JP2004228549A - Package for housing light emitting element and light emitting device - Google Patents

Package for housing light emitting element and light emitting device Download PDF

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Publication number
JP2004228549A
JP2004228549A JP2003143688A JP2003143688A JP2004228549A JP 2004228549 A JP2004228549 A JP 2004228549A JP 2003143688 A JP2003143688 A JP 2003143688A JP 2003143688 A JP2003143688 A JP 2003143688A JP 2004228549 A JP2004228549 A JP 2004228549A
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Prior art keywords
emitting element
light emitting
plating layer
metal
metal plating
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JP2003143688A
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Japanese (ja)
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Yoshinori Maekawa
義紀 前川
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Kyocera Corp
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Kyocera Corp
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Priority to JP2003143688A priority Critical patent/JP2004228549A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item

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Abstract

<P>PROBLEM TO BE SOLVED: To improve the adhesive strength between a metal layer applied onto the inner surface of a through hole of a frame and a metal plated layer applied onto its surface, and to allow the light of a light emitting element to be well reflected on the inner surface of the through hole so that it is uniformly and efficiently radiated to the outside. <P>SOLUTION: A frame 2 having a through hole 2a for housing a light emitting element 3 is joined to the upper surface of a plate-like base body 1 which has a mounting part 1a for mounting the light emitting element 3 on its upper surface so that it encloses the mounting part 1a, thus constituting the package for housing a light emitting element. A metal layer 6a containing high melting point metal and metal plated layers (6b and 6c) containing cobalt are sequentially applied onto the inner surface of the through hole 2a. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は発光ダイオード等の発光素子を収容するための発光素子収納用パッケージおよび発光装置に関する。
【0002】
【従来の技術】
従来、発光ダイオード等の発光素子を収容するための発光素子収納用パッケージ(以下、パッケージともいう)としてセラミック製のパッケージが用いられている。従来のセラミック製のパッケージは、図3に示すように、上面の中央部に発光素子23を搭載するための導体層から成る搭載部21aを有し、搭載部21aおよびその周辺から下面に導出される一対のメタライズ配線導体24a,24bを有する略直方体状のセラミック基体(以下、基体ともいう)21と、基体21の上面に接合され、中央部に発光素子23を収容するための貫通穴22aを有する略四角枠状のセラミック枠体(以下、枠体ともいう)22とから構成されている。
【0003】
そして、基体21の上面に導出された一方のメタライズ配線導体24aに接続された搭載部21aに発光素子23を導電性接合材等を介して固着するとともに、発光素子23の電極と他方のメタライズ配線導体24bとをボンディングワイヤ25を介して電気的に接続し、しかる後、枠体22の貫通穴22a内に図示しない透明樹脂を充填して発光素子23を封止することによって発光装置となる(例えば、下記の特許文献1参照)。
【0004】
なお、このようなセラミック製のパッケージでは、内部に収容する発光素子23が発光する光を貫通穴22aの内面で反射させて発光装置の発光効率を良好とするために、貫通穴22aの内面にニッケル(Ni)や金(Au)等の金属から成る金属めっき層26bを表面に有する金属層26aを被着させている。
【0005】
また、このパッケージは、セラミックグリーンシート(以下、グリーンシートともいう)積層法により製作されており、具体的には以下のように製作される。基体21用のグリーンシートと枠体22用のグリーンシートとを準備し、これらのグリーンシートにメタライズ配線導体24a,24bを導出させるための貫通孔や発光素子23を収容するための貫通穴を主面に略垂直に打ち抜く。次に、基体21用のグリーンシートの上面から下面にかけてメタライズ配線導体24a,24b形成用のW,Moなどの高融点金属粉末から成る導体ペーストを従来周知のスクリーン印刷法等で塗布し、枠体22用のグリーンシートの貫通孔内面に金属層26a形成用の上記導体ペーストをスクリーン印刷法等で塗布する。基体21用のグリーンシートと枠体22用のグリーンシートとを上下に積層し、次にこれらを高温で焼成して焼結体と成す。その後、メタライズ配線導体24a,24bおよび金属層26aの露出表面に、NiやAu等の金属から成る金属めっき層26bを無電解めっき法や電解めっき法により被着させることにより製作される。
【0006】
しかしながら、この従来のパッケージによると、貫通穴22aの内面が基体11の上面に略直交しており、そのため、貫通穴22aの内面で反射した光が外部に均一かつ良好に放射されず、このパッケージを用いた発光装置の発光効率がそれ程高くならないという問題点を有していた。
【0007】
そこで、図2に示すように、上面に発光素子13を搭載するための搭載部11aを有する略直方体状の基体11の上面に、発光素子13を収容するための貫通穴12aを中央部に有する枠体12を接合して成るパッケージであって、枠体12の貫通穴12a内面は、基体11上面に対して55〜70度の角度で外側に広がっているとともにその表面に中心線平均粗さRaが1〜3μmでかつ発光素子13が発光する光に対する反射率が80%以上の金属めっき層16bが被着されているパッケージを、本出願人は提案した(下記の特許文献1)。
【0008】
このパッケージによると、貫通穴12aの内面が基体11の上面に対して55〜70度の角度で外側に広がっているとともに、この内面の表面にRaが1〜3μmでかつ発光素子13が発光する光に対する反射率が80%以上の金属めっき層16bが被着されていることから、貫通穴12a内に収容する発光素子13が発光する光を傾斜した貫通穴12a内面の金属めっき層16bにより良好に反射させて外部に向かって均一かつ効率良く放射することができる。
【0009】
なお、このパッケージは以下のようにして製作される。枠体12用のグリーンシートに貫通穴12aをその内面が55〜70度の傾斜面となるように穿孔し、次に枠体12用のグリーンシートの貫通穴12a内面に導体ペーストを塗布し、次に枠体12用のグリーンシートと基体11用のグリーンシートとを枠体12用のグリーンシートの貫通穴12aの内面が外側に広がる向きに積層し接合する。これらを焼成して基体11上面に貫通穴12aを有する枠体12が積層一体化されるとともに貫通穴12a内面に金属層16aが被着された焼結体を得る。次に、貫通穴12a内面の金属層16a表面にRaが1〜3μmでかつ発光素子13の光に対する反射率が80%以上の金属めっき層16bを被着させて製作される。
【0010】
【特許文献1】
特開平14−232017号公報
【0011】
【発明が解決しようとする課題】
しかしながら、上記特許文献1のパッケージによると、金属めっき層16bの厚みを厚くすると、枠体12の貫通穴12a内に透明樹脂を充填して発光素子13を封止する際に、その透明樹脂に熱を加えて硬化させると、透明樹脂と金属めっき層16bおよび金属層16aとの間に熱膨張係数差に起因する熱応力が発生し、これが金属めっき層16bを引き剥すように作用して金属めっき層16bが金属層16aから剥れてしまうという問題点があった。
【0012】
また、金属めっき層16bの厚みを薄くすると、金属めっき層16bの耐熱性や耐食性が低下し、透明樹脂との接合強度が低下してしまうとともに、金属層16aの高融点金属やセラミックスのガラス成分が金属めっき層16b上に拡散し、金属めっき層16bの発光素子13の光に対する反射率が低下してしまうという問題点を有していた。
【0013】
従って、本発明は、上記従来の問題点に鑑み完成されたものであり、その目的は、枠体の貫通穴の内面に被着された金属層とその表面に被着された金属めっき層との被着強度を向上させるとともに、発光素子の光を貫通穴の内面で良好に反射させて外部に均一かつ効率良く放射し、それにより発光装置の発光効率を極めて高いものとすることが可能な信頼性の高い発光素子収納用パッケージおよび発光装置を提供することにある。
【0014】
【課題を解決するための手段】
本発明の発光素子収納用パッケージは、上面に発光素子を搭載するための搭載部を有する平板状のセラミック基体の上面に、前記発光素子を収容するための貫通穴を有するセラミック枠体が前記搭載部を囲繞するように接合されて成る発光素子収納用パッケージであって、前記貫通穴の内面に、高融点金属を含有する金属層およびコバルトを含有する金属めっき層が順次被着されていることを特徴とする。
【0015】
本発明の発光素子収納用パッケージは、貫通穴の内面に高融点金属を含有する金属層およびコバルトを含有する金属めっき層が順次被着されていることから、コバルトを含有した金属めっき層は、高融点金属を含有する金属層に強固に被着されるとともに、金属めっき層上にAu,Ag,Pt等から成る反射層を被着する場合に反射層との接合強度を高くすることができる。
【0016】
本発明の発光素子収納用パッケージにおいて、好ましくは、前記金属めっき層は、コバルトを含有する第一の金属めっき層およびその上に被着されたコバルトを含有する第二の金属めっき層から成り、該第二の金属めっき層の上に前記発光素子が発光する光を反射する反射層が被着されていることを特徴とする。
【0017】
本発明の発光素子収納用パッケージは、好ましくは、金属めっき層はコバルトを含有する第一の金属めっき層およびその上に被着されたコバルトを含有する第二の金属めっき層から成り、第二の金属めっき層の上に発光素子が発光する光を反射する反射層が被着されていることから、コバルトを含有した第一の金属めっき層は高融点金属を含む金属層に強固に被着される。また、第一の金属めっき層上に第二の金属めっき層を被着するとともに金属めっき層が金属層に強固に被着されることから、金属めっき層を厚くすることができる。その結果、金属層中の高融点金属やセラミックス中のガラス等の成分が金属めっき層や反射層上へ拡散して出てくるのを有効に防止することができ、反射層の反射率を高く維持することができるとともに、反射層上への拡散が防止できることから反射層と透明樹脂との接着を良好に保つことができる。
【0018】
本発明の発光装置は、本発明の発光素子収納用パッケージと、前記搭載部に搭載された発光素子と、該発光素子を覆う透明樹脂とを具備したことを特徴とする。
【0019】
本発明の発光装置は、上記の構成により、枠体の貫通穴の内面に金属めっき層が強固に被着されるとともに反射層の反射率が高く維持される信頼性の高いものとなる。
【0020】
【発明の実施の形態】
本発明の発光素子収納用パッケージを以下に詳細に説明する。図1(a),(b)は、本発明のパッケージについて実施の形態の一例を示す断面図および要部断面図であり、1はセラミック基体、2はセラミック枠体であり、主としてこれらで発光素子3を収容するための本発明のパッケージが構成されている。
【0021】
本発明のパッケージは、上面に発光素子3を搭載するための搭載部1aを有する平板状の基体1の上面に、発光素子3を収容するための貫通穴2aを有する枠体2が搭載部1aを囲繞するように接合されて成るものであって、貫通穴2aの内面に、高融点金属を含有する金属層6aおよびコバルトを含有する金属めっき層(6b,6c)が順次被着されている。
【0022】
本発明の金属層6aは、タングステン(W),モリブデン(Mo)等の高融点金属を含有するものであり、金属めっき層(6b,6c)は、例えばコバルトを含有するNiまたはAuめっき層6b、コバルトを含有するNiまたはAuめっき層6cが順次被着されて成るものである。
【0023】
本発明の基体1は、酸化アルミニウム質焼結体,窒化アルミニウム質焼結体,ムライト質焼結体,ガラスセラミックス質焼結体等のセラミックスから成る略直方体であり、発光素子3を支持する支持体であり、その上面に発光素子3を搭載するための導体層から成る搭載部1aを有している。この基体1は、例えば酸化アルミニウム質焼結体から成る場合、酸化アルミニウム、酸化珪素、酸化マグネシウム、酸化カルシウム等の原料粉末に適当な有機バインダー、溶剤等を添加混合して泥漿状となし、これを従来周知のドクターブレード法やカレンダーロール法等によりシート状に成形してグリーンシート(セラミック生シート)を得、しかる後、グリーンシートに適当な打ち抜き加工を施すとともにこれを複数枚積層し、高温(約1600℃)で焼成することによって製作される。
【0024】
また、基体1は、上面の搭載部1aから下面にかけて導出するメタライズ配線導体4aおよび搭載部1aの周辺から下面にかけて導出するメタライズ配線導体4bが被着形成されている。搭載部1aおよびメタライズ配線導体4a,4bはW,Mo,マンガン(Mn)等の金属粉末のメタライズから成り、メタライズ配線導体4a,4bはパッケージ内部に収容する発光素子3を外部に電気的に接続する導電路として機能する。そして、搭載部1aには発光ダイオード等の発光素子3が金−シリコン合金や銀−エポキシ樹脂等の導電性接合材により固着されるとともに、メタライズ配線導体4bには発光素子3の電極がボンディングワイヤ5を介して電気的に接続される。
【0025】
基体1に設けた搭載部1aおよびメタライズ配線導体4a,4bは、W,Mo,Mn等の高融点金属粉末のメタライズから成り、このメタライズ配線導体4a,4bは図示しない外部電気回路基板の配線導体に接続され、半導体素子3の各電極と外部電気回路基板とを電気的に導通させるものである。メタライズ配線導体4a,4bは、例えばW等の高融点金属粉末に適当な有機溶剤、溶媒を添加混合して得た導体ペーストを、基体1となるグリーンシートに予め従来周知のスクリーン印刷法により所定パターンに印刷塗布しておくことによって、基体1の所定位置に被着形成される。
【0026】
なお、搭載部1aおよびメタライズ配線導体4a,4bの露出する表面にNi,Au,Ag等の耐蝕性に優れかつロウ材の濡れ性に優れる金属を1〜20μm程度の厚みに被着させておくと、搭載部1aおよびメタライズ配線導体4a,4bが酸化腐蝕するのを有効に防止できるとともに、搭載部1aと発光素子3との接合およびメタライズ配線導体4bとボンディングワイヤ5との接合を強固にすることができる。従って、搭載部1aおよびメタライズ配線導体4a,4bの露出表面に、厚さ1〜10μm程度のNiめっき層と厚さ0.1〜3μm程度のAuめっき層またはAgめっき層とを、電解めっき法や無電解めっき法により順次被着するのがよい。
【0027】
枠体2は、酸化アルミニウム質焼結体(アルミナセラミックス)等の基体1と同様の材質のものから成り、上記のように基体1が酸化アルミニウム質焼結体から成る場合には、それと実質的に同じ組成であるグリーンシートに、枠体2の中央部に発光素子3を収容するための略円形や略四角形の貫通穴2aを形成するための打ち抜き加工を施し、これを複数枚積層し、基体1となるグリーンシートの上に積層して焼結し基体1と一体化している。
【0028】
また、枠体2となるグリーンシートの貫通穴2aの内面に、WやMo等の高融点金属の粉末に適当な有機溶剤、溶媒を添加混合して得た導体ペーストを、従来周知のスクリーン印刷法により所定パターンに印刷塗布しておくことによって、貫通穴2aの内面の略全面または所定位置に金属層6aが被着形成される。
【0029】
この金属層6aは、W100重量部に対してMoが1〜5重量部含有されているのが好ましい。Moが1重量部未満の場合、アルミナ質焼結体(熱膨張係数約7.8×10−6/℃)から成る枠体2と、W(熱膨張係数約4.6×10−6/℃)およびMo(熱膨張係数約5.7×10−6/℃)からなる金属層6aとの熱膨張係数差による熱応力が大きくなり、金属層6aが枠体2の貫通穴2aの内面より剥がれやすくなる傾向がある。5重量部を超えると、金属層6aの枠体2に対する被着強度が劣化する傾向にある。
【0030】
即ち、金属層6aは、熱膨張係数が4.6×10−6/℃程度のWに、熱膨張係数が5.7×10−6/℃程度とWに比べてアルミナ質焼結体に熱膨張係数が近いMoを少量含有させることにより、熱膨張係数がアルミナ質焼結体に近似したものとなる。その結果、金属層6aの枠体2に対する被着の信頼性が大幅に向上することとなる。
【0031】
また、金属層6a上にコバルトを含有したNi,Au等からなる第一の金属めっき層6bを被着している。第一の金属めっき層6b中のコバルトの含有量は5〜40重量部が好ましく、第一の金属めっき層6bの厚みは2μm以下が好ましい。コバルトの含有量が5重量部未満であると、コバルトを含有することによる被着強度向上の効果がそれほど向上しなくなり、40重量部を超えると、第一の金属めっき層6bの耐熱性、耐食性が低下してしまう。また、厚みが2μmを超えると、金属層6aと第一の金属めっき層6bとの接合強度が低下し易くなる。
【0032】
また、第一の金属めっき層6bを被着した後、非酸化雰囲気中700℃以上で熱処理すると金属めっき層が緻密となり、金属層6aと第一の金属めっき層6bとの密着性を高め、接合強度を向上させることができる。
【0033】
そして、第一の金属めっき層6b上にコバルトを含有したNi,Au等からなる第二の金属めっき層6cを被着している。第二の金属めっき層6c中のコバルトの含有量は5〜40重量部が好ましく、第一の金属めっき層6cの厚みは3μm以下が好ましい。コバルトの含有量が5重量部未満であると、コバルトを含有することによる被着強度向上の効果がそれほど向上しなくなり、40重量部を超えると、第二の金属めっき層6cの耐熱性、耐食性が低下し易くなる。また、厚みが3μmを超えると、反射層7との接合強度が低下し易くなる。
【0034】
また、第一の金属めっき層6bと第二の金属めっき層6cの合計厚みは1〜5μm程度が好ましく、特に1.5〜4μm程度が好ましい。1μm未満であると、金属層6a中の高融点金属やセラミックス中のガラス等が第二の金属めっき層6cや反射層7上に拡散して出てしまい、反射率を低下させてしまうとともに、耐熱性や耐食性が低下し、第二の金属めっき層6cと反射層7との接合強度および反射層7と透明樹脂との接合強度が低下してしまう。また、5μmを超えると、接合面における結合力が低下するために、第二の金属めっき層6cと反射層7との接合性が劣化し易くなる。
【0035】
そして、第二の金属めっき層6c上には反射層7が被着される。反射層7としては、Au,Ag,Pt等の金属めっき層を被着することがよく、この場合貫通穴2aに収容された発光素子3が発する光に対する反射率が80%以上とするのが好ましい。反射率が80%未満であると、貫通穴2aに収容された発光素子3が発する光を良好に反射することが困難となる。また、反射膜7として、Au,Ag,Ptを用いる場合は、その厚みを0.1〜3μm程度被着しているのが好ましい。
【0036】
また、本発明においては、貫通穴2aの内面が基体1の上面となす角度θ(図1)は35〜70度が好ましい。70度を超えると、貫通穴2aの内側に収容された発光素子3が発する光を外部に良好に反射することが困難となる。θが35度未満では、貫通穴2aの内面をそのような角度でもって打ち抜き法で安定的かつ効率良く形成することが困難となるとともに、パッケージが大型化してしまう。
【0037】
なお、枠体2の貫通穴2aは、枠体2用のグリーンシートに貫通穴を打ち抜き金型を用いて打ち抜くことによって形成される。このとき、枠体2用のグリーンシートに形成される貫通穴の内面をグリーンシートの一方の主面から他方の主面に向けて35〜70度の角度θで広がるように形成する。このように貫通穴2aの内面がグリーンシートの一方の主面から他方の主面に向けて35〜70度の角度θで広がるように形成することにより、枠体2の貫通穴2aの内面が基体1の上面に対して35〜70度の角度θで外側に広がるように形成される。そして、貫通穴2aはその断面形状が略円形であるのがよく、この場合、貫通穴2aに収容された発光素子3が発する光を略円形の貫通穴2aの内面で全方向に満遍なく反射させて外部に極めて均一に放射することができる。
【0038】
また、貫通穴2aの内面に被着された反射層7の表面の算術平均粗さRaは1〜3μmが好ましい。1μm未満では、貫通穴2aに収容された発光素子3が発する光を均一に反射させることが困難になり、反射光の強さに偏りが発生しやすくなる。3μmを超えると、貫通穴2aの内面も同程度の粗い面となるが、そのような粗い面を安定的かつ効率良く形成することが困難となる。
【0039】
また、金属層6a、第一の金属めっき層6b、第二の金属めっき層6c、反射層7は、少なくとも貫通穴2aの内面の発光素子3の発光部から上側の部位に形成されていればよく、または、反射層7は、少なくとも第二の金属めっき層6cの発光素子3の発光部から上側の部位に形成されていればよく、この場合、発光素子3の光を効率良く反射することができる。さらに、金属層6a、第一の金属めっき層6b、第二の金属めっき層6c、反射層7は、貫通穴2aの内面ばかりでなく、基体1の露出した上面で搭載部1aおよびメタライズ配線導体4a,4bの周囲に形成されていてもよい。この場合、貫通穴2aの内面や透明樹脂内等で乱反射し基体1の露出した上面に達した光を外部に効果的に反射させることができる。
【0040】
また、枠体2の上面に黒色、茶色、紺色等のコーティングを施して、発光素子3の発光領域(反射領域を含む)と非発光領域とのコントラストを高めたり、隣接する発光装置との光の干渉を抑えることもできる。
【0041】
発光素子3を覆う透明樹脂は、エポキシ樹脂、ユリア樹脂、シリコーン樹脂等から成る。
【0042】
かくして、本発明のパッケージによれば、基体1の搭載部1a上に発光素子3を搭載するとともに発光素子3の電極とメタライズ配線導体4bとをボンディングワイヤ5を介して電気的に接続し、しかる後、発光素子3を覆うように透明樹脂を設けるかまたは発光素子3が収容された貫通穴2a内に透明樹脂を充填して発光素子3を封止することによって、発光装置となる。
【0043】
なお、本発明は上述の実施の形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内で種々の変更を施すことは可能である。例えば、図4のパッケージの断面図に示すように、搭載部1aを導体層として形成せずに、発光素子3を基体1の上面に直接搭載し、その周囲に発光素子3の電極と電気的に接続されるメタライズ配線導体4a,4bを形成してもよい。この場合、発光素子3が搭載部1aに搭載されるとともに、発光素子3の電極とメタライズ配線導体4a,4bとをボンディングワイヤ5a,5b等を介して、電気的に接続されることとなる。
【0044】
【発明の効果】
本発明の発光素子収納用パッケージは、貫通穴の内面に高融点金属を含有する金属層およびコバルトを含有する金属めっき層が順次被着されていることから、コバルトを含有した金属めっき層は、高融点金属を含有する金属層に強固に被着されるとともに、金属めっき層上にAu,Ag,Pt等から成る反射層を被着する場合に反射層との接合強度を高くすることができる。
【0045】
本発明の発光素子収納用パッケージは、好ましくは金属めっき層はコバルトを含有する第一の金属めっき層およびその上に被着されたコバルトを含有する第二の金属めっき層から成り、第二の金属めっき層の上に発光素子が発光する光を反射する反射層が被着されていることから、コバルトを含有した第一の金属めっき層は高融点金属を含む金属層に強固に被着される。また、第一の金属めっき層上に第二の金属めっき層を被着するとともに金属めっき層が金属層に強固に被着されることから、金属めっき層を厚くすることができる。その結果、金属層中の高融点金属やセラミックス中のガラス等の成分が金属めっき層や反射層上へ拡散して出てくるのを有効に防止することができ、反射層の反射率を高く維持することができる。また、反射層上への上記拡散が防止できることから反射層と透明樹脂との接着を良好に保つことができる。
【0046】
本発明の発光装置は、本発明の発光素子収納用パッケージと、搭載部に搭載された発光素子と、発光素子を覆う透明樹脂とを具備したことにより、枠体の貫通穴の内面に金属めっき層が強固に被着されるとともに反射層の反射率が高く維持される信頼性の高いものとなる。
【図面の簡単な説明】
【図1】(a)は本発明の発光素子収納用パッケージの実施の形態の一例を示す断面図、(b)は(a)の要部断面図である。
【図2】従来の発光素子収納用パッケージの一例の断面図である。
【図3】従来の発光素子収納用パッケージの他の例の断面図である。
【図4】本発明の発光素子収納用パッケージの実施の形態の他の例を示す断面図である。
【符号の説明】
1:セラミック基体
1a:搭載部
2:セラミック枠体
2a:貫通穴
3:発光素子
6a:金属層
6b:第一の金属めっき層
6c:第二の金属めっき層
7:反射層
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a light-emitting element housing package for housing a light-emitting element such as a light-emitting diode and a light-emitting device.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a ceramic package has been used as a light emitting element housing package (hereinafter, also referred to as a package) for housing a light emitting element such as a light emitting diode. As shown in FIG. 3, the conventional ceramic package has a mounting portion 21a formed of a conductor layer for mounting the light emitting element 23 at the center of the upper surface, and is led out from the mounting portion 21a and its periphery to the lower surface. A substantially rectangular parallelepiped ceramic base (hereinafter, also referred to as a base) 21 having a pair of metallized wiring conductors 24a and 24b, and a through hole 22a that is joined to the upper surface of the base 21 and accommodates the light emitting element 23 in the center. And a substantially square frame-shaped ceramic frame (hereinafter, also referred to as a frame) 22.
[0003]
Then, the light emitting element 23 is fixed to the mounting portion 21a connected to the one metallized wiring conductor 24a led out on the upper surface of the base 21 via a conductive bonding material or the like, and the electrode of the light emitting element 23 and the other metallized wiring are connected. The conductor 24b is electrically connected to the conductor 24b via the bonding wire 25. Thereafter, the through hole 22a of the frame 22 is filled with a transparent resin (not shown) to seal the light emitting element 23, thereby forming a light emitting device. For example, see Patent Document 1 below).
[0004]
Note that, in such a ceramic package, the light emitted by the light emitting element 23 contained therein is reflected by the inner surface of the through hole 22a to improve the luminous efficiency of the light emitting device. A metal layer 26a having a metal plating layer 26b made of a metal such as nickel (Ni) or gold (Au) on its surface is deposited.
[0005]
Further, this package is manufactured by a ceramic green sheet (hereinafter, also referred to as green sheet) lamination method, and specifically, manufactured as follows. A green sheet for the base 21 and a green sheet for the frame 22 are prepared, and these green sheets are mainly provided with through holes for leading the metallized wiring conductors 24a and 24b and through holes for accommodating the light emitting elements 23. Punch almost perpendicular to the surface. Next, a conductor paste made of a high melting point metal powder such as W or Mo for forming metallized wiring conductors 24a and 24b is applied from the upper surface to the lower surface of the green sheet for the base 21 by a conventionally known screen printing method or the like. The conductive paste for forming the metal layer 26a is applied to the inner surface of the through hole of the green sheet 22 by a screen printing method or the like. A green sheet for the base 21 and a green sheet for the frame 22 are vertically stacked, and then fired at a high temperature to form a sintered body. Thereafter, the metallized wiring conductors 24a and 24b and the metal layer 26a are manufactured by depositing a metal plating layer 26b made of a metal such as Ni or Au by an electroless plating method or an electrolytic plating method.
[0006]
However, according to this conventional package, the inner surface of the through hole 22a is substantially perpendicular to the upper surface of the base 11, so that the light reflected on the inner surface of the through hole 22a is not uniformly and satisfactorily radiated to the outside. There is a problem that the luminous efficiency of the light emitting device using is not so high.
[0007]
Therefore, as shown in FIG. 2, a through hole 12a for accommodating the light emitting element 13 is provided at the center on the upper surface of the substantially rectangular parallelepiped base 11 having the mounting portion 11a for mounting the light emitting element 13 on the upper surface. A package formed by joining the frame bodies 12, wherein the inner surface of the through hole 12a of the frame body 12 extends outward at an angle of 55 to 70 degrees with respect to the upper surface of the base 11, and has a center line average roughness on its surface. The present applicant has proposed a package having a metal plating layer 16b having an Ra of 1 to 3 μm and a reflectance of 80% or more for light emitted from the light emitting element 13 (Patent Document 1 below).
[0008]
According to this package, the inner surface of the through hole 12a extends outward at an angle of 55 to 70 degrees with respect to the upper surface of the base 11, and Ra of 1 to 3 μm is emitted on the surface of the inner surface, and the light emitting element 13 emits light. Since the metal plating layer 16b having a reflectance to light of 80% or more is attached, the metal plating layer 16b on the inner surface of the inclined through hole 12a inclines light emitted by the light emitting element 13 housed in the through hole 12a. And radiate uniformly and efficiently toward the outside.
[0009]
This package is manufactured as follows. A through hole 12a is pierced in the green sheet for the frame body 12 so that the inner surface thereof becomes an inclined surface of 55 to 70 degrees, and then a conductive paste is applied to the inner surface of the through hole 12a of the green sheet for the frame body 12, Next, the green sheet for the frame body 12 and the green sheet for the base body 11 are stacked and joined in such a manner that the inner surface of the through hole 12a of the green sheet for the frame body 12 extends outward. These are fired to obtain a sintered body in which the frame body 12 having the through hole 12a on the upper surface of the base 11 is laminated and integrated, and the metal layer 16a is adhered to the inner surface of the through hole 12a. Next, a metal plating layer 16b having Ra of 1 to 3 μm and a reflectance of the light emitting element 13 for light of 80% or more is formed on the metal layer 16a inside the through hole 12a.
[0010]
[Patent Document 1]
Japanese Patent Application Laid-Open No. 14-232017
[Problems to be solved by the invention]
However, according to the package of Patent Document 1, when the thickness of the metal plating layer 16b is increased, when the transparent resin is filled in the through holes 12a of the frame body 12 and the light emitting element 13 is sealed, When heat is applied and cured, thermal stress is generated between the transparent resin and the metal plating layer 16b and between the transparent resin and the metal layer 16a, which acts to peel off the metal plating layer 16b and cause metal stress. There was a problem that the plating layer 16b was peeled off from the metal layer 16a.
[0012]
Also, when the thickness of the metal plating layer 16b is reduced, the heat resistance and corrosion resistance of the metal plating layer 16b are reduced, the bonding strength with the transparent resin is reduced, and the high melting point metal of the metal layer 16a and the glass component of ceramics are reduced. Is diffused onto the metal plating layer 16b, and the reflectance of the metal plating layer 16b with respect to the light of the light emitting element 13 is reduced.
[0013]
Accordingly, the present invention has been completed in view of the above-mentioned conventional problems, and its object is to provide a metal layer adhered to the inner surface of the through hole of the frame and a metal plating layer adhered to the surface. Of the light-emitting element can be reflected well on the inner surface of the through-hole and uniformly and efficiently radiated to the outside, whereby the light-emitting device can have extremely high luminous efficiency. An object of the present invention is to provide a highly reliable package for housing a light emitting element and a light emitting device.
[0014]
[Means for Solving the Problems]
In the light emitting element housing package of the present invention, the ceramic frame having a through hole for housing the light emitting element is provided on the upper surface of a flat ceramic base having a mounting portion for mounting the light emitting element on the upper surface. A light emitting element housing package joined so as to surround the portion, wherein a metal layer containing a high melting point metal and a metal plating layer containing cobalt are sequentially applied to the inner surface of the through hole. It is characterized by.
[0015]
The light-emitting element housing package of the present invention, since a metal layer containing a high melting point metal and a metal plating layer containing cobalt are sequentially applied to the inner surface of the through hole, the metal plating layer containing cobalt is In addition to being firmly adhered to the metal layer containing the high melting point metal, when a reflective layer made of Au, Ag, Pt or the like is adhered on the metal plating layer, the bonding strength with the reflective layer can be increased. .
[0016]
In the light-emitting element housing package of the present invention, preferably, the metal plating layer comprises a first metal plating layer containing cobalt and a second metal plating layer containing cobalt deposited thereon. A reflection layer is provided on the second metal plating layer to reflect light emitted by the light emitting element.
[0017]
In the light-emitting element housing package of the present invention, preferably, the metal plating layer comprises a first metal plating layer containing cobalt and a second metal plating layer containing cobalt deposited thereon, The first metal plating layer containing cobalt is firmly adhered to the metal layer containing the high melting point metal because the reflection layer reflecting the light emitted from the light emitting element is adhered on the metal plating layer of Is done. Further, since the second metal plating layer is deposited on the first metal plating layer and the metal plating layer is firmly deposited on the metal layer, the thickness of the metal plating layer can be increased. As a result, it is possible to effectively prevent components such as the high melting point metal in the metal layer and the glass in the ceramic from diffusing out onto the metal plating layer and the reflection layer, thereby increasing the reflectance of the reflection layer. Since it can be maintained and diffusion on the reflective layer can be prevented, good adhesion between the reflective layer and the transparent resin can be maintained.
[0018]
A light-emitting device according to the present invention includes the light-emitting element storage package according to the present invention, a light-emitting element mounted on the mounting portion, and a transparent resin covering the light-emitting element.
[0019]
According to the light emitting device of the present invention, the metal plating layer is firmly adhered to the inner surface of the through hole of the frame, and the reflectance of the reflection layer is maintained at a high level.
[0020]
BEST MODE FOR CARRYING OUT THE INVENTION
The light emitting element housing package of the present invention will be described in detail below. 1 (a) and 1 (b) are a cross-sectional view and a cross-sectional view showing an example of an embodiment of a package according to the present invention, wherein 1 is a ceramic base, 2 is a ceramic frame, and light is mainly emitted from these. The package of the present invention for housing the element 3 is configured.
[0021]
In the package of the present invention, a frame 2 having a through hole 2a for accommodating the light emitting element 3 is provided on the upper surface of a flat substrate 1 having a mounting section 1a for mounting the light emitting element 3 on the upper surface. And a metal layer 6a containing a refractory metal and a metal plating layer (6b, 6c) containing cobalt are sequentially deposited on the inner surface of the through hole 2a. .
[0022]
The metal layer 6a of the present invention contains a high melting point metal such as tungsten (W) and molybdenum (Mo), and the metal plating layers (6b, 6c) are, for example, Ni or Au plating layers 6b containing cobalt. , And a Ni or Au plating layer 6c containing cobalt is sequentially deposited.
[0023]
The base 1 of the present invention is a substantially rectangular parallelepiped made of ceramics such as an aluminum oxide sintered body, an aluminum nitride sintered body, a mullite sintered body, and a glass ceramic sintered body. And a mounting portion 1a formed of a conductor layer for mounting the light emitting element 3 on the upper surface thereof. When the substrate 1 is made of, for example, an aluminum oxide sintered body, a raw material powder of aluminum oxide, silicon oxide, magnesium oxide, calcium oxide, or the like is mixed with a suitable organic binder, a solvent, or the like to form a slurry. Is formed into a sheet by a well-known doctor blade method, calender roll method, or the like to obtain a green sheet (ceramic green sheet). Thereafter, the green sheet is subjected to an appropriate punching process, and a plurality of the green sheets are laminated. (About 1600 ° C.).
[0024]
The base 1 has a metallized wiring conductor 4a extending from the mounting portion 1a on the upper surface to the lower surface and a metallized wiring conductor 4b extending from the periphery of the mounting portion 1a to the lower surface. The mounting portion 1a and the metallized wiring conductors 4a and 4b are made of metallized metal powder such as W, Mo, manganese (Mn), and the metallized wiring conductors 4a and 4b electrically connect the light emitting element 3 housed in the package to the outside. Function as conductive paths. A light emitting element 3 such as a light emitting diode is fixed to the mounting portion 1a by a conductive bonding material such as a gold-silicon alloy or silver-epoxy resin, and an electrode of the light emitting element 3 is bonded to a metallized wiring conductor 4b by a bonding wire. 5 are electrically connected.
[0025]
The mounting portion 1a and the metallized wiring conductors 4a and 4b provided on the base 1 are made of metallized metal powder of high melting point metal such as W, Mo, Mn, etc. The metallized wiring conductors 4a and 4b are wiring conductors of an external electric circuit board not shown. To electrically connect each electrode of the semiconductor element 3 to the external electric circuit board. The metallized wiring conductors 4a and 4b are prepared by adding a suitable organic solvent and a solvent to a high-melting point metal powder such as W, for example, and applying a conductive paste to a green sheet serving as the base 1 in advance by a conventionally known screen printing method. By printing and applying the pattern, it is adhered and formed at a predetermined position on the substrate 1.
[0026]
A metal having excellent corrosion resistance and excellent wettability of a brazing material such as Ni, Au, and Ag is applied to the exposed surfaces of the mounting portion 1a and the metallized wiring conductors 4a and 4b in a thickness of about 1 to 20 μm. In addition, the mounting portion 1a and the metallized wiring conductors 4a and 4b can be effectively prevented from being oxidized and corroded, and the bonding between the mounting portion 1a and the light emitting element 3 and the bonding between the metallized wiring conductor 4b and the bonding wire 5 are strengthened. be able to. Therefore, a Ni plating layer having a thickness of about 1 to 10 μm and an Au plating layer or an Ag plating layer having a thickness of about 0.1 to 3 μm are formed on the exposed surfaces of the mounting portion 1a and the metallized wiring conductors 4a and 4b by electrolytic plating. It is better to apply them sequentially by electroless plating.
[0027]
The frame 2 is made of the same material as the base 1 such as an aluminum oxide sintered body (alumina ceramics). When the base 1 is made of an aluminum oxide sintered body as described above, the frame 2 is substantially formed of the same material. The green sheet having the same composition as above is subjected to a punching process for forming a substantially circular or square through hole 2a for accommodating the light emitting element 3 in the central portion of the frame 2, and a plurality of these are laminated, It is laminated on a green sheet serving as the base 1 and sintered to be integrated with the base 1.
[0028]
A conductor paste obtained by adding and mixing an appropriate organic solvent and a solvent to a powder of a high melting point metal such as W or Mo is coated on the inner surface of the through hole 2a of the green sheet serving as the frame 2 by screen printing which is conventionally known. By printing and applying a predetermined pattern by the method, the metal layer 6a is formed on substantially the entire inner surface of the through hole 2a or on a predetermined position.
[0029]
The metal layer 6a preferably contains 1 to 5 parts by weight of Mo with respect to 100 parts by weight of W. When Mo is less than 1 part by weight, the frame 2 made of an alumina-based sintered body (coefficient of thermal expansion of about 7.8 × 10 −6 / ° C.) and W (coefficient of thermal expansion of about 4.6 × 10 −6 / ° C.) C) and Mo (coefficient of thermal expansion: about 5.7 × 10 −6 / ° C.), the thermal stress due to the difference in thermal expansion coefficient between the metal layer 6a and the metal layer 6a increases. It tends to be more easily peeled. If it exceeds 5 parts by weight, the adhesion strength of the metal layer 6a to the frame 2 tends to deteriorate.
[0030]
That is, the metal layer 6a has a thermal expansion coefficient of about 4.6 × 10 −6 / ° C., and a thermal expansion coefficient of about 5.7 × 10 −6 / ° C., and thus has an alumina sintered body as compared with W. By containing a small amount of Mo having a similar thermal expansion coefficient, the thermal expansion coefficient becomes close to that of the alumina sintered body. As a result, the reliability of the attachment of the metal layer 6a to the frame 2 is greatly improved.
[0031]
In addition, a first metal plating layer 6b made of Ni, Au or the like containing cobalt is deposited on the metal layer 6a. The content of cobalt in the first metal plating layer 6b is preferably 5 to 40 parts by weight, and the thickness of the first metal plating layer 6b is preferably 2 μm or less. When the content of cobalt is less than 5 parts by weight, the effect of improving the adhesion strength by containing cobalt is not so improved, and when it exceeds 40 parts by weight, the heat resistance and corrosion resistance of the first metal plating layer 6 b are increased. Will decrease. If the thickness exceeds 2 μm, the bonding strength between the metal layer 6a and the first metal plating layer 6b tends to decrease.
[0032]
Further, after the first metal plating layer 6b is applied, heat treatment at 700 ° C. or more in a non-oxidizing atmosphere makes the metal plating layer dense, and enhances the adhesion between the metal layer 6a and the first metal plating layer 6b. The joining strength can be improved.
[0033]
Then, a second metal plating layer 6c made of Ni, Au or the like containing cobalt is deposited on the first metal plating layer 6b. The content of cobalt in the second metal plating layer 6c is preferably 5 to 40 parts by weight, and the thickness of the first metal plating layer 6c is preferably 3 μm or less. If the content of cobalt is less than 5 parts by weight, the effect of improving the adhesion strength by containing cobalt is not so improved, and if it exceeds 40 parts by weight, the heat resistance and corrosion resistance of the second metal plating layer 6 c Tends to decrease. On the other hand, if the thickness exceeds 3 μm, the bonding strength with the reflective layer 7 tends to decrease.
[0034]
The total thickness of the first metal plating layer 6b and the second metal plating layer 6c is preferably about 1 to 5 μm, and particularly preferably about 1.5 to 4 μm. When the thickness is less than 1 μm, the high melting point metal in the metal layer 6a and the glass in the ceramics diffuse out onto the second metal plating layer 6c and the reflective layer 7 to lower the reflectivity. Heat resistance and corrosion resistance are reduced, and the bonding strength between the second metal plating layer 6c and the reflective layer 7 and the bonding strength between the reflective layer 7 and the transparent resin are reduced. On the other hand, when the thickness exceeds 5 μm, the bonding strength between the second metal plating layer 6c and the reflective layer 7 is liable to deteriorate because the bonding force at the bonding surface is reduced.
[0035]
Then, the reflection layer 7 is deposited on the second metal plating layer 6c. As the reflective layer 7, a metal plating layer of Au, Ag, Pt, or the like is preferably applied. In this case, the reflectance of the light emitted by the light emitting element 3 housed in the through hole 2a should be 80% or more. preferable. If the reflectance is less than 80%, it becomes difficult to satisfactorily reflect the light emitted from the light emitting element 3 housed in the through hole 2a. In the case where Au, Ag, or Pt is used as the reflective film 7, it is preferable that the reflective film 7 has a thickness of about 0.1 to 3 μm.
[0036]
In the present invention, the angle θ (FIG. 1) formed by the inner surface of the through hole 2a and the upper surface of the base 1 is preferably 35 to 70 degrees. When the angle exceeds 70 degrees, it becomes difficult to reflect light emitted from the light emitting element 3 housed inside the through hole 2a to the outside well. is less than 35 degrees, it is difficult to form the inner surface of the through hole 2a at such an angle stably and efficiently by a punching method, and the package becomes large.
[0037]
The through hole 2a of the frame 2 is formed by punching a through hole in a green sheet for the frame 2 using a punching die. At this time, the inner surface of the through hole formed in the green sheet for the frame 2 is formed so as to spread at an angle θ of 35 to 70 degrees from one main surface to the other main surface of the green sheet. By forming the inner surface of the through hole 2a so as to spread at an angle θ of 35 to 70 degrees from one main surface of the green sheet to the other main surface, the inner surface of the through hole 2a of the frame 2 is It is formed so as to spread outward at an angle θ of 35 to 70 degrees with respect to the upper surface of the base 1. The through-hole 2a preferably has a substantially circular cross-sectional shape. In this case, light emitted from the light-emitting element 3 accommodated in the through-hole 2a is uniformly reflected in all directions by the inner surface of the substantially circular through-hole 2a. Can be radiated very uniformly to the outside.
[0038]
The arithmetic average roughness Ra of the surface of the reflection layer 7 attached to the inner surface of the through hole 2a is preferably 1 to 3 μm. If it is less than 1 μm, it is difficult to uniformly reflect the light emitted from the light emitting element 3 accommodated in the through hole 2a, and the intensity of the reflected light tends to be uneven. If it exceeds 3 μm, the inner surface of the through-hole 2a also becomes a roughly rough surface, but it is difficult to form such a rough surface stably and efficiently.
[0039]
In addition, the metal layer 6a, the first metal plating layer 6b, the second metal plating layer 6c, and the reflection layer 7 are formed at least on the inner surface of the through hole 2a at a position above the light emitting part of the light emitting element 3. Alternatively, the reflection layer 7 may be formed at least on a portion of the second metal plating layer 6c above the light emitting portion of the light emitting element 3, and in this case, the light of the light emitting element 3 is efficiently reflected. Can be. Further, the metal layer 6a, the first metal plating layer 6b, the second metal plating layer 6c, and the reflection layer 7 are provided not only on the inner surface of the through hole 2a but also on the exposed upper surface of the base 1 and the mounting portion 1a and the metallized wiring conductor. It may be formed around 4a, 4b. In this case, light that has been irregularly reflected on the inner surface of the through hole 2a or in the transparent resin and has reached the exposed upper surface of the base 1 can be effectively reflected to the outside.
[0040]
In addition, the upper surface of the frame 2 is coated with black, brown, dark blue, or the like to increase the contrast between the light emitting region (including the reflection region) of the light emitting element 3 and the non-light emitting region, or to light the adjacent light emitting device. Interference can be suppressed.
[0041]
The transparent resin covering the light emitting element 3 is made of an epoxy resin, a urea resin, a silicone resin, or the like.
[0042]
Thus, according to the package of the present invention, the light emitting element 3 is mounted on the mounting portion 1a of the base 1, and the electrodes of the light emitting element 3 are electrically connected to the metallized wiring conductors 4b through the bonding wires 5. Thereafter, a light emitting device is obtained by providing a transparent resin so as to cover the light emitting element 3 or filling the through hole 2a in which the light emitting element 3 is accommodated with the transparent resin to seal the light emitting element 3.
[0043]
Note that the present invention is not limited to the above-described embodiment, and various changes can be made without departing from the spirit of the present invention. For example, as shown in the sectional view of the package in FIG. 4, the light emitting element 3 is directly mounted on the upper surface of the base 1 without forming the mounting portion 1a as a conductor layer, and the electrodes of the light emitting element 3 are electrically May be formed. In this case, the light emitting element 3 is mounted on the mounting portion 1a, and the electrodes of the light emitting element 3 and the metallized wiring conductors 4a, 4b are electrically connected via the bonding wires 5a, 5b and the like.
[0044]
【The invention's effect】
Since the light-emitting element housing package of the present invention has a metal plating layer containing a high melting point metal and a metal plating layer containing cobalt sequentially applied to the inner surface of the through hole, the metal plating layer containing cobalt is In addition to being firmly adhered to the metal layer containing the high melting point metal, when a reflective layer made of Au, Ag, Pt or the like is adhered on the metal plating layer, the bonding strength with the reflective layer can be increased. .
[0045]
In the light-emitting element housing package of the present invention, preferably, the metal plating layer comprises a first metal plating layer containing cobalt and a second metal plating layer containing cobalt deposited thereon, Since the reflective layer that reflects the light emitted from the light emitting element is deposited on the metal plating layer, the first metal plating layer containing cobalt is firmly deposited on the metal layer containing the high melting point metal. You. Further, since the second metal plating layer is deposited on the first metal plating layer and the metal plating layer is firmly deposited on the metal layer, the thickness of the metal plating layer can be increased. As a result, it is possible to effectively prevent components such as the high melting point metal in the metal layer and the glass in the ceramic from diffusing out onto the metal plating layer and the reflection layer, thereby increasing the reflectance of the reflection layer. Can be maintained. In addition, since the above-mentioned diffusion on the reflective layer can be prevented, good adhesion between the reflective layer and the transparent resin can be maintained.
[0046]
The light-emitting device of the present invention includes the light-emitting element housing package of the present invention, the light-emitting element mounted on the mounting portion, and the transparent resin covering the light-emitting element. The layer is firmly applied and the reflectivity of the reflective layer is kept high so that it is highly reliable.
[Brief description of the drawings]
FIG. 1A is a cross-sectional view illustrating an example of an embodiment of a light-emitting element housing package according to the present invention, and FIG. 1B is a cross-sectional view of a main part of FIG.
FIG. 2 is a cross-sectional view of an example of a conventional light emitting element storage package.
FIG. 3 is a cross-sectional view of another example of a conventional light emitting element storage package.
FIG. 4 is a cross-sectional view showing another example of the embodiment of the light emitting element housing package of the present invention.
[Explanation of symbols]
1: Ceramic base 1a: Mounting part 2: Ceramic frame 2a: Through hole 3: Light emitting element 6a: Metal layer 6b: First metal plating layer 6c: Second metal plating layer 7: Reflective layer

Claims (3)

上面に発光素子を搭載するための搭載部を有する平板状のセラミック基体の上面に、前記発光素子を収容するための貫通穴を有するセラミック枠体が前記搭載部を囲繞するように接合されて成る発光素子収納用パッケージであって、前記貫通穴の内面に、高融点金属を含有する金属層およびコバルトを含有する金属めっき層が順次被着されていることを特徴とする発光素子収納用パッケージ。A ceramic frame having a through hole for accommodating the light emitting element is joined to an upper surface of a flat ceramic base having a mounting part for mounting the light emitting element on the upper surface so as to surround the mounting part. A light emitting element housing package, wherein a metal layer containing a high melting point metal and a metal plating layer containing cobalt are sequentially applied to an inner surface of the through hole. 前記金属めっき層は、コバルトを含有する第一の金属めっき層およびその上に被着されたコバルトを含有する第二の金属めっき層から成り、該第二の金属めっき層の上に前記発光素子が発光する光を反射する反射層が被着されていることを特徴とする請求項1記載の発光素子収納用パッケージ。The metal plating layer is composed of a first metal plating layer containing cobalt and a second metal plating layer containing cobalt deposited thereon, and the light emitting element is provided on the second metal plating layer. 2. The package for housing a light emitting element according to claim 1, wherein a reflection layer for reflecting light emitted from the light emitting device is provided. 請求項1または請求項2記載の発光素子収納用パッケージと、前記搭載部に搭載された発光素子と、該発光素子を覆う透明樹脂とを具備したことを特徴とする発光装置。A light-emitting device comprising: the light-emitting element storage package according to claim 1; a light-emitting element mounted on the mounting portion; and a transparent resin covering the light-emitting element.
JP2003143688A 2002-11-25 2003-05-21 Package for housing light emitting element and light emitting device Pending JP2004228549A (en)

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