compressor is equivalent to a vehicle speed of 40 km / h. A cross-sectional area is set to 1, and when the rotational speed of the compressor is equal to or higher than a vehicle speed of 80 km / h, a mechanism for changing the cross-sectional area of the introduction hole to 1.5 to 2 is provided. The compressor according to 1 or 2. The cross-sectional area of the introduction hole is set so that the separation efficiency of the lubricating oil is maximized at the refrigerant circulation rate when the rotational speed of the compressor is equivalent to a vehicle speed of 40 km / h. When the rotational speed of the compressor is equal to or less than a vehicle speed of 20 km / h, a mechanism is provided for changing the cross-sectional area of the introduction hole from 0.25 to 0.5. The compressor according to any one of claims 1 to 3.

Images