EP4033027A1 - Procédé de fabrication d'une matière simili-cuir bio-sourcée et vegan - Google Patents
Procédé de fabrication d'une matière simili-cuir bio-sourcée et vegan Download PDFInfo
- Publication number
- EP4033027A1 EP4033027A1 EP21216040.2A EP21216040A EP4033027A1 EP 4033027 A1 EP4033027 A1 EP 4033027A1 EP 21216040 A EP21216040 A EP 21216040A EP 4033027 A1 EP4033027 A1 EP 4033027A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polyurethane
- coagulate
- tannins
- drying
- bio
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 60
- 239000010985 leather Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229920002635 polyurethane Polymers 0.000 claims abstract description 37
- 239000004814 polyurethane Substances 0.000 claims abstract description 37
- 230000007613 environmental effect Effects 0.000 claims abstract description 17
- 238000011282 treatment Methods 0.000 claims description 21
- 229920001864 tannin Polymers 0.000 claims description 20
- 235000018553 tannin Nutrition 0.000 claims description 20
- 239000001648 tannin Substances 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 15
- 239000000853 adhesive Substances 0.000 claims description 13
- 229920000297 Rayon Polymers 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000007639 printing Methods 0.000 claims description 6
- 229920002994 synthetic fiber Polymers 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 239000007859 condensation product Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 238000009736 wetting Methods 0.000 claims description 4
- 150000007513 acids Chemical class 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 125000001931 aliphatic group Chemical group 0.000 claims description 3
- 239000000987 azo dye Substances 0.000 claims description 3
- 230000015271 coagulation Effects 0.000 claims description 3
- 238000005345 coagulation Methods 0.000 claims description 3
- 238000004040 coloring Methods 0.000 claims description 3
- 238000010410 dusting Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 244000025254 Cannabis sativa Species 0.000 claims description 2
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 2
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 2
- 229920000742 Cotton Polymers 0.000 claims description 2
- 235000009120 camo Nutrition 0.000 claims description 2
- 235000005607 chanvre indien Nutrition 0.000 claims description 2
- 239000011487 hemp Substances 0.000 claims description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 2
- 235000013824 polyphenols Nutrition 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 238000006467 substitution reaction Methods 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 claims 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 125000005027 hydroxyaryl group Chemical group 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 3
- 238000012360 testing method Methods 0.000 description 11
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 5
- 235000019253 formic acid Nutrition 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000003153 chemical reaction reagent Substances 0.000 description 4
- 238000004043 dyeing Methods 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000383 hazardous chemical Substances 0.000 description 2
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- 239000002994 raw material Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 150000001844 chromium Chemical class 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000000834 fixative Substances 0.000 description 1
- 238000007676 flexural strength test Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical class OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0065—Organic pigments, e.g. dyes, brighteners
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
- D06N3/145—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes two or more layers of polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0061—Organic fillers or organic fibrous fillers, e.g. ground leather waste, wood bark, cork powder, vegetable flour; Other organic compounding ingredients; Post-treatment with organic compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0088—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin
- D06N3/009—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by directly applying the resin by spraying components on the web
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2201/00—Chemical constitution of the fibres, threads or yarns
- D06N2201/04—Vegetal fibres
- D06N2201/042—Cellulose fibres, e.g. cotton
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2203/00—Macromolecular materials of the coating layers
- D06N2203/06—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06N2203/068—Polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
- D06N2209/103—Resistant to mechanical forces, e.g. shock, impact, puncture, flexion, shear, compression, tear
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/16—Properties of the materials having other properties
- D06N2209/1642—Hardnes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/12—Decorative or sun protection articles
- D06N2211/28—Artificial leather
Definitions
- the present invention generally relates to the field of the treatment of materials, and more precisely, it refers to a process with reduced environmental impact for the production of a bio-based and vegan imitation leather material, i.e. a material derived completely or at least partially from renewable sources and free of materials of animal origin.
- the invention also relates to the material obtainable with this process, which is printable to provide the appearance of natural leather and characterized by improved mechanical strength and durability, useful for ensuring high quality performance in a wide range of applications.
- the physical and mechanical characteristics required from the material are particularly stringent.
- the material must guarantee sufficient strength and resistance to be able to be sewn, for example, or in any case joined to portions of the same or a different material, to make the finished product in the form of a bag, shoe, belt, and the like.
- the bio-based raw materials In order to aspire to obtain a material with these characteristics, the bio-based raw materials must obviously be selected with appropriate sustainability characteristics and be subjected to specific, suitable treatments. In their turn, these treatments must guarantee the desired ecology not only of the final product following the treatment, but also of the process itself and of the reagents and solvents used to carry it out.
- the environmental sustainability of industrial production is a new fundamental request to be aligned with for all kinds of production, with a view to oppose against the environmental degradation and the destruction of natural ecosystems, as well as to respect even the most stringent environmental regulations and to guarantee the health of workers in all stages of the production chain.
- the production process of this invention provides for a limited use of chemicals and water, in significantly lower amount than that found in the treatment of animal hides.
- the process of this invention is free from chromium or other metal treatments, and all chemicals used are compliant with MRSL ( Manufacturing Restricted Substance List ) ZDHC ( Zero Discharge of Hazardous Chemicals ) that limits the use of hazardous chemicals in manufacture processes.
- a bio-based faux leather material obtainable by this process, its use as replacement material for the animal leather and an article made with it, as respectively defined in the related independent claims annexed herein.
- the Applicant has found that by treating a bio-based polyurethane coagulate with synthetic tannins in water and applying a polyurethane adhesive to the surface thus treated, the coagulate acquires characteristics of high mechanical resistance, improved with respect to the starting product, and a much greater stability and durability over time, also providing a soft and flexible surface which, following printing, is completely analogous to that of natural leather.
- bio-based means “completely or at least partially derived from renewable sources”.
- bio-based polyurethane coagulate is meant herein a product obtained by coagulation of polyurethane obtained from renewable sources on a fabric or on non-woven fabric support.
- preferred starting materials are polyurethane coagulates prepared by direct coating of the support with polyurethane in water.
- the support of the present polyurethane coagulate can be made, for example, with a fabric made of natural and / or artificial fibres on which polyurethane has been applied by coagulation.
- these natural and / or artificial fibres are selected from linen, cotton, hemp, viscose, and blends thereof.
- viscose is preferred, classifiable as an artificial fibre since it is of natural origin from cellulose, but obtained by chemical and mechanical processing of the cellulose.
- FSC Form Stewardship Council
- the polyurethane coagulate is a bio-based polyurethane coagulate on a viscose fabric, consisting essentially of polyurethane obtained from renewable sources and viscose, for instance consisting of approximately 30% of viscose and approximately 70% of polyurethane.
- synthetic tannins tannic acid derivatives of synthetic origin that are substitution tannins with a reduced environmental impact, selected for example from phenolic, arylsulphonic, hydroxyarylsulphonic, dihydroxydiphenylsulfonic derivatives, and their mixtures or condensation products thereof.
- synthetic tannins preferably refers to arylsulphonic and hydroxyarylsulphonic derivatives, and more preferably, it refers to condensation products by a methylene bond between arylsulphonic and hydroxyarylsulphonic acids.
- the process for the manufacture of a faux leather material from renewable sources and not of animal origin of this invention, free from treatments with chrome and other metals and having reduced environmental impact, comprises the steps of:
- the wetting of the coagulate with water in step i) of this process is carried out for the time necessary to completely and uniformly wet the coagulate tissue, for example for a time of about 30 minutes.
- the amount of water used is about 200 litres per 10 meters of treated coagulate having a width of about 1.5 meters, a much lower quantity than that usually used in tanning treatments.
- the temperature in this step is preferably the room temperature and no other additives are added to water, such as surfactants, in order to create a process with a reduced environmental impact in all its aspects and in the various steps.
- step ii) of treatment with synthetic tannins can be carried out without draining the water from the drum, but simply adding the powdered tannins into the drum at the end of the wetting.
- these tannins are added in an amount equal to about 6 % by weight with respect to the dry weight of the coagulate to be treated, and leaving the material in the bath for about 30 minutes.
- the pH of this step ii) is brought to a pH of between 5 and 6, preferably to a pH of approximately 5.2.
- the present process can optionally comprise a dyeing phase which can be advantageously carried out in the same drum, without discharging the aqueous solution coming from step ii), by adding one or more dyeing agents, preferably selected from azo dyes.
- dyeing agents preferably selected from azo dyes.
- one or more fixing operations are carried out by addition of a fixative agent, typically formic acid.
- a fixative agent typically formic acid. This treatment causes a lowering of the pH, which assists the fixing of the treatment products inside the material.
- step iii) of this process the drying of the material can be carried out with any drying method suitable for the purpose, in the conditions that any person skilled in this field could identify on the sole basis of their ordinary knowledge.
- the panels of the material discharged from the drum after the step of treatment with tannins or after the colouring step, if present are dried at room temperature by winding in the appropriate machinery. In this way, about 90% of the water is removed from the material, without heating, as is usually the case for drying these materials.
- the panels of the material can be subjected to forced drying, for example at a temperature of about 45°C.
- forced drying method can for example be achieved as in the traditional drying of animal hides by means of a catenary, i.e. placing the material to be dried suspended in air, hanged on special chains to allow it to disperse the last residual moisture present inside the material.
- a polyurethane adhesive agent is applied onto the material by spray application or, preferably, by means of a roller, until a uniform layer is formed on the material.
- the polyurethane adhesive agent is an aliphatic polyurethane adhesive.
- the agents of this family have in fact been identified by the inventors as the best performing products to achieve the desired and necessary adhesion of the finishing layers that will be subsequently applied.
- the present process before and/or after the application of the polyurethane adhesive agent, provides for the application on the dry material, by spray and/or roller, of an anti-dusting agent, selected for example among the water-based acrylic/polyurethanic agents commonly used in the finishing processes of the tanning industry.
- an anti-dusting agent selected for example among the water-based acrylic/polyurethanic agents commonly used in the finishing processes of the tanning industry.
- the present process may also comprise one or more finishing steps by using chemical or mechanical means, to obtain the desired visual or tactile effect; and/or a step of printing the material according to a desired pattern, for example by means of engraving plates or printing machines for leather.
- Both the one or more finishing steps and the printing step can be carried out according to the methods and with the machinery and reagents commonly used in the treatment of animal hides.
- the inventors have been able to verify that these finishing and/or printing steps carried out on the material of the invention, first treated with tannins and with the polyurethane adhesive, result in a particularly attractive finished product similar to the appearance and touch of animal hides.
- bio-based imitation leather material obtained with the process described above which is also subject of this invention, can be used as a replacement for animal hides in any sector, to decorate or make clothing and accessories items, including bags and footwear, but also to cover design objects and furniture, or the interior of cars.
- the advantages linked to the present invention are manifold.
- the material resulting from the production process of this invention is particularly attractive once it is printed and soft to the touch, completely similar to animal leather while not having any animal derivation and therefore being a vegan material.
- all steps of the invention process are moreover carried out in conditions of reduced environmental impact, using non-toxic and not harmful reagents and solvents, under environmentally sustainable temperature and energy consumption conditions.
- the present process does not use the metal salts, chromium salts in particular, typical of the traditional tanning processes, giving rise to a finished material that can be metal-free and chrome-free.
- the material obtainable with the process of this invention has acquired much better mechanical properties than those of the starting coagulate so much so that with the material of this invention it has been possible to make complex items such as bags and shoes, by sewing parts of material, cut according to patterns.
- this process has the surprising effect of improving their functional and performance characteristics, giving rise to a highly performing finished material from a physical and mechanical point of view, extremely durable and stable over time, even as regards colours. Thanks to these characteristics, the material thus obtained can be used successfully not only in the fashion sector, in particular to create and/or decorate clothing and leather goods, but also in the furniture and design sector, and in any other related sector.
- a further advantage of the process of this invention lies in its simplicity, cheapness and in the fact that each process step it can be carried out using pre-existing machinery and systems used up to now for the tanning treatments of animal hides.
- powdered synthetic tannins were added to the drum, i.e. condensation product with a methylene bond of arylsulphonic and hydroxyarylsulphonic acids in a measure of 16% by weight on the weight of the starting coagulate panels to be treated.
- the material was kept in this treatment bath for approximately 30 minutes at a pH of the solution of approximately 5.2.
- An azo dye in an amount of 20% by weight was then added and the material was kept in this dyeing bath for about 30 minutes.
- formic acid was added in three portions for fixing the previous treatments, in a first phase of 4 hours 12% of formic acid was added, in a second phase of 30 minutes 4% of formic acid and in a third step of a further 30 minutes 4% formic acid.
- the material thus treated was extracted from the drum and dried at room temperature by winding in a special machine generally used in leather tanning, then the panels obtained from this first drying were hanged in the catenary and subjected to forced drying at 45°C.
- a layer of aliphatic polyurethane adhesive in solvent was rolled onto the dry material, which allows the treated base to melt in subsequent finishing applications.
- Multiple finishing coating layers of water-based acrylic polyurethane were then applied with a roller and spray machine, before passing the material to print a pattern on a hot plate press.
- the material thus obtained appeared soft to the touch, with an appearance completely similar to that of a leather tanned from animal leather. Furthermore, this material showed better mechanical resistance performances, evaluated by the inventors in particular as resistance to bending in the following experimental tests.
- Example 1 The same starting polyurethane and viscose coagulate of Example 1 above, not treated with the process of the invention, was subjected to the same mechanical resistance tests described above, in particular to bending resistance tests using a "Bally" flexometer according to the same procedures standard of the aforementioned standard mentioned above.
- the material not treated with the process of this invention therefore does not have the necessary mechanical strength for use in a similar way to animal hides, and it does not even possess suitable visual and tactile characteristics, as it can also be seen from the images in the figures.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
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RS20231257A RS65042B1 (sr) | 2020-12-22 | 2021-12-20 | Postupak za proizvodnju bio-zasnovanog i veganskog materijala sintetičke kože |
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IT102020000031787A IT202000031787A1 (it) | 2020-12-22 | 2020-12-22 | Processo per la produzione di un materiale similpelle bio-based e vegan |
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EP4033027A1 true EP4033027A1 (fr) | 2022-07-27 |
EP4033027B1 EP4033027B1 (fr) | 2023-10-04 |
EP4033027C0 EP4033027C0 (fr) | 2023-10-04 |
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EP21216040.2A Active EP4033027B1 (fr) | 2020-12-22 | 2021-12-20 | Procédé de fabrication d'une matière simili-cuir bio-sourcée et vegan |
Country Status (8)
Country | Link |
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EP (1) | EP4033027B1 (fr) |
CN (1) | CN114717855B (fr) |
ES (1) | ES2967297T3 (fr) |
HU (1) | HUE064815T2 (fr) |
IT (1) | IT202000031787A1 (fr) |
MA (1) | MA58260B1 (fr) |
PL (1) | PL4033027T3 (fr) |
RS (1) | RS65042B1 (fr) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0165345B1 (fr) * | 1983-02-10 | 1989-08-23 | Toray Industries, Inc. | Cuir artificiel grainé ayant une bonne solidité de la couleur et procédé de teinture de fibres en polyamide ultrafines |
KR20180126735A (ko) * | 2017-05-18 | 2018-11-28 | 현대자동차주식회사 | 자동차 내장재용 친환경 인조피혁 및 그 제조방법 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4620852A (en) * | 1984-06-19 | 1986-11-04 | Toray Industries, Inc. | Grained artificial leather having good color fastness and dyeing method of ultrafine polyamide fibers |
JPS61146879A (ja) * | 1984-12-21 | 1986-07-04 | Toray Ind Inc | 皮革様シ−ト状物およびその製造方法 |
DE19707578A1 (de) * | 1997-02-26 | 1998-08-27 | Bayer Ag | Biologisch abbaubares Leder |
JP2003096675A (ja) * | 2001-09-26 | 2003-04-03 | Toray Ind Inc | 人工皮革およびその製造方法 |
JP5172228B2 (ja) * | 2007-06-28 | 2013-03-27 | ミドリホクヨー株式会社 | 革 |
JP5686372B2 (ja) * | 2010-04-02 | 2015-03-18 | 本田技研工業株式会社 | バイオポリウレタン樹脂を用いてなる合成擬革及び該合成擬革の製造方法 |
CN104652138A (zh) * | 2014-11-11 | 2015-05-27 | 韩宏宇 | 一种聚氨酯人造革 |
US20180148890A1 (en) * | 2016-11-30 | 2018-05-31 | Board Of Regents, The University Of Texas System | Synthetic leather materials and methods of making and use thereof |
IT201700043084A1 (it) * | 2017-04-19 | 2018-10-19 | Enrico Mandelli S P A | Pelle ignifuga. |
BR102017010714A2 (pt) * | 2017-05-22 | 2018-12-04 | Nova Kaeru Industria De Couros S.A. | processo para tratamento de matéria vegetal, bem como respectivo produto |
CN111455677A (zh) * | 2020-04-03 | 2020-07-28 | 广东海纳新材料科技有限公司 | 一种生物基高透气性人造革的制备方法 |
CN111455681B (zh) * | 2020-04-03 | 2023-05-23 | 广东海纳新材料科技有限公司 | 一种基于农林废弃物可降解人造皮革的制备方法 |
-
2020
- 2020-12-22 IT IT102020000031787A patent/IT202000031787A1/it unknown
-
2021
- 2021-12-20 PL PL21216040.2T patent/PL4033027T3/pl unknown
- 2021-12-20 MA MA58260A patent/MA58260B1/fr unknown
- 2021-12-20 HU HUE21216040A patent/HUE064815T2/hu unknown
- 2021-12-20 RS RS20231257A patent/RS65042B1/sr unknown
- 2021-12-20 EP EP21216040.2A patent/EP4033027B1/fr active Active
- 2021-12-20 ES ES21216040T patent/ES2967297T3/es active Active
- 2021-12-22 CN CN202111581599.9A patent/CN114717855B/zh active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0165345B1 (fr) * | 1983-02-10 | 1989-08-23 | Toray Industries, Inc. | Cuir artificiel grainé ayant une bonne solidité de la couleur et procédé de teinture de fibres en polyamide ultrafines |
KR20180126735A (ko) * | 2017-05-18 | 2018-11-28 | 현대자동차주식회사 | 자동차 내장재용 친환경 인조피혁 및 그 제조방법 |
Also Published As
Publication number | Publication date |
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ES2967297T3 (es) | 2024-04-29 |
MA58260B1 (fr) | 2024-01-31 |
HUE064815T2 (hu) | 2024-04-28 |
IT202000031787A1 (it) | 2022-06-22 |
PL4033027T3 (pl) | 2024-03-11 |
EP4033027B1 (fr) | 2023-10-04 |
CN114717855B (zh) | 2024-05-14 |
CN114717855A (zh) | 2022-07-08 |
RS65042B1 (sr) | 2024-02-29 |
EP4033027C0 (fr) | 2023-10-04 |
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