JP2003163379A - Led light emitting device - Google Patents
Led light emitting deviceInfo
- Publication number
- JP2003163379A JP2003163379A JP2001361582A JP2001361582A JP2003163379A JP 2003163379 A JP2003163379 A JP 2003163379A JP 2001361582 A JP2001361582 A JP 2001361582A JP 2001361582 A JP2001361582 A JP 2001361582A JP 2003163379 A JP2003163379 A JP 2003163379A
- Authority
- JP
- Japan
- Prior art keywords
- emitting device
- recess
- led
- led light
- support base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
Landscapes
- Led Device Packages (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、一方の面側にのみ
電極を形成しているLED(Light Emittinng Diode:
発光ダイオード)を、凹所を有する支持基体の該凹所内
に形成している接続端子にフリップチップ方式で実装し
ているLED発光装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an LED (Light Emittinng Diode) having electrodes formed only on one surface side.
The present invention relates to an LED light emitting device in which a light emitting diode) is mounted in a flip chip method on a connection terminal formed in a recess of a support base having a recess.
【0002】[0002]
【従来の技術】一方の面側にのみ電極を形成しているL
EDからの光を特定の方向に取り出せるように実装する
手段として、例えば図12〔(a)は概略平面図、
(b)は概略断面図〕に示すように、支持基体2に凹所
3を形成し、その凹所3の底部4にLED5をダイボン
ドし、LED5の電極6、6と、支持基体2上の接続端
子7、7とを金ワイヤ8、8により接続した後、凹所3
を透明樹脂9で封止する方法が行われている。なお、接
続端子7は支持基体2に形成している回路パターン10
の一部でもある。2. Description of the Related Art L in which electrodes are formed only on one surface side
As means for mounting so that the light from the ED can be extracted in a specific direction, for example, FIG. 12 ((a) is a schematic plan view,
(B) is a schematic cross-sectional view], a recess 3 is formed in the support base 2, an LED 5 is die-bonded to the bottom 4 of the recess 3, and the electrodes 6, 6 of the LED 5 and the support base 2 are formed. After connecting the connection terminals 7 and 7 with the gold wires 8 and 8, the recess 3
Is sealed with a transparent resin 9. The connection terminals 7 are the circuit patterns 10 formed on the support base 2.
Is also part of.
【0003】このようなLED発光装置1に使用される
LED5には、表裏面及び側面から光を放射するものが
ある。そして、LED5の側面から放射される光を効率
良く凹所3の開口14側に取り出す手段として、凹所3
の内面を反射面とする方法がある。しかし、LED5を
ダイボンドしている面から出る光はダイボンド樹脂に吸
収されるため、LED5からの光取り出し効率が不十分
であるという問題がある。Some LEDs 5 used in such an LED light emitting device 1 emit light from the front and back surfaces and the side surfaces. Then, as a means for efficiently extracting the light emitted from the side surface of the LED 5 to the opening 14 side of the recess 3, the recess 3
There is a method of using the inner surface of the as a reflecting surface. However, since the light emitted from the surface on which the LED 5 is die-bonded is absorbed by the die-bonding resin, there is a problem that the light extraction efficiency from the LED 5 is insufficient.
【0004】光取り出し効率を改善する手段として、図
13〔(a)は概略平面図、(b)は概略断面図〕に示
すように、LED5の電極6、6にそれぞれ金属突起1
1、11を形成し、電極形成面12を下方にしたLED
5を、凹所3の底部4に形成している接続端子7、7に
フリップチップ方式で実装することにより、凹所3の底
部4側に位置するLED5の電極形成面12からの光
を、電極形成面12と対向している凹所3の底部4で反
射し、反射した光をLED5内を通して凹所3の開口1
4側に取り出すことが検討されている。しかし、反射し
た光をLED5内を通過させるようにして取り出す場
合、光がLED5内で吸収されたり、反射されたりし
て、光を効率よく取り出せないため、電極形成面12か
らの光の取り出しについて、改善する方策が求められて
いる。As a means for improving the light extraction efficiency, as shown in FIG. 13 [(a) is a schematic plan view and (b) is a schematic cross-sectional view], the metal projections 1 are formed on the electrodes 6, 6 of the LED 5, respectively.
LED in which 1 and 11 are formed and the electrode forming surface 12 faces downward
By mounting 5 on the connection terminals 7, 7 formed on the bottom 4 of the recess 3 by the flip chip method, light from the electrode forming surface 12 of the LED 5 located on the bottom 4 side of the recess 3 The light reflected by the bottom 4 of the recess 3 facing the electrode forming surface 12 is passed through the LED 5 and the opening 1 of the recess 3 is formed.
Taking out to the 4 side is considered. However, when the reflected light is extracted by passing through the LED 5, the light is absorbed or reflected in the LED 5 and cannot be extracted efficiently. Therefore, regarding the extraction of the light from the electrode forming surface 12, , Measures to improve are needed.
【0005】なお、ここでいうフリップチップ方式と
は、LED5の半導体素子が形成された面(電極形成面
12)を支持基体2と向かい合せる(フェースダウン)
ようにして、LED5の電極6、6と支持基体2上の接
続端子7、7とを電気的に接続する方式のことを表して
いる。In the flip-chip method, the surface of the LED 5 on which the semiconductor element is formed (electrode forming surface 12) faces the supporting base 2 (face down).
In this way, it represents a method of electrically connecting the electrodes 6, 6 of the LED 5 and the connection terminals 7, 7 on the support base 2.
【0006】[0006]
【発明が解決しようとする課題】本発明は、上記事情に
鑑みて成されたもので、その目的とする所は、凹所を有
する支持基体の該凹所内に形成している接続端子にフリ
ップチップ方式で実装しているLEDの電極形成面から
発した光を効率良く、凹所3の開口側に取り出せるLE
D発光装置を提供することにある。SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object thereof is to flip a connection terminal formed in a recess of a support base having a recess. LE that can efficiently extract the light emitted from the electrode formation surface of the LED mounted in the chip method to the opening side of the recess 3
D light emitting device.
【0007】[0007]
【課題を解決するための手段】請求項1に係る発明のL
ED発光装置は、一方の面側にのみ電極を形成している
LEDを、凹所を有する支持基体の該凹所内に形成して
いる接続端子にフリップチップ方式で実装していて、L
EDの電極形成面から放射される光を、この電極形成面
と対向している凹所の底部で反射させて凹所の開口側に
取り出すようにしたLED発光装置であって、LEDの
電極形成面と、この電極形成面と対向している支持基体
の凹所の底部間に、その外周部が開放している間隙を形
成すると共に、この間隙の開放している外周部の底位置
より高い位置にその上面が位置するように支持基体の凹
所内に形成した支持台の上面に前記接続端子を形成して
いて、LEDの電極形成面から放射され、電極形成面と
対向している凹所の底部で反射した光を前記間隙の開放
している外周部を通過させて、凹所の開口側に取り出す
ようにしていることを特徴とするLED発光装置であ
る。L of the invention according to claim 1
In an ED light emitting device, an LED having an electrode formed on only one surface side is mounted in a flip-chip method on a connection terminal formed in the recess of a supporting base having a recess.
1. An LED light emitting device, wherein light emitted from an electrode formation surface of an ED is reflected at the bottom of a recess facing the electrode formation surface and is extracted to the opening side of the recess. Between the surface and the bottom of the recess of the supporting base facing the electrode forming surface, a gap whose outer peripheral portion is open is formed, and the gap is higher than the bottom position of the open outer peripheral portion. The connection terminal is formed on the upper surface of the support base formed in the recess of the support base so that the upper surface thereof is located at a position, and the connection terminal is radiated from the electrode formation surface of the LED and is opposed to the electrode formation surface. The LED light-emitting device is characterized in that the light reflected at the bottom of is passed through the outer peripheral portion where the gap is open and is extracted to the opening side of the recess.
【0008】請求項2に係る発明のLED発光装置は、
前記間隙を形成している凹所の底部を凹面状に形成して
いることを特徴とする請求項1記載のLED発光装置で
ある。The LED light emitting device of the invention according to claim 2 is
The LED light emitting device according to claim 1, wherein a bottom of the recess forming the gap is formed in a concave shape.
【0009】請求項3に係る発明のLED発光装置は、
凹所を有する支持基体を、表面を反射面としている掘り
込み部を備えるプリント基板と、この掘り込み部を包囲
し、その内側面を反射面としている枠部材とで形成する
と共に、プリント基板の掘り込み部に近接する掘り込み
近接部を前記支持台としていて、この支持台上面に前記
接続端子を形成していることを特徴とする請求項1又は
請求項2記載のLED発光装置である。The LED light emitting device of the invention according to claim 3 is
The supporting substrate having a recess is formed by a printed circuit board having a dug portion whose surface is a reflective surface, and a frame member which surrounds the dug portion and whose inner surface is a reflective surface. The LED light-emitting device according to claim 1 or 2, wherein a dug-near portion close to the dug-down portion is used as the support base, and the connection terminal is formed on an upper surface of the support base.
【0010】請求項4に係る発明のLED発光装置は、
支持台が、支持基体の凹所の底部より立ち上がるように
突出させて支持基体と一体に形成されていることを特徴
とする請求項1又は請求項2の何れかに記載のLED発
光装置である。The LED light-emitting device of the invention according to claim 4 is
3. The LED light emitting device according to claim 1, wherein the support base is formed integrally with the support base so as to project from the bottom of the recess of the support base so as to stand up. .
【0011】請求項5に係る発明のLED発光装置は、
LEDの電極形成面と対向している支持基体の凹所の底
部に、LEDの電極形成面からの発光を前記間隙の開放
している外周部方向へと反射させる凸部を形成している
ことを特徴とする請求項1〜請求項4の何れかに記載の
LED発光装置である。The LED light emitting device of the invention according to claim 5 is
A convex portion that reflects light emitted from the electrode forming surface of the LED toward the outer peripheral portion where the gap is open is formed at the bottom of the recess of the supporting base facing the electrode forming surface of the LED. It is an LED light-emitting device in any one of Claims 1-4 characterized by the above-mentioned.
【0012】請求項6に係る発明のLED発光装置は、
凸部がドーム状又は円錐状であることを特徴とする請求
項5記載のLED発光装置である。The LED light emitting device of the invention according to claim 6 is
The LED light-emitting device according to claim 5, wherein the convex portion has a dome shape or a conical shape.
【0013】請求項7に係る発明のLED発光装置は、
凸部が前記間隙の開放している外周部方向に向いた反射
面からなる多面体であることを特徴とする請求項5記載
のLED発光装置である。The LED light emitting device of the invention according to claim 7 is
6. The LED light emitting device according to claim 5, wherein the convex portion is a polyhedron including a reflecting surface facing the outer peripheral portion where the gap is open.
【0014】請求項8に係る発明のLED発光装置は、
凸部が、その頂部が凹所底部の中央から外向き放射状に
延びる十字形状の稜線を形成している凸部であることを
特徴とする請求項5記載のLED発光装置である。The LED light-emitting device of the invention according to claim 8 is
The LED light-emitting device according to claim 5, wherein the convex portion is a convex portion whose top portion forms a cross-shaped ridgeline that extends radially outward from the center of the bottom portion of the recess.
【0015】請求項9に係る発明のLED発光装置は、
支持台が柱状であることを特徴とする請求項1、請求項
2及び請求項4〜請求項8の何れかに記載のLED発光
装置である。The LED light emitting device of the invention according to claim 9 is
The LED light emitting device according to any one of claims 1, 2, and 4 to 8, wherein the support is columnar.
【0016】請求項10に係る発明のLED発光装置
は、支持台が、凹所底部を横切るように立ち上がってい
て、且つその側面は下向きに広がる反射面をなしている
凸条部であることを特徴とする請求項1、請求項2及び
請求項4の何れかに記載のLED発光装置である。In the LED light-emitting device according to the tenth aspect of the present invention, the support base is a ridge that stands up so as to cross the bottom of the recess and the side surface of the support base forms a reflecting surface that extends downward. It is LED light-emitting device in any one of Claim 1, Claim 2, and Claim 4 characterized.
【0017】請求項11に係る発明のLED発光装置
は、支持台が、前記凸条部であって、その頂上面が凹所
底部の中央から外向き放射状に延びる十字形状を形成し
ている凸条部であることを特徴とする請求項10記載の
LED発光装置である。According to an eleventh aspect of the present invention, in the LED light-emitting device, the support base is the convex ridge, and the top surface of the ridge forms a cross shape that extends radially outward from the center of the bottom of the recess. The LED light emitting device according to claim 10, wherein the LED light emitting device is a strip portion.
【0018】請求項12に係る発明のLED発光装置
は、支持台が、角錐台状又は円錐台状であって、且つそ
の側面が反射面であることを特徴とする請求項1〜請求
項4の何れかに記載のLED発光装置である。The LED light emitting device of the invention according to claim 12 is characterized in that the support base has a truncated pyramid shape or a truncated cone shape, and the side surface thereof is a reflecting surface. The LED light-emitting device according to any one of 1.
【0019】[0019]
【発明の実施の形態】以下に本発明の実施の形態を図面
に基づいて説明する。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings.
【0020】図1は、本発明の第1実施形態を示してい
て、(a)は概略平面図、(b)は概略断面図である。
第1実施形態のLED発光装置1では、成形によって作
製した合成樹脂製の支持基体2を使用している。支持基
体2には凹所3を形成していて、その凹所3の底部4に
は、その上面15の高さが周囲より一段高くなっている
柱状の支持台16、16を形成している。この柱状の支
持台16、16は凹所3の底部4より立ち上がるように
形成している。また、この柱状の支持台16、16は、
成形によって支持基体2を作製する際に、同時に合成樹
脂の成形によって支持基体2と一体に形成している。そ
して、支持台16、16上から凹所3の外部に延びる回
路パターン10、10をめっきによって形成していて、
支持台16、16の上面15に接続端子7、7を回路パ
ターン10、10の一部として形成している。回路パタ
ーン10は、例えば、合成樹脂製の支持基体2に銅めっ
きを施して5〜10μm程度の厚みの銅膜を形成した
後、ニッケルめっきを施して5〜10μm程度の厚みの
ニッケル膜を銅膜上に形成し、さらに金めっきを施して
0.3〜0.5μm程度の厚みの金膜を表面に形成して
作製することができる。FIG. 1 shows a first embodiment of the present invention, wherein (a) is a schematic plan view and (b) is a schematic sectional view.
The LED light-emitting device 1 of the first embodiment uses the support base 2 made of synthetic resin and made by molding. The support base 2 is formed with a recess 3, and the bottom 4 of the recess 3 is formed with pillar-shaped support bases 16 and 16 in which the height of the upper surface 15 is one step higher than the surroundings. . The column-shaped supporting bases 16 and 16 are formed so as to stand up from the bottom portion 4 of the recess 3. In addition, the pillar-shaped support bases 16, 16 are
Simultaneously with the production of the support base 2 by molding, it is formed integrally with the support base 2 by molding of synthetic resin. Then, the circuit patterns 10 and 10 extending from the support bases 16 and 16 to the outside of the recess 3 are formed by plating,
The connection terminals 7 and 7 are formed on the upper surface 15 of the supports 16 and 16 as part of the circuit patterns 10 and 10. The circuit pattern 10 is formed, for example, by plating a synthetic resin support substrate 2 with copper to form a copper film with a thickness of about 5 to 10 μm, and then performing nickel plating with a nickel film with a thickness of about 5 to 10 μm. A gold film having a thickness of about 0.3 to 0.5 μm may be formed on the surface of the film and then plated with gold to form a gold film on the surface.
【0021】この第1実施形態のLED発光装置1で
は、LED5の電極形成面12と、この電極形成面12
と対向している支持基体2の凹所3の底部4間に、その
外周部17が開放している間隙18を形成すると共に、
この間隙18の開放している外周部17の底位置19よ
り高い位置にその上面15が位置するように支持基体2
の凹所3内に支持台16を形成している。そして、凹所
3の内面は柱状の支持台16及び凹所3内に形成してい
る回路パターン10を除いて反射面となるように形成し
ている。反射面とする具体的手段については特に限定は
ないが、例えば、凹所3の内面にアルミニウム等の金属
膜を蒸着する等の手段で形成すればよい。なお、金属膜
等の導電物質を用いて反射面を形成する場合には、反射
面を形成する金属膜と、回路パターン10とが電気的に
絶縁されている状態になるように金属膜は形成する。In the LED light emitting device 1 of the first embodiment, the electrode forming surface 12 of the LED 5 and the electrode forming surface 12
A gap 18 whose outer peripheral portion 17 is open is formed between the bottom portion 4 of the recess 3 of the support base 2 facing the
The upper surface 15 of the support base 2 is positioned higher than the bottom position 19 of the open outer peripheral portion 17 of the gap 18.
A support 16 is formed in the recess 3. The inner surface of the recess 3 is formed to be a reflecting surface except for the columnar support 16 and the circuit pattern 10 formed in the recess 3. The specific means for forming the reflecting surface is not particularly limited. For example, it may be formed by means such as vapor deposition of a metal film such as aluminum on the inner surface of the recess 3. When the reflective surface is formed using a conductive material such as a metal film, the metal film is formed so that the metal film forming the reflective surface and the circuit pattern 10 are electrically insulated from each other. To do.
【0022】そして、LED5の電極形成面12にある
電極6、6上に金属突起11、11を形成しておき、こ
の金属突起11、11と接続端子7、7を接合して、L
ED5をフリップチップ方式で支持基体2に実装する。
金属突起11、11は、例えば金ワイヤを電極6、6上
にワイヤボンドし、その後ワイヤを引きちぎる方法等に
よって形成することができ、フリップチップ方式による
実装は、加圧、加熱、超音波印加等の手段により、LE
D5の電極6、6上に形成した金属突起11、11と、
支持台16上の接続端子7、7を接合し、合金層を形成
することで行うことができる。さらに、LED5をフリ
ップチップ方式で支持基体2に実装した後、凹所3内を
透明樹脂9で埋めてLED5及び接合部を封止するよう
にしている。Then, metal projections 11 and 11 are formed on the electrodes 6 and 6 on the electrode formation surface 12 of the LED 5, and the metal projections 11 and 11 and the connection terminals 7 and 7 are joined to form L
The ED 5 is mounted on the support base 2 by the flip chip method.
The metal protrusions 11 and 11 can be formed by, for example, a method in which a gold wire is wire-bonded on the electrodes 6 and 6, and then the wire is cut off. By means of LE
Metal projections 11, 11 formed on the electrodes 6, 6 of D5,
This can be performed by joining the connection terminals 7, 7 on the support base 16 and forming an alloy layer. Further, after mounting the LED 5 on the support base 2 by the flip chip method, the inside of the recess 3 is filled with the transparent resin 9 to seal the LED 5 and the joint portion.
【0023】上記の第1実施形態のLED発光装置1で
は、LED5の電極形成面12と、この電極形成面12
と対向している支持基体2の凹所3の底部4間に、その
外周部17が開放している間隙18を形成しているの
で、LED5の電極形成面12から放射され、この電極
形成面12と対向している支持基体2の凹所3の底部4
で反射した光は間隙18の開放されている外周部17を
通って、凹所3の開口14側に取り出すことができる。
なお、その場合開放されている外周部17を通った光は
再度凹所3の内面で反射してから凹所3の開口14側に
取り出される場合もある。このように、第1実施形態の
LED発光装置1では、その上面15の高さを周囲より
一段高く形成している柱状の支持台16上に接続端子7
を形成するようにしているので、このような支持台を形
成することなく、凹所3の底部4に接続端子7を形成し
ている、図13に示す従来のLED発光装置1に比べ、
LED5の電極形成面12と、この電極形成面12と対
向している支持基体2の凹所3の底部4間に形成する間
隙18の高さを高く確保することができる。従って、第
1実施形態のLED発光装置1では、LED5の電極形
成面12より発し、凹所3の底部4で反射する光につい
て、LED5の電極形成面12に向かって反射させず
に、LED5の電極形成面12と支持基体2の凹所3の
底部4間に形成した間隙18の開放されている外周部1
7を通過させる割合を、より大きくすることができる。
そのため、第1実施形態のLED発光装置1は、LED
5の電極形成面12より発した光を取り出す効率が向上
しているLED発光装置となる。In the LED light emitting device 1 according to the first embodiment, the electrode forming surface 12 of the LED 5 and the electrode forming surface 12 are formed.
Since a gap 18 whose outer peripheral portion 17 is open is formed between the bottom portion 4 of the recess 3 of the support base 2 facing the electrode forming surface 12 of the LED 5. The bottom 4 of the recess 3 of the support base 2 facing 12
The light reflected by can pass through the outer peripheral portion 17 of the gap 18 that is open, and can be extracted to the opening 14 side of the recess 3.
In this case, the light passing through the open outer peripheral portion 17 may be reflected again on the inner surface of the recess 3 and then extracted to the opening 14 side of the recess 3. As described above, in the LED light emitting device 1 according to the first embodiment, the connection terminal 7 is mounted on the columnar support base 16 whose upper surface 15 is formed one step higher than the surroundings.
Therefore, as compared with the conventional LED light emitting device 1 shown in FIG. 13, in which the connection terminal 7 is formed on the bottom 4 of the recess 3 without forming such a support,
It is possible to secure a high height of the gap 18 formed between the electrode forming surface 12 of the LED 5 and the bottom portion 4 of the recess 3 of the supporting base 2 facing the electrode forming surface 12. Therefore, in the LED light emitting device 1 of the first embodiment, the light emitted from the electrode forming surface 12 of the LED 5 and reflected by the bottom portion 4 of the recess 3 is not reflected toward the electrode forming surface 12 of the LED 5 and is reflected by the LED 5. An outer peripheral portion 1 in which a gap 18 formed between the electrode forming surface 12 and the bottom portion 4 of the recess 3 of the support base 2 is opened.
The rate of passing 7 can be increased.
Therefore, the LED light emitting device 1 of the first embodiment is
5 is an LED light emitting device in which the efficiency of extracting light emitted from the electrode forming surface 12 of No. 5 is improved.
【0024】次に、図2は、本発明の第2実施形態を示
していて、(a)は概略平面図、(b)は概略断面図で
ある。第2実施形態のLED発光装置1は、上記の第1
実施形態のLED発光装置1における、LED5の電極
形成面12と、この電極形成面12と対向している支持
基体2の凹所3の底部4間に、その外周部17が開放す
るように形成している間隙18に関して、間隙18を形
成する凹所3の底部4を凹面状に形成するようにしてい
る。そして、それ以外は第1実施形態のLED発光装置
1と同じ構造にしている。Next, FIG. 2 shows a second embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic sectional view. The LED light-emitting device 1 according to the second embodiment is the same as the above-mentioned first embodiment.
In the LED light emitting device 1 of the embodiment, the outer peripheral portion 17 is formed between the electrode forming surface 12 of the LED 5 and the bottom portion 4 of the recess 3 of the supporting base 2 facing the electrode forming surface 12 so as to open. Regarding the gap 18 formed, the bottom portion 4 of the recess 3 forming the gap 18 is formed in a concave shape. Other than that, the LED light emitting device 1 of the first embodiment has the same structure.
【0025】この第2実施形態のLED発光装置1で
は、電極形成面12と対向している支持基体2の凹所3
の底部4を凹面状に形成しているので、LED5の電極
形成面12より発し、凹所3の底部4で反射する光につ
いて、LED5の電極形成面12に向かって反射させず
に、LED5の電極形成面12と支持基体2の凹所3の
底部4間に形成した間隙18の開放されている外周部1
7を通過させる割合を、より大きくすることができる。
そのため、第2実施形態のLED発光装置1は、LED
5の電極形成面12より発した光を取り出す効率がより
向上しているLED発光装置となる。In the LED light emitting device 1 according to the second embodiment, the recess 3 of the supporting base 2 facing the electrode forming surface 12 is formed.
Since the bottom portion 4 of the LED 5 is formed in a concave shape, the light emitted from the electrode forming surface 12 of the LED 5 and reflected by the bottom portion 4 of the recess 3 is not reflected toward the electrode forming surface 12 of the LED 5, An outer peripheral portion 1 in which a gap 18 formed between the electrode forming surface 12 and the bottom portion 4 of the recess 3 of the support base 2 is opened.
The rate of passing 7 can be increased.
Therefore, the LED light emitting device 1 of the second embodiment is
5 is an LED light emitting device in which the efficiency of extracting light emitted from the electrode forming surface 12 of No. 5 is further improved.
【0026】次に、図3は、本発明の第3実施形態を示
していて、(a)は概略平面図、(b)は概略断面図で
ある。第3実施形態のLED発光装置1は、図3に示す
ように、凹所3を有する支持基体2を、表面を反射面と
している掘り込み部20を備えるプリント基板21と、
この掘り込み部20及び実装されたLED5を包囲し、
その内側面22を反射面としている枠部材23とで形成
すると共に、プリント基板21の掘り込み部20に近接
する掘り込み近接部24を支持台16として、この支持
台16の上面15に接続端子7を形成するようにしてい
る。掘り込み部20は、実装されたLED5の電極形成
面12の下方を通って、実装されたLED5より外方に
延びるようにプリント基板21に形成している。また、
枠部材23の内側面22は、内方に向けて傾斜する傾斜
面に形成している。第3実施形態の枠部材23は外形を
矩形状にしているが、多角形状や円形状とすることもで
きる。枠部材23の材質は合成樹脂、金属、セラミック
等各種の材質を使用することができる。そして、プリン
ト基板21と枠部材23とは、例えば、接着剤等を用い
て固着して、一体化する。また、掘り込み部20の表面
及び枠部材23の内側面22を反射面とする手段につい
ては、特に限定はないが、例えば、アルミニウム等の金
属膜を蒸着する等の手段で形成すればよい。なお、金属
膜等の導電物質を用いて反射面を形成する場合には、反
射面を形成する金属膜と、プリント基板21に形成する
回路パターン10とが電気的に絶縁されている状態にな
るように金属膜は形成する。Next, FIG. 3 shows a third embodiment of the present invention, wherein (a) is a schematic plan view and (b) is a schematic sectional view. As shown in FIG. 3, the LED light-emitting device 1 of the third embodiment includes a support substrate 2 having a recess 3 and a printed circuit board 21 having a dug portion 20 having a reflecting surface.
Surrounding the dug portion 20 and the mounted LED 5,
The inner surface 22 is formed by a frame member 23 having a reflecting surface, and the digging proximity portion 24 that is close to the digging portion 20 of the printed circuit board 21 is used as the support base 16, and the upper surface 15 of the support base 16 is connected to the connection terminal. 7 is formed. The dug portion 20 is formed on the printed circuit board 21 so as to pass below the electrode forming surface 12 of the mounted LED 5 and extend outward from the mounted LED 5. Also,
The inner side surface 22 of the frame member 23 is formed as an inclined surface that is inclined inward. Although the frame member 23 of the third embodiment has a rectangular outer shape, it may have a polygonal shape or a circular shape. As the material of the frame member 23, various materials such as synthetic resin, metal, and ceramic can be used. Then, the printed circuit board 21 and the frame member 23 are fixed and integrated with each other by using, for example, an adhesive. The means for making the surface of the dug portion 20 and the inner side surface 22 of the frame member 23 the reflecting surface is not particularly limited, but may be formed by means of vapor deposition of a metal film such as aluminum. When the reflective surface is formed using a conductive material such as a metal film, the metal film forming the reflective surface and the circuit pattern 10 formed on the printed board 21 are electrically insulated. As described above, the metal film is formed.
【0027】第3実施形態のLED発光装置1では、こ
のように、凹所3を有する支持基体2を、掘り込み部2
0を備えるプリント基板21と、枠部材23とで形成す
ると共に、プリント基板21の掘り込み部20に近接す
る掘り込み近接部24を支持台16として、この支持台
16の上面15に接続端子7を形成している。そして、
支持台16、16上から実装されたLED5の外方に延
びるように回路パターン10、10をプリント基板21
に形成している。なお、支持台16、16上に形成する
接続端子7、7はこの回路パターン10、10の一部と
して形成されている。In the LED light-emitting device 1 of the third embodiment, the support base 2 having the recess 3 is thus formed in the dug portion 2.
0 and a frame member 23, and the digging proximity portion 24 that is close to the digging portion 20 of the printed circuit board 21 is used as the support base 16, and the connection terminal 7 is provided on the upper surface 15 of the support base 16. Is formed. And
The circuit patterns 10 and 10 are provided on the printed circuit board 21 so as to extend to the outside of the LEDs 5 mounted on the support bases 16 and 16.
Is formed. The connection terminals 7, 7 formed on the supports 16, 16 are formed as a part of the circuit patterns 10, 10.
【0028】回路パターン10は、例えばプリント基板
21を作製する際に、材料の銅張り積層板の銅箔(厚み
12〜35μm程度)にエッチング加工を施してパター
ン形成し、次いでニッケルめっきを施して5〜10μm
程度の厚みのニッケル膜を銅膜(銅箔)上に形成し、さ
らに金めっきを施して0.3〜0.5μm程度の厚みの
金膜を表面に形成して作製することができる。また、回
路パターン10と外部との電気的接続は、例えばプリン
ト基板21に回路パターン10と導通するスルーホール
部を形成してプリント基板21の裏面で外部と接続する
ようにする等の方法で行うことができる。The circuit pattern 10 is formed by, for example, etching the copper foil (having a thickness of about 12 to 35 μm) of the copper clad laminate, which is a material for producing the printed circuit board 21, and then nickel plating. 5-10 μm
A nickel film having a thickness of about 10 μm is formed on a copper film (copper foil), and then gold plating is performed to form a gold film having a thickness of about 0.3 to 0.5 μm on the surface. Further, the electrical connection between the circuit pattern 10 and the outside is performed by, for example, a method of forming a through-hole portion which is electrically connected to the circuit pattern 10 on the printed board 21 and connecting the outside on the back surface of the printed board 21. be able to.
【0029】なお、この第3実施形態のLED発光装置
1では、LED5の電極形成面12と、この電極形成面
12と対向している支持基体2の凹所3の底部4間に、
その外周部17が開放している間隙18を、プリント基
板21の掘り込み部20で形成するようにしている。そ
して、プリント基板21の掘り込み部20に近接する掘
り込み近接部24が、間隙18の外周部17の底位置1
9より高い位置にその上面15が位置するようになって
いて、この掘り込み近接部24を接続端子7が形成され
る支持台16としている。In the LED light emitting device 1 of the third embodiment, between the electrode forming surface 12 of the LED 5 and the bottom portion 4 of the recess 3 of the supporting base 2 facing the electrode forming surface 12,
A gap 18 whose outer peripheral portion 17 is open is formed by the dug portion 20 of the printed board 21. The digging proximity portion 24 that is close to the digging portion 20 of the printed board 21 is located at the bottom position 1 of the outer peripheral portion 17 of the gap 18.
The upper surface 15 is located at a position higher than 9 and the dug-down proximity portion 24 serves as a support base 16 on which the connection terminal 7 is formed.
【0030】そして、LED5の電極形成面12にある
電極6、6上に金属突起11、11を形成しておき、こ
の金属突起11、11と接続端子7、7を接合して、L
ED5をフリップチップ方式で支持基体2に実装する。
金属突起11、11は、例えば金ワイヤを電極6、7上
にワイヤボンドし、その後ワイヤを引きちぎる方法等に
よって形成することができ、フリップチップ方式による
実装は、加圧、加熱、超音波印加等の手段により、LE
D5の電極6、6上に形成した金属突起11、11と、
支持台16上の接続端子7、7を接合し、合金層を形成
することで行うことができる。さらに、LED5をフリ
ップチップ方式で支持基体2に実装した後、凹所3内を
透明樹脂9で埋めてLED5及び接合部を封止するよう
にしている。Then, metal projections 11 and 11 are formed on the electrodes 6 and 6 on the electrode formation surface 12 of the LED 5, and the metal projections 11 and 11 and the connection terminals 7 and 7 are joined to each other to form L.
The ED 5 is mounted on the support base 2 by the flip chip method.
The metal protrusions 11 and 11 can be formed by, for example, a method in which a gold wire is wire-bonded on the electrodes 6 and 7, and then the wire is torn off. For mounting by the flip chip method, pressurization, heating, application of ultrasonic waves, etc. By means of LE
Metal projections 11, 11 formed on the electrodes 6, 6 of D5,
This can be performed by joining the connection terminals 7, 7 on the support base 16 and forming an alloy layer. Further, after mounting the LED 5 on the support base 2 by the flip chip method, the inside of the recess 3 is filled with the transparent resin 9 to seal the LED 5 and the joint portion.
【0031】上記の第3実施形態のLED発光装置1で
は、LED5の電極形成面12と、この電極形成面12
と対向している支持基体2の凹所3の底部4間に、その
外周部17が開放している間隙18を形成しているの
で、LED5の電極形成面12から放射され、この電極
形成面12と対向している支持基体2の凹所3の底部4
である掘り込み部20で反射した光は、間隙18の開放
されている外周部17を通って、凹所3の開口14側に
取り出すことができる。なお、その場合外周部17を通
った光は再度凹所3の内面(枠部材23の内側面22)
で反射してから凹所3の開口14側に取り出される場合
もある。このように、第3実施形態のLED発光装置1
では、その上面15を、間隙18の外周部17の底位置
19より高い位置となるにようにしている支持台16
(掘り込み近接部24)上に接続端子7を形成するよう
にしているので、このような支持台を形成することな
く、凹所3の底部4に接続端子7を形成している、図1
3に示す従来のLED発光装置1に比べ、LED5の電
極形成面12と、この電極形成面12と対向している支
持基体2の凹所3の底部4間に形成する間隙18の高さ
を高く確保することができる。従って、第3実施形態の
LED発光装置1では、LED5の電極形成面12より
発し、凹所3の底部4で反射する光について、LED5
の電極形成面12に向かって反射させずに、LED5の
電極形成面12と支持基体2の凹所3の底部4間に形成
した間隙18の開放されている外周部17を通過させる
光の割合を、より大きくすることができる。そのため、
第3実施形態のLED発光装置1は、光を取り出す効率
が向上しているLED発光装置となる。In the LED light emitting device 1 according to the third embodiment, the electrode forming surface 12 of the LED 5 and the electrode forming surface 12 are formed.
Since a gap 18 whose outer peripheral portion 17 is open is formed between the bottom portion 4 of the recess 3 of the support base 2 facing the electrode forming surface 12 of the LED 5. The bottom 4 of the recess 3 of the support base 2 facing 12
The light reflected by the dug portion 20 can be extracted to the opening 14 side of the recess 3 through the outer peripheral portion 17 where the gap 18 is open. In that case, the light that has passed through the outer peripheral portion 17 again receives the inner surface of the recess 3 (the inner surface 22 of the frame member 23)
There is also a case where the light is reflected by and is taken out to the opening 14 side of the recess 3. Thus, the LED light emitting device 1 of the third embodiment
Then, the upper surface 15 is set to a position higher than the bottom position 19 of the outer peripheral portion 17 of the gap 18
Since the connection terminal 7 is formed on the (dug proximity portion 24), the connection terminal 7 is formed on the bottom portion 4 of the recess 3 without forming such a support.
As compared with the conventional LED light emitting device 1 shown in FIG. 3, the height of the gap 18 formed between the electrode forming surface 12 of the LED 5 and the bottom 4 of the recess 3 of the supporting base 2 facing the electrode forming surface 12 is It can be secured high. Therefore, in the LED light-emitting device 1 according to the third embodiment, the light emitted from the electrode forming surface 12 of the LED 5 and reflected by the bottom portion 4 of the recess 3 is reflected by the LED 5.
Ratio of light that passes through the open outer peripheral portion 17 of the gap 18 formed between the electrode forming surface 12 of the LED 5 and the bottom portion 4 of the recess 3 of the support base 2 without being reflected toward the electrode forming surface 12 of Can be made larger. for that reason,
The LED light-emitting device 1 of the third embodiment is an LED light-emitting device with improved light extraction efficiency.
【0032】次に、図4は、本発明の第4実施形態を示
していて、(a)は概略平面図、(b)は概略断面図で
ある。第4実施形態のLED発光装置1では、上記の第
1実施形態のLED発光装置1に、さらに、LED5の
電極形成面12と対向している支持基体2の凹所3の底
部4に、LED5の電極形成面12からの発光を、LE
D5の電極形成面12と、この電極形成面12と対向し
ている支持基体2の凹所3の底部4間に形成している間
隙18の外周部17方向へと反射させる凸部28を追加
して備えるようにしている。この凸部28は、成形によ
って支持基体2を作製する際に、同時に合成樹脂の成形
によって支持基体2と一体になるように形成していて、
その表面を反射面に形成している。また、第4実施形態
では、凸部28は、断面が略三角形の屋根状であり、実
装されたLED5の電極形成面12の下方にあって、実
装されたLED5の端縁部に至るように支持基体2に形
成している。そして、それ以外は第1実施形態のLED
発光装置1と同じ構造にしている。Next, FIG. 4 shows a fourth embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic sectional view. In the LED light emitting device 1 of the fourth embodiment, in addition to the LED light emitting device 1 of the first embodiment described above, the LED 5 is provided on the bottom portion 4 of the recess 3 of the supporting base 2 facing the electrode forming surface 12 of the LED 5. The light emitted from the electrode forming surface 12 of
An electrode forming surface 12 of D5 and a convex portion 28 for reflecting toward the outer peripheral portion 17 of the gap 18 formed between the bottom portion 4 of the recess 3 of the supporting base 2 facing the electrode forming surface 12 are added. I am preparing to do so. The convex portion 28 is formed so as to be integrated with the supporting base 2 by molding a synthetic resin at the same time when the supporting base 2 is manufactured by molding.
The surface is formed as a reflective surface. In addition, in the fourth embodiment, the convex portion 28 has a roof shape with a substantially triangular cross section, is below the electrode forming surface 12 of the mounted LED 5, and reaches the edge portion of the mounted LED 5. It is formed on the support base 2. And other than that, the LED of the first embodiment
It has the same structure as the light emitting device 1.
【0033】この第4実施形態のLED発光装置1で
は、LED5の電極形成面12からの発光を、LED5
の電極形成面12と、この電極形成面12と対向してい
る支持基体2の凹所3の底部4間に形成している間隙1
8の開放されている外周部17方向へと反射させる凸部
28を備えているので、LED5の電極形成面12より
発し、凹所3の底部4で反射する光について、LED5
の電極形成面12に向かって反射させずに、LED5の
電極形成面12と支持基体2の凹所3の底部4間に形成
した間隙18の開放されている外周部17を通過させる
割合を、より大きくすることができる。そのため、第4
実施形態のLED発光装置1は、LED5の電極形成面
12からの光を取り出す効率がより向上しているLED
発光装置となる。In the LED light emitting device 1 of the fourth embodiment, the light emitted from the electrode forming surface 12 of the LED 5 is emitted from the LED 5
The gap 1 formed between the electrode forming surface 12 and the bottom portion 4 of the recess 3 of the supporting base 2 facing the electrode forming surface 12
8 is provided with the convex portion 28 that reflects in the direction of the open outer peripheral portion 17, the light emitted from the electrode forming surface 12 of the LED 5 and reflected by the bottom portion 4 of the recess 3 is reflected by the LED 5
The ratio of passing through the open outer peripheral portion 17 of the gap 18 formed between the electrode forming surface 12 of the LED 5 and the bottom portion 4 of the recess 3 of the support base 2 without being reflected toward the electrode forming surface 12 of Can be larger. Therefore, the fourth
The LED light emitting device 1 of the embodiment is an LED in which the efficiency of extracting light from the electrode formation surface 12 of the LED 5 is further improved.
It becomes a light emitting device.
【0034】次に、図5は、本発明の第5実施形態を示
していて、(a)は概略平面図、(b)は概略断面図で
ある。第5実施形態のLED発光装置1では、上記の第
4実施形態のLED発光装置1における、実装されたL
ED5の電極形成面12の下方にある、支持基体2に形
成している凸部28について、図5に示すように、その
形状をドーム状にしている。そして、それ以外は第4実
施形態のLED発光装置1と同じ構造にしている。その
ため、第5実施形態のLED発光装置1は、第4実施形
態のLED発光装置1と同様に、光を取り出す効率がよ
り向上しているLED発光装置となる。Next, FIG. 5 shows a fifth embodiment of the present invention, wherein (a) is a schematic plan view and (b) is a schematic sectional view. In the LED light emitting device 1 of the fifth embodiment, the mounted L in the LED light emitting device 1 of the fourth embodiment described above is mounted.
The convex portion 28 formed on the support base 2 below the electrode forming surface 12 of the ED 5 has a dome shape as shown in FIG. Other than that, the LED light-emitting device 1 of the fourth embodiment has the same structure. Therefore, the LED light emitting device 1 of the fifth embodiment is an LED light emitting device in which the efficiency of extracting light is further improved, similarly to the LED light emitting device 1 of the fourth embodiment.
【0035】次に、図6は、本発明の第6実施形態を示
していて、(a)は概略平面図、(b)は概略断面図で
ある。第6実施形態のLED発光装置1では、上記の第
4実施形態のLED発光装置1における、実装されたL
ED5の電極形成面12の下方にある、支持基体2に形
成している凸部28について、図6に示すように、その
形状を円錐状にしている。そして、それ以外は第4実施
形態のLED発光装置1と同じ構造にしている。そのた
め、第6実施形態のLED発光装置1は、第4実施形態
のLED発光装置1と同様に、光を取り出す効率がより
向上しているLED発光装置となる。Next, FIG. 6 shows a sixth embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic sectional view. In the LED light emitting device 1 of the sixth embodiment, the mounted L in the LED light emitting device 1 of the fourth embodiment described above is mounted.
The convex portion 28 formed on the support base 2 below the electrode forming surface 12 of the ED 5 has a conical shape as shown in FIG. Other than that, the LED light-emitting device 1 of the fourth embodiment has the same structure. Therefore, the LED light-emitting device 1 of the sixth embodiment is an LED light-emitting device in which the efficiency of extracting light is further improved, similarly to the LED light-emitting device 1 of the fourth embodiment.
【0036】次に、図7は、本発明の第7実施形態を示
していて、(a)は概略平面図、(b)は(a)のA−
A線を断面とする概略断面図である。第7実施形態のL
ED発光装置1では、上記の第4実施形態のLED発光
装置1における、実装されたLED5の電極形成面12
の下方にある、支持基体2に形成している凸部28につ
いて、図7に示すように、その形状を四角錐状にしてい
て、凸部28が、電極形成面12と対向している支持基
体2の凹所3の底部4間に形成している間隙18の開放
されている外周部17方向に向いた反射面を備えるよう
にしている。また、第7実施形態では、LED5が電極
6を4個備えていて、それぞれの電極6に対応するよう
に4個の柱状の支持台16及び4個の接続端子7を形成
し、さらに各接続端子7に接続している4本の回路パタ
ーン10を形成するようにしている。そして、その他の
構造については、第4実施形態のLED発光装置1と略
同じ構造にしている。なお、第7実施形態では凸部28
を四角錐状としているが、間隙18の開放している外周
部17方向に向いた反射面を備えるようにさえ凸部28
を形成すれば、光を取り出す効率をより向上させること
ができるので、凸部28を各種の多面体とすることも可
能である。Next, FIG. 7 shows a seventh embodiment of the present invention, in which (a) is a schematic plan view and (b) is A- in (a).
It is a schematic sectional drawing which makes a line A a cross section. L of the seventh embodiment
In the ED light emitting device 1, the electrode forming surface 12 of the mounted LED 5 in the LED light emitting device 1 of the fourth embodiment described above.
As shown in FIG. 7, the convex portion 28 formed on the support base 2 below the base is shaped like a quadrangular pyramid, and the convex portion 28 faces the electrode forming surface 12. There is provided a reflecting surface facing the outer peripheral portion 17 where the gap 18 formed between the bottom portions 4 of the recess 3 of the base 2 is open. In addition, in the seventh embodiment, the LED 5 is provided with four electrodes 6, four columnar supporting bases 16 and four connection terminals 7 are formed so as to correspond to the respective electrodes 6, and each connection is further performed. The four circuit patterns 10 connected to the terminals 7 are formed. The other structures are substantially the same as the LED light emitting device 1 of the fourth embodiment. In the seventh embodiment, the convex portion 28
Is formed in a quadrangular pyramid shape, but even if the convex portion 28 is provided with a reflecting surface facing the outer peripheral portion 17 where the gap 18 is open.
Since the efficiency of taking out light can be further improved by forming the above, the convex portion 28 can be formed into various polyhedrons.
【0037】このように、第7実施形態は、間隙18の
開放している外周部17方向に向いた反射面を備える凸
部28を有するので、このような凸部を備えないものに
比べ、LED5の電極形成面12からの光を取り出す効
率がより向上しているLED発光装置となる。As described above, the seventh embodiment has the convex portion 28 having the reflecting surface facing the outer peripheral portion 17 in which the gap 18 is open, and therefore, as compared with the convex portion 28 having no such convex portion. The LED light emitting device has improved efficiency of extracting light from the electrode forming surface 12 of the LED 5.
【0038】次に、図8は、本発明の第8実施形態を示
していて、(a)は概略平面図、(b)は(a)のB−
B線を断面とした場合の概略端面図である。第8実施形
態のLED発光装置1では、上記の第7実施形態のLE
D発光装置1における、実装されたLED5の電極形成
面12の下方にある、支持基体2に形成している、LE
D5の電極形成面12からの発光を間隙18の開放して
いる外周部17方向へと反射させる凸部28について、
図8(a)に示すように、その頂部29が凹所3の底部
4の中央から外向き放射状に延びる十字形状の稜線を形
成するようにしている。そして凸部28の凹所3の底部
4からの立ち上がり面は傾斜している反射面に形成して
いる。そして、その他の構造については、第7実施形態
のLED発光装置1と同じ構造にしている。Next, FIG. 8 shows an eighth embodiment of the present invention, in which (a) is a schematic plan view and (b) is B- of (a).
It is a schematic end view at the time of making B line into a cross section. In the LED light emitting device 1 of the eighth embodiment, the LE of the seventh embodiment is used.
The LE formed on the support base 2 below the electrode forming surface 12 of the mounted LED 5 in the D light emitting device 1.
Concerning the convex portion 28 that reflects the light emitted from the electrode forming surface 12 of D5 toward the outer peripheral portion 17 where the gap 18 is open,
As shown in FIG. 8A, the top portion 29 forms a cross-shaped ridge line that extends radially outward from the center of the bottom portion 4 of the recess 3. Further, the rising surface of the concave portion 3 of the convex portion 28 from the bottom portion 4 is formed as an inclined reflecting surface. The other structures are the same as those of the LED light emitting device 1 of the seventh embodiment.
【0039】このように、第8実施形態は、間隙18の
開放している外周部17方向へと反射させる凸部28を
有するので、このような凸部を備えないものに比べ、L
ED5の電極形成面12からの光を取り出す効率がより
向上しているLED発光装置となる。As described above, the eighth embodiment has the convex portion 28 for reflecting the light toward the outer peripheral portion 17 where the gap 18 is open, so that the convex portion 28 is not provided with such a convex portion.
The LED light emitting device has improved efficiency of extracting light from the electrode forming surface 12 of the ED 5.
【0040】次に、図9は、本発明の第9実施形態を示
していて、(a)は概略平面図、(b)は(a)のC−
C線を断面とする概略断面図である。第9実施形態のL
ED発光装置1では、上記の第1実施形態のLED発光
装置1における、柱状の支持台16に代えて、支持台1
6は、凹所3の底部4を横切るように立ち上がってい
て、且つ、その側面は下向きに広がる反射面をなしてい
る突条部としている。そして、この突条部としている支
持台16の頂上面は略平坦面に形成していて、この頂上
面に接続端子7及び回路パターン10を形成するように
している。そして、その他の構造については、第1実施
形態のLED発光装置1と同じ構造にしている。Next, FIG. 9 shows a ninth embodiment of the present invention, in which (a) is a schematic plan view and (b) is C- of (a).
It is a schematic sectional drawing which makes a C line a cross section. L of the ninth embodiment
In the ED light emitting device 1, instead of the columnar support base 16 in the LED light emitting device 1 of the first embodiment, the support base 1 is used.
6 is a ridge that stands up so as to cross the bottom 4 of the recess 3 and has a side surface that forms a reflecting surface that spreads downward. The top surface of the support base 16 serving as the protrusion is formed to be a substantially flat surface, and the connection terminal 7 and the circuit pattern 10 are formed on the top surface. The other structures are the same as those of the LED light emitting device 1 of the first embodiment.
【0041】このように、第9実施形態では、支持台1
6を、前記のような突条部として形成しているので、柱
状の支持台を形成するより、その作製が容易となり、且
つ。第1実施形態のLED発光装置と同様にLED5の
電極形成面12からの光を取り出す効率が向上している
LED発光装置となる。As described above, in the ninth embodiment, the support base 1
Since 6 is formed as the ridge portion as described above, it is easier to manufacture the columnar support base than when it is formed. Similar to the LED light emitting device of the first embodiment, the LED light emitting device has an improved efficiency of extracting light from the electrode forming surface 12 of the LED 5.
【0042】次に、図10は、本発明の第10実施形態
を示していて、(a)は概略平面図、(b)は(a)の
D−D線を断面とした場合の概略端面図である。第10
実施形態のLED発光装置1では、上記の第9実施形態
のLED発光装置1における、凹所3の底部4を横切る
ように立ち上がっていて、且つその側面は下向きに広が
る反射面をなしている突条部で形成している支持台16
について、さらに、その頂上面が凹所3の底部4の中央
から外向き放射状に延びる十字形状を形成している凸条
部となるようにしている。また、第10実施形態では、
LED5が電極6を4個備えていて、それぞれの電極6
に対応するように支持台16上に4個の接続端子7を形
成し、さらに各接続端子7に接続している4本の回路パ
ターン10を形成するようにしている。Next, FIG. 10 shows a tenth embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic end face when the DD line of (a) is taken as a cross section. It is a figure. Tenth
In the LED light-emitting device 1 of the embodiment, the LED light-emitting device 1 of the ninth embodiment has a protrusion that rises so as to cross the bottom portion 4 of the recess 3 and the side surface of the LED light-emitting device 1 forms a reflection surface that extends downward. Supporting base 16 formed by strips
In addition, the top surface of the concave portion 3 is a ridge portion that forms a cross shape that extends radially outward from the center of the bottom portion 4 of the recess 3. In addition, in the tenth embodiment,
The LED 5 has four electrodes 6, and each electrode 6
The four connection terminals 7 are formed on the support 16 so as to correspond to, and four circuit patterns 10 connected to each connection terminal 7 are formed.
【0043】このように、第10実施形態では、支持台
16を、前記のような突条部として形成しているので、
電極6を4個備えるLED5に対応できて、且つ、柱状
の支持台を形成する場合よりも支持台16の作製が容易
となると共に、第1実施形態のLED発光装置と同様に
LED5の電極形成面12からの光を取り出す効率が向
上しているLED発光装置となる。As described above, in the tenth embodiment, since the support base 16 is formed as the above-mentioned protruding portion,
It is possible to deal with the LED 5 having four electrodes 6, and the support 16 can be manufactured more easily than when a columnar support is formed, and the electrode of the LED 5 is formed similarly to the LED light emitting device of the first embodiment. The LED light emitting device has improved efficiency of extracting light from the surface 12.
【0044】次に、図11は、本発明の第11実施形態
を示していて、(a)は概略平面図、(b)は概略断面
図である。第11実施形態のLED発光装置1では、上
記の第4実施形態のLED発光装置1における、支持基
体2に形成している柱状の支持台16について、図11
に示すように、その形状を四角錐台にしている。そし
て、それ以外は第4実施形態のLED発光装置1と同じ
構造にしている。そのため、第11実施形態のLED発
光装置1は、第4実施形態のLED発光装置1と同様
に、光を取り出す効率がより向上しているLED発光装
置となる。なお、この第11実施形態では、支持台16
の形状を四角錐台としているが、円錐台或いは各種角錐
台の形状に形成しても、同様の効果を奏することができ
る。Next, FIG. 11 shows an eleventh embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic sectional view. In the LED light-emitting device 1 according to the eleventh embodiment, the columnar support base 16 formed on the support base 2 in the LED light-emitting device 1 according to the fourth embodiment described above is shown in FIG.
As shown in, the shape is a truncated pyramid. Other than that, the LED light-emitting device 1 of the fourth embodiment has the same structure. Therefore, the LED light-emitting device 1 of the eleventh embodiment is an LED light-emitting device in which the efficiency of extracting light is further improved, similarly to the LED light-emitting device 1 of the fourth embodiment. In the eleventh embodiment, the support base 16
Although the shape is a quadrangular truncated pyramid, the same effect can be obtained by forming the shape of a truncated cone or various truncated pyramids.
【0045】[0045]
【発明の効果】請求項1〜請求項12に係る発明のLE
D発光装置では、LEDの電極形成面と、この電極形成
面と対向している支持基体の凹所の底部間に、その外周
部が開放している間隙を形成すると共に、この間隙の開
放している外周部の底位置より高い位置にその上面が位
置するように支持基体の凹所内に形成した支持台の上面
に接続端子を形成していて、LEDの電極形成面から放
射され、電極形成面と対向している凹所の底部で反射し
た光を前記間隙の開放している外周部を通過させて、凹
所の開口側に取り出すようにしているので、LEDの電
極形成面から発した光を、支持基体の凹所の開口側に取
り出す効率が向上しているLED発光装置となる。The LE of the invention according to claims 1 to 12
In the D light emitting device, a gap having an open outer periphery is formed between the electrode forming surface of the LED and the bottom of the recess of the supporting base facing the electrode forming surface, and the gap is opened. The connection terminal is formed on the upper surface of the support base formed in the recess of the support base so that the upper surface is located at a position higher than the bottom position of the outer peripheral portion, and the connection terminal is radiated from the electrode formation surface of the LED to form the electrode. Since the light reflected by the bottom of the recess facing the surface passes through the open outer periphery of the gap and is extracted to the opening side of the recess, the light is emitted from the electrode formation surface of the LED. The LED light emitting device has improved efficiency of extracting light to the opening side of the recess of the support base.
【0046】請求項2、請求項5、請求項6、請求項
7、請求項8、請求項10、請求項11及び請求項12
に係る発明のLED発光装置では、上記の効果に加え
て、LEDの電極形成面から発した光を、支持基体の凹
所の開口側に取り出す効率がより向上するという効果を
奏する。Claim 2, Claim 5, Claim 6, Claim 7, Claim 8, Claim 10, Claim 11 and Claim 12
In addition to the above effects, the LED light-emitting device according to the invention has the effect of further improving the efficiency of extracting the light emitted from the electrode formation surface of the LED to the opening side of the recess of the support base.
【0047】請求項3に係る発明のLED発光装置で
は、上記の請求項1〜請求項12に係る発明の効果に加
えて、プリント基板を用いて支持基体を形成するので、
複雑な成形金型を準備して支持基体を成形で形成する場
合に比べて、容易に支持基体を作製できるという効果を
奏する。In the LED light-emitting device of the invention according to claim 3, in addition to the effects of the inventions according to claims 1 to 12, since the supporting substrate is formed by using the printed board,
Compared with the case where a complicated molding die is prepared and the supporting base is formed by molding, the supporting base can be easily produced.
【図1】本発明の第1実施形態の構成を説明する図であ
って、(a)は概略平面図、(b)は概略断面図であ
る。FIG. 1 is a diagram illustrating a configuration of a first embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic sectional view.
【図2】本発明の第2実施形態の構成を説明する図であ
って、(a)は概略平面図、(b)は概略断面図であ
る。2A and 2B are diagrams illustrating a configuration of a second embodiment of the present invention, in which FIG. 2A is a schematic plan view and FIG. 2B is a schematic sectional view.
【図3】本発明の第3実施形態の構成を説明する図であ
って、(a)は概略平面図、(b)は概略断面図であ
る。3A and 3B are diagrams illustrating a configuration of a third embodiment of the present invention, in which FIG. 3A is a schematic plan view and FIG. 3B is a schematic sectional view.
【図4】本発明の第4実施形態の構成を説明する図であ
って、(a)は概略平面図、(b)は概略断面図であ
る。FIG. 4 is a diagram illustrating a configuration of a fourth embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic sectional view.
【図5】本発明の第5実施形態の構成を説明する図であ
って、(a)は概略平面図、(b)は概略断面図であ
る。5A and 5B are diagrams illustrating a configuration of a fifth embodiment of the present invention, in which FIG. 5A is a schematic plan view and FIG. 5B is a schematic sectional view.
【図6】本発明の第6実施形態の構成を説明する図であ
って、(a)は概略平面図、(b)は概略断面図であ
る。6A and 6B are diagrams illustrating a configuration of a sixth embodiment of the present invention, in which FIG. 6A is a schematic plan view and FIG. 6B is a schematic sectional view.
【図7】本発明の第7実施形態の構成を説明する図であ
って、(a)は概略平面図、(b)は概略断面図であ
る。7A and 7B are diagrams illustrating the configuration of a seventh embodiment of the present invention, in which FIG. 7A is a schematic plan view and FIG. 7B is a schematic sectional view.
【図8】本発明の第8実施形態の構成を説明する図であ
って、(a)は概略平面図、(b)は概略端面図であ
る。FIG. 8 is a diagram illustrating a configuration of an eighth embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic end view.
【図9】本発明の第9実施形態の構成を説明する図であ
って、(a)は概略平面図、(b)は概略断面図であ
る。9A and 9B are diagrams illustrating a configuration of a ninth embodiment of the present invention, in which FIG. 9A is a schematic plan view and FIG. 9B is a schematic sectional view.
【図10】本発明の第10実施形態の構成を説明する図
であって、(a)は概略平面図、(b)は概略端面図で
ある。FIG. 10 is a diagram illustrating a configuration of a tenth embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic end view.
【図11】本発明の第11実施形態の構成を説明する図
であって、(a)は概略平面図、(b)は概略断面図で
ある。FIG. 11 is a diagram illustrating a configuration of an eleventh embodiment of the present invention, in which (a) is a schematic plan view and (b) is a schematic sectional view.
【図12】従来のLED発光装置の一例を説明する図で
あって、(a)は概略平面図、(b)は概略断面図であ
る。12A and 12B are diagrams illustrating an example of a conventional LED light emitting device, FIG. 12A is a schematic plan view, and FIG. 12B is a schematic sectional view.
【図13】従来のLED発光装置の他の例を説明する図
であって、(a)は概略平面図、(b)は概略断面図で
ある。13A and 13B are diagrams illustrating another example of the conventional LED light emitting device, FIG. 13A is a schematic plan view, and FIG. 13B is a schematic sectional view.
1 LED発光装置 2 支持基体 3 凹所 4 底部 5 LED 6 電極 7 接続端子 9 透明樹脂 10 回路パターン 11 金属突起 12 電極形成面 14 開口 15 上面 16 支持台 17 外周部 18 間隙 19 開放している外周部の底位置 20 掘り込み部 21 プリント基板 22 内側面 23 枠部材 24 掘り込み近接部 28 凸部 29 頂部 1 LED light emitting device 2 Support substrate 3 recess 4 bottom 5 LED 6 electrodes 7 connection terminals 9 Transparent resin 10 circuit patterns 11 Metal protrusion 12 Electrode forming surface 14 openings 15 Upper surface 16 Support 17 Perimeter 18 Gap 19 Bottom position of the open outer circumference 20 Digging section 21 Printed circuit board 22 Inner surface 23 Frame member 24 Dug proximity 28 convex 29 top
Claims (12)
EDを、凹所を有する支持基体の該凹所内に形成してい
る接続端子にフリップチップ方式で実装していて、LE
Dの電極形成面から放射される光を、この電極形成面と
対向している凹所の底部で反射させて凹所の開口側に取
り出すようにしたLED発光装置であって、LEDの電
極形成面と、この電極形成面と対向している支持基体の
凹所の底部間に、その外周部が開放している間隙を形成
すると共に、この間隙の開放している外周部の底位置よ
り高い位置にその上面が位置するように支持基体の凹所
内に形成した支持台の上面に前記接続端子を形成してい
て、LEDの電極形成面から放射され、電極形成面と対
向している凹所の底部で反射した光を前記間隙の開放し
ている外周部を通過させて、凹所の開口側に取り出すよ
うにしていることを特徴とするLED発光装置。1. An L formed with an electrode only on one surface side.
The ED is mounted on the connection terminal formed in the recess of the supporting substrate having the recess by the flip chip method,
An LED light-emitting device in which light emitted from the electrode formation surface of D is reflected at the bottom of the recess facing the electrode formation surface and is extracted to the opening side of the recess. Between the surface and the bottom of the recess of the supporting base facing the electrode forming surface, a gap whose outer peripheral portion is open is formed, and the gap is higher than the bottom position of the open outer peripheral portion. The connection terminal is formed on the upper surface of the support base formed in the recess of the support base so that the upper surface thereof is located at a position, and the connection terminal is radiated from the electrode formation surface of the LED and is opposed to the electrode formation surface. The LED light-emitting device is characterized in that the light reflected at the bottom portion of the above is passed through the outer peripheral portion where the gap is opened and is extracted to the opening side of the recess.
面状に形成していることを特徴とする請求項1記載のL
ED発光装置。2. The L according to claim 1, wherein the bottom of the recess forming the gap is formed in a concave shape.
ED light emitting device.
としている掘り込み部を備えるプリント基板と、この掘
り込み部を包囲し、その内側面を反射面としている枠部
材とで形成すると共に、プリント基板の掘り込み部に近
接する掘り込み近接部を前記支持台としていて、この支
持台上面に前記接続端子を形成していることを特徴とす
る請求項1又は請求項2記載のLED発光装置。3. A support substrate having a recess is formed by a printed circuit board having a dug portion whose surface is a reflecting surface, and a frame member which surrounds the dug portion and whose inner surface is a reflecting surface. The LED according to claim 1 or 2, wherein the dug-near portion close to the dug-down portion of the printed circuit board is used as the support base, and the connection terminal is formed on the upper surface of the support base. Light emitting device.
ち上がるように突出させて支持基体と一体に形成されて
いることを特徴とする請求項1又は請求項2記載のLE
D発光装置。4. The LE according to claim 1, wherein the support base is formed integrally with the support base so as to protrude from the bottom of the recess of the support base.
D light emitting device.
基体の凹所の底部に、LEDの電極形成面から放射され
た光を前記間隙の開放している外周部方向へと反射させ
る凸部を形成していることを特徴とする請求項1〜請求
項4の何れかに記載のLED発光装置。5. A convex for reflecting light emitted from the electrode forming surface of the LED toward the outer peripheral portion where the gap is open, at the bottom of the recess of the supporting base facing the electrode forming surface of the LED. The LED light-emitting device according to any one of claims 1 to 4, wherein the LED light-emitting device forms a portion.
特徴とする請求項5記載のLED発光装置。6. The LED light emitting device according to claim 5, wherein the convex portion has a dome shape or a conical shape.
向に向いた反射面からなる多面体であることを特徴とす
る請求項5記載のLED発光装置。7. The LED light emitting device according to claim 5, wherein the convex portion is a polyhedron including a reflecting surface facing the outer peripheral portion where the gap is open.
外向き放射状に延びる十字形状の稜線を形成している凸
部であることを特徴とする請求項5記載のLED発光装
置。8. The LED light-emitting device according to claim 5, wherein the convex portion is a convex portion whose top portion forms a cross-shaped ridge line that extends radially outward from the center of the concave bottom portion.
求項1、請求項2及び請求項4〜請求項8の何れかに記
載のLED発光装置。9. The LED light emitting device according to claim 1, wherein the support is columnar.
ち上がっていて、且つその側面は下向きに広がる反射面
をなしている凸条部であることを特徴とする請求項1、
請求項2及び請求項4の何れかに記載のLED発光装
置。10. The support base stands up so as to cross the bottom of the recess, and the side surface of the support base is a ridge having a reflecting surface extending downward.
The LED light-emitting device according to claim 2 or 4.
頂上面が凹所底部の中央から外向き放射状に延びる十字
形状を形成している凸条部であることを特徴とする請求
項10記載のLED発光装置。11. The support base is the convex ridge, and the top surface of the ridge is a ridge having a cross shape that extends radially outward from the center of the bottom of the recess. Item 10. The LED light-emitting device according to item 10.
って、且つその側面が反射面であることを特徴とする請
求項1、請求項2及び請求項4の何れかに記載のLED
発光装置。12. The support base has a truncated pyramid shape or a truncated cone shape, and a side surface thereof is a reflective surface, according to any one of claims 1, 2 and 4. LED
Light emitting device.
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JP2001361582A JP3965981B2 (en) | 2001-11-27 | 2001-11-27 | LED light emitting device |
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JP2001361582A JP3965981B2 (en) | 2001-11-27 | 2001-11-27 | LED light emitting device |
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JP2003163379A true JP2003163379A (en) | 2003-06-06 |
JP3965981B2 JP3965981B2 (en) | 2007-08-29 |
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