JP2000192180A - Scroll made of die casting excellent in fatigue strength and its production - Google Patents

Scroll made of die casting excellent in fatigue strength and its production

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Publication number
JP2000192180A
JP2000192180A JP36421898A JP36421898A JP2000192180A JP 2000192180 A JP2000192180 A JP 2000192180A JP 36421898 A JP36421898 A JP 36421898A JP 36421898 A JP36421898 A JP 36421898A JP 2000192180 A JP2000192180 A JP 2000192180A
Authority
JP
Japan
Prior art keywords
weight
die
casting
scroll
fatigue strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP36421898A
Other languages
Japanese (ja)
Inventor
Akio Hashimoto
昭男 橋本
Hiroshi Horikawa
宏 堀川
Takaaki Igari
隆彰 猪狩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Light Metal Co Ltd
Original Assignee
Nippon Light Metal Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Light Metal Co Ltd filed Critical Nippon Light Metal Co Ltd
Priority to JP36421898A priority Critical patent/JP2000192180A/en
Publication of JP2000192180A publication Critical patent/JP2000192180A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain a scroll made of die casting free from the generation of blistering even if being subjected to heat treatment and high in fatigue strength. SOLUTION: This scroll made of die casting is made of an aluminum alloy having a compsn. contg. 9.5 to 11.0% Si, 3.5 to 6.0% Cu, 0.2 to 0.8% Mg, 0.4 to 1.4% Fe, 0.2 to 0.8% Mn, <=0.004% Ca and 0.001 to 0.05% P, contg., at need, 0.5 to 2.0% Ni, and in which the total content of impurities is controlled to <=0.2% and a casting structure in which eutectic Si having 3 to 5 μm average length is crystallized out, and, the amt. of the gas to be occluded in the product is controlled to <=1 cc/100 g-Al, and he average number of inclusions to <=0.01 pieces/cm2 by K10 value. Since the gaseous components in mold cavities are removed by atmospheric control executing oxygen blowing after evacuation, the amt. of the gas to be occluded in the die cast product is made low, and blistering is not generated even by heat treatment of T5, T6 or the like.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、自動車,家庭用等の空
調機器に使用されるスクロール及びその製造方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a scroll used for air conditioners for automobiles, homes, and the like, and a method for manufacturing the scroll.

【0002】[0002]

【従来の技術】空調機器のガス圧縮部材の一つとして、
回転部を軽量化するためアルミニウム製のスクロールが
可動側及び固定側に使用されている。使用雰囲気は、内
燃機関ほど高温度にはならないが、長時間にわたって連
続運転されるため、信頼性、特に高い常温疲労強度が要
求されている。スクロールは、本体であるコンプレッサ
の種類や容量に応じて種々の高さや肉厚に沿った渦巻き
状の羽根を備えている。このような複雑形状のスクロー
ルを鍛造成形する場合、均一な高さ及び肉厚をもつ渦巻
き状の羽根を成形することが困難であった。そこで、本
発明者等は、エアベントを設けた鍛造金型を使用するこ
とにより、金型の複雑化を招くことなく、優れた常温疲
労強度をもち、形状精度の良好なスクロールが得られる
ことを特開平10−118734号公報で紹介した。
2. Description of the Related Art As one of the gas compression members of air conditioners,
Aluminum scrolls are used on the movable and fixed sides to reduce the weight of the rotating part. Although the operating atmosphere does not become as high as that of an internal combustion engine, it is continuously operated for a long time, so that reliability, especially high room temperature fatigue strength, is required. The scroll has spiral blades along various heights and thicknesses according to the type and capacity of the compressor as a main body. When forging a scroll having such a complicated shape, it is difficult to form a spiral blade having a uniform height and thickness. Therefore, the present inventors have found that by using a forging die provided with an air vent, it is possible to obtain a scroll having excellent normal-temperature fatigue strength and good shape accuracy without inviting complication of the die. This is introduced in Japanese Patent Application Laid-Open No. Hei 10-118734.

【0003】鍛造法では生産性が低く、製造コストが反
映してスクロールのコストを上昇させることになる。生
産性を高める方法としてはダイカスト法があるが、金型
キャビティにあるガス成分が巻き込まれ、ダイカスト製
品にブローホール等の鋳造欠陥が生じがちである。ガス
成分としては、残存空気の外に金型内面に塗布した離型
剤,プランジャに塗布した潤滑剤等に由来する水蒸気も
ある。鋳造欠陥の原因となるキャビティ内のガス成分
は、鋳造に先立って金型キャビティを真空引きすること
によって少なくできる。しかし、スクロールのように複
雑形状の製品を鋳造する金型では、キャビティも複雑に
なり、真空引きによってもガス成分が完全に除去され
ず、金型の合せ目から空気が侵入することがあり、依然
として残留ガスに由来する鋳造欠陥が発生する。
In the forging method, the productivity is low, and the cost of the scroll increases due to the production cost. As a method for increasing productivity, there is a die casting method. However, a gas component in a mold cavity is involved, and a casting defect such as a blow hole tends to occur in a die casting product. As the gas component, there is water vapor derived from a release agent applied to the inner surface of the mold, a lubricant applied to the plunger, and the like, in addition to the residual air. Gas components in the cavity that cause casting defects can be reduced by evacuating the mold cavity prior to casting. However, in a mold for casting a product having a complicated shape such as a scroll, the cavity is also complicated, the gas component is not completely removed even by evacuation, and air may enter from the joint of the mold, Still casting defects due to residual gas still occur.

【0004】真空ダイカスト法の欠点を解消するものと
して、酸素ダイカスト法が知られている(特開昭50−
21143号公報参照)。酸素ダイカスト法では、キャ
ビティ内のガスを酸素に置換するため、大気圧以上の圧
力で酸素をキャビティに充満させている。キャビティに
送り込まれた酸素は金型の合せ目や注入口から吹き出す
ため、金型の合せ目や注入口から外気がキャビティに侵
入することが防止される。送り込まれた酸素は、溶湯と
反応して微細なAl23 になって製品内に分散し、ダ
イカスト製品に悪影響を及ぼすことはない。
As a solution to the disadvantages of the vacuum die-casting method, an oxygen die-casting method has been known (Japanese Patent Laid-Open No. Sho 50-1979).
No. 21143). In the oxygen die casting method, oxygen is filled in the cavity at a pressure higher than the atmospheric pressure in order to replace the gas in the cavity with oxygen. Since the oxygen fed into the cavity is blown out from the joints and the inlet of the mold, outside air is prevented from entering the cavity from the joints and the inlet of the mold. The fed oxygen reacts with the molten metal to form fine Al 2 O 3 and is dispersed in the product, and does not adversely affect the die cast product.

【0005】[0005]

【発明が解決しようとする課題】大気圧以上で酸素をキ
ャビティに送り込むことによっても、キャビティからガ
スを完全に除去することは困難である。ガスの残留は、
キャビティが複雑形状をもつ場合に発生しがちである。
すなわち、スクロール鋳造用の金型では、複雑形状のキ
ャビティに設計されるため、酸素が供給されない隘路が
生じ易い。隘路では空気,水蒸気等のガスが酸素と置換
されずに残留し、残留ガスがダイカスト製品に取り込ま
れ、鋳造欠陥を発生させる原因になる。また、ダイカス
ト製品にT5処理,T6処理等の熱処理を施して機械的
特性を向上させようとすると、製品内部に取り込まれて
いるガスに起因して熱処理後の製品に膨れが発生する。
膨れ発生のため、大半のダイカスト製品は、非熱処理材
として使用されている。
It is also difficult to completely remove gas from the cavity by sending oxygen into the cavity at atmospheric pressure or higher. The residual gas is
This tends to occur when the cavity has a complicated shape.
That is, since the mold for scroll casting is designed in a cavity having a complicated shape, a bottleneck in which oxygen is not supplied is likely to occur. In the bottleneck, gases such as air and water vapor remain without being replaced by oxygen, and the residual gas is taken into the die-cast product to cause casting defects. Further, if the mechanical properties are improved by performing a heat treatment such as T5 treatment or T6 treatment on the die-cast product, the product after the heat treatment swells due to gas taken into the product.
Due to blistering, most die cast products are used as non-heat treated materials.

【0006】[0006]

【課題を解決するための手段】本発明は、このような問
題を解消すべく案出されたものであり、アルミニウム合
金溶湯の圧入に先立って金型のキャビティをガス成分を
完全に除去した雰囲気に調整し、保持処理された所定組
成のアルミニウム合金溶湯を圧入することにより、疲労
破壊の起点となるガス起因の鋳造欠陥を防止し、疲労強
度に優れたダイカスト製スクロールを得ることを目的と
する。本発明のダイカスト製スクロールは、その目的を
達成するため、Si:9.5〜11.0重量%,Cu:
3.5〜6.0重量%,Mg:0.2〜0.8重量%,
Fe:0.4〜1.4重量%,Mn:0.2〜0.8重
量%,Ca:0.004重量%以下,P:0.001〜
0.05重量%を含み、残部が実質的にAlで、他の不
純物が合計量0.2重量%以下に規制された組成及び平
均長さ3〜5μmの共晶Siが晶出した鋳造組織をもつ
アルミニウム合金で作られ、製品中の吸蔵ガス量が1c
c/100g−Al以下,介在物の平均個数がK10値で
0.01個/cm2 以下であることを特徴とする。アル
ミニウム合金としては、更にNi:0.5〜2.0重量
%を含むこともできる。
SUMMARY OF THE INVENTION The present invention has been devised in order to solve such a problem. The present invention is directed to an atmosphere in which a gas component is completely removed from a cavity of a mold prior to press-in of a molten aluminum alloy. It is intended to obtain a die-cast scroll excellent in fatigue strength by pressing a molten aluminum alloy having a predetermined composition, which has been subjected to a holding treatment, to prevent a gas-induced casting defect serving as a starting point of fatigue fracture. . In order to achieve the object, the die-cast scroll of the present invention has a composition of Si: 9.5 to 11.0% by weight, Cu:
3.5 to 6.0% by weight, Mg: 0.2 to 0.8% by weight,
Fe: 0.4 to 1.4% by weight, Mn: 0.2 to 0.8% by weight, Ca: 0.004% by weight or less, P: 0.001 to
Cast structure containing 0.05% by weight, the balance being substantially Al and other impurities controlled to a total amount of 0.2% by weight or less and eutectic Si having an average length of 3 to 5 μm. Made of an aluminum alloy with a carbon content of 1c
c / 100 g-Al or less, the average number of inclusions is characterized in that 0.01 pieces / cm 2 or less at K 10 value. The aluminum alloy may further contain 0.5 to 2.0% by weight of Ni.

【0007】このダイカスト製スクロールは、真空度1
00ミリバール以下に減圧した後で大気圧以上の圧力で
酸素を吹き込むことにより雰囲気調整した金型のキャビ
ティに、脱ガス・脱滓処理を経て740〜760℃で保
持処理した所定組成をもつアルミニウム合金溶湯を67
0〜700℃の鋳造温度で圧入することにより製造され
る。 鋳造後、160〜220℃×2〜6時間のT5処
理又は溶体化(480〜500℃×1〜6時間)→水焼
入れ→時効処理(160〜220℃×2〜6時間)のT
6処理によって強度を向上させることができる。
This die-cast scroll has a vacuum degree of 1.
An aluminum alloy having a predetermined composition, which has been degassed and degassed and held at 740 to 760 ° C. in a mold cavity whose atmosphere has been adjusted by blowing oxygen at a pressure higher than the atmospheric pressure after reducing the pressure to 00 mbar or less. Melt 67
It is manufactured by press-fitting at a casting temperature of 0 to 700 ° C. After casting, T5 treatment at 160-220 ° C x 2-6 hours or solution treatment (480-500 ° C x 1-6 hours) → water quenching → T of aging treatment (160-220 ° C x 2-6 hours)
The strength can be improved by the six treatments.

【0008】[0008]

【作用】金型のキャビティを真空度100ミリバール以
下に減圧した後で、大気圧以上の圧力で酸素を吹き込む
と、吹き込まれた酸素は、従来の酸素ダイカスト法に比
較して格段に速い流速で流動し、複雑形状のキャビティ
であってもキャビティの隅々まで十分に行きわたる。そ
のため、金型内面に付着している離型剤や潤滑剤由来の
水蒸気等も酸素流によって十分に洗い出される。このよ
うに金型内部が清浄化されたキャビティにアルミニウム
合金溶湯が圧入されるため、キャビティを充満する合金
溶湯に巻き込まれるガスが大幅に少なくなる。
After the cavity of the mold is depressurized to a degree of vacuum of 100 mbar or less, oxygen is blown at a pressure higher than the atmospheric pressure, and the blown oxygen flows at a much higher flow rate than the conventional oxygen die casting method. It flows, and even a cavity with a complicated shape can fully reach every corner of the cavity. Therefore, water vapor and the like derived from the release agent and the lubricant attached to the inner surface of the mold are sufficiently washed out by the oxygen flow. Since the molten aluminum alloy is press-fitted into the cavity in which the interior of the mold has been cleaned, the amount of gas involved in the molten alloy filling the cavity is significantly reduced.

【0009】得られたダイカスト製品は、ガス巻込みに
起因するブローホール,ポロシティ等の鋳造欠陥がな
く、優れた疲労強度を示す。また、合金成分の調整によ
って共晶Siのサイズを規制しているため、耐摩耗性も
改善される。更には、熱処理時に膨れ発生がないため、
T6処理でMg2 Si,CuAl2 等を析出させること
によって必要強度を付与できる。アルミニウム製品中の
ガス含有量は、一般的にいって製造法に応じて変わる。
たとえば、展伸材を用いた鍛造法では0.3cc/10
0g−Al以下と問題にならないレベルであるが、普通
ダイカスト製品では2〜3cc/100g−Al又はそ
れ以上,砂型鋳物では2〜6cc/100g−Al,金
型鋳物では0.2〜2.0cc/100g−Alのガス
含有量である。ガス含有量が1cc/100g−Alを
超えると、疲労強度が要求されるスクロール等には製品
として使用できない。そこで、本発明は、ダイカスト法
にも拘わらずガス含有量を1cc/100g−Al以下
に抑えることにより、生産性に優れたダイカスト法によ
るスクロールの製造を可能にした。
The obtained die-cast product has no casting defects such as blow holes and porosity caused by gas entrainment, and exhibits excellent fatigue strength. Further, since the size of the eutectic Si is regulated by adjusting the alloy components, the wear resistance is also improved. Furthermore, since there is no blistering during heat treatment,
The required strength can be imparted by precipitating Mg 2 Si, CuAl 2 or the like by T6 treatment. The gas content in aluminum products generally varies according to the manufacturing method.
For example, in the forging method using the wrought material, 0.3 cc / 10
0 g-Al or less, which is not a problem, but is usually 2-3 cc / 100 g-Al or more for die-cast products, 2-6 cc / 100 g-Al for sand castings, and 0.2-2.0 cc for die castings. / 100 g-Al gas content. If the gas content exceeds 1 cc / 100 g-Al, it cannot be used as a product for scrolls and the like that require fatigue strength. In view of this, the present invention has made it possible to manufacture a scroll by the die casting method with excellent productivity by suppressing the gas content to 1 cc / 100 g-Al or less irrespective of the die casting method.

【0010】以下、本発明で使用するアルミニウム合金
の成分,含有量,製造条件等を説明する。Si:9.5〜11.0重量% 湯流れを良くして鋳造性を改善し、共晶Siとして耐摩
耗性を向上させる合金成分である。また、時効処理によ
ってMg2 Siとして析出し、強度を向上させる作用も
呈する。しかし、11.0重量%を超える過剰量のSi
が含まれると、疲労破壊の発生起点となる初晶Siが晶
出し始め、疲労強度を低下させる。逆に9.5重量%未
満のSi含有量では、耐摩耗性に必要な十分量の共晶S
iが確保できず、鋳造時の湯流れも劣化する。Cu:3.5〜6.0重量% マトリックスに固溶すると共に、Al−Cu系,Al−
Cu−Mg系等の微細晶出物が粒界にネットワーク状に
晶出し、アルミニウム合金の強度を向上させる合金成分
である。また、時効処理時にCuAl2 として析出する
ことによっても、強度の向上が図られる。このような作
用は、3.5重量%以上の含有量で顕著になる。しか
し、6.0重量%を超える過剰のCuが含まれると、時
効処理時に粗大なCuAl2 が析出し、伸びを低下させ
る原因となる。
Hereinafter, the components, contents, production conditions and the like of the aluminum alloy used in the present invention will be described. Si: 9.5 to 11.0% by weight An alloy component that improves the flow of molten metal, improves castability, and improves wear resistance as eutectic Si. Further, it also precipitates as Mg 2 Si by the aging treatment, and has an effect of improving the strength. However, excess Si over 11.0% by weight
Is contained, primary crystal Si, which is a starting point of fatigue fracture, starts to crystallize, thereby lowering fatigue strength. Conversely, when the Si content is less than 9.5% by weight, a sufficient amount of eutectic S necessary for wear resistance is obtained.
i cannot be secured, and the molten metal flow during casting also deteriorates. Cu: 3.5-6.0% by weight Solid solution in the matrix and Al-Cu, Al-
Fine crystallized substances such as Cu-Mg are crystallized in the form of a network at grain boundaries, and are alloy components for improving the strength of the aluminum alloy. Further, the strength is also improved by precipitating as CuAl 2 during the aging treatment. Such an effect becomes remarkable at a content of 3.5% by weight or more. However, when an excessive amount of Cu exceeding 6.0% by weight is included, coarse CuAl 2 precipitates during the aging treatment, which causes a reduction in elongation.

【0011】Mg:0.2〜0.8重量% 時効処理時にMg2 Siとして析出し、アルミニウム合
金の強度を向上させる合金成分である。必要なMg2
iの析出量を確保するため、本発明においてはMg含有
量の下限を0.2重量%に設定した。他方、0.8重量
%を超える過剰量のMgが含まれると、鋳造時に粗大な
Mg2 Siが晶出し、却って疲労強度を低下させる。Fe:0.4〜1.4重量% ダイカスト時にアルミニウム合金溶湯が金型に焼き付く
ことを防止する上で有効な合金成分であり、焼付き防止
の効果は0.4重量%以上のFe含有量で顕著になる。
しかし、1.4重量%を超えるFe含有量では、粗大な
Al−Fe系晶出物が発生しやすくなり、疲労強度を劣
化させる。Mn:0.2〜0.8重量% Al−Fe−Mn−Si系の晶出物になると共に、針状
のAl−Fe系晶出物を塊状化させ、疲労強度を向上さ
せる合金成分である。このような作用は、0.2重量%
以上のMn含有量で顕著になる。しかし、0.8重量%
を超える過剰量のMnが含まれると、Al−Fe−Mn
−Si系晶出物が粗大に成長し、疲労強度が劣化する。
Mg: An alloy component that precipitates as Mg 2 Si during aging treatment at 0.2 to 0.8% by weight and improves the strength of an aluminum alloy. Necessary Mg 2 S
In order to secure the precipitation amount of i, in the present invention, the lower limit of the Mg content is set to 0.2% by weight. On the other hand, when an excessive amount of Mg exceeding 0.8% by weight is contained, coarse Mg 2 Si is crystallized at the time of casting, and the fatigue strength is rather lowered. Fe: 0.4 to 1.4% by weight An alloy component effective for preventing the molten aluminum alloy from sticking to the mold during die casting. The effect of preventing seizure is an Fe content of 0.4% by weight or more. Becomes remarkable.
However, when the Fe content exceeds 1.4% by weight, coarse Al-Fe-based crystallization is likely to be generated, and the fatigue strength is deteriorated. Mn: 0.2 to 0.8% by weight An alloy component that becomes Al-Fe-Mn-Si-based crystallized substances, and at the same time, agglomerates acicular Al-Fe-based crystallized substances to improve fatigue strength. is there. 0.2% by weight
The above Mn content becomes remarkable. However, 0.8% by weight
When an excessive amount of Mn is contained, Al-Fe-Mn
-Si-based crystallization grows coarsely and the fatigue strength deteriorates.

【0012】Ca:0.004重量%以下 共晶Siを微細化する作用を呈する。Caにより共晶S
iが過度に微細化されると、必要とする耐摩耗性が得ら
れない。たとえば、過剰量のCaが含まれると、耐摩耗
性に有効でない平均粒径サイズが3μm未満の微細な共
晶Siが多量に晶出する。そこで、本発明においては、
Ca含有量の上限を0.004重量%に規制することに
より、スクロールに要求される耐摩耗性を確保してい
る。P:0.001〜0.05重量% 共晶Siのサイズを大きくする作用を呈する合金成分で
あり、本発明のスクロール用材料では共晶Siの平均粒
径を3〜5μmの範囲に調整するため、0.001重量
%以上のPを添加している。特にアルミニウム合金が急
冷されるダイカスト法では共晶Siが3μm未満に微細
化しやすいため、P添加による共晶Siのサイズコント
ロールは重要である。しかし、P含有量が0.05重量
%を超えると、湯流れが悪くなり、ダイカストされた製
品に肉不足等の欠陥が生じ易くなる。
Ca: 0.004% by weight or less It has an effect of refining eutectic Si. Eutectic S by Ca
If i is excessively miniaturized, the required wear resistance cannot be obtained. For example, when an excessive amount of Ca is contained, a large amount of fine eutectic Si having an average particle size of less than 3 μm, which is not effective for wear resistance, is crystallized. Therefore, in the present invention,
By regulating the upper limit of the Ca content to 0.004% by weight, the abrasion resistance required for the scroll is secured. P: 0.001 to 0.05% by weight An alloy component having an effect of increasing the size of eutectic Si. In the scroll material of the present invention, the average grain size of eutectic Si is adjusted to a range of 3 to 5 μm. Therefore, 0.001% by weight or more of P is added. In particular, in the die casting method in which the aluminum alloy is rapidly cooled, the eutectic Si is easily reduced to a size of less than 3 μm. Therefore, it is important to control the size of the eutectic Si by adding P. However, if the P content exceeds 0.05% by weight, the flow of the molten metal becomes poor, and defects such as insufficient meat easily occur in the die-cast product.

【0013】Ni:0.5〜2.0重量% 必要に応じて添加される合金成分であり、Al−Cu−
Ni系晶出物となって鋳造結晶粒界にY字状のネットワ
ークを形成し、マトリックスを強化する。また、使用時
の温度が150℃付近まで達するスクロールに高温強度
を付与する上でも有効な合金成分である。このような効
果は0.5重量%以上のNi含有量で顕著になるが、
2.0重量%で飽和し、それ以上添加してもコストの上
昇を招く。 他の不純物:合計量0.2重量%以下 本発明でスクロール用材料として使用されるアルミニウ
ム合金は、地金スクラップ等から混入してくるNa,S
r,Sn,Sb,Zn,Pb,Bi等を不純物として含
んでいる。これらの不純物が多量に含まれると、金属間
化合物,酸化物等の介在物となってマトリックスに晶出
又は析出し、アルミニウム合金の疲労強度を劣化させ
る。したがって、不純物は少ないほど好ましく、本発明
では不純物合計量の上限を0.2重量%に規定した。本
発明が対象とするアルミニウム合金は、更に鋳造結晶粒
を微細化させるため、Ti:0.01〜0.05重量%
及びB:0.0001〜0.001重量%を含むことも
できる。
[0013]Ni: 0.5 to 2.0% by weight It is an alloy component added as necessary, and
A Y-shaped network is formed at the cast crystal grain boundaries as Ni-based crystals.
Form and strengthen the matrix. When using
High temperature strength for scrolls where the temperature reaches around 150 ° C
It is also an effective alloying component for imparting. Such an effect
The fruits become remarkable at a Ni content of 0.5% by weight or more,
Saturates at 2.0% by weight.
Invite to ascend. Other impurities: 0.2% by weight or less in total Aluminum used as scroll material in the present invention
Alloys are made of Na, S
r, Sn, Sb, Zn, Pb, Bi, etc. as impurities.
It is. If these impurities are contained in large amounts,
Crystallized in matrix as inclusions such as compounds and oxides
Or precipitates, deteriorating the fatigue strength of aluminum alloys
You. Therefore, the smaller the impurities, the better.
Defines the upper limit of the total amount of impurities to be 0.2% by weight. Book
The aluminum alloy to which the invention is directed further includes cast grains
Ti: 0.01 to 0.05% by weight
And B: may contain 0.0001 to 0.001% by weight
it can.

【0014】溶湯の溶製 所定組成に配合された地金を740〜760℃で溶製
し、保持炉で30分以上保持する。この高温溶製及び保
持処理によって、すでに原料地金中に生じている金属間
化合物が十分に溶湯に溶し込まれ、疲労クラックの原因
が予め除去される。疲労破壊の起点となる炉滓も、高温
溶製及び保持処理によって溶湯から浮上分離される。こ
のとき、脱滓フラックスを用いて炉滓を分離することが
好ましい。更に、ノズルを回転させながらN2 ,Ar等
のガスを溶湯中に吹き込む脱ガス処理により、溶湯中の
ガス含有量を極力低下させることが好ましい。保持処理
されたアルミニウム合金溶湯は、降温して670〜70
0℃になったときに鋳造に供される。700℃を超える
温度でダイカストすると、金型の寿命が短くなるので好
ましくない。また、鋳造組織をコントロールする上で金
型が200℃付近の温度に保持されているが、この金型
に高温の溶湯が接触すると、金型温度が上昇して生産性
を低下させる原因にもなる。逆に、670℃未満の鋳造
温度では、金型に圧入された溶湯の湯流れが悪くなり、
不良品発生率が高くなる。保持処理には、生産性を上げ
るため鋳造炉と別個に設けた保持炉を使用することが好
ましい。
[0014] The ingot formulated in melting a predetermined composition of the melt was melted at seven hundred and forty to seven hundred and sixty ° C., held at the holding furnace 30 minutes or more. By this high-temperature smelting and holding treatment, the intermetallic compound already generated in the raw metal is sufficiently dissolved in the molten metal, and the cause of the fatigue crack is removed in advance. Furnace slag, which is the starting point of fatigue failure, is also floated and separated from the molten metal by high-temperature smelting and holding processing. At this time, it is preferable to separate the furnace slag by using the deslagging flux. Further, it is preferable to reduce the gas content in the molten metal as much as possible by performing a degassing process in which a gas such as N 2 or Ar is blown into the molten metal while rotating the nozzle. The retained aluminum alloy melt is cooled to 670 to 70
When it reaches 0 ° C., it is used for casting. Die casting at a temperature exceeding 700 ° C. is not preferable because the life of the mold is shortened. Further, in controlling the casting structure, the mold is kept at a temperature of around 200 ° C., but when a high-temperature molten metal comes into contact with this mold, the mold temperature rises and causes a decrease in productivity. Become. Conversely, at a casting temperature of less than 670 ° C., the flow of the molten metal pressed into the mold becomes poor,
The reject rate increases. For the holding treatment, it is preferable to use a holding furnace provided separately from the casting furnace in order to increase productivity.

【0015】金型キャビティの雰囲気調整 溶製したアルミニウム合金溶湯を金型に圧入するに先立
って、キャビティを真空引きし、次いで大気圧以上の圧
力で酸素を吹き込む。真空度100ミリバール以下にキ
ャビティを減圧すると、キャビティ内にあるN2 等のガ
ス成分が減少する。真空度100ミリバールまで減圧す
るため、金型の合せ目等をシール材で充填し、外気の侵
入を防止することが好ましい。次いで、大気圧以上の圧
力で酸素を吹き込むと、吹き込まれた酸素が高速流とな
ってキャビティの隅々まで行きわたり、金型内面に塗布
された離型剤やプランジャに塗布された潤滑剤等に由来
する水蒸気が完全に酸素流で洗い出され、複雑系状のキ
ャビティにあっても空気,水蒸気等がない雰囲気とな
る。このとき、キャビティが大気圧以上の圧力に維持さ
れているため、外気の侵入が抑えられる。雰囲気調整さ
れたキャビティにアルミニウム合金溶湯が圧入されるた
め、キャビティ内でアルミニウム合金溶湯が冷却凝固す
る際に空気,水蒸気等の有害ガス成分がアルミニウム合
金に巻き込まれることがない。また、キャビティにある
酸素は、アルミニウム合金溶湯と反応し、反応生成物A
23 が微細粒子としてマトリックスに分散するた
め、得られるダイカスト製品に悪影響を及ぼさない。
Before adjusting the atmosphere of the mold cavity to press the molten aluminum alloy into the mold, the cavity is evacuated, and then oxygen is blown in at a pressure higher than the atmospheric pressure. When the pressure in the cavity is reduced to a degree of vacuum of 100 mbar or less, gas components such as N 2 in the cavity are reduced. In order to reduce the pressure to a degree of vacuum of 100 mbar, it is preferable to fill the joints of the mold with a sealing material to prevent the invasion of outside air. Next, when oxygen is blown in at a pressure higher than the atmospheric pressure, the blown oxygen flows at high speed to reach every corner of the cavity, a release agent applied to the inner surface of the mold, a lubricant applied to the plunger, and the like. The water vapor derived from the water is completely washed out by the oxygen flow, and the atmosphere becomes free of air, water vapor and the like even in the cavity having a complicated system. At this time, since the cavity is maintained at a pressure higher than the atmospheric pressure, intrusion of outside air is suppressed. Since the molten aluminum alloy is press-fitted into the cavity whose atmosphere has been adjusted, no harmful gas components such as air and water vapor are trapped in the aluminum alloy when the molten aluminum alloy cools and solidifies in the cavity. Oxygen in the cavity reacts with the molten aluminum alloy, and the reaction product A
Since l 2 O 3 is dispersed as fine particles in the matrix, it does not adversely affect the obtained die cast product.

【0016】製品中のガス含有量:1cc/100g−
Al以下 このような雰囲気調整により、ダイカスト製品に含まれ
る吸蔵ガス量を1cc/100g−Al以下に下げるこ
とが可能になる。得られたダイカスト製品は、吸蔵ガス
量が大幅に低減しているので、従来のダイカスト製品を
熱処理したとき製品表面に発生していた膨れが検出され
ず、T5処理,T6処理等の熱処理で機械的強度を向上
させることができる。また、ポロシティが少ないため、
機械的性質も安定する。更に、吸蔵ガス量が極端に少な
いことは、高温疲労破壊の起点となるブローホール,ポ
ロシティ等のないことを意味し、この点でも長時間にわ
たって連続運転されるスクロールに適した材料といえ
る。
Gas content in product: 1 cc / 100 g
Al or less By such atmosphere adjustment, the amount of occluded gas contained in the die-cast product can be reduced to 1 cc / 100 g-Al or less. Since the obtained die-cast product has a significantly reduced occluded gas amount, no swelling that has occurred on the product surface when the conventional die-cast product is heat-treated is detected, and the die-cast product is subjected to heat treatment such as T5 treatment or T6 treatment. Target strength can be improved. Also, because there is little porosity,
The mechanical properties are also stable. Further, an extremely small amount of occluded gas means that there is no blowhole, porosity, etc., which is a starting point of high temperature fatigue failure, and in this respect, it can be said that the material is suitable for a scroll which is continuously operated for a long time.

【0017】鋳造組織 雰囲気調整されたキャビティに圧入されたアルミニウム
合金は、吸蔵ガス量が極めて少ないダイカスト製スクロ
ールが得られる。しかも、P添加を始めとする成分調整
によって共晶Siのサイズを平均長さ3〜5μmの範囲
にしているので、回転状態で他の部材と接触した状態で
長時間回転するスクロールに要求される摩擦特性が満足
される。3μm未満の微細な共晶Siでは耐摩耗性が不
足し、逆に平均長さ5μmを超える大きな共晶Siでは
疲労破壊のクラック発生原因になる虞れが大きくなる。
With the aluminum alloy pressed into the cavity whose atmosphere of the casting structure is adjusted, a die-cast scroll having an extremely small occluded gas amount can be obtained. In addition, since the average length of the eutectic Si is in the range of 3 to 5 μm by adjusting the components such as the addition of P, the scroll is required to be rotated for a long time while being in contact with other members in the rotating state. The friction characteristics are satisfied. Fine eutectic Si having a size of less than 3 μm has insufficient wear resistance, while large eutectic Si having an average length of more than 5 μm increases the possibility of causing fatigue cracks.

【0018】介在物の平均個数:K10値で0.01個/
cm2 以下 ダイカストで得られた鋳造組織には、Al,Na,C
a,Sr,Mg等の酸化物や酸化皮膜,Al−Si−F
e系,Al−Ti系,Ti−B系,Mg−Sb系等の晶
出金属間化合物や炉材,工具等から混入する異物等に由
来する介在物が肉眼や10倍ルーペ等で観察される。ス
クロールとして要求される疲労強度をもたせるために
は、粗大介在物を観察視野において0.01個/cm2
以下に抑えることが重要である。介在物の平均個数は、
鋳造された合金材料の破断面を10倍ルーペで観察し、
カウントされた個数を単位面積当りに換算したK10値で
表示される。平均個数の測定に際しては、左右の2破断
面を一片とし、5〜6片を1試料として評価される。本
発明では、更にその面積25cm2 で1試料のデータと
し、7試料のデータの平均値として介在物の平均個数を
算出した。このように求められたK10値が0.01個/
cm2 以下であると、優れた伸び特性及び疲労強度が合
金材料に付与される。他方、K10値が0.01個/cm
2 を超える場合、必要とする疲労強度が得られない。
[0018] The average number of inclusions: 0.01 pieces in the K 10 value /
The cast structure obtained in cm 2 or less die casting, Al, Na, C
oxides and oxide films such as a, Sr and Mg, Al-Si-F
Inclusions derived from intermetallic compounds such as e-based, Al-Ti-based, Ti-B-based, and Mg-Sb-based, and foreign matter mixed in from furnace materials, tools, etc. are observed with the naked eye or a 10-fold loupe. You. In order to provide the fatigue strength required for a scroll, the number of coarse inclusions is 0.01 / cm 2 in the observation visual field.
It is important to keep below. The average number of inclusions is
Observe the fracture surface of the cast alloy material with a 10x loupe,
It displayed the counted number in the K 10 value in terms of per unit area. In the measurement of the average number, the two fractured surfaces on the left and right are evaluated as one piece, and 5 to 6 pieces are evaluated as one sample. In the present invention, the average number of inclusions was calculated as the average value of the data of one sample with the area of 25 cm 2 as the data of one sample. In this way the K 10 value obtained 0.01 cells /
When it is not more than cm 2 , excellent elongation characteristics and fatigue strength are imparted to the alloy material. On the other hand, K 10 value of 0.01 defects / cm
If it exceeds 2 , the required fatigue strength cannot be obtained.

【0019】0.01個/cm2 以下のK10値は、次の
方法で達成できる。合金配合時に混入してくるNa,C
a,Sr,Sb,Zn,Pb,Sn,Bi等を配合原料
の選択によって極力抑えると共に、酸化後に溶湯を74
0〜760℃で好ましくは30分以上高温保持すること
により、混入してきたNa,Ca,Sr,Sb,Zn,
Pb,Sn,Bi等を酸化物等の炉滓として溶湯から浮
上分離する。浮上したスラグを溶湯から除去すると、N
a,Ca,Sr,Sb,Zn,Pb,Sn,Bi等の極
めて少ないアルミニウム合金溶湯となる。Mg,Al等
も酸化皮膜となって溶湯表面に浮遊するが、これら酸化
皮膜は、除滓時に溶湯から分離される。溶湯を保持炉か
ら湯溜りに移湯する際には、酸化物や酸化物皮膜が溶湯
に巻込まれないような方法を採用する。更に、鋳造時に
低温保持時間を短くすることによって、Fe,Ti,S
b等,他の元素が粗大晶出物に成長することを防止す
る。炉材や工具に由来する介在物は、740〜760℃
の保持処理で溶湯から分離される。
[0019] 0.01 / cm 2 or less of K 10 value can be achieved in the following manner. Na and C mixed during alloying
a, Sr, Sb, Zn, Pb, Sn, Bi, etc. are suppressed as much as possible by selecting the compounding raw materials.
By maintaining at a high temperature of 0 to 760 ° C. for preferably 30 minutes or more, Na, Ca, Sr, Sb, Zn,
Pb, Sn, Bi, etc. are floated and separated from the molten metal as furnace slag such as oxide. When the slag that floated is removed from the molten metal, N
a, Ca, Sr, Sb, Zn, Pb, Sn, Bi, etc., very low aluminum alloy melt. Mg, Al and the like also float as oxide films on the surface of the molten metal, but these oxide films are separated from the molten metal at the time of scrap removal. When the molten metal is transferred from the holding furnace to the pool, a method is adopted in which oxides and oxide films are not entangled in the molten metal. Further, by shortening the low-temperature holding time during casting, Fe, Ti, S
It prevents other elements such as b from growing into coarse crystals. Inclusions derived from furnace materials and tools are 740-760 ° C
Is separated from the molten metal by the holding process.

【0020】熱処理 ダイカスト製スクロールは、T5処理又はT6処理でM
2 Si,CuAl2等を析出させることにより、更に
強度が向上する。T5処理では、鋳物を160〜220
℃に2〜6時間加熱する。T6処理では、480〜50
0℃×1〜6時間の溶体化処理後に水焼入れし、160
〜220℃×2〜6時間で時効処理する。焼入れに際し
ては、常温〜80℃の水が使用される。この熱処理条件
を外れると、十分な処理効果が得られず、或いは熱処理
コストが高くなる。熱処理される鋳物は、金型キャビテ
ィの雰囲気調整によって吸蔵ガス量が極めて低く抑えら
れているため、熱処理時の加熱でガス成分が膨張して膨
れを発生させることがない。この点は、従来のダイカス
ト製品と大きく相違するところである。また、要求され
る設計値を満足する限り、強度は若干低下するものの、
時効処理温度を高くして時効析出による寸法の歪みを抑
え、機械加工量も少なくする寸法安定化処理も採用でき
る。この場合の時効条件は、220〜350℃×1〜5
時間に設定される。
The heat-treated die-cast scroll is made of M by T5 or T6 treatment.
By precipitating g 2 Si, CuAl 2, etc., the strength is further improved. In the T5 treatment, the casting is
Heat to 2 ° C for 2-6 hours. In T6 processing, 480 to 50
After a solution treatment at 0 ° C. × 1 to 6 hours, water quenching is performed.
Aging treatment is performed at 220220 ° C. for 2 to 6 hours. At the time of quenching, water at normal temperature to 80 ° C is used. If the heat treatment conditions are not satisfied, a sufficient treatment effect cannot be obtained or the heat treatment cost increases. Since the amount of occluded gas in the casting to be heat-treated is kept very low by adjusting the atmosphere of the mold cavity, the gas component does not expand due to heating during the heat treatment and does not cause swelling. This is a point that is significantly different from conventional die-cast products. In addition, as long as the required design values are satisfied, the strength slightly decreases,
A dimensional stabilization process that raises the aging temperature to suppress dimensional distortion due to aging precipitation and reduces the amount of machining can also be employed. The aging condition in this case is 220 to 350 ° C. × 1 to 5
Set to time.

【0021】[0021]

【実施例】回転ロータからN2 ガスを30分噴出させ、
成分調整したアルミニウム合金溶湯を脱ガス処理した。
次いで、脱滓フラックスを用いて脱滓処理し、750℃
に45分間保持することにより溶湯から介在物を十分に
浮上分離させ、溶湯表面に浮遊している滓を除去した。
調製されたアルミニウム合金溶湯は、Si:10.1重
量%,Cu:4.32重量%,Mg:0.56重量%,
Fe:0.58重量%,Mn:0.32重量%,P:
0.01重量%,Ca:0.004重量%,Cr:0.
03重量%,Zn:0.04重量%,Na:0.000
3重量%,Sr<0.0005重量%,Sb<0.01
重量%,Ti:0.02重量%,B:0.0001重量
%,Ni:0.01重量%,残部が不純物を除きAlの
組成をもっていた。
[Example] N 2 gas was ejected from a rotating rotor for 30 minutes.
The molten aluminum alloy whose components were adjusted was degassed.
Next, deslagging treatment is performed using a deslagging flux.
For 45 minutes, the inclusions were sufficiently floated and separated from the molten metal, and the slag floating on the surface of the molten metal was removed.
The prepared aluminum alloy melt contains Si: 10.1% by weight, Cu: 4.32% by weight, Mg: 0.56% by weight,
Fe: 0.58% by weight, Mn: 0.32% by weight, P:
0.01% by weight, Ca: 0.004% by weight, Cr: 0.
03% by weight, Zn: 0.04% by weight, Na: 0.000
3% by weight, Sr <0.0005% by weight, Sb <0.01
% By weight, Ti: 0.02% by weight, B: 0.0001% by weight, Ni: 0.01% by weight, and the remainder had an Al composition excluding impurities.

【0022】アルミニウム合金溶湯が680℃に降温し
たとき、ダイカスト金型に鋳込み、図1に示す形状をも
ち外径100mm,高さ70mmのスクロールを製造し
た。なお、鋳造に先立って200℃に加熱した金型の内
面に離型剤を塗布し、キャビティを吸引量700ミリバ
ール/秒で真空引きして真空度75ミリバールに減圧
し、次いで4000ミリバールの圧力で酸素を吹き込む
ことにより雰囲気調整した。また、アルミニウム合金溶
湯をキャビティに圧入するプランジャにも潤滑剤を塗布
した。雰囲気調整されたキャビティに鋳込まれたアルミ
ニウム合金が冷却凝固した後、製品であるスクロールを
金型から取り出した。得られた製品から試験片を切り出
し、成分分析すると共に、ミクロ組織を観察し、吸蔵ガ
ス量及び介在物の個数を測定した。また、鋳造後の製品
に180℃×4時間加熱するT5処理を施した後、機械
的性質を調査した。吸蔵ガス量は、ランズレー法で測定
した。
When the temperature of the molten aluminum alloy was lowered to 680 ° C., it was cast into a die casting mold to produce a scroll having the shape shown in FIG. 1 and having an outer diameter of 100 mm and a height of 70 mm. Prior to casting, a mold release agent was applied to the inner surface of the mold heated to 200 ° C., and the cavity was evacuated to a vacuum of 75 mbar at a suction rate of 700 mbar / sec. Then, the pressure was reduced to 4,000 mbar. The atmosphere was adjusted by blowing oxygen. Also, a lubricant was applied to a plunger for pressing the molten aluminum alloy into the cavity. After cooling and solidification of the aluminum alloy cast in the cavity whose atmosphere was adjusted, the scroll as a product was taken out of the mold. A test piece was cut out from the obtained product, the components were analyzed, the microstructure was observed, and the amount of occluded gas and the number of inclusions were measured. In addition, the cast product was subjected to T5 treatment of heating at 180 ° C. for 4 hours, and then its mechanical properties were investigated. The occluded gas amount was measured by the Lansley method.

【0023】介在物の個数測定では、鋳造されたスクロ
ールから切り出された高さ0.5cm,長さ5cmの長
尺厚板にノッチを入れて破断し、肉眼及び10倍ルーペ
で1試料につき0.5cm×5cmの10破断面(2
面)、すなわち合計で25cm 2 の面積を観察して1試
料のデータとし、7試料のデータの平均値として介在物
の個数をカウントし、カウント数を1cm2 に換算する
ことによりK10値を算出した。介在物は、大半が酸化物
系であり、0.1〜3mm程度の介在物が黒みがかった
色調を呈していた。調査結果を表1に示す。なお、比較
のため、キャビティの雰囲気調整を伴わない普通ダイカ
スト法で鋳造する以外は同じ条件下で製造したスクロー
ル(比較例1),760℃で溶解したアルミニウム合金
溶湯を保持処理することなく脱ガス・脱滓処理し、68
0℃に下がったときキャビティが雰囲気調整された金型
に鋳込んで製造したスクロール(比較例2)についても
同様に調査した。
In counting the number of inclusions, the cast
0.5cm high and 5cm long
Notch and break it with a naked eye and a 10x loupe
10 samples of 0.5 cm x 5 cm per sample (2
Surface), that is, 25 cm in total Two Observe the area of
And inclusion data as the average value of the data of 7 samples
Count the number of items and count the number to 1cmTwo Convert to
By KTenValues were calculated. Inclusions are mostly oxides
System, the inclusions of about 0.1 to 3 mm were blackish
It had a color tone. Table 1 shows the survey results. Note that the comparison
For this reason, ordinary dieker without adjusting the atmosphere of the cavity
Sucrose manufactured under the same conditions except casting by the strike method
(Comparative Example 1), aluminum alloy melted at 760 ° C
Degassing and deslagging treatment without holding the molten metal, 68
Mold whose atmosphere is adjusted when the temperature drops to 0 ° C
Scrolls (Comparative Example 2) manufactured by casting
Investigated similarly.

【0024】本発明例及び比較例1、2共に、組成条件
及び鋳造時の冷却条件が同じことから、ほぼ同一の組織
をもち、組織的には問題がなかった。しかし、吸蔵ガス
量は普通ダイカストで製造された比較例1で最も多く、
介在物個数は保持処理しない比較例2で最も大きな値を
示した。多い吸蔵ガス量及び介在物個数の影響は、T5
処理後の低い機械的強度となって現れている。これに対
し、本発明例では、吸蔵ガス量及び介在物個数の何れも
低く、T5処理後の機械的特性も優れている。一般にス
クロールに要求される機械的特性は常温での引張強さ3
70N/mm2 以上,疲労強度(×107 サイクル)1
20N/mm2 以上であることを考慮すると、本発明例
のダイカスト製スクロールは十分使用に耐えることが判
る。
Since both the present invention and Comparative Examples 1 and 2 had the same composition conditions and cooling conditions during casting, they had almost the same structure, and there was no problem in terms of structure. However, the amount of occluded gas was the largest in Comparative Example 1 usually manufactured by die casting,
The number of inclusions showed the largest value in Comparative Example 2 in which no holding treatment was performed. The effect of the large amount of occluded gas and the number of inclusions is T5
It appears as a low mechanical strength after the treatment. On the other hand, in the example of the present invention, both the amount of occluded gas and the number of inclusions are low, and the mechanical properties after T5 treatment are excellent. Generally, the mechanical properties required for scrolls are tensile strength at room temperature of 3
70N / mm 2 or more, fatigue strength (× 10 7 cycles) 1
Considering that it is 20 N / mm 2 or more, it is understood that the die-cast scroll of the example of the present invention can sufficiently withstand use.

【0025】 [0025]

【0026】[0026]

【発明の効果】以上に説明したように、本発明のダイカ
スト製スクロールは、ダイカスト法で製造されたもので
あるにも拘わらず、吸蔵ガス量が極めて低く抑えられて
いるため、疲労破壊の起点となるブローホール,ポロシ
ティ等の鋳造欠陥がなく、また膨れの発生なく熱処理で
強度を向上させることもでき、介在物の個数も少なくな
る。このようにして、生産性に優れたダイカスト法で製
造できることから、安価なスクロールが提供される。
As described above, the die-casting scroll of the present invention has a very low occluded gas amount despite being manufactured by the die-casting method, and thus has a starting point of fatigue fracture. There is no casting defect such as blowhole or porosity, and the strength can be improved by heat treatment without swelling, and the number of inclusions can be reduced. In this way, an inexpensive scroll can be provided because it can be manufactured by the die casting method having excellent productivity.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 実施例で製造したスクロールFIG. 1 is a scroll manufactured in an embodiment.

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) // C22C 1/02 503 C22C 1/02 503J C22F 1/00 601 C22F 1/00 601 602 602 611 611 630 630G 631 631 681 681 691 691B 691C (72)発明者 猪狩 隆彰 静岡県庵原郡蒲原町蒲原1丁目34番1号 日本軽金属株式会社グループ技術センター 内 Fターム(参考) 3H039 BB05 BB07 CC02 CC03 CC35Continuation of the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (reference) // C22C 1/02 503 C22C 1/02 503J C22F 1/00 601 C22F 1/00 601 602 602 611 611 630 630G 631 631 681 681 691 691B 691C (72) Inventor Takaaki Inari 1-34-1 Kambara, Kambara-cho, Anbara-gun, Shizuoka Prefecture F-term in Nippon Light Metal Co., Ltd. Group Technology Center 3H039 BB05 BB07 BB07 CC02 CC03 CC35

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 Si:9.5〜11.0重量%,Cu:
3.5〜6.0重量%,Mg:0.2〜0.8重量%,
Fe:0.4〜1.4重量%,Mn:0.2〜0.8重
量%,Ca:0.004重量%以下,P:0.001〜
0.05重量%を含み、残部が実質的にAlで、他の不
純物が合計量0.2重量%以下に規制された組成及び平
均長さ3〜5μmの共晶Siが晶出した鋳造組織をもつ
アルミニウム合金で作られ、製品中の吸蔵ガス量が1c
c/100g−Al以下,介在物の平均個数がK10値で
0.01個/cm2 以下である疲労強度に優れたダイカ
スト製スクロール。
1. Si: 9.5 to 11.0% by weight, Cu:
3.5 to 6.0% by weight, Mg: 0.2 to 0.8% by weight,
Fe: 0.4 to 1.4% by weight, Mn: 0.2 to 0.8% by weight, Ca: 0.004% by weight or less, P: 0.001 to
Cast structure containing 0.05% by weight, the balance being substantially Al and other impurities controlled to a total amount of 0.2% by weight or less and eutectic Si having an average length of 3 to 5 μm. Made of an aluminum alloy with a carbon content of 1c
c / 100 g-Al or less, die-cast scrolling average number of inclusions and excellent fatigue strength is 0.01 pieces / cm 2 or less at K 10 value.
【請求項2】 アルミニウム合金が更にNi:0.5〜
2.0重量%を含んでいる請求項1記載の疲労強度に優
れたダイカスト製スクロール。
2. The aluminum alloy further comprises Ni: 0.5 to
The die-cast scroll excellent in fatigue strength according to claim 1, which contains 2.0% by weight.
【請求項3】 真空度100ミリバール以下に減圧した
後で大気圧以上の圧力で酸素を吹き込むことにより雰囲
気調整した金型のキャビティに、脱ガス・脱滓処理を経
て740〜760℃で保持処理した請求項1又は2の組
成をもつアルミニウム合金溶湯を670〜700℃の鋳
造温度で圧入することを特徴とする疲労強度に優れたダ
イカスト製スクロールの製造方法。
3. A degassing / deslagging treatment is applied to a mold cavity whose atmosphere has been adjusted by blowing oxygen at a pressure higher than the atmospheric pressure after reducing the pressure to a degree of vacuum of 100 mbar or less, and holding at 740 to 760 ° C. 3. A method for manufacturing a die-cast scroll having excellent fatigue strength, comprising press-fitting a molten aluminum alloy having the composition according to claim 1 or 2 at a casting temperature of 670 to 700 ° C.
【請求項4】 鋳造後、160〜220℃に2〜6時間
加熱する時効処理を施す請求項3記載の疲労強度に優れ
たダイカスト製スクロールの製造方法。
4. The method for producing a die-cast scroll excellent in fatigue strength according to claim 3, wherein after casting, aging treatment is performed by heating at 160 to 220 ° C. for 2 to 6 hours.
【請求項5】 鋳造後、480〜500℃に1〜6時間
加熱する溶体化処理,水焼入れ,次いで160〜220
℃に2〜6時間加熱する時効処理を施す請求項3記載の
疲労強度に優れたダイカスト製スクロールの製造方法。
5. After casting, solution treatment, heating to 480-500 ° C. for 1-6 hours, water quenching, and then 160-220.
4. The method for producing a die-cast scroll having excellent fatigue strength according to claim 3, wherein the aging treatment is performed by heating to 2 [deg.] C. for 2 to 6 hours.
JP36421898A 1998-12-22 1998-12-22 Scroll made of die casting excellent in fatigue strength and its production Pending JP2000192180A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP36421898A JP2000192180A (en) 1998-12-22 1998-12-22 Scroll made of die casting excellent in fatigue strength and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP36421898A JP2000192180A (en) 1998-12-22 1998-12-22 Scroll made of die casting excellent in fatigue strength and its production

Publications (1)

Publication Number Publication Date
JP2000192180A true JP2000192180A (en) 2000-07-11

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Country Status (1)

Country Link
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US8246763B2 (en) 2002-08-29 2012-08-21 Denso Corporation High strength aluminum alloy casting and method of production of same
US8936688B2 (en) 2004-04-05 2015-01-20 Nippon Light Metal Company, Ltd. Aluminum alloy casting material for heat treatment excelling in heat conduction and process for producing the same
JP2008111153A (en) * 2006-10-30 2008-05-15 Hitachi Metals Ltd Aluminum die casting alloy and compressor impeller using the same
JP2011063830A (en) * 2009-09-15 2011-03-31 Hitachi Ltd Aluminum die-cast product and method for modifying aluminum die-cast product
JP2010144253A (en) * 2010-01-21 2010-07-01 Nippon Light Metal Co Ltd Method for producing aluminum alloy casting material having excellent thermal conductivity
WO2013050355A1 (en) * 2011-10-04 2013-04-11 Federal-Mogul Nürnberg GmbH Method for producing an engine component and engine component
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CN110551924A (en) * 2018-05-30 2019-12-10 比亚迪股份有限公司 Aluminum alloy and preparation method and application thereof
CN112981195A (en) * 2021-02-20 2021-06-18 太原理工大学 High-strength aluminum-magnesium-silicon-calcium conductive aluminum alloy and preparation method thereof
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