EP4069479B1 - Vorrichtung und verfahren zur nutzentrennung - Google Patents
Vorrichtung und verfahren zur nutzentrennung Download PDFInfo
- Publication number
- EP4069479B1 EP4069479B1 EP21724584.4A EP21724584A EP4069479B1 EP 4069479 B1 EP4069479 B1 EP 4069479B1 EP 21724584 A EP21724584 A EP 21724584A EP 4069479 B1 EP4069479 B1 EP 4069479B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- separating
- elements
- module
- separation
- blank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000012545 processing Methods 0.000 description 69
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1818—Means for removing cut-out material or waste by pushing out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D2007/189—Mounting blanking, stripping and break-out tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/384—Cutting-out; Stamping-out using rotating drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
- B26F1/42—Cutting-out; Stamping-out using a press, e.g. of the ram type having a pressure roller
Definitions
- the invention relates to a device for separating benefits according to the preamble of claim 1 and a method for separating benefits according to the preamble of claim 12.
- the sheets are, for example, printed, embossed, creased, perforated, punched, cut, stapled, glued and, for example, folded into packaging.
- several identical or different copies are usually used, e.g. B. a poster, a folding box or packaging, printed on a common sheet and then punched. These copies are called benefits.
- a sheet processing machine can include various processing steps such as printing, cutting, embossing, creasing, punching, perforating, gluing and/or stapling. Such sheet processing machines often also have inspection devices. Sheets are usually processed and cut to size in processing machines with shape-bound punching and cutting devices.
- Such a processing machine is designed, for example, as a punching, cutting, perforating, embossing and/or creasing machine. If such a processing machine is referred to below as a punching and/or punching machine, what is also meant in particular is a cutting, perforating, embossing and/or creasing machine.
- a punching and/or punching machine in addition to rotary punching, there are also flat punching, especially flatbed punching.
- several sheets are processed one after the other using a cyclically repeating movement. To be favoured the sheets are moved largely horizontally through the processing machine using a transport system, preferably a chain gripper system.
- a punching unit such a machine usually also has other units such as: B. a sheet feeding unit, a sheet delivery unit, a stripping unit, a sheet inserting unit, a blank separation unit and a residual piece delivery unit.
- the disadvantage of the technology is that it is limited in speed.
- the speeds that can currently be achieved are around 10,000 sheets/hour.
- the cause is physically based and lies in the discontinuous movement process of the sheet to be punched.
- the sheet is brought to a standstill in each unit of the flatbed die cutter and then has to be accelerated back to working speed for transport to the next unit.
- These braking and acceleration processes put a strain on the structure of the punched sheet and therefore do not allow higher processing speeds.
- Rotary punching machines can, for example, be equipped with the modules punching machine, creasing machine, embossing machine and stripping machine.
- Such a rotary punch is, for example, from WO 2017/089420 A2 known.
- the DE 10 2018 219 716 B3 shows a sheet processing machine.
- the sheet processing machine has a device for treating substrates, a delivery for forming stacks of treated substrates and a depaneling unit.
- the delivery for forming stacks of treated substrates is connected to the depaneling unit via a transport route.
- the blanks must then be separated from the sheets in another facility and/or machine.
- a device for removing broken-out parts and/or remaining pieces from the panels, in particular a panel separation unit, is known.
- the scripture teaches a stack and/or giant separation of leftover pieces from the benefits of previously punched and/or perforated sheets.
- a matrix of pins is arranged in an upper panel separation module and a lower panel separation module.
- the pins can each be arranged and/or can be arranged in two positions, in the vertical direction.
- the upper panel separation module and the lower panel separation module each have a relief that is coordinated with one another.
- the two modules are moved towards each other in a vertical direction in a separation process and separate the remaining pieces from the panels.
- the positioning of the pins in the respective modules is tailored to the shape of the panel.
- the higher pins in the lower blank separation module hold the blanks and the remaining pieces can be pushed downwards by the lower pins.
- the relief of the upper panel separation module is designed as a counterpart to the lower module.
- the remaining pieces are separated from the benefits by the upper benefit separation module using a shearing movement and pushed away downwards.
- the pins are each positioned using a template tailored to the shape of the panel.
- a transport system of a stack-wise and/or giant-sized blank separation unit is disclosed.
- the stacks are transported to the depaneling unit on a conveyor belt.
- the conveyor belt consists of several sections and can be adjusted in height in sections using a movable support. During the separation process, the conveyor belt is lowered.
- an upper panel separation module and a lower panel separation module as in the previous section and the DE 600 21 833 T2 described, the remaining pieces are separated from the benefits.
- a rake then moves between the pins of the lower benefit separation module and transports the benefits to a display.
- the WO 2006/043 266 A2 discloses a device for blank separation comprising an upper blank separation module and a lower blank separation module, the lower blank separation module having at least three support elements/pins, each with at least one support surface.
- the support elements can be arranged in only 2 positions.
- the JP 2003- 89 098 A discloses a device for blank separation comprising an upper blank separation module and a lower blank separation module, wherein the lower blank separation module has at least three support elements, each with at least one support surface.
- the support elements can be arranged in only 2 positions.
- the WO 2012/ 053 748 A2 discloses a device for blank separation comprising an upper blank separation module and a lower blank separation module, wherein the lower blank separation module has at least three support elements, each with at least one support surface.
- the support elements can be arranged in only 2 positions.
- the JP S55-70 597 A discloses a device for blank separation comprising an upper blank separation module and a lower blank separation module, wherein the lower blank separation module has at least three support elements, each with at least one support surface.
- the support elements can be arranged in only 2 positions.
- FR 3 020 581 A1 discloses a cutting tool that removes pre-cut pieces from a sheet.
- the font shows a tool with edges arranged at different heights.
- a counterpart, in particular the lower panel separation module, has holes into which the waste pieces fall.
- the JP 2010- 110 888 A discloses a device for depaneling, which is designed as a depaneling tool. This is a tool traditionally used in flatbed die cutting. The cutting tool has different features Separating elements.
- the invention is based on the object of creating a device for separating benefits and a method for separating benefits.
- the advantages that can be achieved with the invention are, in particular, that a device and a method for blank separation have been created which, compared to a flatbed punch, has no negative properties with regard to the quality of blank separation, but achieves a production speed that is adapted to a rotary punch.
- the increased production speed is achieved by separating panels in stacks and/or huge quantities in combination with a tool.
- a very flexibly adjustable force can be exerted on the partial stack and/or the ream for panel separation.
- the device for separating benefits has been improved so that even related benefits can be processed without any problems. Furthermore, panels with very narrow webs in between can also be easily separated from one another and/or from the remaining pieces. So far the separation of benefits has been very high thin webs and/or connected panels on a sheet are hindered by the mutually conflicting arrangement of the pins in a matrix. By using a tool, connected panels and/or panels can also be separated from each other and/or from the remaining pieces with a narrow bar.
- the invention makes it possible to dispense with further process steps, such as separating the panels before a subsequent process, such as a folding and/or gluing process. In particular, several uses can then be printed on a common sheet positioned and thus the amount of waste can be reduced.
- Shearing movement between connected panels can be achieved by an additional level in the relief in the lower module.
- the lower benefit separation module can therefore be adapted more flexibly to the properties of the benefits and/or to a tool and/or to the upper benefit separation module. This is achieved in particular because support elements can be arranged in at least three positions. This is necessary because the waste is primarily located on one level and the benefits are stored on the other two levels.
- a majority of processing jobs involve arranging contiguous panels on a sheet. The panels themselves must be arranged on two levels to create a shearing motion to separate the related panels.
- Another advantage that can be achieved with the invention is, in particular, that an additional tool is used, which can be manufactured using simple means.
- a tool is similar to the tool in a depaneling unit in a flatbed die cutter.
- Such a tool is very simple and inexpensive to manufacture.
- increased flexibility can be achieved by using a matrix of pins. A limitation due to the distance between pins can thus advantageously be avoided.
- each pin of a matrix of pins can be positioned, for example by means of a drive.
- each stack and/or each sheet of sheets can have different uses.
- An automated digital process can be set up using a common control unit with an upstream digital punching machine, for example a laser punch.
- Another advantage that can be achieved with the invention is, in particular, that an order change can take place more quickly and a high level of reliability is guaranteed. This is achieved in particular through the simple and quick positioning of the pins, in particular using a template or locking elements.
- a processing machine 01 is preferably designed as a sheet processing machine 01, in particular as a punching machine 01, more preferably as a rotary punching machine 01, for processing at least one, preferably at least two, more preferably a plurality of sheet-shaped substrate 02 or sheets 02.
- processing machine 01 and/or sheet processing machine 01 in particular also means a punching machine 01.
- the Processing machine 01 has at least one unit 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400, preferably a variety of aggregates 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 on.
- the processing machine 01 in particular the sheet processing machine 01, preferably comprises at least one, preferably at least two, more preferably at least three, more preferably at least four, as a shaping unit 300; 400; 500; 600 trained aggregate 300; 400; 500; 600 for processing sheets 02, for example at least a first shaping unit 300 and/or at least a second shaping unit 400 and/or at least a third shaping unit 500 and/or at least a fourth shaping unit 600.
- an aggregate 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 is preferably to be understood as a group of devices that work together functionally, in particular in order to be able to carry out a preferably self-contained processing process of the at least one substrate 02.
- an aggregate comprises 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 each has a machine section of the processing machine 01, which is preferably arranged to be at least partially spatially separable from other machine sections.
- the term substrate 02 in particular the arch-shaped substrate 02, especially the sheet 02, is intended here to mean basically any substrate 02 that is flat and in sections, including tabular or plate-shaped substrate 02, including panels or plates , be included.
- the arch-shaped substrate 02 or the sheet 02 defined in this way is formed, for example, from cardboard and/or corrugated cardboard, ie cardboard sheets and/or corrugated cardboard sheets or by sheets, panels or possibly plates made of plastic, cardboard, glass, wood or metal. More preferably, the sheet-shaped substrate 02 is paper and/or cardboard, in particular sheets of paper and/or cardboard.
- sheet 02 refers to both those sheets 02 that have not yet been created using at least one unit 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 were processed, as well as those sheets 02 that were already processed using at least one unit 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 were processed and their shape and/or mass were possibly changed.
- paper is a flat material consisting essentially of fibers, usually of plant origin, which is formed by dewatering a fiber suspension on a sieve. This creates a fiber felt that is then dried.
- the basis weight of paper is preferably a maximum of 225 g/m 2 (two hundred twenty-five grams per square meter).
- cardboard is a flat material consisting essentially of fibers of plant origin, which is formed by dewatering a fiber suspension on one or between two sieves. The fiber structure is compacted and dried.
- Cardboard is preferably made from cellulose by gluing or pressing it together. Cardboard is preferably designed as solid cardboard or corrugated cardboard.
- the basis weight of cardboard is over 225 g/m 2 (two hundred twenty-five grams per square meter).
- Corrugated cardboard is cardboard made from one or more layers of corrugated paper glued to one layer or between several layers of another, preferably smooth, paper or cardboard.
- the term cardboard refers above and below to a paper fabric, preferably coated on one side, with a mass per unit area of at least 150 g/m 2 (one hundred and fifty grams per square meter) and a maximum of 600 g/m 2 (six hundred grams per square meter).
- a cardboard box preferably has a high strength relative to paper.
- a sheet 02 to be processed preferably the at least one sheet 02, has a basis weight of at least 60 g/m 2 (sixty grams per square meter) and/or of a maximum of 700 g/m 2 (seven hundred grams per square meter), preferably a maximum of 500 g/m 2 (five hundred grams per square meter), more preferably a maximum of 200 g/m 2 (two hundred grams per square meter).
- a sheet 02 to be processed preferably the at least one sheet 02, has a thickness of a maximum of 1.5 cm (one point five centimeters), preferably a maximum of 1.0 cm (one point zero centimeters), more preferably a maximum of 0.6 cm (zero point six centimeters), on.
- the at least one sheet 02 has a thickness of at least 0.01 cm (zero point zero one centimeter), preferably of at least 0.03 cm (zero point zero three centimeters).
- the at least one substrate 02 in particular the at least one sheet 02, preferably has an arc width, preferably parallel to a transverse direction A, precisely of at least 200 mm (two hundred millimeters), preferably at least 300 mm (three hundred millimeters), more preferably at least 400 mm (four hundred millimeters).
- the sheet width is preferably a maximum of 1,500 mm (one thousand five hundred millimeters), more preferably a maximum of 1,300 mm (one thousand three hundred millimeters), even more preferably a maximum of 1,060 mm (one thousand sixty millimeters).
- a sheet length, preferably parallel to a transport direction T is, for example, at least 150 mm (one hundred and fifty millimeters), preferably at least 250 mm (two hundred and fifty millimeters), more preferably at least 350 mm (three hundred and fifty millimeters).
- an arc length is, for example, a maximum of 1,200 mm (one thousand two hundred millimeters), preferably a maximum of 1,000 mm (one thousand millimeters), more preferably a maximum of 800 mm (eight hundred millimeters).
- utility 03 previously and hereinafter preferably refers to the number of identical and/or different objects that are manufactured from the same piece of material and/or are arranged on a common carrier material, for example a common sheet 02.
- a panel 03 is preferably that area of a sheet 02, which is designed as a product of the sheet processing machine 01, in particular as an intermediate product for producing an end product is and/or, for example, is further processed into a desired or required end product and/or is designed to be further processed.
- the desired or required end product which is preferably produced by further processing of the respective panel 03, is a packaging, in particular a folding box, or a label and/or a label, in particular a label and/or a label of a packaging.
- the at least one sheet 02 has at least one panel 03, preferably at least two panels 03, more preferably at least four panels 03, more preferably at least eight panels 03, for example twelve panels 03.
- the at least two panels 03 of the at least one sheet 02 are each connected to one another and/or to the respectively adjacent panel 03 by at least one holding point, preferably by at least two holding points, more preferably by at least four holding points.
- a remaining piece 04; 05; 06 in the preceding and following is that area of a sheet 02 which does not correspond to any benefit 03. Collected leftover pieces 04; 05; 06 are preferably referred to as waste.
- a remaining piece 04; 05; 06 is preferably designed as a trim and/or cutout and/or can be removed.
- the at least one remaining piece 04; 05; 06 in at least one shaping unit 300 preferably generated by at least one processing step of the respective sheet 02, for example in at least one punching process.
- the at least one remaining piece 04; 05; 06 is at least partially removed from the respective sheet 02 and thus separated in particular from the respective benefits 03 of the sheet 02.
- At least one fourth shaping unit 600 designed as a stripping unit 600 is designed to remove at least a first remaining piece 04, in particular at least one piece of waste 04, and/or designed to remove at least one piece of waste 04.
- at least one unit 1200 designed as a depaneling unit 1200, in particular a device for depaneling 1200 is at least one second remaining piece 06, in particular at least a gripper edge 06, designed to remove and/or designed to remove at least one gripper edge 06.
- a sheet 02 comprises a remaining piece 05 designed as a web 05.
- the panels 03 are spaced apart from one another by the at least one web 05.
- the at least one depaneling unit 1200 is the at least one remaining piece 05; 06, in particular the at least one web 05 and/or the at least one gripper edge 06, designed to remove.
- the at least one substrate 02 in particular the at least one sheet 02, has a plurality of edges 07; 08; 09 on.
- an edge 07 designed as a front edge 07 is oriented at the front in the transport direction T on the sheet 02 and arranged orthogonally to the transport direction T.
- the front edge 07 is that edge 07 of the at least one sheet 02 which can be grasped for transporting the at least one sheet 02, preferably by at least one component of the sheet processing machine 01, in particular by at least one transport means of at least one transport system, and/or on which at least one component the sheet processing machine 01, in particular by the at least one transport means of the at least one transport system, which holds at least one sheet 02.
- An edge 08 of the at least one sheet 02 which is designed as a rear edge 08, is preferably arranged opposite the front edge 07. More preferably, the front edge 07 and rear edge 08 are arranged parallel to one another. In particular, the rear edge 08 is oriented at the rear of the at least one sheet 02 in the transport direction T and is arranged orthogonally to the transport direction T.
- the sheet 02 further comprises two edges 09 designed as side edges 09. The two side edges 09 are preferably arranged parallel to the transport direction T. The two side edges 09 are preferably each arranged orthogonally to the front edge 07 and/or to the rear edge 08 of the sheet 02.
- the at least one sheet 02 preferably has at least one printed image.
- the print image describes above and below a representation on the at least one sheet 02, which corresponds to the sum of all image elements, the image elements during at least one work stage and / or at least one printing process on the sheet 02, for example before or during processing by the sheet processing machine 01 , have been transferred and/or are transferable.
- the surface of the at least one sheet 02 has at least one unprinted area, in particular unprinted edge area, which is preferably designed as the at least one remaining piece 06 and/or the at least one gripper edge 06.
- the at least one sheet 02 has at least one gripper edge 06 on its front edge 07 or on its rear edge 08.
- the at least one sheet 02 preferably has at least one gripper edge 06 on both its front edge 07 and its rear edge 08.
- the sheet 02 preferably has at least one printing mark 11, preferably at least two printing marks 11.
- a printing mark 11 is above and below a mark, for example for checking a register and/or a register and/or preferably for aligning the at least one sheet 02 in the transport direction T and/or in the transverse direction A.
- At least one stack 12 of sheets 02 preferably has a plurality of sheets 02, in particular the at least one sheet 02 and additionally a plurality of further sheets 02.
- the at least one stack 12 comprises at least 1,000 (one thousand) sheets 02, preferably at least 2,000 (two thousand) sheets 02, and additionally or alternatively thereto preferably a maximum of 15,000 (fifteen thousand) sheets 02, more preferably a maximum of 10,000 (ten thousand) sheets 02, more preferably a maximum of 8,000 (eight thousand) sheets 02.
- the at least one stack 12 has a height of at least 100 mm (one hundred millimeters), preferably of at least 200 mm (two hundred millimeters), more preferably of at least 300 mm (three hundred millimeters) and additionally or alternatively of maximum 3,000 mm (three thousand millimeters), preferably a maximum of 2,500 mm (two thousand five hundred millimeters), more preferably a maximum of 2,000 mm (two thousand millimeters), more preferably a maximum of 1,600 mm (one thousand six hundred millimeters), more preferably a maximum of 1,300 mm (one thousand three hundred millimeters).
- the at least one stack 12 preferably comprises at least two partial stacks 13 of sheets 02, preferably at least four partial stacks 13, more preferably at least eight partial stacks 13.
- a ream 13 can be understood as a packing unit of the same type of plano paper, i.e. non-folded, non-rolled paper in sheets or sheets 02.
- the ream 13 preferably comprises at least 50 (fifty) sheets 02, more preferably at least 200 (two hundred) sheets 02, more preferably at least 400 (four hundred) sheets 02, and additionally or alternatively preferably a maximum of 700 (seven hundred) sheets 02, more preferably a maximum of 600 (six hundred) sheets 02, more preferably a maximum of 500 (five hundred) sheets 02.
- the at least one partial stack 13 preferably has a height of at least 5 mm (five millimeters), preferably of at least 10 mm (ten millimeters), and additionally or alternatively a height of a maximum of 400 mm (four hundred millimeters), preferably of a maximum of 300 mm (three hundred millimeters), more preferably of a maximum of 200 mm (two hundred millimeters).
- a stack of benefits 14 and/or display stack 14 preferably comprises a number of benefits 03, which corresponds to the number of sheets 02 of a stack 12.
- the at least one stack of benefits 14 preferably has a height of a maximum of 2,000 mm (two thousand millimeters), more preferably of a maximum of 1,600 mm (one thousand six hundred millimeters), more preferably of a maximum of 1,300 mm (one thousand three hundred millimeters).
- a partial stack of stacks 16 preferably includes a number of stacks 03, which corresponds to the number of sheets 02 of a partial stack 13.
- a machine direction B is preferably a direction B which is from a first Aggregate 100 of the processing machine 01 shows to a last aggregate 700 and/or 1400 of the processing machine 01.
- the machine direction B points from a unit 100, in particular a first unit 100 designed as a feeder unit 100, to a last unit 700, in particular an unit 700 designed as a sheet delivery unit 700, and/or to a last unit 1400, in particular one as a delivery unit or 1400 designed unit 1400.
- the machine direction B is a horizontal direction B.
- the transverse direction A is preferably a horizontal direction A.
- the transverse direction A is oriented orthogonally to the machine direction B.
- the transverse direction A is oriented from an operator side of the processing machine 01 to a drive side of the processing machine 01.
- a vertical direction V is preferably the direction V which is arranged orthogonally to a plane spanned by the machine direction B and the transverse direction A.
- the vertical direction V is preferably vertical from below and/or from a bottom of the processing machine 01 and/or from a lowest component of the processing machine 01 upwards and/or to an uppermost component of the processing machine 01 and/or to an uppermost cover of the processing machine 01 oriented.
- the operator side of the processing machine 01 is preferably that side of the processing machine 01 parallel to the machine direction B, from which an operator has at least partial and at least temporary access to the individual units 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 of the processing machine 01 is possible, for example during maintenance work and / or changing at least one shaping tool.
- the drive side of the processing machine 01 is preferably that side of the processing machine 01 parallel to the machine direction B, which is opposite the operator side.
- the drive side preferably has at least parts, preferably at least a large part, of a drive system.
- an operator has at least temporary access to the individual units 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 adjusted and/or installed on the drive side by at least one component of the processing machine 01.
- the space area provided for the transport of the at least one substrate 02 within the processing machine 01, which the substrate 02 occupies at least temporarily when it is present, is the transport route.
- the transport direction T is preferably a direction T in which the at least one substrate 02 is transported if it is present at any point on the transport path.
- the transport direction T preferably points in the direction T in which the at least one substrate 02 is transported apart from vertical movements or vertical components of movements.
- the transport direction T within an aggregate 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 in the direction T which comes from a first contact of the at least one substrate 02 with this aggregate 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 for a final contact of the substrate 02 with this aggregate 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 shows.
- the working width above and below is the maximum width that the at least one substrate 02 may have in order to pass through the at least one aggregate 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400, in particular the respective aggregates 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400, the processing machine 01 to be able to be transported and / or to be able to use the at least one shaping unit 300; 400; 500; 600 of the processing machine 01 can be processed.
- This therefore corresponds to the maximum with the at least one shaping unit 300; 400; 500; 600 of the processing machine 01 processable width of the at least one substrate 02.
- the working width of the processing machine 01 is preferably at least 30 cm (thirty centimeters), more preferably at least 50 cm (fifty centimeters), even more preferably at least 80 cm (eighty centimeters), even more preferably at least 120 cm (one hundred and twenty centimeters), and even more preferably at least 150 cm (one hundred and fifty centimeters).
- the processing machine 01 preferably comprises at least one unit 100 designed as a feeder unit 100.
- the feeder unit 100 is preferably designed as a feeder, more preferably as a sheet feeder, more preferably as a sheet feeder unit.
- the feeder unit 100 is preferably designed as the first unit 100 of the processing machine 01 in the transport direction T.
- the feeder unit 100 is preferably designed to feed the at least one sheet 02 onto the transport path of the processing machine 01 and/or the at least one sheet 02 to at least one unit 200 arranged downstream of the feeder unit 100 in the transport direction T; 300; 400; 500; 600; 700; 800; 900; 1000; 1100; 1200; 1400 trained to feed.
- the at least one contact unit 200 is the at least one sheet 02, preferably the at least two sheets 02, more preferably a plurality of sheets 02, preferably sequentially to the at least one shaping unit 300; 400; 500; 600 trained to feed.
- the at least one system unit 200 preferably has at least one device for detecting the at least one sheet 02.
- the at least one sheet 02 can be at least partially, preferably completely, aligned by the at least one contact unit 200 with regard to its position in the transport direction T and/or in the transverse direction A.
- the at least one shaping unit is designed as at least one embossing unit and/or at least one creasing unit and/or at least one punching unit, more preferably as a rotary punching unit, and/or at least one stripping unit.
- At least one of the shaping units 300; 400; 500; 600 at least one shaping unit, preferably at least one embossing unit and/or at least one creasing unit and/or at least one punching unit and/or at least one stripping unit.
- the corresponding aggregate 300; 400; 500; 600 is then preferably designed as a punching unit and/or creasing unit and/or embossing unit and/or stripping unit.
- this is at least one shaping unit 300; 400; 500; 600 designed to remove at least one remaining piece 04 designed as a waste piece 04 from the at least one sheet 02.
- This preferably has at least one shaping unit 300; 400; 500; 600, preferably the at least one shaping unit of the shaping unit 300; 400; 500; 600, at least one preferably a forme cylinder and at least one impression cylinder.
- the at least one forme cylinder and/or the at least one counter-pressure cylinder is designed as a magnetic cylinder and/or has at least one elevator, preferably in particular in the case of the forme cylinder, at least one elevator with at least one tool.
- the at least one forme cylinder and the at least one impression cylinder are designed together to form at least one, preferably exactly one, shaping point.
- the shaping location is preferred the area in which the at least one forme cylinder on the one hand and the at least one impression cylinder on the other hand are closest to each other.
- the at least one shaping unit 300; 400; 500; 600, preferably the at least one shaping unit, more preferably the at least one forme cylinder, preferably has at least one tool.
- the at least one tool is preferably arranged in the area of the shaping point in direct contact with the impression cylinder, for example designed to touch it at least in the absence of the at least one sheet 02.
- the at least one sheet 02 which is produced by the at least one shaping unit 300; 400; 500; 600 is processed, i.e. which is processed on the transport path in the transport direction T after the at least one shaping unit 300; 400; 500; 600 is arranged, preferably has at least one punched impression.
- the at least one punch impression is designed, for example, as a groove and/or score and/or embossing and/or cut and/or perforation and/or crack and/or as a broken-off waste piece 04.
- the at least one punched impression in particular if it is designed as a perforation and / or cut, at least partially covers the at least one benefit 03 from the at least one remaining piece 04; 05; 06 and/or designed to separate the at least one further benefit 03 of the at least one sheet 02.
- the at least one sheet 02 which is produced by the at least one shaping unit 300; 400; 500; 600 is processed, i.e. which is processed on the transport path in the transport direction T after the at least one shaping unit 300; 400; 500; 600 is arranged, the at least one benefit 03, preferably at least two benefits 03, more preferably at least four benefits 03; more preferably at least eight pieces 03, and at least one remaining piece 04; 05; 06 on.
- the delivery unit 700 has at least one chain conveyor system, for example with gripper bridges.
- the at least one delivery unit 700 is designed as a sheet delivery 700.
- the at least one sheet delivery 700 is designed to deposit the at least one sheet 02 on at least one stacking base 17, for example at least one as a pallet 17 or one as a conveyor belt or another type of stacking base 17.
- the at least one sheet delivery 700 is designed to form at least one stack 12 of sheets 02 or at least a partial stack 13 of sheets 02, preferably on the at least one stacking base 17.
- the stack 12 or the partial stack 13 preferably comprises at least one sheet 02 and further, preferably a plurality of sheets 02.
- At least one transport system 800; 900; 1000 In the transport direction T after the at least one sheet delivery 700 there is preferably at least one transport system 800; 900; 1000, preferably as a transfer transport system 800; 900; 1000, trained aggregate 800; 900; 1000 arranged.
- the at least one intermediate alignment 1100 is designed to align and/or loosen the at least one partial stack 13, which preferably comprises the at least one sheet 02 and further sheets 02.
- it has at least one Intermediate alignment 1100 has at least one stop, preferably at least two stops, against which the at least one partial stack 13 is aligned.
- the blanks 03 are separated from the remaining pieces 04; 05; 06, preferably the remaining remaining pieces 05; 06, separated.
- the remaining pieces 04 are preferably separated; 05; 06 of the benefits 03 in partial batches and/or in huge quantities.
- the panels 03 and/or remaining pieces 04; 05; 06 especially depending on the size of the remaining pieces 04; 05; 06, can also be leftover pieces 04; 05; 06, which is usually in an upstream shaping unit 300; 400; 500; 600, in particular the stripping unit, can be removed by removing at least one blank separation unit 1200.
- the at least one depaneling unit 1200 preferably has at least one depaneling unit 1201 and at least one support element 1202 designed as a conveyor belt 1202.
- the at least one blank separating mechanism 1201 generates and/or causes a shearing movement with a shearing force between the blanks 03, in particular the partial blank stacks 16 designed as blank stacks 16, and the remaining pieces 04 in the separating process; 05; 06, in particular the stacks of remaining pieces 04; 05; 06.
- the remaining pieces 04; 05; 06 is transported away after the separation process from the at least one blank separation unit 1200 and, for example, into a waste container 51 and / or into a shredding device 51.
- At least one delivery unit 1400 is arranged downstream of the at least one blank separation unit 1200.
- at least one, preferably at least two, more preferably at least four, more preferably at least eight, stack of panel parts 16 is moved from the panel separation unit 1200 into the at least one by means of at least one transport means 1401, for example at least one rake 1401 a delivery unit 1400 is transported.
- the at least one, preferably at least two, more preferably at least four, more preferably at least eight, utility part stack 16 is collected on at least one stacking base 17, preferably at least one pallet 17, and/or into at least one utility stack 14 and/or display stack 14 stacked.
- such a stack of benefits 14 comprises at least two, more preferably at least four, more preferably at least eight, stacks of benefits 16.
- a sheet 02 is preferably inserted between each stack of benefits 16 as an intermediate sheet 02 to increase stability.
- this is at least one shaping unit of at least one shaping unit 300; 400; 500; 600 of the shaping units 300; 400; 500; 600 trained as a minting plant.
- the shaping unit 300 which is designed as an embossing mechanism, preferably has; 400; 500; 600 has at least one forme cylinder designed as a punching cylinder.
- the at least one embossing mechanism is designed to produce at least one relief embossing and/or at least one Braille embossing on the at least one sheet 02.
- the at least one relief embossing is preferably either raised or recessed relative to its surroundings on the surface of the sheet 02.
- the at least one forme cylinder is designed to produce both at least one raised and at least one recessed relief embossing.
- different relief embossings created by the at least one embossing mechanism in the surface of the at least one sheet 02 have different heights.
- this is at least one shaping unit of at least one shaping unit 300; 400; 500; 600 of the shaping units 300; 400; 500; 600 designed as a creaser.
- the shaping mechanism designed as a creasing mechanism is designed to crease the at least one sheet 02.
- the creasing mechanism is designed to punch and/or score and/or perforate and/or emboss the at least one sheet 02.
- the at least one creasing mechanism produces at least one fold, for example for at least one fold educated.
- this is at least one shaping unit of at least one shaping unit 300; 400; 500; 600 of the shaping units 300; 400; 500; 600 designed as a stamping mill.
- the shaping work designed as a punching work is designed to punch and/or perforate and/or score the at least one sheet 02.
- this is at least one shaping unit of at least one shaping unit 300; 400; 500; 600 of the shaping units 300; 400; 500; 600 designed as a punching machine with at least one suction, preferably hole suction.
- the shaping work designed as a punching work with at least one suction is designed to punch and/or perforate and/or score the at least one sheet 02, with at least one waste piece 04 being removed from the at least one sheet 02 at the same time.
- the at least one waste piece 04 is completely separated from the at least one sheet 02 by the processing in the at least one shaping plant and is held on the forme cylinder with air, preferably suction air, and blown into at least one suction box of the shaping plant.
- waste pieces 04 which cannot be removed by further processing steps and/or, for example, with an area of a maximum of 0.25 cm 2 (zero point two five square centimeters), can be removed from the at least one sheet 02.
- the processing machine 01 preferably has at least one shaping unit 300 with at least one punching unit with at least one suction system.
- this is at least one shaping unit of at least one shaping unit 300; 400; 500; 600 of the shaping units 300; 400; 500; 600 designed as a stripping machine.
- the one designed as a stripping mechanism is preferred Forming plant at least one waste piece 04, preferably at least two waste pieces 04, more preferably at least four waste pieces 04, more preferably a plurality of waste pieces 04, from which at least one sheet 02 is removed, preferably broken out and / or suctioned.
- the processing machine 01 has, in particular in the case of producing at least one label, for example at least one label on a plastic packaging, at least one shaping unit 400 with at least one punching unit and, for example, additionally a shaping unit 300 upstream of this shaping unit 400 with at least one punching unit with at least one Suction on.
- at least one label for example at least one label on a plastic packaging
- at least one shaping unit 400 with at least one punching unit and, for example, additionally a shaping unit 300 upstream of this shaping unit 400 with at least one punching unit with at least one Suction on.
- directly following the shaping unit 400 with the at least one punching unit i.e. in particular without a further shaping unit 300; 400; 500; 600 in between, which has at least one sheet delivery 700 arranged.
- the processing machine 01 has, in particular in the case of producing at least one further label, for example at least one label made of paper, at least one shaping unit 400 with at least one punching unit and, for example, additionally a shaping unit 300 upstream of this shaping unit 400 with at least one punching unit at least one suction.
- the at least one shaping unit 400 with the at least one punching unit is preceded by at least one shaping unit 300 with at least one creasing unit or with at least one embossing unit.
- directly following the shaping unit 400 with the at least one punching unit i.e. in particular without a further shaping unit 300; 400; 500; 600 in between, which has at least one sheet delivery 700 arranged.
- the processing machine 01 in particular in the case of processing cardboard, at least three shaping units 300; 400; 500; 600 up.
- the first shaping unit 300 preferably has at least one embossing mechanism or creasing mechanism.
- the embossing unit is present in the first shaping unit 300, it is arranged in front of the second shaping unit 400, which has the creasing unit.
- the at least one shaping unit 300 having the creasing mechanism; 400 for example the first or second shaping unit 300; 400, preferably followed by a shaping unit 400; 500 with at least one punching unit.
- the third or fourth shaping unit 500; 600 at least one stripping mechanism.
- the shaping unit 500 is preferred; 600 with the at least one stripping unit directly following the shaping unit 400; 500 arranged with the at least one punching unit, in particular without a further shaping unit 300; 400; 500; 600 in between. It is preferred to directly follow the shaping unit 500; 600 with the at least one stripping unit, i.e. in particular without a further shaping unit 300; 400; 500; 600 in between, which has at least one sheet delivery 700 arranged.
- the at least one blank separation unit 1201 of the at least one blank separation unit 1200 preferably comprises at least one upper blank separation module 1204 and at least one lower blank separation module 1203.
- the at least one upper blank separation module 1204 is preferably arranged at a distance from the at least one lower blank separation module 1203 in the vertical direction V .
- the at least one upper panel separation module 1204 is moved from a first position in the open state towards the at least one lower panel separation module 1203 and is preferably in contact at least indirectly via the panels 03 and/or the partial stack 13 of panels 03 during the separation process with the at least one lower panel separation module 1203.
- the shearing movement of the at least one panel separation module 1204 creates a shearing force on the remaining pieces 04; 05; 06 and/or partial stack 13 of remaining pieces 04; 05; 06 applied and the remaining pieces 04; 05; 06, in particular the partial stacks 13 of remaining pieces 04; 05; 06 separated from the benefits 03, in particular the benefit partial stacks 16.
- additional shear forces act between the panels 03 in order to separate them from one another.
- the at least one upper panel separation module 1204 is arranged to be transferred at least from the open position to a closed position during the separation process.
- the at least one upper panel separation module 1204 has at least one upper separation tool 1210.
- the at least one upper cutting tool 1210 has a plurality of elements 1212 designed as separating elements 1212, each with an active surface 1215.
- the plurality of separators 1212 are disposed in an activated position or a deactivated position.
- the at least one lower panel separation module 1203 has at least one lower separation tool 1209 with a plurality of support elements 1211.
- the plurality of support elements 1211 are designed as pins 1211, in particular support pins 1211
- the plurality of separating elements 1212 are designed as pins 1212, in particular as separating pins 1212.
- the at least one upper panel separation module 1204 and the at least one lower panel separation module 1203 each have one as a matrix 1209; 1210 from pens 1211; 1212 trained cutting tool 1209; 1210 on.
- the at least one upper panel separation module 1204 has at least one upper matrix 1210 or separation element matrix 1210 with a plurality of pins 1212, in particular separation pins 1212.
- the at least one lower panel separation module 1203 has at least one lower matrix 1209, in particular support pin matrix 1209, with a plurality of pins 1211, in particular support pins 1211.
- the lower support elements 1211, in particular the lower pins 1211 support the partial stacks 13, preferably the partial stacks 16, and the upper blank separation module 1204 and in particular the several separation elements 1212, in particular the several separation pins 1212, lead a relative movement to the at least in the separation process a lower panel separation module 1203 and cause a shearing movement and/or Shear force on the remaining pieces 05; 06 and preferably also on parts of the at least one partial stack 16.
- the separating elements 1212 are preferably positioned in such a way that the several separating elements 1212, in particular on the remaining pieces 04; lying on the edge of the sheets 02; 05; Press 06. In particular, the remaining pieces 05; 06 separated from the benefits 03 and, for example, related benefits 03 also separated from each other.
- the at least one upper panel separation module 1204 and the at least lower panel separation module 1203 have a coordinated relief with at least two levels each through the positionable separation elements 1212 and / or support elements 1211.
- the at least one lower blank separation module 1203, in particular the support elements 1202; 1211 can be positioned in at least three positions and/or levels.
- the supporting elements here are 1202; 1211 preferably consider elements that are suitable for supporting the benefits or waste pieces.
- two of this type of support elements 1202; 1211 pins 1211, in particular the upper two types of support elements 1211. These support the panels 03 and/or the partial stacks 16.
- the third type of support elements 1202 is the conveyor belt 1202. This is preferably intended for supporting and transporting away the waste.
- the support elements 1211 can also be formed only from elements of the lower cutting tool 1209, in particular support pins 1211. It is particularly important that the lower panel separation module 1203 has three support elements 1202; 1211, which can be arranged in 3 positions and are also temporarily at least in a separation position. This allows the waste to be separated 04; 05; 06 are ensured and a shearing movement is generated on the benefits 03, in particular connected benefits 03.
- the at least one depaneling unit 1200 further comprises at least one support element 1202 and/or transport means 1202 and/or conveyor belt 1202 Transporting the partial stacks 13 and/or giant 13 and/or panels 03 and/or partial stacks 16 from an upstream unit 100; 200; 300; 400; 500; 600; 700; 800; 900; 1000; 1100 into the at least one blank separation unit 1200.
- the at least one conveyor belt 1202 is preferably designed as a transport means 1202 with several sections 1206 and/or conveyor belt links 1206.
- the at least one conveyor belt 1202 is preferably designed as a rotating, endless transport means 1202 and is arranged in operative connection with several circulating means 1217.
- the at least one conveyor belt 1202 has at least one area, in particular a transport area 1207, at which at least temporarily a partial stack 13 and/or ream 13 and/or benefits 03 and/or partial benefits stack 16 is and/or comes into contact with the conveyor belt 1202.
- the at least one transport area 1207 is preferably formed in a horizontally oriented plane and transports a partial stack 13 and/or ream 13 and/or benefits 03 and/or partial benefits stack 16 in the transport direction T through the at least one benefit separation unit 1200.
- a part of the transport area 1207 of the at least A conveyor belt 1202 can be changed, in particular lowered and/or increased, at least temporarily in the vertical direction V.
- the part of the transport area 1207 that can be changed in the vertical direction V is preferably arranged between the at least one upper panel separation module 1204 and the at least one lower panel separation module 1203.
- the at least one changeable transport area 1207 is preferably arranged lowered in the vertical direction V during the separation process and then serves as a support element 1202.
- the remaining pieces 04; 05; 06 is collected on the transport area 1207 and, after the separation process, is removed from the blank separation unit 1202 by means of the conveyor belt 1207 and, for example, shredded by means of a shredding device 51 and/or collected in a waste container 51.
- the remaining pieces 04; 05; 06 is transported directly into a waste container 51 after the depaneling.
- the individual conveyor belt links 1206 preferably have several openings 1208 and/or holes 1208. At least in the transport area 1207, which can be changed in the vertical direction V, the openings 1208 and/or holes 1208 must be positioned and/or aligned relative to the at least one lower panel separation module 1203 during the separation process. During the separation process, some of the support pins 1211 protrude at least partially through the holes 1208 of the at least one transport area 1207 which can be changed in the vertical direction V and support and act on the individual partial stacks 13 and/or reams 13 and/or blanks 03 and/or partial blank stacks 16 as a counterpart to the at least one upper panel separation module 1204.
- the at least upper panel separation module 1204 preferably has the plurality of separation elements 1212, in particular the plurality of separation pins 1212 and the at least one separation element matrix 1210, in particular the at least one separation pin matrix 1210.
- the plurality of separating elements 1212 of the separating element matrix 1210 can each be arranged or positioned in at least two positions, an activated and a deactivated position, and/or can be set in at least two positions.
- the at least one upper panel separation module 1204 has at least one template 1216 for this purpose.
- Such a template 1216 preferably has a plurality of holes, each hole being adapted to the position of the plurality of activated separating elements 1212 in the at least one separating element matrix 1210.
- the holes in the at least one template 1216 whose associated separating elements 1212 should be deactivated are preferably closed.
- the holes assigned to the separating pins 1212 to be activated are left free.
- the separating elements 1212, in particular the separating pins 1212 are preferably arranged in the activated and/or in the deactivated position by means of the at least one template 1216.
- the separating pins 1212 of the at least one upper separating tool 1210 which are arranged in the activated position, apply exclusively a force to the remaining pieces 04 during the separating process, for example; 05; 06, in particular the webs 05, arranged to be applied.
- One separator 1212 of the plurality of separators 1212 in the activated position has a first distance A1 to an upper support plate 1213.
- a separating element 1212 of the plurality of separating elements 1212 in the deactivated position has a second distance A2 from the carrier plate 1213.
- the carrier plate 1213 is preferably a plate 1213 on the at least one upper panel separation module 1204 to which the separation elements 1212 are attached by means of a closer.
- the first distance A1 and the second distance A2 are each arranged from an effective surface of the separating elements 1212, preferably to a plane running centrally in the vertical direction V through the carrier plate 1213.
- the activated separating elements 1212 are not blocked by the template 1216 and are arranged in a horizontally oriented plane, preferably in the vertical direction V further down and/or closer to the at least one lower panel separation module 1203.
- the first distance A1 is preferably greater than the second distance A2.
- the deactivated separating elements 1212 are arranged in a horizontally oriented plane, preferably in the vertical direction V, further up and/or further away from the at least one lower panel separation module 1203.
- the separation pins 1212 are fixed in the activated position and the deactivated position using several closers. Such closers preferably have shapes and/or areas with different cross sections. The shape can be moved to attach and/or fix a separating element 1212.
- the separating pins 1212 have at least one groove 1221 for fixation, preferably in the activated position.
- the separating pins 1212 are preferably guided and/or suspended in a carrier plate 1213 or an upper carrier plate 1213.
- the at least one template 1216 is arranged placed on the at least one carrier plate 1213.
- the at least one carrier plate 1213 can be moved in the vertical direction V, for example on a linear guide 1218, by means of a drive.
- the at least one upper panel separation module 1204 has at least one further carrier plate 1214, in particular a lower carrier plate 1214.
- the at least one further carrier plate 1214 is a metal plate with a hole matrix 1219, wherein the hole matrix 1219 is coordinated with the at least one upper pin matrix 1209 and more preferably with the positions of the separating pins 1212.
- the holes of the hole matrix 1209 are preferably arranged uniformly and are particularly preferably arranged in a square manner.
- Each hole in the at least one carrier plate 1214 is preferably arranged in the vertical direction V directly below an associated separating pin 1212. Regardless of the design of the template 1216, none of the holes in the hole matrix 1209 are closed.
- the at least one further carrier plate 1214 serves in the separation process as a counter-pressure surface for the partial stacks 13 and/or ream 13 and/or panels 03 and/or panel stacks 16 and for guiding the activated separating pins 1212.
- At least one further upper separating tool 1205 or an upper blank separating tool 1205 on the upper blank separating module 1204 is additionally arranged on the at least one lower carrier plate 1214.
- the at least one lower support plate 1214 is arranged to be adjustable in the vertical direction V by means of at least one further drive.
- the at least one lower support plate 1214 has at least one clamping system in order to attach and/or fix the at least one cutting tool 1205 to the at least one lower support plate 1214.
- the at least one upper depaneling tool 1205 comprises a carrier plate 1222 designed as a depaneling tool carrier 1222.
- the at least one upper depaneling tool 1205 is arranged attached to the upper depaneling module 1204 by means of a depaneling tool carrier 1222.
- a depaneling tool carrier 1222 Preferably, several elements are arranged on the at least one panel separation tool carrier 1222, which is adapted to a panel shape and/or the number of panels 03. In particular, these several elements are attached and/or fixed on the depaneling tool carrier 1222.
- the at least one panel separating tool carrier 1222 preferably has a plurality of separating pin holes 1223 and in particular the plurality of separating elements 1212 in the activated position are preferably directly above the in the vertical direction V
- Separating pin holes 1223 are precisely positioned in a horizontal orientation.
- the at least one lower carrier plate 1214 has guide rails and a device for centering the at least one cutting tool 1205 on the underside of the at least one lower carrier plate 1214.
- the at least one carrier plate 1213 and the at least one further carrier plate 1214 are arranged to be movable independently of one another electrically and/or hydraulically and/or pneumatically, for example on a common linear guide 1218.
- This at least on the cutting tool 1205 is preferably coordinated and/or adapted to the design and/or arrangement of the blanks 03 on the sheet 02.
- the remaining pieces 04; 05; 06 and/or the benefits 03 are additionally separated by means of at least one upper benefit separation tool 1205. If there are several benefits 03 on a sheet 02, for example, thin remaining pieces 05 and/or webs 05 can be arranged between the benefits 03. In such a case, the webs 05 in the at least one depaneling unit 1200 must also be removed. In the following, the processing and/or removal in the at least one depaneling unit 1200 of these thin remaining pieces 05 and/or webs 05 is referred to as an intermediate cut.
- the distance between two adjacent separating elements 1212 is between 8 mm (eight millimeters) and 12 mm (twelve millimeters), which is why such very thin webs 05 with a width less than 8 mm (eight millimeters) are not possible or only difficult without an additional depaneling tool 1205 , can be removed.
- panels 03 can be arranged on a sheet 02 without an intermediate web 05, whereby space on a sheet 02 can be saved.
- the adjacent panels 03 on the sheets 02 are in direct contact with one another.
- the panels 03 lying directly next to one another are connected via one or more holding points after punching. These can be separated from each other by a relative movement.
- the separation of two directly adjacent panels 03 is referred to as a separating cut.
- the at least one cutting tool 1205 must be adapted and/or modified for a separating cut and/or an intermediate cut.
- such a cutting tool 1205 must be replaced every time a job is changed.
- the at least one upper panel separation tool 1205 has at least one contact surface 1227; 1230, wherein the at least one contact surface 1227; 1230 has an outline and/or area adapted to a utility shape.
- the at least one upper depaneling tool 1205 is mounted and/or fixed on a carrier plate 1222, preferably in the middle.
- a carrier plate 1222 is preferably designed as a depaneling tool carrier 1222 for carrying the depaneling tool 1205.
- the carrier plate 1222 is made of a metal, more preferably made of wood.
- the carrier plate 1222 with the at least one tool 1205 and/or separating tool 1205 is arranged on the lower carrier plate 1214 of the at least one upper blank separation module 1204.
- the carrier plate 1222 has a plurality of separating pin holes 1223, which in the vertical direction V correspond to the holes in the hole matrix 1219 of the lower carrier plate 1214 located above.
- the separating pins 1212 arranged in the activated position protrude through the several separating pin holes 1223 during the separating process and exert a force on the remaining pieces 04 to be removed; 05; 06 out.
- the separating pin holes 1223 are preferably arranged around the at least one separating tool 1205 and, in a preferred embodiment, also arranged within the at least one separating tool 1205, in particular between individual tool sections and/or areas.
- the at least one panel separation tool 1205 for carrying out the separation cut is preferably characterized in that the surface 1224 that comes into contact with the panel 03, in particular the entire contact surface 1224, areas 1225; 1226 with different properties.
- this has at least one upper Panel separation tool 1205 for separating panels 03 arranged directly next to one another on a sheet 02, at least one contact surface 1224; 1227; 1230, which is less than or equal to the surface of a panel 03 on a sheet 02.
- the contact surface 1224 has at least one region 1225 with a higher stiffness or a lower elasticity and at least one region 1226 with a lower stiffness or a higher elasticity.
- rigidity is in particular a rigidity with respect to a shift in the vertical direction V.
- the areas 1226 with low rigidity and the areas 1225 with high, higher rigidity are preferably arranged alternately on the at least one upper depaneling tool 1205.
- Each area 1225; 1226 preferably has its own contact element 1228; 1235 trained element 1228; 1235 with its own contact surface 1227; 1230, which comes into contact with a panel 03 during the separation process.
- the at least one upper panel separation tool 1205 and in particular the at least one first contact element 1228 preferably has the at least one first contact surface 1227.
- the at least one second contact element 1235 has the at least one second contact surface 1230.
- This at least one contact element 1228; 1235 and/or the contact surfaces 1227; 1230 are each preferably coordinated and/or adapted to the form of the benefit 03.
- Such an upper panel separation tool 1205 preferably has at least one first, preferably at least two first, more preferably at least three, more preferably eight, first contact elements 1228, each with at least one first, preferably at least two first, more preferably at least three, more preferably at least eight, first contact surfaces 1227.
- Such an upper panel separation tool 1205 preferably has at least one first, preferably at least two first, more preferably at least three, more preferably at least eight, second contact elements 1235, each with at least one first, preferably at least two first, more preferably at least three, more preferably at least eight , second contact surfaces 1230.
- the areas 1226 with the lower rigidity point between the respective at least one first contact element 1228 and the depaneling tool carrier 1222 or the carrier plate 1222 for example several elements 1229, in particular tool support elements 1229, for example foam elements 1229, with low rigidity and / or high elasticity.
- the areas 1225 with the higher rigidity have, for example, several further elements 1231, preferably several second tool support elements 1231, for example several metal rods 1231, with high rigidity and/low elasticity between the respective contact element 1225 and the carrier plate 1222 or the depaneling tool carrier 1222.
- At least one first tool support element 1229 is arranged between the at least one first contact surface 1227 and the at least one depaneling tool carrier 1222 and at least one second tool support element 1231 is arranged between the at least one second contact surface 1230 in the at least one depaneling tool carrier 1222.
- the at least one first tool support element 1229 and/or the at least one second tool support element 1231 have elastic properties.
- at least one first tool support element 1229 has a higher elasticity and/or easier deformability than the at least one second tool support element 1231.
- the at least one region 1226 and/or the at least one first contact surface 1227 is movable with a low rigidity and/or temporarily deforms in the vertical direction V.
- the plane through the contact surfaces 1227 of the regions 1226 changes with the lower stiffness relative to a plane through the entire contact surface 1224 of the at least one cutting tool 1205.
- the at least one region 1225 and/or the regions 1225 with the higher rigidity are immovable during the separation process and in particular remain in one plane.
- the plane is preferably the plane through the contact surface 1224 of the at least one cutting tool 1205.
- the at least one upper depaneling tool 1205 has the at least one first contact surface 1227 at a first distance A3 from the at least one depaneling tool carrier 1222. Furthermore, the at least one upper depaneling tool 1205 has at least the further contact surface 1230 with a second distance A4 from at least one depaneling tool carrier 1222. In a first position, for example the open position of the at least one blank separator 1201, the first distance A3 and the second distance A4 are preferably the same size.
- the at least one first contact surface 1227 and/or the at least one second contact surface 1230 can preferably be arranged in at least one further position, for example a separation position.
- the at least one first contact surface 1227 has a third distance A5 and/or the at least second contact surface 1230 has a fourth distance A6.
- the third distance A5 of the at least one first contact surface 1227 and at least one panel separation tool carrier 1222 differs from the fourth distance A6 of the at least one second contact surface 1230 to the panel separation tool carrier 1222.
- the plurality of first contact surfaces 1227 each preferably have the distance A5 and the plurality of second contact surfaces 1230 each have the distance A6 from the at least one panel separation tool carrier 1222.
- the at least one first contact surface 1227 and/or the at least one second contact surface 1230 is in the vertical direction V and/or in the direction of a surface normal to one of the contact surfaces 1227; 1230, in particular arranged differently, rigidly and/or movably.
- the upper panel separation module 1204 has a relief.
- This relief is formed by at least three elements 1212; 1228; 1235.
- Preferred is at least one of these elements 1212; 1228; 1235 a separating element 1212 and at least two are contact elements 1228; 1230.
- these can be at least three elements 1212; 1228; 1235 each at at least three different distances A7; A6; A5 can be arranged.
- the three distances A7 preferably differ; A6; A5 in its dimensions in vertical direction V and/or in height.
- a separating element 1212 has the distance A7 to a carrier plate 1222 and the contact elements 1228; 1235 the distances A6 and A5 to a carrier plate 1222.
- relief is an arrangement of the three elements 1212; 1228; 1235 in different positions and several surfaces in different arrangements in the vertical direction V meant. These surfaces are created, for example, by several adjacent elements 1212; 1228; Formed in 1235. In particular, the surfaces are at the same altitude with respect to the vertical direction V.
- the lower benefit separation module 1203 has a relief that is matched to the relief of the upper benefit separation module 1204.
- the lower panel separation module 1203 has a relief with at least three support elements 1202; 1211 on.
- the at least three support elements 1202; 1211 have three different distances A11; A12; A13 to a guide carrier 1240, in particular the center line 1247 of a guide carrier 1240 of the lower blank separation module 1203.
- the relief of the lower benefit separation module 1203 and the upper benefit separation module 1204 is preferably designed such that in the separation position the amount of the difference between two distances A12; A13 of at least two support elements 1211 of the at least three support elements 1202; 1211 the amount of the difference between the two distances A5; A6 of at least two active surfaces 1215 and/or contact surfaces 1227; 1230 corresponds and/or can correspond.
- the relief of the upper panel separation module 1204 and the lower panel separation module 1203 are designed as counterparts and/or negative images with respect to the relief.
- each of the benefit separation module 1204; 1203 preferably has several surfaces and/or elements that can be arranged in at least 3 positions.
- a relief with three different surfaces in different vertical directions V and/or vertical positions is preferably formed in the separation position.
- the surfaces are preferred through the contact surfaces 1215; 1227; 1230 of the elements 1212; 1228; Formed in 1235. This applies analogously to the counterpart of the lower panel separation module 1203 and its support elements 1202; 1211.
- first contact elements 1228 and/or the second contact elements 1235 can additionally be subjected to force, for example by means of a drive 1232, preferably by means of at least one pneumatic cylinder 1232, and/or electrically by means of an electric drive 1232.
- Layers 1236 with different stiffnesses and/or elasticities can be present between the first contact elements 1228 and/or the second contact elements 1235 and the carrier plate 1222.
- spacer elements can be present between the first contact elements 1228 and/or the second contact elements 1235 and the carrier plate 1222.
- additional guide elements 1233 in particular metal rods 1233, can protrude beyond the first contact elements 1228 and/or the second contact elements 1235 in the direction of the lower panel separation module 1203 and the partial stacks 13 and/or giant 13 and/or panels 03 and/or partial panel stacks 16 throughout Hold in position during the separation process.
- the upper panel separation tool 1204 has only one contact element 1228; 1235, for example here the first contact element 1228 with the first contact surface 1227.
- free areas without contact element 1235 are then arranged instead of the second contact surface 1230.
- the height difference between the distances A5 and A6 is then not caused by the elastic tool support elements 1229; 1231 but by omitting the second contact surface 1230 with the second contact element 1235.
- several active elements 1234 can protrude beyond the plane of the contact surface 1227 of the at least one separation tool 1205 in the direction of the lower panel separation module 1203 and additional remaining pieces 04; 05; 06, for example remove parts of the frame and/or internal remaining pieces 04.
- the at least one cutting tool 1205 is suitable for carrying out intermediate cuts and in particular for removing webs 05.
- the contact surface 1224; 1227; 1230 for removing remaining pieces 05 and/or webs 05 has an outline, and the outline is larger than an outline of a panel 03 on a sheet 02.
- the at least one upper panel separating tool 1204 for carrying out intermediate cuts also has at least one active element 1237, which are preferably designed to be stiff.
- the at least one active element 1237 is preferably arranged on the panel separation tool carrier 1222 and projects in the direction of the at least one lower panel separation module 1203.
- the at least one active element 1237 is arranged so that the remaining pieces 04; 05; 06, in particular the remaining pieces 05 and / or webs 05, is pressed down between the lower pin matrix 1209 during the separation process.
- the at least one active element 1237 is arranged in the trend position of the upper panel separation module 1204 to remove the remaining pieces 05 and/or the webs 05 from the sheets 02. Additionally or alternatively, such an active element 1237 acts on remaining pieces 04; 05; 06 of the frame and/or other remaining pieces 04; 05; 06 the sub-stack 13 and/or ream 13 and/or benefit 03 and/or partial benefit stack 16.
- the at least one active element 1237 preferably forms the outline of a sub-stack 13 and/or ream 13 and/or benefit 03 and/or partial benefit stack 16.
- Such active element 1237 on the inside is preferred to increase the Stability and avoidance of sticking of a partial stack 13 and/or ream 13 and/or benefit 03 and/or partial benefit stack 16 additionally at least one support element 1238 made of preferably an elastic material is present and/or arranged.
- the at least one support element 1238 is preferably constructed from several layers and/or can additionally be subjected to a load, for example by a pneumatic cylinder.
- the at least one panel separation tool 1205 can be used as a combination tool for carrying out separation cuts and/or intermediate cuts.
- the at least one panel separation tool 1205 then has the separation cut arrangement in areas with connected partial stacks 13 and/or giant 13 and/or panels 03 and/or partial panel stacks 16 and the intermediate cut arrangement in areas with internal remaining pieces 04; 05; 06, especially with webs 05.
- the surrounding areas in which separating pins 1212 are preferred for removing the remaining pieces 04; 05; 06 can be used, for example, by an outline contour on the tool and/or depaneling tool 1205.
- the combination tool is supplemented by the arrangement of the separating pins 1212.
- the at least one device for separating blanks 1200 separates at least one partial stack of blanks 16 from a stack 12 and/or a ream 13 of sheets 02 in a process for separating blanks.
- the at least one device for separating blanks 1200 has at least one separating device 1201. In a separation process, at least one lower blank separation module 1203 and at least one upper blank separation module 1204 are brought into contact.
- the at least one upper panel separation module 1204 has an upper separation tool 1210 with a plurality of separation elements 1212 in an activated position or a deactivated position.
- one of the plurality of separating elements 1212 has a first distance A1 from a carrier plate 1213 in the activated position and one of the plurality Separating elements 1212 of the deactivated position have a second distance A2 from the carrier plate 1213 in a first position of the carrier plate 1213.
- the at least one carrier plate 1213 is in the first position while the at least one depaneling mechanism 1201 is arranged in an open position.
- residual pieces 05 and/or webs 05 between two benefits 03 on a sheet 02 are removed and/or can be removed by the at least one benefit separator 1201 by means of at least one active element 1237.
- the third distance A5 of the at least one first contact surface 1227 differs from the fourth distance A6 of the at least one second contact surface 1230 at least temporarily and/or positionally.
- the at least one first contact surface 1227 and/or the at least one second contact surface 1230 are in the vertical direction V and/or in the direction of a surface normal to one of the contact surfaces 1227; 1230 movable.
- the contact surfaces 1227 come into contact; 1230 in contact with the partial stack 13 and/or giant 13 and/or panels 03 and/or partial stacks 16 and the movement of the panel separator 1201 causes a force to act on the at least two contact surfaces 1227; 1230.
- the at least one first contact surface 1227 is in contact with a stack of partial benefits 13 during the separation process and the at least one second contact surface 1230 is in contact with a further stack of partial benefits 13 during the separation process.
- the at least one first contact surface 1227 and/or the at least one second contact surface 1230 are differently stiff and/or differently movable in the vertical direction V.
- the first distance A3 of the at least one first contact surface changes 1227 in the third distance A5.
- the second distance A4 of the at least one second contact surface 1230 changes to the fourth distance A6.
- the distances A3 and A4 are the same size.
- the distances change into the distances A5 and A6 at least temporarily and the two distances A5; A6s are designed differently, at least at times.
- the reason for this is at least a first tool support element 1229 between the first contact surface 1227 and the at least one panel separation tool carrier 1222 and at least one second tool support element 1231.
- the at least one first tool support element 1229 and the at least one second tool support element 1231 spring the at least one first contact surface 1227 and the at least a second contact surface 1230 preferably differs.
- the at least one first tool support element 1229 and the at least one second tool support element 1231 are differently elastic and/or stiff and/or movable.
- the at least one lower panel separation module 1203 preferably has at least three support elements 1202; 1211 each with at least one support surface 1249; 1248 on.
- Each support surface 1249; 1248 has at least a distance A11; A12; A13 to a guide carrier 1240 of the at least one lower blank separation module 1203.
- the at least three support elements 1202; 1211 arranged to be positionable in at least three positions.
- the three distances A11 differ; A12; A13 of the support surfaces 1249; 1248 to the one guide carrier 1240, in particular a center line 1247 through the guide carrier 1240 in the vertical direction V, in the at least three positions.
- the guide carrier 1240 is preferably as a fixed carrier for guiding the support elements 1202; 1211 arranged on at least one lower panel separation module 1203.
- the at least one guide carrier 1240 is the carrier which is the uppermost carrier of the at least one lower blank separation module 1203 in the vertical direction V.
- the distances are A11; A12; A13 is arranged in particular at a different reference point in the vertical direction V.
- the A11; A12; A13 arranged parallel to the height of the processing machine and differ in the length of the distance at least temporarily and/or in position.
- One of the three support elements 1202 is preferred; 1211 is designed as the at least one conveyor belt 1202.
- this is at least one conveyor belt 1202 in the area of the blank separation unit 1201 during the separation process of the partial stacks 13 and/or giant 13 and/or blanks 03 and/or partial blank stacks 16 partial stacks 13 from the stacks 12 in the vertical direction V, in particular the transport area 1207, arranged lowered.
- the at least one conveyor belt 1202 then serves as a support element 1202.
- the other two support elements 1211 of the at least three support elements 1202; 1211 are preferably assigned to at least one lower cutting tool 1209.
- the at least one lower panel separation module 1203 preferably has, in addition to the conveyor belt 1202, the at least one lower separation tool 1209 with the plurality of support elements 1211.
- the at least one lower cutting tool 1209 is preferably designed as a lower support element matrix 1209, in particular as a support pin matrix 1209, in particular as a pin matrix 1209.
- the at least one support pin matrix 1209 can be tuned to the separating pin matrix 1210 and/or the at least one upper panel separating tool 1204 for a separating process and/or must be coordinated.
- the relief of the upper benefit separation module 1204 and the lower benefit separation module 1203 must be coordinated with one another.
- Each support element 1211 can preferably be arranged at least temporarily in at least three positions.
- One of the three positions is preferably a deactivated position with a distance A14 from the support surface 1248 of a support element 1211 to the at least one guide carrier 1240, in particular the center line 1247 of the guide carrier 1240.
- the other two positions are each referred to as the first activated position and the second activated position, wherein the support surface 1248 of a support element 1211 in the first activated position has a distance A12 from the support surface 1248 of a support element 1211 to the at least one guide carrier 1240, in particular the center line 1247 of the guide carrier 1240, and wherein the support surface 1248 of a support element 1211 in the second activated position has a distance A13 from the support surface 1248 of a support element 1211 to the at least one guide carrier 1240, in particular the center line 1247 of the guide carrier 1240.
- the support elements 1211 have a larger distance A12 in a first activated position and a second activated position; A13 as the at least one conveyor belt 1202 to the at least one guide
- the at least one support element 1211 preferably projects beyond the support surface 1249 of the at least one conveyor belt 1202 in the vertical direction V.
- a support element 1211 supports a partial stack 13 and/or ream 13 and/or benefit 03 and/or partial benefit stack 16 in the activated position during the separation process.
- the support elements 1211 in the deactivated position, are preferably arranged in a plane below the plane of the conveyor belt 1202 and do not contribute to the separation process.
- the at least one support element 1211, in particular the plurality of support elements 1211 is arranged recessed in the conveyor belt 1202 with the distance A11.
- a support element 1211 preferably has a support element 1241 on the top side, preferably the side that is in contact with the partial stack 13 and/or ream 13 and/or benefit 03 and/or partial benefit stack 16 during the separation process.
- a support element 1241 is designed as an elastic element 1241, for example as a rubber cap 1241, and in particular has a flexible surface, in particular in order to prevent impressions on the partial stack 13 and / or giant 13 and / or benefit 03 and / or partial benefit stack 16.
- Such a support element 1211 is preferred at least a first groove 1243 in the middle of the at least one support element 1211 and a further groove 1244 at the lower end of the at least one support element 1211.
- the at least one lower panel separation module 1203 preferably has at least one support module 1245 for holding and / or guiding and / or supporting the Support elements 1211.
- the at least one support module 1245 preferably additionally has an upper support beam 1264 and preferably additionally a lower support beam 1265.
- Both support beams 1264; 1265 each have a locking system, preferably for at least temporarily reducing the cross sections of individual holes in the support beams 1264; 1265 on.
- the cross section of each hole can be reduced and enlarged again as desired.
- a support element 1211 and/or a positioning element 1251 can be fixed in a position and/or a movement at least in one direction, for example in and/or against the vertical direction V, can be blocked by the locking system.
- the two support beams 1264; 1265 arranged to be movable in the vertical direction V, for example on a linear guide. More preferably, at least the upper support beam 1265 is arranged to be movable.
- the at least one lower panel separation module 1203 can be moved at least from a support position into a separation position.
- a plurality of support elements 1211 of the at least one lower cutting tool 1209 are then preferably arranged in the same position.
- some support elements 1211 can also be arranged in a different position only temporarily and/or in certain positions, preferably in the separation position.
- the support elements 1211 must be arranged as a counterpart to the upper panel separation module 1204.
- At least two support elements 1211 can be arranged in the support position and/or are arranged in a position in which the distance A13 of the support surfaces 1248 of the at least two support elements 1211 to the guide carrier 1240, in particular the center line 1247 of the guide carrier 1240, is the same size.
- at least one support element 1211 is arranged to be movable, preferably during the separation process. In the separation position this points at least one lower panel separation module 1203 has a relief with three levels arranged differently in the vertical direction V through the support surfaces 1248; 1249 on.
- a first level and/or the lowest level in the vertical direction V is formed by the support surface 1249 of the at least one conveyor belt 1202.
- a second and a third level are formed by the support surfaces 1248 of the support elements 1211 of the lower cutting tool 1209, which are arranged in the first activated position and in the second activated position.
- the at least one lower panel separation module 1203 has at least one, preferably two, and/or more templates 1259; 1261 on.
- the at least one lower panel separation module 1203 preferably has at least one positioning module 1246.
- the support elements 1211 are brought into position after a job change by means of at least one, preferably several, positioning elements 1251.
- the positioning elements 1251 each have a groove 1252 in the middle of the positioning elements 1251 and at least one further groove 1253 at the lower end of the positioning elements 1251.
- the at least one, preferably several, positioning elements 1251 are designed as at least one, preferably several, positioning pins 1251. If there are several positioning elements 1251, these are arranged in a positioning element matrix 1254 or in a positioning pin matrix 1254.
- the at least one positioning module 1246 comprises at least one, preferably movably arranged, positioning carrier 1256.
- the at least one positioning carrier 1256 is preferably arranged to be guided on a linear guide 1257.
- the at least one positioning carrier 1256 preferably comprises a locking system and/or several closers for fixing the positioning elements 1251, the locking system, for example, temporarily reducing a cross section of the holes in the positioning carrier 1256.
- each hole has a hole in the positioning carrier 1256 has its own closer and/or several holes can be locked at the same time with one closer or their cross section can be reduced.
- the at least one positioning module 1246 comprises at least one, preferably movably arranged, template carrier 1258.
- the at least one template carrier 1258 preferably comprises at least a first template level with a first template 1259 designed as a positioning template 1259 and a second template level with a second template 1261 designed as a positioning template 1261
- the at least one stencil carrier 1258 is preferably arranged on a linear guide 1262 so that it can move in the vertical direction V and/or against the vertical direction V.
- the first stencil level and the second stencil level are movable with the stencil carrier 1258, preferably only.
- the positioning elements 1251 are preferably arranged, which are assigned to and/or position the support elements 1211, which are to be and/or are arranged in the first activated position during the separation process, and the positioning elements 1251 are preferably arranged on the second template level , which are assigned to and/or position the support element 1211, which should be and/or are arranged in the second activated position during the separation process.
- a positioning template 1259; 1261 for example, is designed as a hole matrix, with some holes being arranged blocked. These holes are preferably blocked by the first positioning template 1259 and are assigned to a support element 1211, which should be and/or is arranged in the first activated position. These holes are preferably blocked by the second positioning template 1261, which are assigned to a support element 1211, which should be and/or is arranged in the second activated position.
- the at least one positioning module 1246 has at least one evidence carrier 1263, wherein the at least one evidence carrier 1263 is preferably arranged rigidly and/or fixed and/or immovably in the at least one positioning module 1246.
- the at least one evidence carrier 1263 is preferred for holding the Positioning elements 1251, which are provided by the two positioning templates 1259; 1261, cannot be held and/or blocked.
- These positioning elements 1251 are preferably assigned to the support elements 1211, which are and/or should be arranged in the deactivated position during the separation process, and are arranged in particular in the vertical direction V and horizontal orientation directly below these support elements 1211.
- the positioning module 1246 positions the support elements 1211 of the support module 1245 in a positioning operation.
- the positioning process includes several positioning steps. After each job change, the positioning process must be repeated after each template change. Subsequently, one or more separation processes for separating partial stack 13 and/or panels 03 and/or partial stacks 16 from stacks 12 and/or giants 13 of sheets 02 can be carried out. To change the template, the positioning of the support elements 1211 must be canceled in one of the three positions. In particular, this happens in a stencil changing process and/or a stencil change.
- the positioning process begins in a starting position, in particular in the starting position the first positioning template 1259 and the second positioning template 1261 can be inserted and/or changed into the positioning module 1246, for example by hand.
- the positioning elements 1251 are arranged at a distance from the first template plane and/or the first positioning template 1259 in the vertical direction V.
- the positioning elements 1251 are held with the at least one positioning carrier 1256, in which the locking system is preferably arranged in a closed manner.
- the at least one positioning carrier 1256 is arranged in an upper position, in particular a position spaced apart from the template plane.
- the support module 1245 is also arranged in a home position.
- the at least one support element 1211 in particular the plurality of support elements 1211, is deactivated Position arranged.
- the at least one support element 1211 lies on the guide carrier 1240.
- the locking system of the guide carrier 1240 is arranged in an open position and the at least one support element 1211 is nevertheless arranged blocking and/or holding against the vertical direction V.
- the at least one support element 1211 has a larger cross section in the upper section in the vertical direction V than the holes in the guide carrier 1240.
- the at least one support element 1211 hangs in the starting position on the at least one guide carrier 1240 and is arranged to be freely movable, in particular in the vertical direction V.
- the first template 1259 and preferably also the second template 1261 are inserted into the at least one positioning module 1246.
- the at least one positioning carrier 1256 is placed against the vertical direction V on the linear guide 1257, in particular on the templates 1259; 1261 too moved.
- the positioning elements 1251 are preferably either blocked by the first template 1259 and lie on it in a first position, or they are blocked by the second template 1261 and lie on it in a second position, or they are neither through the first template 1259 nor through the second template 1261 blocks and are arranged in the evidence carrier 1263 in a third position.
- the locking system and/or the closers of the positioning carrier 1259 are arranged in an open position.
- the positioning carrier 1259 is then independent of the Positioning elements 1251 movable.
- the positioning carrier 1256 is moved in the vertical direction V, preferably upwards.
- the positioning carrier 1256 is preferably only in contact and/or in operative connection with the positioning elements 1251, which are arranged and/or positioned in the first position and/or in the second position.
- the positioning carrier 1256 is arranged to guide and/or stabilize the positioning elements 1251, which are arranged and/or positioned in the first position and/or in the second position.
- the positioning elements 1251 which are not blocked by either the first template 1259 or the second template 1261, are still arranged on the fixed presentation carrier 1263 and remain in position.
- the template carrier 1258 is moved in the vertical direction V, in particular upwards, and is brought into contact with the support elements 1211.
- the positioning elements 1251 preferably rest on the support elements 1211.
- the contacted support elements 1211 are moved in height and/or in position with respect to the vertical direction V.
- the support elements 1211, which are contacted by the positioning elements 1251 located on the first template level are moved and/or positioned into the first activated position.
- the support elements 1211, which are contacted by the positioning elements 1251 located on the second template level are moved and/or positioned into the second activated position.
- each support element 1211 which is in the deactivated position, has its groove 1243 at the level of the lower support beam 1264 and the upper support beam 1265.
- a fifth positioning step the closing systems of the lower support beam 1265 and the upper support beam 1264 are closed.
- the positions of the support elements 1211 are fixed and/or adjusted.
- the upper support beam 1264 is moved at least in the vertical direction V and transferred to a sixth positioning position and/or working position.
- the support elements 1211 which were previously in the second activated support position, are at least temporarily transferred to the first activated support position. In particular, this is necessary in order to initially hold and/or support the partial stack 13 and/or the ream 13 and/or blanks 03 and/or partial blank stacks 16 on one level before the separation process. In particular, the positioning of the support elements 1211 is completed before the separation process.
- the at least one partial stack 16 is separated from the stack 12 and/or the partial stack 13 and/or ream 13.
- the following section describes the separation process with an upper panel separation tool 1204 and several separation tools 1209. In particular, the implementation of the separating cut with several connected panels 03 on a sheet 02 is described.
- the partial stack 13 and/or the ream 13 is guided into the blank separation unit 1201 via the conveyor belt 1202.
- the conveyor belt 1202 of the vertical direction V is then lowered and the partial stack 13 and/or the ream 13 are held in position by the support elements 1211.
- the activated support elements 1211 are in the first activated support position and preferably form a plane.
- the upper panel separation module 1204 is positioned against the vertical during the separation process Moved towards the lower panel separation module 1203 in the direction V.
- the cutting tools 1209 are preferably positioned and in particular activated so that they cause a shearing movement on the remaining pieces 04; 05; 06, preferably on the frame and / or the gripper edges 06 around the partial stack 16 around and the remaining pieces 04; 05; 06 down onto the lowest support element 1202, preferably the lowered conveyor belt 1202.
- the upper blank separating tool 1204 presses on the partial blank stack 16 and the remaining pieces 04 during the separating process; 05; 06, in particular the webs 05 by means of the at least one active element 1234, if these and/or this are present.
- webs 05 can be removed by the at least one active element 1234.
- these webs 05 are then separated from the partial stack 16 via a heavy movement such as the separating elements 1209 and placed downwards on the at least one support element 1202, in particular the conveyor belt 1202.
- the areas 1225; 1226 with high and low stiffness and/or the contact elements 1228; 1235 with the contact surfaces 1227; 1230 of the at least one upper panel separation tool 1205 interact with the support elements 1211 in the activated position during the separation process.
- the region 1225 with the high rigidity and/or the first contact element 1228 and preferably the first contact surface 1227 cooperate with the support elements 1211 in the second activated position.
- the low stiffness region 1226 and/or the second contact element 1235 and preferably the second contact surface 1230 cooperate with the support elements 1211 in the first activated position.
- the support elements 1211 Due to the contact of the first contact surface 1227 and the first contact element 1228 with the support elements 1211 via the partial stack 16 in the second activated position, the support elements 1211 are transferred from the first activated position to the second position.
- the support elements 1211 which were positioned in the second activated position, are partially movable in the support beams 1264; 1265.
- the two support beams 1264 are preferred; 1265 arranged movably mounted and generated, for example, via mechanical springs and/or pneumatic and/or electromotive actuation a force.
- the partial stacks 16 are clamped by the force.
- the upper support beam 1264 is moved counter to the vertical direction V and thus causes the support elements 1211, which were previously positioned in the second activated position, to be transferred from the first activated position to the second activated position.
- the distance A3 of the contact surface 1227 and the new distance A5 preferably remain the same size. Due to the contact of the second contact surface 1230 and the second contact element 1235 with the support elements 1211 in the first activated position via a further partial stack 16, the contact surface 1230 with the lower rigidity is moved in the vertical direction V and in particular the elastic tool support element 1231 is pressed together.
- the distance A4 changes in particular to the, preferably smaller, distance A6.
- the third distance A5 of the at least one first contact surface 1227 is from the fourth distance A6 for the separation of contiguous and/or directly adjacent panels 03 connected via breakpoints, at least temporarily during the separation process.
- the at least one first contact surface 1227 is in contact with a partial stack 13 during the separation process and the at least one second contact surface 1230 is in contact with a further partial stack 13 during the separation process.
- the third distance A5 differs from the fourth distance A6 for the separation of remaining pieces 05 and/or Stegen 05 not.
- the at least one upper panel separation module 1204 is transferred from the separation position to the open position against the vertical direction V.
- the upper support beam 1264 is moved in the vertical direction V and transfers the support elements 1211 from the second activated position to the first activated position, so that the two partial stacks 16 are arranged in one plane.
- the transport means 1401 and/or the rake 1401 moves between the support elements 1211 and lifts the stack of partial benefits 16 with a vertical movement and transports them from the device for separating benefits 1200 into a downstream delivery unit 1400.
- the rake 1401 moves over the remaining pieces 04; 05; 06 and leaves it on the support element 1202, in particular the conveyor belt 1202.
- the support element 1202 in particular the conveyor belt 1202, is raised in the vertical direction V and the remaining pieces 04; 05; 06 transported into a plane via the support elements 1211.
- some locking systems in particular the locking system of the guide carrier 1240, are closed in this step, so that the support elements 1211 are prevented from being detached.
- the positioning module 1246 is raised simultaneously with a common drive with the conveyor belt 1202.
- a previously closed locking system of the guide carrier 1240 is opened again, for example, for a movable arrangement of the support elements 1211.
- a new partial stack 13 and/or a new ream 13 can now be inserted into the device at the same time Panel separation 1200 will be introduced.
- the first template 1259 and/or the second template 1261 of the positioning module 1246 must be exchanged.
- the stencil change is prepared in a stencil change process.
- the upper support beam 1264 is preferably moved and/or lowered counter to the vertical direction V.
- the stencil carrier 1258 is moved and/or lifted in the vertical direction V.
- the locking systems and/or the closers of the upper support beam 1264 and preferably the lower support beam 1265 are opened.
- a third template changing step the locking system/or the closers of the positioning carrier 1256 is opened and the positioning elements 1251 rest on the first template 1259 and/or on the second template 1261.
- the positioning carrier 1256 and the stencil carrier 1262 are moved and/or lowered counter to the vertical direction V, preferably simultaneously and at the same distance.
- the positioning elements 1251 additionally move counter to the vertical direction V and/or are lowered.
- the positioning carrier 1265 is moved further counter to the vertical direction V, preferably closer to the stencil carrier 1262, and/or, preferably further, lowered.
- a sixth template changing step the locking system and/or the closers of the positioning carrier 1265 are closed. In particular, the cross sections of the holes in the positioning carrier 1256 are reduced.
- the positioning carrier 1265 is moved in the vertical direction V and thus lifts the positioning elements 1251 on the wider cross sections.
- the positioning elements 1251 preferably all in one plane, hang in this position on the positioning support 1265.
- the positioning elements 1251 then from the two templates 1259; 1261 removed and/or objected to and the stencils 1259; 1261 can be removed and/or changed.
- the stencil changing process preferably corresponds to the positioning process in a rotated sequence.
- each support element 1211 is fixed to the carrier, preferably separately and/or individually, by a form fit and/or a force fit depending on the order.
- electromagnetic, electromotive, pneumatic, hydraulic or magnetic closers and/or switches and/or actuators can be used.
- such closers can represent a digital solution and can, for example, be controlled automatically using a signal from a control unit.
- the at least one lower panel separation module 1203 has a plurality of support elements 1211, the support elements 1211 which carry out a movement during the separation process.
- the stacks of benefits 13 can be clamped by the force.
- the at least one movable support element 1211 is transferred from the first activated position in the support position of the lower benefit separation module 1203 to a second activated position in the separation position of the lower benefit separation module 1203.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102020113369.3A DE102020113369A1 (de) | 2020-05-18 | 2020-05-18 | Vorrichtung zur Nutzentrennung und Verfahren zur Nutzentrennung |
PCT/EP2021/061534 WO2021233668A1 (de) | 2020-05-18 | 2021-05-03 | Vorrichtung und verfahren zur nutzentrennung |
Publications (2)
Publication Number | Publication Date |
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EP4069479A1 EP4069479A1 (de) | 2022-10-12 |
EP4069479B1 true EP4069479B1 (de) | 2023-11-29 |
Family
ID=75887994
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP21724584.4A Active EP4069479B1 (de) | 2020-05-18 | 2021-05-03 | Vorrichtung und verfahren zur nutzentrennung |
Country Status (5)
Country | Link |
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US (1) | US11904491B2 (zh) |
EP (1) | EP4069479B1 (zh) |
CN (1) | CN115103748B (zh) |
DE (1) | DE102020113369A1 (zh) |
WO (1) | WO2021233668A1 (zh) |
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CN114619519B (zh) * | 2022-04-01 | 2023-11-10 | 佛山市祥森机械有限公司 | 一种高精密电动裁断机 |
DE102022117515A1 (de) | 2022-07-13 | 2024-01-18 | Koenig & Bauer Ag | Bearbeitungsmaschine und Verfahren zum Betreiben einer Bearbeitungsmaschine |
DE102022117514A1 (de) | 2022-07-13 | 2024-01-18 | Koenig & Bauer Ag | Bearbeitungsmaschine und Verfahren zur Ausrichtung zumindest eines Teilstapels oder Stapels von Bogen |
DE102022117516A1 (de) | 2022-07-13 | 2024-01-18 | Koenig & Bauer Ag | Bearbeitungsmaschine und Verfahren zum Betreiben einer Bearbeitungsmaschine |
DE102022117517A1 (de) | 2022-07-13 | 2024-01-18 | Koenig & Bauer Ag | Bearbeitungsmaschine und Verfahren zum Betreiben einer Bearbeitungsmaschine |
WO2024083678A1 (de) | 2022-10-19 | 2024-04-25 | Koenig & Bauer Ag | Vorrichtung, bearbeitungsmaschine und verfahren zur nutzentrennung |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5570597A (en) * | 1978-11-14 | 1980-05-28 | Toshiba Machine Co Ltd | Product separator |
JPH0796276B2 (ja) * | 1993-02-15 | 1995-10-18 | 共益工業株式会社 | ピンボード式の板紙打抜き機 |
JPH11888A (ja) | 1997-06-12 | 1999-01-06 | Teijin Seiki Co Ltd | マニプレータ装置 |
EP1101579B1 (en) * | 1999-11-15 | 2005-08-10 | Laserck Corporation | Apparatus for stripping |
JP3459242B2 (ja) | 2001-09-17 | 2003-10-20 | 株式会社レザック | カス取り装置 |
DE10317015A1 (de) * | 2003-04-11 | 2004-11-11 | Hans Walter Mohr Gmbh | Vorrichtung zum Stanzen von Werkstücken |
US20060082018A1 (en) * | 2004-10-18 | 2006-04-20 | Yuval Regev | Method and apparatus for making decorative laminates |
DE202007017069U1 (de) * | 2007-06-26 | 2008-05-29 | Heidelberger Druckmaschinen Ag | Werkzeug für Bogenstanz- und -prägemaschine |
DE102007029408A1 (de) * | 2007-06-26 | 2009-06-04 | Heidelberger Druckmaschinen Ag | Werkzeug für Bogenstanz- und prägemaschine |
JP4510129B2 (ja) | 2008-10-08 | 2010-07-21 | 株式会社東北田村工機 | 屑巻上げ防止機構を備えたストリッピング型 |
KR101136454B1 (ko) | 2010-10-20 | 2012-04-19 | (주)헤넥스 | 블랭크 세퍼레이터 |
JP6021810B2 (ja) | 2011-12-07 | 2016-11-09 | 株式会社レザック | カス取り装置 |
FR3020581B1 (fr) | 2014-04-30 | 2016-04-15 | Yvon Raveleau | Procede et dispositif pour eliminer des morceaux predecoupes d'une feuille de matiere ainsi qu'un organe d'ejection pour un tel dispositif |
WO2017089420A2 (de) | 2015-11-23 | 2017-06-01 | Koenig & Bauer Ag | Vorrichtung und verfahren zum behandeln von substraten |
DE102018219716B3 (de) | 2018-11-16 | 2019-12-05 | Koenig & Bauer Ag | Bogenverarbeitende Maschine |
-
2020
- 2020-05-18 DE DE102020113369.3A patent/DE102020113369A1/de not_active Withdrawn
-
2021
- 2021-05-03 CN CN202180014176.0A patent/CN115103748B/zh active Active
- 2021-05-03 US US17/799,369 patent/US11904491B2/en active Active
- 2021-05-03 WO PCT/EP2021/061534 patent/WO2021233668A1/de unknown
- 2021-05-03 EP EP21724584.4A patent/EP4069479B1/de active Active
Also Published As
Publication number | Publication date |
---|---|
US11904491B2 (en) | 2024-02-20 |
WO2021233668A1 (de) | 2021-11-25 |
EP4069479A1 (de) | 2022-10-12 |
CN115103748B (zh) | 2023-08-08 |
CN115103748A (zh) | 2022-09-23 |
US20230191643A1 (en) | 2023-06-22 |
DE102020113369A1 (de) | 2021-11-18 |
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