JP2002307216A - Method of machining a plurality of holes, and boring device used for carrying out the method - Google Patents

Method of machining a plurality of holes, and boring device used for carrying out the method

Info

Publication number
JP2002307216A
JP2002307216A JP2001121382A JP2001121382A JP2002307216A JP 2002307216 A JP2002307216 A JP 2002307216A JP 2001121382 A JP2001121382 A JP 2001121382A JP 2001121382 A JP2001121382 A JP 2001121382A JP 2002307216 A JP2002307216 A JP 2002307216A
Authority
JP
Japan
Prior art keywords
finishing
semi
holes
turning radius
tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001121382A
Other languages
Japanese (ja)
Other versions
JP4576069B2 (en
Inventor
Ryoichi Takami
亮一 高見
Tatsumi Kato
辰美 加藤
Masaki Shimonosono
勝紀 下之薗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Toyoda Koki KK
Original Assignee
Toyota Motor Corp
Toyoda Koki KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp, Toyoda Koki KK filed Critical Toyota Motor Corp
Priority to JP2001121382A priority Critical patent/JP4576069B2/en
Publication of JP2002307216A publication Critical patent/JP2002307216A/en
Application granted granted Critical
Publication of JP4576069B2 publication Critical patent/JP4576069B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Drilling And Boring (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a method of machining a plurality of holes and a boring device for a plurality of holes prevented from a lowering of finishing accuracy even in a workpiece of low rigidity (such as a cylinder block). SOLUTION: This boring device for machining a plurality of holes Wa lined up parallel to one another in the same pitch, in one workpiece W, is provided with tool spindles 17A, 17B in the one-integral n-ths of the number of holes, arranged in the pitch of integer times of the pitch of the holes; and quills 30A, 30B having semi-finishing cutting tools 41 and fine-finishing cutting tools 46 mounted to the tips of the respective tool spindles and radially movable forward and backward. After semi-finishing is performed by inserting the quills in all the holes, with the semi-finishing cutting tools set to the radius of gyration for semi-finishing, the fine-finishing cutting tools are set to the radius of gyration for fine-finishing to retreat the quills, thus carrying out fine-finishing of each hole. The first fine-finishing is performed on the hole to which the semi-finishing is performed last, and fine-finishing of the other holes is performed after that.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、例えば内燃機関の
シリンダブロックのシリンダボアのように同一ピッチで
整列して配置された複数個の穴を加工する方法と、この
加工方法を実施するのに使用する中ぐり加工装置に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for machining a plurality of holes arranged at the same pitch, for example, a cylinder bore of a cylinder block of an internal combustion engine, and a method for implementing the method. And a boring machine.

【0002】[0002]

【従来の技術】例えば直列4気筒の内燃機関のシリンダ
ブロックのシリンダボアを加工する場合には、従来は図
1および図2に示すような中ぐり加工装置を使用して、
図8に示すような動作サイクルにより加工を行ってい
た。先ずこの従来技術の説明をする。この中ぐり加工装
置はトランスファマシンの一つの加工ステーションを構
成するもので、ベース10上に起立固定されたコラム1
1の前面に固定したヘッドベース12には主軸ヘッド1
3が昇降自在に案内支持されて、送り機構15を介して
サーボモータ14により昇降されるようになっている。
主軸ヘッド13には互いに平行で垂直な1対の工具主軸
17A,17Bが、シリンダブロック(ワーク)Wのシ
リンダボァ(穴)Wa1〜Wa4のピッチの2倍のピッ
チで、図2の紙面と平行な方向に配置され、主軸ヘッド
13に設けたギヤボックス13aを介して主軸モータ1
8により回転駆動されるようになっている。支持桁21
を介してベース10に支持された治具ユニット20の治
具テーブル23上には、シリンダブロックWが前の加工
ステーションから図2の紙面と平行に延びるトランスフ
ァバー25により搬入されてクランプされる。治具テー
ブル23は図2の紙面と平行な水平方向に移動可能であ
る。
2. Description of the Related Art For example, when a cylinder bore of a cylinder block of an in-line four-cylinder internal combustion engine is machined, a boring machine as shown in FIGS. 1 and 2 has conventionally been used.
Processing was performed according to an operation cycle as shown in FIG. First, the prior art will be described. This boring machine constitutes one working station of the transfer machine, and a column 1 fixed upright on a base 10.
The head base 12 fixed to the front surface of the
3 is supported so as to be able to move up and down freely, and is moved up and down by a servomotor 14 via a feed mechanism 15.
A pair of parallel and perpendicular tool spindles 17A and 17B are arranged on the spindle head 13 at a pitch twice as large as the pitch of the cylinder bores (holes) Wa1 to Wa4 of the cylinder block (work) W and parallel to the plane of FIG. Spindle motor 1 through a gear box 13a provided in the spindle head 13
8 is driven to rotate. Support girder 21
On the jig table 23 of the jig unit 20 supported by the base 10 via the above, a cylinder block W is carried in from a previous processing station by a transfer bar 25 extending in parallel with the paper surface of FIG. The jig table 23 is movable in a horizontal direction parallel to the plane of FIG.

【0003】この従来技術では、各工具主軸17A,1
7Bの下端に装着されてシリンダブロックWのシリンダ
ボァWa1〜Wa4を加工するクイルは中仕上げ刃具と
精仕上げ刃具を備えている。精仕上げ刃具はその刃先の
回転半径が所定の精仕上げ加工回転半径とそれより小さ
い回転半径の間で変化するように半径方向に進退するよ
うに構成されているが、精仕上げ刃具より軸線方向で前
側となる位置においてクイルに固定された中仕上げ刃具
の刃先の回転半径は、精仕上げ刃具の精仕上げ加工回転
半径と減少された回転半径の間となる一定値である。
In this prior art, each tool spindle 17A, 1
The quill, which is attached to the lower end of 7B and processes the cylinder bores Wa1 to Wa4 of the cylinder block W, includes a medium finishing blade and a fine finishing blade. The fine finishing tool is configured to advance and retreat in the radial direction so that the turning radius of the cutting edge changes between a predetermined fine finishing turning radius and a smaller turning radius, but in the axial direction from the fine finishing tool. The turning radius of the cutting edge of the semi-finished cutting tool fixed to the quill at the position on the front side is a constant value between the fine turning radius of the fine finishing tool and the reduced turning radius.

【0004】次にその作用を図8により説明する。先ず
図8の工程kにおいて、加工済みのシリンダブロックW
を搬出し未加工のシリンダブロックWを搬入して治具テ
ーブル23にクランプした状態で、治具テーブル23を
水平方向に移動してシリンダブロックWをその第1およ
び第3ボアWa1,Wa3が各クイル30A,30Bと
同軸的となる位置に割り出し、精仕上げ刃具を半径方向
に後退させてその刃先の回転半径を中仕上げ加工回転半
径より小として、各工具主軸17A,17Bを主軸モー
タ18により回転駆動する。この状態でサーボモータ1
4を作動させて主軸ヘッド13を下降させ、各クイル3
0A,30Bを装着した各工具主軸17A,17Bを先
ず早送りでシリンダブロックWに接近させた後、所定の
下降速度でシリンダブロックWに向かって前進(下降)
させて、各中仕上げ刃具により第1および第3ボアWa
1,Wa3の中仕上げ加工を行う(工程l参照)。次い
で精仕上げ刃具を半径方向に前進させてその刃先の回転
半径を精仕上げ加工回転半径とし(工程m参照)、各工
具主軸17A,17Bを後退させて精仕上げ刃具により
第1および第3ボアWa1,Wa3の精仕上げ加工を行
う(工程n参照)。
Next, the operation will be described with reference to FIG. First, in step k of FIG. 8, the processed cylinder block W
The jig table 23 is moved in the horizontal direction while the unprocessed cylinder block W is carried in and clamped on the jig table 23, and the first and third bores Wa1 and Wa3 are moved by the first and third bores Wa1 and Wa3. The tool spindles 17A and 17B are rotated by the spindle motor 18 by indexing to a position coaxial with the quills 30A and 30B, retreating the fine finishing tool in the radial direction to make the turning radius of the cutting edge smaller than the intermediate finishing turning radius. Drive. In this state, the servo motor 1
4 to lower the spindle head 13 so that each quill 3
First, the tool spindles 17A and 17B equipped with 0A and 30B are made to approach the cylinder block W by rapid traverse, and then advance toward the cylinder block W at a predetermined descending speed (down).
Then, the first and third bores Wa are formed by the respective semi-finished cutting tools.
First, a semi-finishing of Wa3 is performed (see step l). Next, the fine-finishing blade is advanced in the radial direction to set the turning radius of the cutting edge as a fine-finishing turning radius (see step m), and the tool spindles 17A and 17B are retracted so that the first and third bores Wa1 are formed by the fine-finishing blade. , Wa3 (see step n).

【0005】この精仕上げ加工の後、各工具主軸17
A,17Bを所定位置まで早戻し後退させてから、前述
した工程kと同様にして治具テーブル23を移動してシ
リンダブロックWの第2および第4ボアWa2,Wa4
を各クイル30A,30Bと同軸的となる位置に割り出
し、精仕上げ刃具を半径方向に後退させてから(工程o
参照)、各工具主軸17A,17Bを早送りでシリンダ
ブロックWに接近させ、次いで所定の下降速度で前進さ
せて、各中仕上げ刃具により第2および第4ボアWa
2,Wa4の中仕上げ加工を行う(工程p参照)。次い
で前述した工程mと同様にして精仕上げ刃具を半径方向
に前進させてから(工程q参照)、各工具主軸17A,
17Bを後退させて精仕上げ刃具により第2および第4
ボアWa2,Wa4の精仕上げ加工を行う(工程r参
照)。そして各工具主軸17A,17Bを所定位置まで
早戻し後退させて、最初の工程kに戻す。
After this fine finishing, each tool spindle 17
After the A and 17B are quickly returned to the predetermined positions and retracted, the jig table 23 is moved and the second and fourth bores Wa2 and Wa4 of the cylinder block W are moved in the same manner as in the above-described step k.
Is indexed to a position coaxial with each of the quills 30A and 30B, and the fine-finishing blade is retracted in the radial direction (step o).
), The tool spindles 17A, 17B are made to approach the cylinder block W by rapid traverse, and then advanced at a predetermined descending speed, and the second and fourth bores Wa are formed by the respective semi-finished cutting tools.
2, Wa4 is subjected to semi-finishing (see step p). Next, after the fine finishing tool is advanced in the radial direction in the same manner as in the above-described step m (see step q), each of the tool spindles 17A,
17B is retracted and the second and fourth blades are removed by the fine-finishing blade.
Fine finishing of the bores Wa2 and Wa4 is performed (see step r). Then, the tool spindles 17A and 17B are quickly returned to the predetermined positions and retreated to return to the first step k.

【0006】上述した例では、各ボァWa1〜Wa4は
予め荒仕上げされたものであるが、各クイル30A,3
0Bに刃先の回転半径が中仕上げ加工回転半径より小さ
くかつ中仕上げ刃具より前進方向前側に位置する荒仕上
げ刃具をさらに設けて、中仕上げ加工と同時に荒仕上げ
加工を行うようにしてもよい。
In the above-described example, each of the bores Wa1 to Wa4 has been rough-finished in advance, but each of the quills 30A, 30A
At 0B, a rough finish cutting tool in which the rotation radius of the cutting edge is smaller than the semi-finishing turning radius and which is located on the forward side of the semi-finishing cutting tool in the forward direction may be further provided to perform the rough finishing simultaneously with the middle finishing.

【0007】[0007]

【発明が解決しようとする課題】上述した従来技術の加
工方法によれば、剛性のあるシリンダブロックWの場合
は特に問題なく加工できる。しかし最近は軽量化などの
ためにシリンダブロックを薄肉化したりあるいはボアラ
イナを鋳ぐるんだアルミダイキャスト製シリンダブロッ
クの採用が行われており、これによりシリンダボア回り
の剛性が低下するため、上述した加工方法では加工精度
を確保できないという問題が生じている。すなわち、第
1および第3ボアWa1,Wa3は、中仕上げ加工およ
び精仕上げ加工により一旦は所定の精度に仕上げ加工さ
れるが、これに続く第2および第4ボアWa2,Wa4
の中仕上げ加工および精仕上げ加工、特に切り込み量の
大きい中仕上げ加工により生じる残留歪みにより第1お
よび第3ボアWa1,Wa3の仕上げ精度が低下すると
いう問題がある。本発明はこのような問題を解決するこ
とを目的とする。
According to the above-described processing method of the prior art, a rigid cylinder block W can be processed without any particular problem. However, recently, the use of aluminum die-cast cylinder blocks in which the cylinder block is thinned or the bore liner is cast in order to reduce the weight, etc., has been adopted, and this reduces the rigidity around the cylinder bore. The method has a problem that the processing accuracy cannot be ensured. That is, the first and third bores Wa1 and Wa3 are once finished to a predetermined accuracy by the semi-finishing and the fine finishing, but the second and fourth bores Wa2 and Wa4 following this.
There is a problem that the finishing accuracy of the first and third bores Wa1 and Wa3 is reduced due to the residual strain caused by the semi-finishing and the fine finishing, particularly the semi-finishing with a large cutting depth. An object of the present invention is to solve such a problem.

【0008】[0008]

【課題を解決するための手段】このために、本発明によ
る複数穴の加工方法は、請求項1に記載のように、1つ
のワークに互いに平行に同一ピッチで並んだ複数個の穴
を加工する方法であって、穴の個数の整数分の一の本数
でかつ穴のピッチの整数倍のピッチで互いに平行に並ん
だ回転軸線を中心として一緒に回転する中仕上げ刃具お
よび精仕上げ刃具を回転軸線方向に移動して、その刃具
では未加工の穴に順次挿入して加工する複数穴の加工方
法において、各穴の中仕上げ加工は、中仕上げ刃具の刃
先を所定の中仕上げ加工回転半径とし、かつ精仕上げ刃
具の刃先の回転半径を中仕上げ加工回転半径より小とし
て、各刃具を中仕上げ刃具では未加工の穴に順次前進挿
入する複数の中仕上げ工程により行い、最後を除く中仕
上げ工程の直後には各刃具は各刃先の回転半径を中仕上
げ加工回転半径より小として軸線方向に後退させ、各穴
の精仕上げ加工は、最後の中仕上げ工程の終了直後に精
仕上げ刃具の刃先の回転半径を中仕上げ加工回転半径よ
り大きい所定の精仕上げ加工回転半径として各刃具を軸
線方向に後退させる最初の精仕上げ工程により先ず最後
に中仕上げ加工された穴について行い、最後を除く中仕
上げ工程で中仕上げ加工された各穴については各刃具の
各刃先の回転半径を中仕上げ加工回転半径より小として
各穴に前進挿入してから精仕上げ刃具の刃先の回転半径
を精仕上げ加工回転半径として軸線方向に後退させる精
仕上げ工程により行うことを特徴とするものである。
For this purpose, a method of machining a plurality of holes according to the present invention is directed to a method of machining a plurality of holes arranged in parallel at the same pitch in one work. A method of rotating a semi-finishing tool and a fine-finishing tool that rotate together about a rotation axis aligned in parallel with each other at a pitch equal to an integral number of the number of holes and an integral multiple of the pitch of the holes. In the multi-hole machining method of moving in the axial direction and sequentially inserting and machining the uncut holes with the cutting tool, in the semi-finishing of each hole, the cutting edge of the semi-finishing tool is set to a predetermined semi-finishing turning radius. In addition, the turning radius of the cutting edge of the fine finishing tool is smaller than the turning radius of the semi-finishing process, and the semi-finishing process is performed by inserting a plurality of cutting tools into the unprocessed holes in the semi-finishing tool sequentially and sequentially excluding the last. Immediately after Each cutting tool retreats in the axial direction with the turning radius of each cutting edge smaller than the semi-finishing turning radius, and for the fine finishing of each hole, the turning radius of the cutting edge of the fine finishing cutting tool is set immediately after the end of the last semi-finishing process. Finishing is performed on the hole that has been semi-finished by the first fine finishing step, in which each tool is retracted in the axial direction as a predetermined fine finishing rotating radius larger than the final turning radius. For each drilled hole, the turning radius of each cutting edge of each cutting tool is smaller than the semi-finish machining turning radius, insert it forward into each hole, and then retreat in the axial direction as the turning radius of the cutting edge of the fine finishing cutting tool as the fine finishing turning radius. It is characterized in that it is performed in a fine finishing step.

【0009】請求項1に記載の複数穴の加工方法は、請
求項2に記載のように、ワークは内燃機関のシリンダブ
ロックであり、複数個の穴は整列して配置された4個以
上の偶数個のシリンダボアであることが好ましい。
In the method for machining a plurality of holes according to the first aspect, the work is a cylinder block of an internal combustion engine, and the plurality of holes are four or more aligned. Preferably, it is an even number of cylinder bores.

【0010】請求項1または請求項2に記載の複数穴の
加工方法は、請求項3に記載のように、最後を除く中仕
上げ工程の直後に行う各刃具の後退は早戻しにより行
い、最後を除く中仕上げ工程で中仕上げされた各穴につ
いての精仕上げ工程に先立つ各刃具の挿入は早送りによ
り行うことが好ましい。
In the method for machining a plurality of holes according to the first or second aspect, the retreat of each cutting tool performed immediately after the semi-finishing step except the last is performed by rapid return. It is preferable that the insertion of each cutting tool prior to the fine finishing step for each hole semi-finished in the medium finishing step except for the above is performed by rapid traverse.

【0011】請求項1〜請求項3の何れか1項に記載の
複数穴の加工方法は、請求項4に記載のように、各回転
軸線を中心として各刃具と一緒に回転し刃先の回転半径
が中仕上げ加工回転半径より小さくかつ中仕上げ刃具よ
り前進方向前側に位置する荒仕上げ刃具により、中仕上
げ工程において穴の荒仕上げ加工をも行うことが好まし
い。
The method of machining a plurality of holes according to any one of claims 1 to 3, as described in claim 4, rotates the cutting edge together with each cutting tool about each rotation axis. It is preferable to also perform rough finishing of a hole in the semi-finishing process by using a rough finishing tool whose radius is smaller than the semi-finishing turning radius and located forward of the semi-finishing tool in the forward direction.

【0012】請求項1〜請求項4の何れか1項に記載の
複数穴の加工方法は、請求項5に記載のように、回転軸
線のピッチは複数個の穴のピッチの2倍であり、回転軸
線の本数は複数個の穴の個数の半分であることが好まし
い。
In the method for processing a plurality of holes according to any one of claims 1 to 4, the pitch of the rotation axis is twice the pitch of the plurality of holes. Preferably, the number of rotation axes is half the number of holes.

【0013】また本発明による複数穴用中ぐり加工装置
は、請求項6に記載のように、1つのワークに互いに平
行に同一ピッチで並んだ複数個の穴を加工する中ぐり加
工装置であって、穴の個数の整数分の一の本数でかつ穴
のピッチの整数倍のピッチで互いに平行に並んで回転軸
線方向に進退動される工具主軸と、この各工具主軸の先
端に装着されそれぞれ中仕上げ刃具および精仕上げ刃具
を備えたクイルと、ワークを支持するとともに各工具主
軸に対しそれらの回転軸線を結ぶ方向に相対的に移動可
能な治具ユニットを備えてなる複数穴用中ぐり加工装置
において、中仕上げ刃具はその刃先の回転半径が所定の
中仕上げ加工回転半径とそれより小さい回転半径の間で
変化するように半径方向に進退可能とし、精仕上げ刃具
はその刃先の回転半径が中仕上げ加工回転半径より大き
い所定の精仕上げ加工回転半径と同中仕上げ加工回転半
径より小さい回転半径の間で変化するように半径方向に
進退可能としたことを特徴とするものである。
The boring device for multiple holes according to the present invention is a boring device for boring a plurality of holes arranged in parallel at the same pitch on one work. A tool spindle which is arranged in parallel with each other at a pitch equal to an integral number of the number of holes and which is an integral multiple of the pitch of the holes, and which is moved back and forth in the direction of the rotation axis; A quill equipped with a semi-finishing blade and a fine finishing blade, and a multi-hole boring machine equipped with a jig unit that supports the work and is movable relative to each tool spindle in the direction connecting their rotation axes. In the apparatus, the semi-finished cutting tool is capable of moving forward and backward in the radial direction such that the turning radius of the cutting edge changes between a predetermined semi-finishing turning radius and a smaller turning radius. Is characterized in that the diameter was retractable radially so as to vary between semi-finishing rotational radius greater than the predetermined precision finish machining turning radius and Dochu finishing turning radius smaller than the radius of rotation.

【0014】請求項6に記載の複数穴用中ぐり加工装置
は、請求項7に記載のように、ワークは内燃機関のシリ
ンダブロックであり、複数個の穴は整列して配置された
4個以上の偶数個のシリンダボアであることが好まし
い。
According to a sixth aspect of the present invention, in the multi-hole boring apparatus, the work is a cylinder block of an internal combustion engine, and the plurality of holes are four aligned. It is preferable that the number of the cylinder bores is even.

【0015】請求項6または請求項7に記載の複数穴用
中ぐり加工装置は、請求項8に示すように、各クイル内
を軸線方向に進退動して各刃具を半径方向に進退させる
1本の作動軸を備え、中仕上げ刃具と精仕上げ刃具は作
動軸の進退動に応じて互いに逆向きに半径方向に進退す
るよう構成することが好ましい。
The boring device for multiple holes according to claim 6 or 7, as described in claim 8, moves in each quill in the axial direction to move each cutting tool in the radial direction. It is preferable that the operating shaft is provided, and the semi-finishing blade and the fine finishing blade are configured to advance and retreat in opposite directions in the radial direction according to the advance and retreat of the operating shaft.

【0016】請求項6〜請求項8の何れか1項に記載の
複数穴用中ぐり加工装置は、請求項9に示すように、各
クイルには、刃先の回転半径が中仕上げ加工回転半径よ
り小さくかつ中仕上げ刃具より前進方向前側に位置する
荒仕上げ刃具をさらに設けることが好ましい。
According to a ninth aspect of the present invention, in each of the quills, the turning radius of the cutting edge is a semi-finished turning radius. It is preferable to further provide a rough finishing tool which is smaller and located on the front side in the forward direction than the semi-finishing tool.

【0017】請求項6〜請求項9の何れか1項に記載の
複数穴用中ぐり加工装置は、請求項10に示すように、
工具主軸のピッチは複数個の穴のピッチの2倍であり、
工具主軸の本数は複数個の穴の個数の半分であることが
好ましい。
According to a tenth aspect of the present invention, a multi-hole boring device according to any one of the sixth to ninth aspects is provided.
The pitch of the tool spindle is twice the pitch of multiple holes,
Preferably, the number of tool spindles is half the number of holes.

【0018】また本発明による複数穴の加工方法は、請
求項11に記載のように、1つのワークに互いに平行に
並んだ複数個の穴を加工する方法であって、1本の回転
軸線を中心として一緒に回転する中仕上げ刃具および精
仕上げ刃具を回転軸線方向に移動して、その刃具では未
加工の穴に順次挿入して加工する複数穴の加工方法にお
いて、各穴の中仕上げ加工は、中仕上げ刃具の刃先を所
定の中仕上げ加工回転半径とし、かつ精仕上げ刃具の刃
先の回転半径を中仕上げ加工回転半径より小として、各
刃具を中仕上げ刃具では未加工の穴に順次前進挿入する
複数の中仕上げ工程により行い、最後を除く中仕上げ工
程の直後には各刃具は各刃先の回転半径を中仕上げ加工
回転半径より小として軸線方向に後退させ、各穴の精仕
上げ加工は、最後の中仕上げ工程の終了直後に精仕上げ
刃具の刃先の回転半径を中仕上げ加工回転半径より大き
い所定の精仕上げ加工回転半径として各刃具を軸線方向
に後退させる最初の精仕上げ工程により先ず最後に中仕
上げ加工された穴について行い、最後を除く中仕上げ工
程で中仕上げ加工された各穴については各刃具の各刃先
の回転半径を中仕上げ加工回転半径より小として各穴に
前進挿入してから精仕上げ刃具の刃先の回転半径を精仕
上げ加工回転半径として軸線方向に後退させる精仕上げ
工程により行うようにしてもよい。
The method of machining a plurality of holes according to the present invention is a method of machining a plurality of holes arranged in parallel in a single workpiece as described in claim 11, wherein one rotation axis is formed. In the multi-hole machining method in which the semi-finished cutting tool and the fine-finished cutting tool that rotate together as the center are moved in the rotation axis direction and the cutting tool is sequentially inserted into unprocessed holes, the semi-finishing process for each hole is , The cutting edge of the semi-finished cutting tool is set to the predetermined semi-finishing turning radius, and the turning radius of the fine finishing cutting edge is set to be smaller than the turning radius of the semi-finishing cutting tool. Immediately after the semi-finishing process except for the last one, each cutting tool retracts in the axial direction with the turning radius of each cutting edge smaller than the semi-finishing turning radius. last Immediately after finishing the semi-finishing process, the turning radius of the cutting edge of the fine-finishing tool is set to a predetermined fine-finishing turning radius larger than the semi-finishing turning radius. For holes that have been machined in the semi-finishing process except the last, the turning radius of each cutting edge of each cutting tool is smaller than the semi-finishing turning radius for each hole that has been semi-finished in the middle finishing process except the last, and then fine-inserted into each hole before fine finishing The rotation may be performed by a fine finishing step in which the turning radius of the cutting edge of the cutting tool is retreated in the axial direction as a fine finishing turning radius.

【0019】また本発明による複数穴用中ぐり加工装置
は、請求項12に記載のように、1つのワークに互いに
平行に並んだ複数個の穴を加工する中ぐり加工装置であ
って、回転軸線方向に進退動される工具主軸の先端に装
着されそれぞれ中仕上げ刃具および精仕上げ刃具を備え
たクイルと、ワークを支持するとともに各工具主軸に対
し複数個の穴の軸線を結ぶ方向に相対的に移動可能な治
具ユニットを備えてなる複数穴用中ぐり加工装置におい
て、中仕上げ刃具はその刃先の回転半径が所定の中仕上
げ加工回転半径とそれより小さい回転半径の間で変化す
るように半径方向に進退可能とし、精仕上げ刃具はその
刃先の回転半径が中仕上げ加工回転半径より大きい所定
の精仕上げ加工回転半径と同中仕上げ加工回転半径より
小さい回転半径の間で変化するように半径方向に進退可
能としてもよい。
According to a twelfth aspect of the present invention, there is provided a boring apparatus for boring a plurality of holes arranged in parallel in a single workpiece. A quill that is attached to the tip of a tool spindle that is advanced and retracted in the axial direction and has a semi-finishing tool and a fine finishing tool, respectively, and supports the work and is relative to the direction connecting the axes of a plurality of holes to each tool spindle. In a multi-hole boring device comprising a jig unit movable to a semi-finish cutting tool, the turning radius of the cutting edge is changed between a predetermined semi-finishing turning radius and a smaller turning radius. It is possible to advance and retreat in the radial direction, and the fine-finish cutting tool has a turning radius of a predetermined fine-finishing turning radius smaller than the semi-finishing turning radius, the turning radius of the cutting edge of which is larger than the intermediate finishing turning radius. In it may be retractable radially so as to change.

【0020】[0020]

【発明の実施の形態】以下に図1〜図7に示す実施の形
態により、本発明による複数穴の加工方法およびその方
法を実施する中ぐり加工装置の説明をする。この実施の
形態は、本発明を直列4気筒の内燃機関のシリンダブロ
ックのシリンダボアの加工に適用したものである。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A method for machining a plurality of holes according to the present invention and a boring apparatus for implementing the method will be described below with reference to the embodiments shown in FIGS. In this embodiment, the present invention is applied to machining of a cylinder bore of a cylinder block of an in-line four-cylinder internal combustion engine.

【0021】この実施の形態の中ぐり加工装置は、クイ
ル30A,30Bおよび刃具41,46を作動させる装
置を除き、前述した従来技術で説明したものと実質的に
同じであり、ベース10とコラム11とヘッドベース1
2と、ヘッドベース12に昇降自在に案内支持されて送
り機構15を介してサーボモータ14により垂直に昇降
される主軸ヘッド13を備えている。主軸ヘッド13に
は互いに平行で垂直な回転軸線を有する1対の工具主軸
17A,17Bが、シリンダブロック(ワーク)Wのシ
リンダボァ(穴)Wa1〜Wa4のピッチの2倍のピッ
チで、図2の紙面と平行な方向に間を隔てて配置され、
主軸ヘッド13に設けたギヤボックス13aを介して主
軸モータ18により回転駆動されるようになっている。
各工具主軸17A,17Bには、後述する作動軸50を
挿通する内孔17a(図6参照)が同軸的に形成されて
いる。支持桁21を介してベース10に支持された治具
ユニット20には、図2の紙面と平行な水平方向に移動
可能に治具テーブル23が支持され、前の加工ステーシ
ョンから図2の紙面と平行に延びるトランスファバー2
5により搬入されたシリンダブロックWは治具テーブル
23上にクランプされる。
The boring apparatus of this embodiment is substantially the same as that described in the prior art except for a device for operating the quills 30A and 30B and the blades 41 and 46. 11 and head base 1
And a spindle head 13 which is vertically guided and supported by a head base 12 and vertically moved up and down by a servomotor 14 via a feed mechanism 15. The spindle head 13 has a pair of tool spindles 17A and 17B having rotation axes parallel and perpendicular to each other at a pitch twice as large as the pitch of the cylinder bores (holes) Wa1 to Wa4 of the cylinder block (work) W in FIG. It is arranged at a distance in the direction parallel to the paper,
The motor is driven to rotate by a spindle motor 18 via a gear box 13 a provided on the spindle head 13.
In each of the tool spindles 17A and 17B, an inner hole 17a (see FIG. 6) through which an operating shaft 50 described later is inserted is formed coaxially. A jig table 23 is supported by a jig unit 20 supported on the base 10 via a support girder 21 so as to be movable in a horizontal direction parallel to the plane of FIG. Transfer bar 2 extending in parallel
The cylinder block W carried in by 5 is clamped on the jig table 23.

【0022】各工具主軸17A,17Bの下端には、シ
リンダブロックWの各シリンダボァWa1〜Wa4を加
工する荒仕上げ刃具36と中仕上げ刃具41と精仕上げ
刃具46がそれぞれ設けられた第1クイル30Aおよび
第2クイル30Bがそれぞれ同軸的に装着されている。
この各クイル30A,30Bは同一であるので、第1ク
イル30Aを図3〜図5により説明する。第1クイル3
0Aは同軸的に貫通する内孔30aが形成された円筒状
で、その先端は丸いブロック30bにより閉じられてい
る。第1クイル30Aの先端付近の外周面には、クイル
30Aの回転軸線と平行に、各1つの第1取付面31a
および第3取付面31cと2つの第2取付面31bが9
0度おきに線対称的に形成されている。各取付面31a
〜31cの断面形状は何れも同一のL字形であり、第1
取付面31aと第3取付面31cは180度おきに形成
され、この両取付面31a,31cの間に各第2取付面
31bが形成されている。
At the lower end of each of the tool spindles 17A and 17B, a first quill 30A provided with a rough finishing blade 36, a semi-finishing blade 41 and a fine finishing blade 46 for processing the cylinder bores Wa1 to Wa4 of the cylinder block W, respectively. The second quills 30B are mounted coaxially.
Since the quills 30A and 30B are the same, the first quill 30A will be described with reference to FIGS. First quill 3
Reference numeral 0A denotes a cylindrical shape having an inner hole 30a penetrating coaxially, and the tip is closed by a round block 30b. On the outer peripheral surface near the tip of the first quill 30A, one first mounting surface 31a is provided in parallel with the rotation axis of the quill 30A.
And the third mounting surface 31c and the two second mounting surfaces 31b are 9
It is formed line-symmetrically every 0 degrees. Each mounting surface 31a
To 31c have the same L-shape,
The mounting surface 31a and the third mounting surface 31c are formed every 180 degrees, and the second mounting surfaces 31b are formed between the mounting surfaces 31a and 31c.

【0023】第1取付面31aの工具主軸17A側には
剛性のある角棒状の荒仕上げ刃具ホルダ35の一端がボ
ルト37により固定され、ブロック30b側に延びる先
端部には荒仕上げ刃具36が固着されている(図3およ
び図4参照)。同様に、各第2取付面31bおよび第3
取付面31cには、それぞれ角棒状の中仕上げ刃具ホル
ダ40および精仕上げ刃具ホルダ45の一端がボルト4
4,49により固定され、各刃具ホルダ40,45のブ
ロック30b側先端部には、それぞれ中仕上げ刃具41
および精仕上げ刃具46が固着されている。この中仕上
げ刃具ホルダ40と精仕上げ刃具ホルダ45には、ボル
ト44,49による固定部と各刃具41,46の取付部
分との間に、取付面31b,31c側から切込みを設け
ることにより、各刃具41,46を設けた先端部が半径
方向外向きに弾性的に撓むのを可能とする可撓部40
a,45aが形成されている。従って荒仕上げ刃具36
の刃先の回転半径は一定であるが、中仕上げ刃具41お
よび精仕上げ刃具46の各刃先の回転半径は可変であ
る。また精仕上げ刃具46と中仕上げ刃具41と荒仕上
げ刃具36の各刃先は、この順に第1クイル30Aの先
端側(シリンダブロックWに向かう側)となるように配
置されている。
One end of a rigid square bar-shaped rough finishing tool holder 35 is fixed to the tool spindle 17A side of the first mounting surface 31a by bolts 37, and a rough finishing tool 36 is fixed to a tip end extending to the block 30b side. (See FIGS. 3 and 4). Similarly, each of the second mounting surfaces 31b and the third
One end of a square-rod-shaped semi-finished blade holder 40 and one of the finely-finished blade holder 45 is attached to the mounting surface 31c with a bolt 4
The semi-finished cutting tools 41 are fixed to the tip of the cutting tool holders 40 and 45 on the block 30b side, respectively.
And the fine finishing blade 46 is fixed. Each of the semi-finished blade holder 40 and the finely-finished blade holder 45 is provided with a cut from the mounting surface 31b, 31c side between the fixing portion by the bolts 44, 49 and the mounting portion of each blade 41, 46. A flexible portion 40 that allows the distal end portion provided with the blade tools 41 and 46 to elastically flex outward in the radial direction.
a, 45a are formed. Therefore, the rough finishing tool 36
Are constant, but the turning radii of the respective cutting edges of the semi-finished cutting tool 41 and the fine finishing cutting tool 46 are variable. The cutting edges of the fine finishing blade 46, the semi-finishing blade 41, and the rough finishing blade 36 are arranged in this order on the front end side (the side toward the cylinder block W) of the first quill 30A.

【0024】主軸ヘッド13の後側(上側)から工具主
軸17Aに挿入した作動軸50は、軸線方向に案内溝5
1を形成した先端部が第1クイル30Aの内孔30a内
に軸線方向摺動自在に嵌合され、荒仕上げ刃具ホルダ3
5と軸線方向に並んだ第1クイル30Aに設けたピン3
2の先端を案内溝51に挿入することにより、第1クイ
ル30Aに対する回動は阻止されている。作動軸50の
先端部には、各刃具ホルダ40,45と対応する角度位
置に長手方向に沿ったテーパ溝52a,52bが形成さ
れ、各中仕上げ刃具ホルダ40と対応する各第1テーパ
溝52aは作動軸50の先端に進むにつれて深さが深く
なり、精仕上げ刃具ホルダ45と対応する第2テーパ溝
52bは作動軸50の先端に進むにつれて深さが浅くな
っている。各テーパ溝52a,52b内に摺動自在に設
けたL形のスライド片43,48は、その突部43a,
48aが第1クイル30Aの先端とブロック30bの間
に半径方向摺動自在に保持されている。
The operating shaft 50 inserted into the tool spindle 17A from the rear side (upper side) of the spindle head 13 has a guide groove 5 in the axial direction.
1 is slidably fitted in the inner hole 30a of the first quill 30A in the axial direction, and the rough finishing tool holder 3
5 and a pin 3 provided on the first quill 30A arranged in the axial direction.
By inserting the tip of the second quill 30 into the guide groove 51, the rotation with respect to the first quill 30A is prevented. At the distal end of the operating shaft 50, tapered grooves 52a, 52b are formed along the longitudinal direction at angular positions corresponding to the blade holders 40, 45, and the first tapered grooves 52a corresponding to the semi-finished blade holders 40, respectively. The depth of the second tapered groove 52b corresponding to the fine-finishing tool holder 45 decreases as the position advances toward the tip of the operating shaft 50. L-shaped slide pieces 43 and 48 slidably provided in the respective tapered grooves 52a and 52b have protrusions 43a and
48a is slidably held in the radial direction between the tip of the first quill 30A and the block 30b.

【0025】また第1クイル30Aには、長手方向では
各刃具ホルダ40,45の各可撓部40a,45aより
先端側で、角度方向では各テーパ溝52a,52bと対
応する各位置に、それぞれ半径方向に貫通する第1ガイ
ド穴33および第2ガイド穴34が形成されている。こ
の各ガイド穴33,34に摺動自在に挿入された各可動
ピン42,47の両端は、それぞれスライド片43,4
8と刃具ホルダ40,45の各可撓部40a,45aよ
り先端側に当接されている。
Further, the first quill 30A is located at a position distal to the flexible portions 40a and 45a of the blade holders 40 and 45 in the longitudinal direction and at positions corresponding to the tapered grooves 52a and 52b in the angular direction. A first guide hole 33 and a second guide hole 34 penetrating in the radial direction are formed. Both ends of the movable pins 42 and 47 slidably inserted into the guide holes 33 and 34 are slide pieces 43 and 4 respectively.
8 and the tool holders 40 and 45 are in contact with the distal ends of the flexible portions 40a and 45a.

【0026】特に、本実施の形態においては、図5に示
すように、中仕上げ刃具ホルダ40に整合する第1ガイ
ド穴33は段付穴として形成され、可動ピン42は大径
頭付きのプラグ状に形成されている。図5の左半部断面
のように作動軸50が後退して刃具ホルダ40を径方向
内方に後退させた状態では、可動ピン42の頭部は第1
ガイド穴33の大径部底面に着座して径方向内方へのそ
れ以上の引っ込みが阻止され、回転遠心力により可動ピ
ン42の内端部に当接するスライド片43と作動軸50
のテーパ面間に隙間Cが形成されるようになっている。
一方、図5の左半部断面のように、作動軸50が前進し
て刃具ホルダ40を径方向外方に張り出した状態では、
作動軸50のテーパ溝52aの底面がスライド片43お
よび可動ピン42を径方向外方へ押し出し、可動ピン4
2の頭部が第1ガイド穴33の大径部底面への着座位置
から離れるようにしてある。
In particular, in the present embodiment, as shown in FIG. 5, the first guide hole 33 aligned with the semi-finished blade holder 40 is formed as a stepped hole, and the movable pin 42 is a plug with a large diameter head. It is formed in a shape. In a state where the operating shaft 50 is retracted and the blade holder 40 is retracted radially inward as in the left half section of FIG. 5, the head of the movable pin 42 is in the first position.
The slide shaft 43 and the operating shaft 50 are seated on the bottom surface of the large-diameter portion of the guide hole 33 to prevent further retraction inward in the radial direction, and abut the inner end of the movable pin 42 by the rotational centrifugal force.
A gap C is formed between the tapered surfaces.
On the other hand, as shown in the left half section of FIG. 5, in a state where the operating shaft 50 moves forward and the blade holder 40 projects radially outward,
The bottom surface of the tapered groove 52a of the operating shaft 50 pushes the slide piece 43 and the movable pin 42 outward in the radial direction.
The second head is separated from the seating position of the first guide hole 33 on the bottom surface of the large diameter portion.

【0027】すなわち、精仕上げ加工のために作動軸5
0が後退された状態では、作動軸50は径方向に対向す
る一対のテーパ溝52aの溝底がスライド片43の底面
との間に隙間Cを持つこととなり、これにより精仕上げ
加工中においては、中仕上げ刃具ホルダ40の径方向内
方へ向かう弾性力が可動ピン42およびスライド片43
を介して作動軸50に作用することを阻止し、精仕上げ
刃具46の位置変動を防止するように構成されている。
That is, the operating shaft 5 for the fine finishing process
In the state where 0 is retracted, the operating shaft 50 has a gap C between the bottoms of the pair of radially opposed tapered grooves 52a and the bottom surface of the slide piece 43, so that during fine finishing, The elastic force of the semi-finished blade holder 40 inward in the radial direction is caused by the movable pin 42 and the slide piece 43.
, And is prevented from acting on the operating shaft 50 through the shaft, thereby preventing a position change of the fine finishing tool 46.

【0028】以上の構成により、作動軸50が第1クイ
ル30Aに対しブロック30b側に向かって前進すれ
ば、各第1テーパ溝52a内の各スライド片43は半径
方向外向きに移動し、この移動は各可動ピン42により
各中仕上げ刃具ホルダ40に伝達されて中仕上げ刃具4
1をその刃先の回転半径が増大するように半径方向に前
進させ、これと同時に各第2テーパ溝52b内の各スラ
イド片48は半径方向内向きに移動し、この移動は各可
動ピン42により各精仕上げ刃具ホルダ45に伝達され
て精仕上げ刃具46をその刃先の回転半径が減少するよ
うに半径方向に後退させる。これと逆に作動軸50を第
1クイル30Aに対し後退すれば、中仕上げ刃具41は
半径方向に後退してその刃先の回転半径は減少し、精仕
上げ刃具46は半径方向に前進してその刃先の回転半径
は増大する。これらの半径方向の前進後退により、中仕
上げ刃具41の刃先の回転半径は所定の中仕上げ加工回
転半径とそれより小さい回転半径の間で変化し、精仕上
げ刃具46のの刃先の回転半径は、中仕上げ加工回転半
径より大きい所定の精仕上げ加工回転半径と中仕上げ加
工回転半径より小さい回転半径の間で変化する。荒仕上
げ刃具36の刃先の回転半径は、中仕上げ加工回転半径
より小である。
With the above configuration, when the operating shaft 50 advances toward the block 30b with respect to the first quill 30A, each slide piece 43 in each first tapered groove 52a moves radially outward. The movement is transmitted to each semi-finished blade holder 40 by each movable pin 42 and the semi-finished blade 4
1 is advanced in the radial direction so as to increase the rotation radius of the cutting edge, and at the same time, each slide piece 48 in each second tapered groove 52b moves radially inward, and this movement is performed by each movable pin 42. It is transmitted to each fine finishing tool holder 45 and retreats the fine finishing tool 46 in the radial direction so that the turning radius of the cutting edge is reduced. Conversely, when the operating shaft 50 is retracted with respect to the first quill 30A, the semi-finished cutting tool 41 is retracted in the radial direction, the turning radius of the cutting edge is reduced, and the fine-finishing cutting tool 46 advances in the radial direction, and The turning radius of the cutting edge increases. With these radial advance and retreat, the turning radius of the cutting edge of the semi-finished cutting tool 41 changes between a predetermined semi-finishing turning radius and a smaller turning radius, and the turning radius of the cutting edge of the fine finishing cutting tool 46 becomes It changes between a predetermined fine finishing turning radius larger than the intermediate finishing turning radius and a turning radius smaller than the intermediate finishing turning radius. The turning radius of the cutting edge of the rough finishing tool 36 is smaller than the turning radius of the semi-finishing process.

【0029】図6に示すように、工具主軸17Aに対し
作動軸50を軸線方向に移動させる作動装置60は、主
軸ヘッド13の後端部に支持部材68を介して取り付け
られたハウジング61を有している。ハウジング61に
は工具主軸17Aの回転軸線と平行となるように筒状体
62が摺動自在に案内支持され、軸受を介して作動軸5
0の後部に回転のみ自在に連結されたブラケット63は
筒状体62の下端に固定されている。筒状体62と同軸
的となるように、軸受を介してハウジング61に回転の
み自在に支持された送りねじ65の下半部は、筒状体6
2に固定したナット64に螺合され、送りねじ65の上
端部は、ハウジング61に取り付けたサーボモータ66
に継ぎ手67を介して連結されている。サーボモータ6
6を作動させれば送りねじ65が回転して筒状体62を
軸線方向に移動させ、ブラケット63を介して作動軸5
0は工具主軸17Aに対し軸線方向に移動される。
As shown in FIG. 6, an actuator 60 for moving the operating shaft 50 in the axial direction with respect to the tool spindle 17A has a housing 61 attached to a rear end of the spindle head 13 via a support member 68. are doing. A cylindrical body 62 is slidably guided and supported by the housing 61 so as to be parallel to the rotation axis of the tool spindle 17A.
A bracket 63 rotatably connected to a rear portion of the cylindrical body 62 is fixed to a lower end of the tubular body 62. The lower half of the feed screw 65, which is rotatably supported by the housing 61 via a bearing so as to be coaxial with the cylindrical body 62, is a cylindrical body 6.
2 is screwed to a nut 64 fixed to the housing 2, and the upper end of the feed screw 65 is connected to a servo motor 66 attached to the housing 61.
Are connected via a joint 67. Servo motor 6
6, the feed screw 65 rotates to move the cylindrical body 62 in the axial direction, and the operating shaft 5 is moved through the bracket 63.
0 is moved in the axial direction with respect to the tool spindle 17A.

【0030】次に上述した複数穴用中ぐり加工装置の作
動を、図7に示す工程図により説明する。図7の工程a
の開始時には、治具テーブル23は載置されるシリンダ
ブロックWの第1および第3ボアWa1,Wa3が各ク
イル30A,30Bと同軸的となる位置に割り出されて
おり、各工具主軸17A,17Bは主軸モータ18によ
り回転駆動されている。工程aにおいて、先ず加工済み
のシリンダブロックWを搬出し未加工のシリンダブロッ
クWを搬入して治具テーブル23にクランプした状態
で、作動装置60により作動軸50を前進させ、精仕上
げ刃具46を後退させてその刃先の回転半径を中仕上げ
加工回転半径よりも小とし、中仕上げ刃具41を前進さ
せてその刃先の回転半径を所定の中仕上げ加工回転半径
とする(工程a参照)。この状態でサーボモータ14に
より主軸ヘッド13を下降させて工具主軸17A,17
BをシリンダブロックWに向けて前進させ、各クイル3
0A,30Bを先ず早送りでシリンダブロックWに接近
させた後、所定の加工速度で各中仕上げ刃具41が第1
および第3ボアWa1,Wa3を通り抜ける位置まで前
進させる(工程b参照)。これにより、第1および第3
ボアWa1,Wa3は先ず荒仕上げ刃具36により荒仕
上げ加工され、引き続いて各中仕上げ刃具41により中
仕上げ加工される。次いで作動装置60により作動軸5
0を多少後退させ、中仕上げ刃具41を微少量後退させ
てその刃先の回転半径を微少量小さくし(工程c参
照)、各刃具36,41,46の刃先の何れもが中仕上
げ加工された第1および第3ボアWa1,Wa3の内面
と接触しないようにした状態で、サーボモータ14によ
り主軸ヘッド13を所定の位置まで早戻しして、各クイ
ル30A,30Bを第1および第3ボアWa1,Wa3
から抜き出す。
Next, the operation of the above-described boring apparatus for multiple holes will be described with reference to the process chart shown in FIG. Step a in FIG.
Is started, the jig table 23 is indexed to a position where the first and third bores Wa1, Wa3 of the cylinder block W to be placed are coaxial with the quills 30A, 30B, and the tool spindles 17A, 17B is rotationally driven by a spindle motor 18. In step a, the working shaft 50 is advanced by the operating device 60 in a state where the processed cylinder block W is first carried out, the unprocessed cylinder block W is carried in, and clamped on the jig table 23, and the fine finishing blade 46 is removed. It is retracted so that the turning radius of the cutting edge is smaller than the turning radius for semi-finishing, and the semi-finishing cutting tool 41 is advanced to set the turning radius of the cutting edge to a predetermined turning radius for semi-finishing (see step a). In this state, the spindle head 13 is moved down by the servo motor 14 and the tool spindles 17A, 17
B is advanced toward the cylinder block W, and each quill 3
0A and 30B first approach the cylinder block W by rapid traverse, and then each semi-finished cutting tool 41
And it is advanced to a position passing through the third bores Wa1 and Wa3 (see step b). This allows the first and third
The bores Wa <b> 1 and Wa <b> 3 are first rough-finished by the rough-finishing blade 36, and subsequently are semi-finished by the respective semi-finishing blades 41. Next, the operating shaft 5 is operated by the operating device 60.
0 is slightly retracted, and the semi-finished cutting tool 41 is slightly retracted to slightly decrease the turning radius of the cutting edge (see step c), and all the cutting edges of the cutting tools 36, 41, and 46 are semi-finished. The spindle head 13 is quickly returned to a predetermined position by the servomotor 14 in a state where the inner surfaces of the first and third bores Wa1 and Wa3 are not in contact with each other, and the quills 30A and 30B are moved to the first and third bores Wa1. , Wa3
Extract from

【0031】次いで治具テーブル23を水平方向に移動
してシリンダブロックWをその第2および第4ボアWa
2,Wa4が各クイル30A,30Bと同軸的となる位
置に割り出し、作動軸50を多少前進させ中仕上げ刃具
41を工程aと同じ位置まで前進させてその刃先の回転
半径を所定の中仕上げ加工回転半径とする(工程d参
照)。この状態で、前述と同様、サーボモータ14を作
動させて工具主軸17A,17BをシリンダブロックW
に向けて前進させ、各クイル30A,30Bを先ず早送
りでシリンダブロックWに接近させた後、所定の加工速
度で各中仕上げ刃具41が第2および第4ボアWa2,
Wa4を通り抜ける位置まで前進させて、第2および第
4ボアWa2,Wa4を荒仕上げ刃具36により荒仕上
げ加工し、各中仕上げ刃具41により中仕上げ加工する
(工程e参照)。
Next, the jig table 23 is moved in the horizontal direction to move the cylinder block W into the second and fourth bores Wa.
2, Wa4 is indexed to a position coaxial with each of the quills 30A, 30B, the operating shaft 50 is advanced slightly, and the semi-finished cutting tool 41 is advanced to the same position as in the step a, and the turning radius of the cutting edge is set to a predetermined semi-finished processing. The radius of rotation is set (see step d). In this state, as described above, the servomotor 14 is operated to move the tool spindles 17A, 17B to the cylinder block W.
After the quills 30A and 30B are first approached to the cylinder block W by rapid traverse, the semi-finished cutting tools 41 are moved at predetermined processing speeds by the second and fourth bores Wa2 and Wa2.
Then, the second and fourth bores Wa2 and Wa4 are rough-finished by the rough-finishing blade 36, and are semi-finished by the respective semi-finishing blades 41 (see step e).

【0032】次いで作動装置60により作動軸50を後
退させ、中仕上げ刃具41を後退させてその刃先の回転
半径を中仕上げ加工回転半径よりも小とし、精仕上げ刃
具46を前進させてその刃先の回転半径を所定の精仕上
げ加工回転半径とする(工程f参照)。そしてサーボモ
ータ14により工具主軸17A,17Bを後退させて各
クイル30A,30Bの精仕上げ刃具46により第2お
よび第4ボアWa2,Wa4の精仕上げ加工を行い(工
程g参照)、引き続き主軸ヘッド13を所定の位置まで
早戻しして、各クイル30A,30Bを第1および第3
ボアWa1,Wa3から抜き出す。
Next, the operating shaft 50 is retracted by the operating device 60, the semi-finished cutting tool 41 is retracted to make the turning radius of the cutting edge smaller than the semi-finishing processing turning radius, and the fine-finishing cutting tool 46 is advanced to advance the cutting edge of the cutting edge. The turning radius is set to a predetermined fine finishing turning radius (see step f). Then, the tool spindles 17A, 17B are retracted by the servomotor 14, and the second and fourth bores Wa2, Wa4 are fine-finished by the fine-finishing blades 46 of the quills 30A, 30B (see step g). Is quickly returned to a predetermined position, and each quill 30A, 30B is moved to the first and third positions.
Pull out from bores Wa1 and Wa3.

【0033】次いで治具テーブル23を水平方向に移動
してシリンダブロックWをその第1および第3ボアWa
1,Wa3が各クイル30A,30Bと同軸的となる位
置に割り出してから、作動軸50を多少前進させ、精仕
上げ刃具46を微少量後退させてその刃先の回転半径を
微少量小さくし(工程h参照)、各刃具36,41,4
6の刃先の何れもが中仕上げ加工されている第1および
第3ボアWa1,Wa3の内面と接触しないようにした
状態で、サーボモータ14により工具主軸17A,17
Bを早送り下降して、各精仕上げ刃具46が第1および
第3ボアWa1,Wa3を通り抜ける位置まで各クイル
30A,30Bを挿入する。
Next, the jig table 23 is moved in the horizontal direction to move the cylinder block W into the first and third bores Wa.
After indexing the position where Wa3 and Wa3 are coaxial with the quills 30A and 30B, the operating shaft 50 is advanced slightly, and the fine finishing tool 46 is retracted by a small amount to reduce the turning radius of the cutting edge by a small amount (step). h), each blade tool 36, 41, 4
In a state in which none of the cutting edges 6 is in contact with the inner surfaces of the first and third bores Wa1 and Wa3 which have been subjected to the semi-finishing, the tool spindles 17A and 17
B is fast-forwarded and lowered, and each quill 30A, 30B is inserted to a position where each fine finishing tool 46 passes through the first and third bores Wa1, Wa3.

【0034】次いで作動軸50を多少後退させ、精仕上
げ刃具46を工程fと同じ位置まで前進させてその刃先
の回転半径を所定の精仕上げ加工回転半径とする(工程
i参照)。この状態で工程gと同様、サーボモータ14
により工具主軸17A,17Bを後退させて各クイル3
0A,30Bの精仕上げ刃具46により第1および第3
ボアWa1,Wa3の精仕上げ加工を行い(工程j参
照)、引き続き主軸ヘッド13を所定の位置まで早戻し
して、各クイル30A,30Bを第1および第3ボアW
a1,Wa3から抜き出す。これによりシリンダブロッ
クWの4個のシリンダボァWa1〜Wa4の加工の1サ
イクルが完了して、最初の工程aに戻る。
Next, the operating shaft 50 is slightly retracted, and the fine-finishing blade 46 is advanced to the same position as in step f, so that the turning radius of the cutting edge is set to a predetermined fine-finishing turning radius (see step i). In this state, as in step g, the servo motor 14
The tool spindles 17A and 17B are retracted by the
1A and 3B by the fine finishing blades 46A and 30B.
Fine finishing of the bores Wa1 and Wa3 is performed (see step j), and then the spindle head 13 is quickly returned to a predetermined position, and the quills 30A and 30B are moved to the first and third bores W.
a1, Wa3. Thus, one cycle of machining of the four cylinder bores Wa1 to Wa4 of the cylinder block W is completed, and the process returns to the first step a.

【0035】上述した実施の形態によれば、全てのシリ
ンダボァWa1〜Wa4について中仕上げ加工がなされ
た後に各シリンダボァWa1〜Wa4の精仕上げ加工が
なされるので、シリンダブロックWの剛性が低い場合で
も、精仕上げ加工済みの各シリンダボァWa1〜Wa4
がその後に行われる切り込み量の大きい荒仕上げ加工ま
たは中仕上げ加工により生じる残留歪みの影響を受ける
ことはなく、従って精仕上げ加工されたシリンダボァW
a1〜Wa4を所定の精度に維持することができる。
According to the above-described embodiment, since the fine finishing of each of the cylinder bores Wa1 to Wa4 is performed after the semifinishing of all the cylinder bores Wa1 to Wa4, even if the rigidity of the cylinder block W is low, Precision finished cylinder bores Wa1 to Wa4
Is not affected by the residual distortion caused by the subsequent roughing or semi-finishing with a large depth of cut, and therefore the fine-finished cylinder bore W
a1 to Wa4 can be maintained at a predetermined accuracy.

【0036】前述した従来技術の複数穴用中ぐり加工装
置でも、この実施の形態と同じようにして全てのシリン
ダボァWa1〜Wa4について中仕上げ加工がなされた
後に各シリンダボァWa1〜Wa4の精仕上げ加工を行
うことは可能である。しかしながら従来技術の複数穴用
中ぐり加工装置では中仕上げ刃具はクイルに固定されて
いるので、工程cと工程dの間の工具主軸17A,17
Bの早戻しと、工程hと工程iの間の工具主軸17A,
17Bの早送り挿入の際に、中仕上げ刃具の刃先が中仕
上げ加工された第1および第3ボアWa1,Wa3の内
面と接触して中仕上げ刃具の寿命を低下させるという問
題が生じる。しかしながらこの実施の形態によれば、工
程cと工程dの間の工具主軸17A,17Bの早戻し
と、工程hと工程iの間の工具主軸17A,17Bの早
送り挿入の際には、各刃具36,41,46の刃先の何
れもが第1および第3ボアWa1,Wa3の内面と接触
することはないので、これらの早戻しと早送り挿入の際
に各刃先がシリンダボァWa1,Wa3の内面と接触し
て各刃具36,41,46の寿命を低下させることがな
い。
In the above-described conventional boring apparatus for a plurality of holes, the semi-finishing is performed on all the cylinder bores Wa1 to Wa4 in the same manner as in this embodiment, and then the fine finishing is performed on each of the cylinder bores Wa1 to Wa4. It is possible to do. However, in the conventional multi-hole boring apparatus, since the semi-finished cutting tool is fixed to the quill, the tool spindles 17A, 17A between the steps c and d are used.
B and the tool spindles 17A, 17A,
At the time of fast-forward insertion of 17B, there is a problem that the cutting edge of the semi-finished cutting tool comes into contact with the inner surfaces of the first and third bores Wa1 and Wa3 that have been subjected to the semi-finished processing, thereby shortening the life of the semi-finished cutting tool. However, according to this embodiment, when the tool spindles 17A and 17B are quickly returned between step c and step d, and when the tool spindles 17A and 17B are fast-forward inserted between step h and step i, each of the cutting tools is used. Since none of the cutting edges of 36, 41, and 46 comes into contact with the inner surfaces of the first and third bores Wa1 and Wa3, each of the cutting edges is brought into contact with the inner surfaces of the cylinder bores Wa1 and Wa3 at the time of rapid return and rapid feed insertion. The life of each of the blades 36, 41, 46 does not decrease due to contact.

【0037】2回目に中仕上げ加工されたシリンダボア
Wa2,Wa4については、中仕上げ加工直後に行われ
る工具主軸17A,17Bの後退により精仕上げ加工を
行っており、これにより加工を行わないストロークは1
回目に中仕上げ加工されたシリンダボァWa1,Wa3
についてだけとなるので、加工時間の増大を少なくして
生産性の低下を少なくすることができる。さらにこの実
施の形態では、工程cと工程dの間および工程hと工程
iの間の加工がなされないストロークを、それぞれスト
ローク速度が大きい早戻しおよび早送りとしているの
で、生産性の低下は一層少なくなる。
As for the cylinder bores Wa2 and Wa4 which have been subjected to the second semi-finishing, fine finishing is performed by retreating the tool spindles 17A and 17B immediately after the semi-finishing.
Cylinder bores Wa1, Wa3 that have been semi-finished the second time
Therefore, the increase in the processing time can be reduced and the decrease in productivity can be reduced. Further, in this embodiment, the strokes in which the processing is not performed between the steps c and d and between the steps h and i are set to the fast-return and the rapid-feed, respectively, at a high stroke speed. Become.

【0038】またこの実施の形態では、中仕上げ加工回
転半径は作動装置60のサーボモータ66により、工程
aおよび工程dの際の作動軸50の軸線方向位置を変え
ることにより調整することができ、これにより精仕上げ
刃具46による取り代を調整することも容易である。
Further, in this embodiment, the semi-finishing turning radius can be adjusted by changing the axial position of the operating shaft 50 in the steps a and d by the servo motor 66 of the operating device 60. This makes it easy to adjust the margin for the fine finishing blade 46.

【0039】この実施の形態では、クイル30A,30
Bに荒仕上げ刃具36を設けて中仕上げ工程において荒
仕上げ加工をも行うようにしており、このようにすれば
予め行う荒仕上げ加工工程が不要となるので、加工時間
を全体として減少させて生産性を向上させることができ
る。しかしながら本発明は、各ボァWa1〜Wa4を予
め荒仕上げしておき、クイル30A,30Bに荒仕上げ
刃具を設けないようにして実施することも可能である。
In this embodiment, the quills 30A, 30
The rough finishing tool 36 is provided in B to perform the rough finishing in the semi-finishing process. In this case, the rough finishing process performed in advance is not required, so that the machining time is reduced as a whole and the production is performed. Performance can be improved. However, the present invention can be practiced in such a manner that the bores Wa1 to Wa4 are rough-finished in advance and the quills 30A and 30B are not provided with the rough-finishing blades.

【0040】また上記実施の形態では、工具主軸17
A,17BのピッチはシリンダボァWa1〜Wa4のピ
ッチの2倍とし、工具主軸17A,17Bの本数は2本
として、本発明を直列4気筒の内燃機関のシリンダブロ
ックのシリンダボアの加工に適用ししており、このよう
にすれば全ストローク6回に対し加工を行わないストロ
ークは各1回の戻しストロークおよび挿入ストロークだ
けとなり、加工時間全体に対する加工を行わないストロ
ーク時間の比率が最も小さくなるので、生産性の低下を
最も少なくすることができる。これと同じ効果は、直列
6気筒の内燃機関のシリンダブロックのシリンダボアを
加工するのに、工具主軸17A,17Bのピッチはシリ
ンダボァWaのピッチの2倍とし、工具主軸17A,1
7Bの本数は3本として本発明を適用するなど、工具主
軸17A,17BのピッチはシリンダボァWaのピッチ
の2倍とし、工具主軸17A,17Bの本数はシリンダ
ボァWa数の半分として本発明を適用しても得ることが
できる。
In the above embodiment, the tool spindle 17
The pitch of A and 17B is twice the pitch of cylinder bores Wa1 to Wa4, the number of tool spindles 17A and 17B is two, and the present invention is applied to machining of a cylinder bore of a cylinder block of an in-line four-cylinder internal combustion engine. In this case, the strokes in which the machining is not performed for all six strokes are only one return stroke and the insertion stroke, and the ratio of the stroke time in which the machining is not performed to the entire machining time is the smallest. Sex deterioration can be minimized. The same effect is obtained by machining the cylinder bore of the cylinder block of the in-line six-cylinder internal combustion engine by setting the pitch of the tool spindles 17A, 17B to twice the pitch of the cylinder bore Wa, and setting the tool spindles 17A, 1
The present invention is applied with the pitch of the tool spindles 17A and 17B being twice the pitch of the cylinder bore Wa, and the number of the tool spindles 17A and 17B being half of the number of cylinder bores Wa. Can also be obtained.

【0041】また上記実施の形態では、各クイル30
A,30B内を軸線方向に進退動して各刃具41,46
を半径方向に進退させる1本の作動軸50を備え、中仕
上げ刃具41と精仕上げ刃具46は作動軸50の進退動
に応じて互いに逆向きに半径方向に進退するよう構成し
たので、各中仕上げ工程、各精仕上げ工程、最後を除く
中仕上げ工程の直後に行う各刃具の後退およびこの中仕
上げ工程で中仕上げされた各穴についての精仕上げ工程
に先立つ各刃具の挿入の際に必要な各刃具の刃先の回転
半径の調整を、1本の作動軸50の進退動により行うこ
とができ、これにより複数穴用中ぐり加工装置の構造を
簡略化させることができる。
In the above embodiment, each quill 30
A, 30B are advanced and retracted in the axial direction, and the respective cutting tools 41, 46
Is provided with one operating shaft 50 for moving back and forth in the radial direction, and the semi-finishing blade 41 and the fine finishing blade 46 are configured to advance and retreat in the radial direction in opposite directions in accordance with the forward and backward movement of the operating shaft 50. Finishing process, each fine finishing process, retraction of each cutting tool performed immediately after the intermediate finishing process except the last, and insertion of each cutting tool prior to the fine finishing process for each hole semi-finished in this intermediate finishing process The rotation radius of the cutting edge of each cutting tool can be adjusted by moving one operating shaft 50 forward and backward, whereby the structure of the multi-hole boring apparatus can be simplified.

【0042】なお直列6気筒の内燃機関のシリンダブロ
ックのシリンダボアの場合は、工具主軸17A,17B
のピッチはシリンダボァWaのピッチの3倍とし、工具
主軸17A,17Bの本数は2本として本発明を適用す
ることもできる。この場合は工程b〜工程dを2回繰り
返した後に工程e〜工程gを行い、さらに工程h〜工程
jを2回繰り返すことになり、全ストローク10回に対
し加工を行わないストロークは各2回の戻しストローク
および挿入ストロークの4回となる。同様に、直列8気
筒の内燃機関のシリンダブロックのシリンダボアの場合
は、工具主軸17A,17BのピッチはシリンダボァW
aのピッチの4倍とし、工具主軸17A,17Bの本数
は2本として本発明を適用することもでき、この場合は
工程b〜工程dを3回繰り返した後に工程e〜工程gを
行い、さらに工程h〜工程jを3回繰り返すことにな
り、全ストローク14回に対し加工を行わないストロー
クは各3回の戻しストロークおよび挿入ストロークの6
回となる。
In the case of a cylinder bore of a cylinder block of an in-line six-cylinder internal combustion engine, the tool spindles 17A, 17B
Is three times the pitch of the cylinder bore Wa, and the number of the tool spindles 17A, 17B is two, and the present invention can be applied. In this case, the steps e to g are performed after the steps b to d are repeated twice, and the steps h to j are further repeated twice. The return stroke and the insertion stroke are four times. Similarly, in the case of a cylinder bore of a cylinder block of an in-line eight-cylinder internal combustion engine, the pitch between the tool spindles 17A and 17B is the cylinder bore W
The present invention can also be applied with the pitch of a being four times as large as the number of the tool spindles 17A and 17B, and in this case, after repeating the steps b to d three times, the steps e to g are performed. Further, the steps h to j are repeated three times, and the stroke in which no machining is performed for all 14 strokes is 6 times of the return stroke and the insertion stroke of each three times.
Times.

【0043】すなわち一般的には、最後を除く中仕上げ
工程の直後には各刃具41,46の各刃先の回転半径を
中仕上げ加工回転半径より小としてクイル30A,30
Bを後退させ、最後の中仕上げ工程の終了直後に精仕上
げ刃具46の刃先を精仕上げ加工回転半径としてクイル
30A,30Bを後退させて最初の精仕上げ工程を行
い、最後を除く中仕上げ工程で中仕上げ加工された各シ
リンダボァWaについては各刃具41,46の各刃先の
回転半径を中仕上げ加工回転半径より小としてクイル3
0A,30Bを各シリンダボァWaに前進挿入してから
精仕上げ刃具46の刃先の回転半径を精仕上げ加工回転
半径として後退させる精仕上げ工程により行う。
That is, generally, immediately after the semi-finishing process except the last, the turning radius of each cutting edge of each cutting tool 41, 46 is set smaller than the semi-finishing turning radius, and the quills 30A, 30 are turned off.
B is retracted, and immediately after the end of the final semi-finishing process, the quills 30A and 30B are retracted using the cutting edge of the fine-finishing blade 46 as a fine-finishing turning radius to perform the first fine finishing process. For each of the semi-finished cylinder bores Wa, the turning radius of each cutting edge of each of the cutting tools 41 and 46 is set to be smaller than the semi-finishing turning radius.
This is performed by a fine finishing step of inserting the rotary blades 0A and 30B into the respective cylinder bores Wa and then retracting the rotational radius of the blade of the fine finishing blade 46 as a fine finishing rotational radius.

【0044】上述した実施の形態は、本発明をシリンダ
ブロックWのシリンダボァWaの加工に適用した場合に
ついて説明したが、本発明はこれに限らず、1つのワー
クWに互いに平行に同一ピッチで並んだ複数個の穴Wa
を加工する場合に適用することができる。
In the above-described embodiment, the case where the present invention is applied to the machining of the cylinder bore Wa of the cylinder block W has been described. However, the present invention is not limited to this, and is arranged in parallel with one work W at the same pitch. A plurality of holes Wa
It can be applied when processing.

【0045】また上述した各実施の形態は、複数の工具
主軸にそれぞれクイルを装着して工具主軸と同数の穴を
同時に加工する場合について説明したが、本発明はこれ
に限らず、1本の工具主軸にクイルを装着して穴を1つ
ずつ加工する場合に適用することもでき、この場合にも
前述と同様、ワークの剛性が低い場合でも精仕上げ加工
された穴を所定の精度に維持することができる、加工を
行わない軸線方向後退と挿入の際に各刃先が穴の内面と
接触して各刃具の寿命を低下させることがない、加工を
行わないストロークが減少するので加工時間の増大を少
なくして生産性の低下を少なくすることができるという
各効果を得ることができる。
In each of the above-described embodiments, a case has been described in which a quill is attached to each of a plurality of tool spindles and the same number of holes as the tool spindles are simultaneously machined. However, the present invention is not limited to this, and one tool is used. It can also be applied to the case where a quill is attached to the tool spindle and holes are machined one by one. In this case as well, even if the rigidity of the work is low, the holes that have been fine-finished are maintained at a predetermined accuracy. It is possible to reduce the life of each cutting tool due to the fact that each cutting edge does not contact the inner surface of the hole during axial retraction and insertion without processing, the stroke without processing is reduced, so the processing time is reduced. Each effect that the increase can be reduced and the decrease in productivity can be reduced can be obtained.

【0046】なお、刃具およびこれを取り付けるクイル
の軸線方向移動はワークに対する相対的移動であり、上
述した実施の形態のように工具主軸を移動させて刃具お
よびクイルをワークに対し移動させるだけでなく、ワー
クWを支持する治具テーブル23を移動させて刃具およ
びクイルをワークに対し移動させるものも本発明の技術
的思想に含まれることは勿論である。
The axial movement of the cutting tool and the quill to which the cutting tool is attached is a relative movement with respect to the work. In addition to moving the tool main shaft to move the cutting tool and the quill relative to the work as in the above-described embodiment, It is needless to say that the jig table 23 for supporting the work W is moved to move the cutting tool and the quill with respect to the work.

【0047】[0047]

【発明の効果】請求項1および請求項11の複数穴の加
工方法によれば、全ての穴について中仕上げ加工がなさ
れた後に各穴の精仕上げ加工がなされるので、精仕上げ
加工済みの穴がその後に行われる切り込み量の大きい中
仕上げ加工により生じる残留歪みの影響を受けるような
ことはなくなり、従ってワークの剛性が低い場合でも精
仕上げ加工された穴を所定の精度に維持することができ
る。また最後を除く中仕上げ工程の直後に行う各刃具の
軸線方向後退と、この中仕上げ工程で中仕上げされた各
穴についての精仕上げ工程に先立つ各刃具の挿入は、各
刃具の刃先の回転半径を中仕上げ加工回転半径より小と
して行っているので、これらの軸線方向後退と挿入の際
に各刃先が穴の内面と接触して各刃具の寿命を低下させ
ることがない。また最後に中仕上げ加工された穴につい
ては、中仕上げ加工直後に行われる各刃具の軸線方向後
退により精仕上げ加工を行っており、これにより加工を
行わないストロークが減少するので、加工時間の増大を
少なくして生産性の低下を少なくすることができる。
According to the method for machining a plurality of holes according to the first and the eleventh aspects, the fine finishing of each hole is performed after the semi-finishing of all the holes. Will not be affected by residual strains caused by the subsequent large-finishing semi-finishing, so that even when the rigidity of the workpiece is low, the finely-finished hole can be maintained at a predetermined accuracy. . Also, the retraction of each cutting tool in the axial direction performed immediately after the semi-finishing process except the last, and the insertion of each cutting tool prior to the fine finishing process for each hole semi-finished in this semi-finishing process are performed using the turning radius of the cutting edge of each cutting tool. Is smaller than the semi-finishing turning radius, so that the cutting edge does not come into contact with the inner surface of the hole during the axial retreat and insertion, thereby reducing the life of each cutting tool. In addition, for holes that have been finally semi-finished, fine finishing is performed by the axial retraction of each cutting tool that is performed immediately after semi-finished machining, which reduces the number of strokes that are not machined and increases machining time. And the decrease in productivity can be reduced.

【0048】請求項2の複数穴の加工方法によれば、内
燃機関のシリンダブロックの剛性が低い場合でも、精仕
上げ加工されたシリンダボアを所定の精度に維持するこ
とができ、各刃具の刃先が穴の内面と接触して各刃具の
寿命を低下させることがなく、また加工時間の増大を少
なくして生産性の低下を少なくすることができる。
According to the method of machining a plurality of holes according to the second aspect, even when the rigidity of the cylinder block of the internal combustion engine is low, it is possible to maintain the precision-finished cylinder bore with a predetermined accuracy, and the cutting edge of each cutting tool is reduced. The life of each cutting tool is not reduced by contact with the inner surface of the hole, and the increase in machining time can be reduced to reduce the decrease in productivity.

【0049】請求項3の複数穴の加工方法によれば、加
工を行わないときのストローク速度が増大されるので、
加工時間の増大をさらに少なくして生産性の低下を一層
少なくすることができる。
According to the method of machining a plurality of holes according to the third aspect, the stroke speed when machining is not performed is increased.
The increase in the processing time can be further reduced, and the decrease in productivity can be further reduced.

【0050】請求項4の複数穴の加工方法によれば、中
仕上げ工程において荒仕上げ加工を行うことにより、予
め行う荒仕上げ加工工程が不要となるので、加工時間を
全体として減少させて生産性を向上させることができ
る。
According to the method for machining a plurality of holes according to the fourth aspect, the rough finishing is performed in the semi-finishing step, thereby eliminating the need for a rough finishing step performed in advance. Can be improved.

【0051】請求項5の複数穴の加工方法によれば、加
工を行わないストロークは各1回の戻しストロークおよ
び挿入ストロークだけとなり、加工時間全体に対する加
工を行わないストローク時間の比率が最も小さくなるの
で、生産性の低下を最も少なくすることができる。
According to the method of machining a plurality of holes according to the fifth aspect, the strokes in which the machining is not performed are only one return stroke and the insertion stroke, and the ratio of the stroke time in which the machining is not performed to the entire machining time is the smallest. Therefore, the decrease in productivity can be minimized.

【0052】また請求項6および請求項12の複数穴用
中ぐり加工装置によれば、中仕上げ刃具をその刃先の回
転半径が所定の中仕上げ加工回転半径とそれより小さい
回転半径の間で変化するように半径方向に進退可能と
し、精仕上げ刃具はその刃先の回転半径が中仕上げ加工
回転半径より大きい所定の精仕上げ加工回転半径と同中
仕上げ加工回転半径より小さい回転半径の間で変化する
ように半径方向に進退可能としたので、全ての穴につい
て中仕上げ加工がなされた後に各穴の精仕上げ加工がな
されるのに加えて、最後に中仕上げ加工された穴につい
ては中仕上げ加工直後の各刃具の軸線方向後退により精
仕上げ加工を行い、最後を除く中仕上げ工程の直後に行
う各刃具の軸線方向後退と、この中仕上げ工程で中仕上
げされた各穴についての精仕上げ工程に先立つ各刃具の
挿入は、各刃具の刃先の回転半径を中仕上げ加工回転半
径より小として行うという、請求項1の複数穴の加工方
法を実施することができ、これにより上述した請求項1
による効果を全て得ることができる。
According to the boring device for multiple holes according to the sixth and twelfth aspects, the turning radius of the semi-finished cutting tool is changed between a predetermined turning radius of the semi-finishing process and a smaller turning radius. So that the turning radius of the blade changes between a predetermined finishing turning radius larger than the semi-finishing turning radius and a turning radius smaller than the semi-finishing turning radius. As it is possible to advance and retreat in the radial direction as described above, in addition to performing fine finishing of each hole after semi-finishing is performed for all holes, immediately after semi-finishing for the last semi-finished hole Fine finishing is performed by retreating each cutting tool in the axial direction, and the axial retreat of each cutting tool performed immediately after the semi-finishing process excluding the last process is performed. Insertion of each cutting tool prior to the fine finishing step is performed with the turning radius of the cutting edge of each cutting tool smaller than the semi-finishing turning radius. Claim 1
All the effects of the above can be obtained.

【0053】請求項7の複数穴用中ぐり加工装置によれ
ば、内燃機関のシリンダブロックの剛性が低い場合で
も、精仕上げ加工されたシリンダボアを所定の精度に維
持することができ、各刃具の刃先が穴の内面と接触して
各刃具の寿命を低下させることがなく、また加工時間の
増大を少なくして生産性の低下を少なくすることができ
る。
According to the multi-hole boring apparatus of claim 7, even when the rigidity of the cylinder block of the internal combustion engine is low, the precision-finished cylinder bore can be maintained at a predetermined accuracy, and each of the cutting tools can be maintained. The cutting edge does not come into contact with the inner surface of the hole to reduce the life of each cutting tool, and it is possible to reduce the increase in machining time and the decrease in productivity.

【0054】請求項8の複数穴用中ぐり加工装置によれ
ば、各中仕上げ工程、各精仕上げ工程、最後を除く中仕
上げ工程の直後に行う各刃具の後退およびこの中仕上げ
工程で中仕上げされた各穴についての精仕上げ工程に先
立つ各刃具の挿入の際に必要な各刃具の刃先の回転半径
の調整を、1本の作動軸の進退動により行うことができ
るので、複数穴用中ぐり加工装置の構造を簡略化させる
ことができる。
According to the multi-hole boring apparatus of the eighth aspect, each cutting tool is retracted immediately after each of the semi-finishing steps, each of the fine finishing steps, and the semi-finishing step except the last, and the semi-finishing is performed in the semi-finishing step. Adjustment of the turning radius of the cutting edge of each cutting tool required at the time of insertion of each cutting tool prior to the fine finishing process for each hole performed can be performed by moving one operating shaft forward and backward. The structure of the boring device can be simplified.

【0055】請求項9の複数穴用中ぐり加工装置によれ
ば、中仕上げ工程において荒仕上げ加工を行うことが可
能となり、これにより予め行う荒仕上げ加工工程が不要
となるので、加工時間を全体として減少させて生産性を
向上させることができる。
According to the multi-hole boring apparatus of the ninth aspect, it is possible to perform rough finishing in the semi-finishing step, thereby eliminating the need for a pre-rough finishing step, thereby reducing the processing time. As a result, the productivity can be improved.

【0056】請求項10の複数穴用中ぐり加工装置によ
れば、加工時間全体に対する最後の中仕上げ加工直後の
各刃具の後退による精仕上げ加工時間の比率が最も大き
くなり、これにより加工を行わないストローク時間の比
率が最も少なくなるので、生産性の低下を最も少なくす
ることができる。
According to the multi-hole boring apparatus of the tenth aspect, the ratio of the fine finishing processing time due to the retreat of each cutting tool immediately after the last semi-finishing processing to the entire processing time becomes the largest, thereby performing the processing. Since the ratio of no stroke time is minimized, the decrease in productivity can be minimized.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明による複数穴用中ぐり加工装置の一実
施形態の全体構造を示す側面図である。
FIG. 1 is a side view showing the overall structure of an embodiment of a multiple-hole boring apparatus according to the present invention.

【図2】 図1に示す複数穴用中ぐり加工装置の下半部
を示す正面図である。
FIG. 2 is a front view showing a lower half of the multi-hole boring apparatus shown in FIG. 1;

【図3】 図2の3−3線に沿った拡大断面図である。FIG. 3 is an enlarged sectional view taken along line 3-3 in FIG. 2;

【図4】 図3の4−4断面図である。FIG. 4 is a sectional view taken along line 4-4 of FIG. 3;

【図5】 図3の5−5断面図である。FIG. 5 is a sectional view taken along line 5-5 in FIG. 3;

【図6】 図1に示す複数穴用中ぐり加工装置の各刃具
を半径方向に進退させる作動軸の作動装置である。
6 is an operating device of an operating shaft for moving each cutting tool of the multi-hole boring apparatus shown in FIG. 1 in a radial direction.

【図7】 本発明による複数穴の加工方法を示す工程図
である。
FIG. 7 is a process chart showing a method for processing a plurality of holes according to the present invention.

【図8】 従来技術による複数穴の加工方法を示す工程
図である。
FIG. 8 is a process diagram showing a method for processing a plurality of holes according to a conventional technique.

【符号の説明】[Explanation of symbols]

17A,17B…工具主軸、20…治具ユニット、30
A,30B…クイル、36…荒仕上げ刃具、41…中仕
上げ刃具、46…精仕上げ刃具、50…作動軸、W…ワ
ーク(シリンダブロック)、Wa1〜Wa4…穴(シリ
ンダボァ)。
17A, 17B: tool spindle, 20: jig unit, 30
A, 30B: Quill, 36: Rough finishing tool, 41: Medium finishing tool, 46: Fine finishing tool, 50: Working shaft, W: Workpiece (cylinder block), Wa1 to Wa4: Hole (cylinder bore).

───────────────────────────────────────────────────── フロントページの続き (72)発明者 加藤 辰美 愛知県刈谷市朝日町1丁目1番地 豊田工 機株式会社内 (72)発明者 下之薗 勝紀 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 Fターム(参考) 3C036 AA00 3C046 LL07  ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Tatsumi Kato 1-1-1, Asahi-cho, Kariya-shi, Aichi Prefecture Inside Toyota Machine Works Co., Ltd. F-term (reference) 3C036 AA00 3C046 LL07

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】 1つのワークに互いに平行に同一ピッチ
で並んだ複数個の穴を加工する方法であって、前記穴の
個数の整数分の一の本数でかつ前記穴のピッチの整数倍
のピッチで互いに平行に並んだ回転軸線を中心として一
緒に回転する中仕上げ刃具および精仕上げ刃具を前記回
転軸線方向に移動して、その刃具では未加工の前記穴に
順次挿入して加工する複数穴の加工方法において、 前記各穴の中仕上げ加工は、前記中仕上げ刃具の刃先を
所定の中仕上げ加工回転半径とし、かつ前記精仕上げ刃
具の刃先の回転半径を前記中仕上げ加工回転半径より小
として、前記各刃具を前記中仕上げ刃具では未加工の前
記穴に順次前進挿入する複数の中仕上げ工程により行
い、 最後を除く前記中仕上げ工程の直後には前記各刃具は各
刃先の回転半径を前記中仕上げ加工回転半径より小とし
て軸線方向に後退させ、 前記各穴の精仕上げ加工は、最後の前記中仕上げ工程の
終了直後に前記精仕上げ刃具の刃先の回転半径を前記中
仕上げ加工回転半径より大きい所定の精仕上げ加工回転
半径として各刃具を軸線方向に後退させる最初の精仕上
げ工程により先ず最後に中仕上げ加工された穴について
行い、最後を除く前記中仕上げ工程で中仕上げ加工され
た各穴については前記各刃具の各刃先の回転半径を前記
中仕上げ加工回転半径より小として各穴に前進挿入して
から前記精仕上げ刃具の刃先の回転半径を前記精仕上げ
加工回転半径として軸線方向に後退させる精仕上げ工程
により行うことを特徴とする複数穴の加工方法。
1. A method of processing a plurality of holes arranged in parallel at the same pitch in one work, wherein the number of holes is a fraction of the number of holes and an integral multiple of the pitch of the holes. A plurality of holes, which are formed by moving a semi-finishing tool and a fine-finishing tool that rotate together about a rotation axis lined up in parallel with each other at a pitch in the direction of the rotation axis, and sequentially inserting and processing the uncut holes in the tool. In the machining method, the semi-finishing of each hole is performed by setting a cutting edge of the semi-finished cutting tool to a predetermined semi-finishing turning radius, and a turning radius of the cutting edge of the fine finishing cutting tool to be smaller than the semi-finishing turning radius. In the semi-finished cutting tool, each of the cutting tools is moved forward by a plurality of semi-finishing steps in which the cutting tools are sequentially inserted into the unprocessed holes. Retreating in the axial direction as smaller than the semi-finishing turning radius, the fine finishing of each hole, the turning radius of the cutting edge of the fine finishing cutting tool is shorter than the semi-finishing turning radius immediately after the end of the last semi-finishing process. The first semi-finishing process in the first fine finishing step of retreating each cutting tool in the axial direction as a large predetermined fine finishing turning radius is performed on the last semi-finished hole, and each hole except the last is semi-finished in the semi-finishing process. About the turning radius of each cutting edge of each cutting tool is smaller than the intermediate finishing turning radius, and the blade is advanced forwardly into each hole, and then the turning radius of the cutting edge of the fine finishing cutting tool is retreated in the axial direction as the fine finishing turning radius. A method of processing a plurality of holes, which is performed by a fine finishing step.
【請求項2】 請求項1に記載の複数穴の加工方法にお
いて、前記ワークは内燃機関のシリンダブロックであ
り、前記複数個の穴は整列して配置された4個以上の偶
数個のシリンダボアである複数穴の加工方法。
2. The method according to claim 1, wherein the workpiece is a cylinder block of an internal combustion engine, and the plurality of holes are four or more even-numbered cylinder bores arranged in alignment. A method of machining a certain hole.
【請求項3】 請求項1または請求項2に記載の複数穴
の加工方法において、前記最後を除く中仕上げ工程の直
後に行う前記各刃具の後退は早戻しにより行い、前記最
後を除く中仕上げ工程で中仕上げされた各穴についての
前記精仕上げ工程に先立つ前記各刃具の挿入は早送りに
より行うことを特徴とする複数穴の加工方法。
3. The method for machining a plurality of holes according to claim 1, wherein the retreating of each of the cutting tools performed immediately after the semi-finishing step except for the last is performed by quick return, and the semi-finishing except for the last. A method of machining a plurality of holes, wherein the insertion of each of the cutting tools prior to the fine finishing step for each of the semi-finished holes in the step is performed by rapid traverse.
【請求項4】 請求項1〜請求項3の何れか1項に記載
の複数穴の加工方法において、前記各回転軸線を中心と
して前記各刃具と一緒に回転し刃先の回転半径が前記中
仕上げ加工回転半径より小さくかつ前記中仕上げ刃具よ
り前進方向前側に位置する荒仕上げ刃具により、前記中
仕上げ工程において前記穴の荒仕上げ加工をも行うこと
を特徴とする複数穴の加工方法。
4. The method for processing a plurality of holes according to claim 1, wherein the cutting tool is rotated around the respective rotation axes together with the respective cutting tools, and the turning radius of the cutting edge is the semi-finishing. A method for machining a plurality of holes, wherein the rough finishing of the hole is also performed in the semi-finishing step by using a rough finishing tool which is smaller than a processing rotation radius and located forward of the semi-finishing tool in the forward direction.
【請求項5】 請求項1〜請求項4の何れか1項に記載
の複数穴の加工方法において、前記回転軸線のピッチは
前記複数個の穴のピッチの2倍であり、前記回転軸線の
本数は前記複数個の穴の個数の半分であることを特徴と
する複数穴の加工方法。
5. The method for processing a plurality of holes according to claim 1, wherein a pitch of the rotation axis is twice as large as a pitch of the plurality of holes. The method of processing a plurality of holes, wherein the number is half of the number of the plurality of holes.
【請求項6】 1つのワークに互いに平行に同一ピッチ
で並んだ複数個の穴を加工する中ぐり加工装置であっ
て、前記穴の個数の整数分の一の本数でかつ前記穴のピ
ッチの整数倍のピッチで互いに平行に並んで回転軸線方
向に進退動される工具主軸と、この各工具主軸の先端に
装着されそれぞれ中仕上げ刃具および精仕上げ刃具を備
えたクイルと、前記ワークを支持するとともに前記各工
具主軸に対しそれらの回転軸線を結ぶ方向に相対的に移
動可能な治具ユニットを備えてなる複数穴用中ぐり加工
装置において、前記中仕上げ刃具はその刃先の回転半径
が所定の中仕上げ加工回転半径とそれより小さい回転半
径の間で変化するように半径方向に進退可能とし、前記
精仕上げ刃具はその刃先の回転半径が前記中仕上げ加工
回転半径より大きい所定の精仕上げ加工回転半径と同中
仕上げ加工回転半径より小さい回転半径の間で変化する
ように半径方向に進退可能としたことを特徴とする複数
穴用中ぐり加工装置。
6. A boring apparatus for processing a plurality of holes arranged in parallel at the same pitch in one work, wherein the number of holes is an integral number of the number of holes and the number of holes is smaller than the number of holes. A tool spindle which is arranged in parallel with each other at a pitch of an integral multiple and which is moved forward and backward in the direction of the rotation axis, a quill which is attached to the tip of each tool spindle and has a semi-finishing tool and a fine finishing tool, and supports the work. In addition, in the multi-hole boring apparatus including a jig unit that is relatively movable in a direction connecting their rotation axes with respect to each of the tool spindles, the semi-finished cutting tool has a rotation radius of a cutting edge thereof is a predetermined radius. It is possible to advance and retreat in the radial direction so as to change between a semi-finishing turning radius and a smaller turning radius, and the fine-finishing blade has a cutting edge whose turning radius is larger than the semi-finishing turning radius. A multi-hole boring machine characterized in that it is capable of moving back and forth in the radial direction so as to change between a fixed fine turning radius and a smaller turning radius.
【請求項7】 請求項6に記載の複数穴用中ぐり加工装
置において、前記ワークは内燃機関のシリンダブロック
であり、前記複数個の穴は整列して配置された4個以上
の偶数個のシリンダボアである複数穴用中ぐり加工装
置。
7. The boring device for a plurality of holes according to claim 6, wherein the work is a cylinder block of an internal combustion engine, and the plurality of holes are four or more even-numbered holes arranged in alignment. Boring machine for multiple holes with a cylinder bore.
【請求項8】 請求項6または請求項7に記載の複数穴
用中ぐり加工装置において、前記各クイル内を軸線方向
に進退動して前記各刃具を半径方向に進退させる1本の
作動軸を備え、前記中仕上げ刃具と精仕上げ刃具は前記
作動軸の進退動に応じて互いに逆向きに半径方向に進退
するよう構成したことを特徴とする複数穴用中ぐり加工
装置。
8. The multi-hole boring apparatus according to claim 6, wherein one operating shaft moves in and out of each of the quills in the axial direction and moves each of the cutting tools in the radial direction. Wherein the semi-finishing blade and the fine finishing blade are configured to advance and retreat in the radial direction in opposite directions to each other in accordance with advance and retreat of the operating shaft.
【請求項9】 請求項6〜請求項8の何れか1項に記載
の複数穴用中ぐり加工装置において、前記各クイルに
は、刃先の回転半径が前記中仕上げ加工回転半径より小
さくかつ前記中仕上げ刃具より前進方向前側に位置する
荒仕上げ刃具をさらに設けたことを特徴とする複数穴用
中ぐり加工装置。
9. The multi-hole boring apparatus according to claim 6, wherein each of the quills has a turning radius of a cutting edge smaller than the semi-finishing turning radius. A boring device for a plurality of holes, further comprising a rough finishing tool positioned forward of the semi-finishing tool in the forward direction.
【請求項10】 請求項6〜請求項9の何れか1項に記
載の複数穴用中ぐり加工装置において、前記工具主軸の
ピッチは前記複数個の穴のピッチの2倍であり、前記工
具主軸の本数は前記複数個の穴の個数の半分であること
を特徴とする複数穴用中ぐり加工装置。
10. The multi-hole boring apparatus according to claim 6, wherein a pitch of the tool spindle is twice as large as a pitch of the plurality of holes. A boring device for a plurality of holes, wherein the number of spindles is half the number of the plurality of holes.
【請求項11】 1つのワークに互いに平行に並んだ複
数個の穴を加工する方法であって、1本の回転軸線を中
心として一緒に回転する中仕上げ刃具および精仕上げ刃
具を前記回転軸線方向に移動して、その刃具では未加工
の前記穴に順次挿入して加工する複数穴の加工方法にお
いて、 前記各穴の中仕上げ加工は、前記中仕上げ刃具の刃先を
所定の中仕上げ加工回転半径とし、かつ前記精仕上げ刃
具の刃先の回転半径を前記中仕上げ加工回転半径より小
として、前記各刃具を前記中仕上げ刃具では未加工の前
記穴に順次前進挿入する複数の中仕上げ工程により行
い、 最後を除く前記中仕上げ工程の直後には前記各刃具は各
刃先の回転半径を前記中仕上げ加工回転半径より小とし
て軸線方向に後退させ、 前記各穴の精仕上げ加工は、最後の前記中仕上げ工程の
終了直後に前記精仕上げ刃具の刃先の回転半径を前記中
仕上げ加工回転半径より大きい所定の精仕上げ加工回転
半径として各刃具を軸線方向に後退させる最初の精仕上
げ工程により先ず最後に中仕上げ加工された穴について
行い、最後を除く前記中仕上げ工程で中仕上げ加工され
た各穴については前記各刃具の各刃先の回転半径を前記
中仕上げ加工回転半径より小として各穴に前進挿入して
から前記精仕上げ刃具の刃先の回転半径を前記精仕上げ
加工回転半径として軸線方向に後退させる精仕上げ工程
により行うことを特徴とする複数穴の加工方法。
11. A method of machining a plurality of holes arranged in parallel in one work, wherein the semi-finishing tool and the fine finishing tool which rotate together around one rotation axis are arranged in the rotation axis direction. In the multi-hole machining method of sequentially inserting and machining the unprocessed hole with the cutting tool, the semi-finishing of each hole is performed by setting a cutting edge of the semi-finishing tool to a predetermined semi-finishing turning radius. And, the turning radius of the blade edge of the fine finishing blade is smaller than the semi-finishing turning radius, the semi-finished cutting tool is performed by a plurality of semi-finishing steps to sequentially advance and insert into the unprocessed hole in the semi-finishing cutting tool, Immediately after the semi-finishing process except the last, the respective cutting tools are retreated in the axial direction with the turning radius of each cutting edge being smaller than the semi-finishing turning radius, and the fine finishing of the respective holes is the last Immediately after the completion of the semi-finishing step, the first fine finishing step of retreating each cutting tool in the axial direction with the turning radius of the cutting edge of the fine finishing tool being a predetermined fine finishing turning radius larger than the semi-finishing turning radius is finally performed. Performed on the holes subjected to semi-finishing, and for each hole semi-finished in the above-mentioned semi-finishing process except for the last, insert the turning radius of each cutting edge of each cutting tool smaller than the semi-finishing turning radius and insert it into each hole forward. A method of machining a plurality of holes, wherein the machining is performed in a fine finishing step in which the turning radius of the cutting edge of the fine finishing blade is retracted in the axial direction as the fine finishing turning radius.
【請求項12】 1つのワークに互いに平行に並んだ複
数個の穴を加工する中ぐり加工装置であって、回転軸線
方向に進退動される工具主軸の先端に装着されそれぞれ
中仕上げ刃具および精仕上げ刃具を備えたクイルと、前
記ワークを支持するとともに前記各工具主軸に対し前記
複数個の穴の軸線を結ぶ方向に相対的に移動可能な治具
ユニットを備えてなる複数穴用中ぐり加工装置におい
て、前記中仕上げ刃具はその刃先の回転半径が所定の中
仕上げ加工回転半径とそれより小さい回転半径の間で変
化するように半径方向に進退可能とし、前記精仕上げ刃
具はその刃先の回転半径が前記中仕上げ加工回転半径よ
り大きい所定の精仕上げ加工回転半径と同中仕上げ加工
回転半径より小さい回転半径の間で変化するように半径
方向に進退可能としたことを特徴とする複数穴用中ぐり
加工装置。
12. A boring machine for machining a plurality of holes arranged in parallel with one another on a single workpiece, wherein the semi-finishing tool and the fine machining tool are mounted on the tip of a tool spindle which is moved forward and backward in the direction of the rotation axis. A multi-hole boring process comprising: a quill having a finishing blade, and a jig unit that supports the work and is relatively movable in a direction connecting the axes of the plurality of holes with respect to the tool spindles. In the apparatus, the semi-finished cutting tool is capable of moving forward and backward in a radial direction so that a turning radius of the cutting edge changes between a predetermined semi-finishing processing turning radius and a smaller turning radius, and the fine finishing cutting tool rotates the cutting edge. It is possible to advance and retreat in the radial direction so that the radius changes between a predetermined fine finishing turning radius larger than the semi-finishing turning radius and a turning radius smaller than the semi-finishing turning radius. A boring device for multiple holes.
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US6846136B2 (en) * 2002-08-06 2005-01-25 Velenite Inc. Rotatable cutting tool
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JP2006263829A (en) * 2005-03-22 2006-10-05 Mitsubishi Materials Corp Cutting tool
JP2006263828A (en) * 2005-03-22 2006-10-05 Mitsubishi Materials Corp Cutting tool
US8469639B2 (en) 2007-05-31 2013-06-25 Valenite, Llc Actuated material removal tool
JP2010532277A (en) * 2007-07-05 2010-10-07 サンドビック,インコーポレイティド Material removal tool
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US9050657B2 (en) 2007-07-05 2015-06-09 Sandvik, Inc. Actuated material removal tool
US8596938B2 (en) 2008-07-18 2013-12-03 Valenite Llc Backbore tool with coolant actuation
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JP2014108473A (en) * 2012-11-30 2014-06-12 Honda Motor Co Ltd Boring method and boring device
CN112775622A (en) * 2020-12-24 2021-05-11 昆山施宝得精密模具有限公司 High-precision processing technology for hole positions of porous plates

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