JP2005518190A - 真核細胞中で組換えタンパク質を生産する方法 - Google Patents
真核細胞中で組換えタンパク質を生産する方法 Download PDFInfo
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Abstract
Description
幾つかの実施形態において、前記方法は、前記採取した培地から前記ポリペプチドを回収する工程をさらに備える。
幾つかの実施形態において、前記方法は、大規模又は産業規模の方法である。
幾つかの実施形態では、前記所望のポリペプチドは、少なくとも約15mg/リットル培養物のレベルで産生される。
ある一連の実施形態では、前記培地(medium)は、動物由来の成分を欠く培地である。別の実施形態では、前記培地は動物由来の成分を欠き、且つタンパク質を欠く(無タンパク質)。
科学的な理論に拘泥することを望むものではないが、冷却工程によって、培養容器の底部に細胞が沈降したときに、細胞がその状況に耐える能力が増大するものと考えられる。これによって、培養の総合的な性能に有利な効果がもたらされる。500Lの培養容器では約1時間に及ぶ沈降期間中には、酸素の調節を行うことはできず、溶存酸素の濃度は急速に減少する。
生産期に入るときには、温度、操作pH及び培地交換頻度を、生産に最適な値へ変化させるのが通例である。増殖期と生産期における温度範囲と値の例は、それぞれ、表1及び2を参照いただきたい。CHO細胞株の場合、生産期中には約36℃の温度が好ましい。
他の適切な細胞株には、ラットHep I(ラット肝細胞腫; ATCC CRL 1600)、ラットHep II(ラット肝細胞腫; ATCC CRL 1548)、TCMK (ATCC CCL 139)、ヒト肺(ATCC HB 8065)、NCTC 1469 (ATCC CCL 9.1);DUKX細胞(CHO細胞株) (Urlaub and Chasin, Proc Natl. Acad. Sci. USA 77: 4216−4220,1980)(DUKX細胞は、DXB11細胞とも称される、DG44 (CHO細胞株) (Cell, 33: 405,1983、及びSomatic Cell and Molecular Genetics 12: 555,1986)が含まれるが、これらに限定されない。3T3細胞、Namalwa細胞、骨髄腫、及び骨髄腫と他の細胞との融合物も有用である。幾つかの実施形態では、前記細胞は、例えば、元の細胞種とは、タンパク質の翻訳後修飾を触媒する酵素(例えば、グリコシルトランスフェラーゼ及び/又はグリコシダーゼなどのグリコシル化酵素又はプロペプチドなどのプロセッシング酵素)を定性的又は定量的に異なって発現する細胞などの、変異又は組換え細胞であり得る。適切な昆虫細胞株には、Lepidoptera細胞(Spodoptera frugiperda細胞、又はTrichoplusia ni細胞など)も含まれるが、これらに限定されるものではない(例えば、米国特許第5、077、214号参照)。
ある実施形態では、前記培地は、表3に示されている成分からなり、必要に応じて、表4に示されている成分が1以上補充される。下表(表3)は、本発明で使用するのに適した培地の組成である。必要に応じて、表4に列記されている成文を培地に1以上添加する。好ましい範囲は、表4に列記されている。ある実施形態では、使用される培地は、Medium 318−Xである。別の実施形態では、培地CHO−Kである。
ある実施形態において、前記培地は、動物由来の成分を欠く市販の無タンパク質CHO培地(JRH Biosciences)であり、前記細胞株はCHO細胞である。ある実施形態では、前記培地は318−X培地であり、前記細胞株はBHK細胞株であり、別の実施形態では、前記培地は318−U培地であり、前記細胞株はBHK細胞である。別の実施形態では、前記培地はCHO−K培地であり、前記細胞株はCHO細胞株である。
ヒトFVIIを発現させるためのプラスミドベクターpLN174が報告されている(Persson and Nielsen. 1996.FEBS Lett.385:241−243)。要約すれば、該プラスミドベクターは、挿入されたcDNAを転写するためのマウスメタロチオネインプロモーターの調節下にあるプロペプチドを含むヒトFVIIをコードするcDNAヌクレオチド配列と、選択可能なマーカーとして使用するためのSV40初期プロモーターの制御下にあるマウスジヒドロ葉酸リダクターゼcDNAとを担持している。
5’−AGC GTT TTA GCG CCG GCG CCG GTG CAG GAC−3’
5’−CGC CGG CGC TAA AAC GCT TTC CTG GAG GAG CTG CGG CC−3’
と、Pwo(Boehringer−Mannheim)とTaq(Perkin−Elmer)ポリメラーゼを用いたPCRによって、テンプレートプラスミドを変性させた。
実験条件の概要
動物由来の成分を含まない市販のCHO細胞用無タンパク質培地(JRH Biosciences)に、本実施例における3つの培養物全てに、インシュリン(5mg/L)とビタミンK1(5mg/L)を補充した。
培養容器のサイズは500Lであった。このプロセスのタイプは、担体を沈降させた後に、80%の培地(400L)をバッチ式に毎日交換する標準的なCytopore 1微小担体培養であった。
3つの培養物全てを通じて、培養パラメータ(温度、pH、溶存酸素)は、標準値を用いた。温度の設定値は36.0℃であった。下方修正の場合(CO2ガスを上部空間に加える)pHの設定値は7.10とし、上方修正の場合(培養液に炭酸ナトリウム溶液を加える)pHの設定値は6.80とした。溶存酸素の設定値は、空気と50%飽和であった。
3つの培養物のうち最初のもの(FFF1235)では、高産生CHOクローン(実施例1に記載)を標準的な微小担体プロセスで培養し、冷却工程を行わなかった。図1から分かるように、FVIIの力価を時間に対してプロットしたグラフは「ベルの形状」である。すなわち、18−20日以降から、この培養物には、FVIIの力価の減少が見られた。この減少が、培養容器中の全細胞密度の減少によって、すなわち、培養容器から細胞が失われることによって引き起こされたことは明らかであった。
グラフ表示
FFF1235、FFF1239、FFF1242のFVII力価が、図1にグラフで示されている。
培養物FFF1235、FFF1239、FFF1242の細胞数とFVII力価が図2乃至図4に示されている。
当業者であれば、上記の記述に照らして、本発明に数多くの改変を行うことができるであろう。このような自明な改変も、添付した特許請求の範囲の範囲に属する。
Claims (41)
- 真核細胞中でポリペプチドを生産する方法であって、
(1)前記ポリペプチドの発現に適した条件及び設定温度下において、前記ポリペプチドを発現している細胞を微小担体上で培養する工程と、
(2)前記設定温度以下の所定の温度まで培養物を冷却する工程と、
(3)前記微小担体を沈降させる工程と、
(4)培地の全部又は一部を採取する工程と、を備えた方法。 - 前記採取後に、培養容器に新しい培地を加える工程をさらに備えた、請求項1に記載の方法。
- 前記採取した培地から前記ポリペプチドを回収する工程をさらに備えた、請求項1又は2に記載の方法。
- 前記所定の温度が前記設定温度の約5℃乃至30℃低い、請求項1乃至3の何れか1項に記載の方法。
- 前記所定の温度が前記設定温度の約5℃乃至20℃低い、請求項4に記載の方法。
- 前記所定の温度が前記設定温度の約5℃乃至15℃低い、請求項5に記載の方法。
- 前記所定の温度が前記設定温度の約10℃低い、請求項6に記載の方法。
- 前記沈降前に、前記培養物が約18℃乃至約32℃の温度に冷却される、請求項1乃至3の何れかに記載の方法。
- 前記培養物が約20℃乃至約30℃の温度に冷却される、請求項7に記載の方法。
- 前記培養物が約22℃乃至約28℃の温度に冷却される、請求項9に記載の方法。
- 前記培養物が約24℃乃至約28℃の温度に冷却される、請求項10に記載の方法。
- 前記培養物が約25℃乃至約27℃の温度に冷却される、請求項11に記載の方法。
- 前記真核細胞が昆虫細胞である、請求項1乃至12の何れか1項に記載の方法。
- 前記真核細胞が哺乳類細胞である、請求項1乃至12の何れか1項に記載の方法。
- 前記哺乳類細胞がHEK、BHK、及びCHO細胞からなる群から選択される、請求項14に記載の方法。
- 前記哺乳類細胞がCHO細胞である、請求項15に記載の方法。
- 前記ポリペプチドが第VII因子又は第VII因子関連ポリペプチドである、請求項1乃至16の何れか1項に記載の方法。
- 前記ポリペプチドが野生型ヒト第VII因子である、請求項17に記載の方法。
- 前記ポリペプチドが、
L305V−FVII、L305V/M306D/D309S−FVII、L305I−FVII、L305T−FVII、F374P−FVII、V158T/M298Q−FVII、V158D/E296V/M298Q−FVII、K337A−FVII、M298Q−FVII、V158D/M298Q−FVII、L305V/K337A−FVII、V158D/E296V/M298Q/L305V−FVII、V158D/E296V/M298Q/K337A−FVII、V158D/E296V/M298Q/L305V/K337A−FVII、K157A−FVII、E296V−FVII、E296V/M298Q−FVII、V158D/E296V−FVII、V158D/M298K−FVII、S336G−FVII;S52A−第VII因子、S60A−第VII因子、R152E−第VII因子、S344A−第VII因子、Glaドメインを欠く第VIIa因子;及びP11Q/K33E−FVII、T106N−FVII、K143N/N145T−FVII、V253N−FVII、R290N/A292T−FVII、G291N−FVII、R315N/V317T−FVII、K143N/N145T/R315N/V317T−FVII;及び233Thrから240Asnまでのアミノ酸配列中に置換、付加、又は欠失を有するFVII、304Argから329Cysまでのアミノ酸配列中に置換、付加、又は欠失を有するFVII
からなる群から選択される第VII因子関連ポリペプチドである、請求項17に記載の方法。 - 前記ポリペプチドが少なくとも約15mg/リットル培養物のレベルで生産される、請求項1乃至19の何れか1項に記載の方法。
- 請求項1乃至3の何れか1項に記載の方法であって、前記ポリペプチドがヒト第VII因子であり、前記細胞がCHO細胞であり、前記担体がマクロ多孔性担体であり、前記培養設定温度が36℃であり、前記担体を沈降させる前に前記培養物が約26℃まで冷却される、請求項1乃至3の何れか1項に記載の方法。
- 真核細胞の培養を行う方法であって、
(1)培養物を維持するのに適した条件及び設定温度下において、微小担体上で細胞を培養する工程と、
(2)前記設定温度以下の所定の温度まで培養物を冷却する工程と、
(3)前記微小担体を沈降させる工程と、
(4)培地の全部又は一部を採取する工程と、
を備えた方法。 - 前記採取後に、培養容器に新しい培地を加える工程をさらに備えた、請求項22に記載の方法。
- 前記所定の温度が前記設定温度の約5℃乃至30℃低い、請求項22乃至23の何れか1項に記載の方法。
- 前記所定の温度が前記設定温度の約5℃乃至20℃低い、請求項24に記載の方法。
- 前記所定の温度が前記設定温度の約5℃乃至15℃低い、請求項25に記載の方法。
- 前記所定の温度が前記設定温度の約10℃低い、請求項26に記載の方法。
- 前記培養物が約18℃乃至約32℃の温度に冷却される、請求項22乃至23の何れかに記載の方法。
- 前記培養物が約20℃乃至約30℃の温度に冷却される、請求項28に記載の方法。
- 前記培養物が約22℃乃至約28℃の温度に冷却される、請求項29に記載の方法。
- 前記培養物が約24℃乃至約28℃の温度に冷却される、請求項30に記載の方法。
- 前記培養物が約25℃乃至約27℃の温度に冷却される、請求項31に記載の方法。
- 前記真核細胞が昆虫細胞である、請求項22乃至32の何れか1項に記載の方法。
- 前記真核細胞が哺乳類細胞である、請求項22乃至32の何れか1項に記載の方法。
- 前記哺乳類細胞がHEK、BHK、及びCHO細胞からなる群から選択される、請求項34に記載の方法。
- 前記哺乳類細胞がCHO細胞である、請求項35に記載の方法。
- 前記細胞が所望の第VII因子又は第VII因子関連ポリペプチドを生産する、請求項22乃至36の何れか1項に記載の方法。
- 前記所望のポリペプチドが野生型ヒト第VII因子である、請求項37に記載の方法。
- 前記所望のポリペプチドが、
L305V−FVII、L305V/M306D/D309S−FVII、L305I−FVII、L305T−FVII、F374P−FVII、V158T/M298Q−FVII、V158D/E296V/M298Q−FVII、K337A−FVII、M298Q−FVII、V158D/M298Q−FVII、L305V/K337A−FVII、V158D/E296V/M298Q/L305V−FVII、V158D/E296V/M298Q/K337A−FVII、V158D/E296V/M298Q/L305V/K337A−FVII、K157A−FVII、E296V−FVII、E296V/M298Q−FVII、V158D/E296V−FVII、V158D/M298K−FVII、S336G−FVII;S52A−第VII因子、S60A−第VII因子、R152E−第VII因子、S344A−第VII因子、Glaドメインを欠く第VIIa因子;及びP11Q/K33E−FVII、T106N−FVII、K143N/N145T−FVII、V253N−FVII、R290N/A292T−FVII、G291N−FVII、R315N/V317T−FVII、K143N/N145T/R315N/V317T−FVII;及び233Thrから240Asnまでのアミノ酸配列中に置換、付加、又は欠失を有するFVII、304Argから329Cysまでのアミノ酸配列中に置換、付加、又は欠失を有するFVII
からなる群から選択される第VII因子関連ペプチドである、請求項38に記載の方法。 - 前記所望のポリペプチドが少なくとも約15mg/リットル培養物のレベルで生産される、請求項22乃至39の何れか1項に記載の方法。
- 微小担体培養中で増殖する真核細胞によって産生されたポリペプチドを採取する方法であって、(1)所定の培養設定温度以下に培養物を冷却する工程と、次いで、(2)前記微小担体を沈降させる工程と、を備えた方法。
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PCT/DK2001/000632 WO2002029083A2 (en) | 2000-10-02 | 2001-10-02 | Industrial-scale serum-free production of recombinant proteins in mammalian cells |
DKPA200200460 | 2002-03-26 | ||
PCT/DK2002/000612 WO2003029442A1 (en) | 2001-10-02 | 2002-09-20 | Method for production of recombinant proteins in eukaryote cells |
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