EP3928923A1 - Method for the treatment of the surface of a rock and / or concrete surface - Google Patents
Method for the treatment of the surface of a rock and / or concrete surface Download PDFInfo
- Publication number
- EP3928923A1 EP3928923A1 EP21178920.1A EP21178920A EP3928923A1 EP 3928923 A1 EP3928923 A1 EP 3928923A1 EP 21178920 A EP21178920 A EP 21178920A EP 3928923 A1 EP3928923 A1 EP 3928923A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- processing element
- surface processing
- passage
- holder
- drive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/06—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/005—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents using brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
- B24B41/047—Grinding heads for working on plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/224—Portal grinding machines; Machines having a tool movable in a plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
- B24B7/247—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass using reciprocating grinding tools
Definitions
- the invention relates to a device for surface treatment of a stone and / or concrete surface.
- the device comprises at least one transport unit which moves at least one workpiece to be processed along a passage direction.
- at least one processing machine is provided which has at least one surface processing element which can be moved relative to the surface of the workpiece to be processed.
- the at least one surface processing element can be rotated about an axis of rotation at least during direct mechanical contact with the surface to be processed and is thus in grinding contact with the surface to be processed.
- the invention also relates to a method for surface treatment of a stone and / or concrete surface.
- German patent application DE 1 959 070 relates to an assembly line brush device for mold plates. Brushes are provided for the side edges of the mold plates. A roller brush can be adjusted with regard to the desired number of revolutions.
- the Italian patent application IT UB20 152 394 A1 relates to the treatment of the surface of ceramic tiles and a grinding brush machine for this purpose.
- the machine has a number of processing tools, which can be formed, for example, by discs made of abrasive material or ring brushes.
- the machining tools are carried at the ends of the shafts.
- the international patent application WO 2015/144274 A1 relates to a method and a device with brushing, grinding and polishing tools that rotate centrally or eccentrically and at the same time orbit planet-like and possibly oscillating.
- the stepless rotation and at the same time the stepless orbit of an unlimited number of tool heads takes place via two guide-free Drive chain assemblies each having a frequency controlled motor and an outer and inner chain belt.
- the US patent U.S. 2,680,938 A relates to a device for conditioning metal webs.
- German patent application DE 30 31 411 A1 relates to a projection screen and its manufacturing process. For this purpose a rough surface is moved over the surface of the element by a brush which is in contact with the surface of the element.
- the Chinese patent application CN 107 855 889 A describes a deburring machine.
- the deburring machine comprises a machine base, a conveyor device for conveying a workpiece, a universal roller brush grinding machine head for deburring edges and holes of the workpiece and a grinding belt grinding machine head for grinding the workpiece surface arranged on the machine.
- the universal roller brush grinder head and the sanding belt grinder head are both located above the conveyor. By combining the universal roller brush grinder head and the grinding belt grinder head, the surface treatment process can be ended while the workpiece is passing the conveyor.
- German patent application DE 100 31 812 A1 relates to a method and a device for producing concrete blocks.
- brooms be moved back and forth by a drive in a direction perpendicular to the feed direction and parallel to the surface of the concrete blocks, brushing over the surface of the advanced concrete blocks.
- the amplitude and frequency of the reciprocating movement of the brooms can be varied irregularly.
- German patent DE 10 2004 063 903 B4 relates to a stone surface processing machine for the production of concrete blocks to be reworked. With the action of a brush or milling cutter, a structured Surface generated. By means of an electropneumatic control, a tool carrier with tools such. B. brushes, according to the power consumed by the stone surfaces and the different stone heights, such as the concrete blocks removed from the stone paver, can be tracked with almost even contact pressure.
- the devices for surface treatment of a stone and / or concrete surface are also referred to as curling machines.
- Processes already known from the prior art are generally continuous processes. There can be tunnel structures above the transport system or the transport level, which can accommodate the corresponding curling stations.
- a curling station known from the prior art can consist of a mounted shaft which is driven by a direct or indirect motor drive. On the shaft (axis of rotation) there can be round brushes (roller-shaped elements) with a diameter of 350mm, for example, made of resistant, coated plastic bristles. The round brushes work at a speed of 600 revolutions per minute, for example, and act on the surface of the workpiece.
- the shaft can offer a machining width of up to 1200mm with an overhang of 50mm per side.
- the drive train is adjusted in height, for example, by a servomotor with a mounted shaft.
- devices known from the prior art (which are or include curling stations) have several, for example two, particularly preferably four, curling stations or rotary brushes that are inclined differently to one another in the horizontal direction and / or offset from one another.
- Such an angle of the individual stations can be defined in that the polishing brushes rotate about an axis of rotation and the axes of rotation are adjusted at an angle to one another in the horizontal direction.
- Each of the rotary brushes generates grinding and / or polishing grooves on the surface to be processed, which create a corresponding directional gloss effect of the surface in the direction and from the point of view of these grinding and / or polishing grooves.
- Another object of the invention is to offer a method for the surface treatment of a stone and / or a concrete surface, which is not only easy to carry out, but also inexpensive and at the same time applicable to a wide variety of stone and / or concrete surfaces, while providing permanent high-quality processing the stone and / or concrete surfaces guaranteed.
- the device according to the invention described here for processing the surface of a stone and / or concrete surface comprises at least one transport unit which moves at least one workpiece to be processed along a direction of passage. Furthermore, the device comprises at least one processing machine which has at least one surface processing element which can be moved relative to a surface of the workpiece to be processed. The at least one surface processing element, which rotates about an axis of rotation at least during direct mechanical contact with the surface to be processed, is in grinding contact with the surface to be processed.
- a holder is provided for the at least one surface treatment element, the at least one surface treatment element being mounted on the holder so as to be rotatable about the axis of rotation.
- a first translation drive is provided on the holder and moves the at least one surface processing element in a direction of movement in an oscillating manner and transversely to the direction of passage within a transport plane of the transport unit. "Transverse to the direction of flow” is to be aligned so that the at least one surface processing element can be moved with its axis of rotation perpendicular to the direction of flow or with its axis of rotation at an angle of incidence to a perpendicular to the direction of flow in an oscillating manner. It should be noted that the setting angle of the at least one surface processing element can also be changed while the stone and / or concrete surface is being processed. This has the advantage that any processing pattern can be set so that no preferred direction of processing is visible on the stone and / or concrete surface to be processed.
- the holder can also be moved in an oscillating manner and parallel to the direction of passage.
- a second translation drive is provided for the holder for this purpose. This embodiment allows the processing pattern of the stone and / or concrete surface to be varied further.
- the holder has a guide, along which the at least one surface processing element can be moved with the first translation drive in an oscillating manner in a direction of movement and transversely to the direction of passage.
- transverse to the direction of passage defines the direction perpendicular to the direction of passage as well as a direction which includes an angle (angle of attack) to the direction of passage that is set as required. The angle can also be changed according to a predefined pattern while the workpiece is being machined. A corresponding control with assigned sensors is provided for this purpose.
- a pivotable plate is provided on the holder, which carries the guide and interacts with a pivot drive, with which the angle of attack of the at least one roller-shaped surface processing element can be set and optionally adjusted as required.
- the first translation drive moves the at least one surface processing element in an oscillating manner in the direction of movement at the angle of attack and transversely to the direction of passage.
- the oscillating process of the at least one surface processing element at an angle of incidence and transversely to the direction of passage has the further advantage that no tool-induced processing effects can be seen from any direction of view of the surface of the stone or concrete workpiece.
- the guide is connected to the holder.
- a swivel wheel is provided over the guide.
- the wheel itself interacts with a swivel drive, with which an angle of attack of the at least one roller-shaped surface processing element can be set.
- the first translation drive moves the at least one surface processing element oriented at the angle of attack in an oscillating manner in the direction of movement perpendicular to the direction of passage.
- an adjustment drive is assigned to the at least one surface treatment element.
- the at least one surface processing element can be perpendicular to the surface of the at least one workpiece can be moved so that an almost uniform contact pressure can prevail on the workpiece, regardless of the wear and tear of the at least one surface processing element (abrasion of the bristles of the surface processing element).
- a rotary drive is provided for the at least one surface treatment element.
- the rotary drive can be assigned individually to each surface treatment element or several surface treatment elements can be mechanically coupled to a rotary drive.
- at least two surface processing elements are each provided with a rotary drive, they can be driven synchronously with respect to direction and / or time.
- the at least one surface processing element is a roller-shaped element which can be rotated about the axis of rotation parallel to the transport plane.
- the at least one surface processing element can be a grinding cup element which can be rotated with the axis of rotation perpendicular to the transport plane.
- At least one of the surface processing elements is a roller-shaped element that can be rotated about the axis of rotation parallel to the transport plane, and at least one of the surface processing elements is a cup grinding element that can be rotated with the axis of rotation perpendicular to the transport plane.
- the roller-shaped elements designed as surface processing elements are each arranged in pairs with respect to one another along the direction of passage.
- the pair of surface treatment elements consists of two surface treatment elements which, for. B. each mirror-symmetrically relative to the direction of movement, which is perpendicular to the direction of passage, are employed to each other. It is conceivable that one, two or more pairs for processing the surface are arranged along the direction of passage.
- At least one control unit is provided which, if present, is communicatively connected to the second translational drive of the holder, an adjustment unit for the surface treatment elements and the drive of the transport unit. Furthermore, at least one sensor is assigned to the transport unit, which provides feedback to the control unit with regard to the speed of the transport unit. At least one further sensor is assigned to the holder, which monitors the oscillatory movement of the holder in the directions of movement.
- the feed speed of the workpiece with a stationary holder for the at least one surface processing element in the direction of passage is at least 0.5 m / min and at most 10 m / min, preferably at least 2 m / min and at most 6 m / min.
- the workpiece is moved at the feed speed along the direction of passage.
- the surface processing element is moved back and forth over the workpiece in a transverse direction with a previously set oscillation frequency.
- the holder is arranged in a guide such that it can be displaced in / or against the direction of passage.
- the bracket is z. B. moved with the second translation drive by means of the guide along the passage direction.
- a movement of the holder at an angle within a transport plane of the processing machine can be made possible.
- an oscillation of the surface processing element (brushes as roller-shaped elements) can thereby take place perpendicularly and / or at an angle to the direction of passage.
- the method according to the invention described here for surface treatment of a stone and / or concrete surface initially comprises a first step, by means of which a workpiece to be machined is provided which forms the stone and / or concrete surface to be machined.
- the workpiece to be machined can be a raw workpiece (with a completely unmachined surface) or a workpiece that has already been pre-machined.
- the workpiece is a concrete slab and / or a paving stone.
- a processing machine is provided in a next step which has at least one surface processing element by means of which the surface of the workpiece is processed by mechanical surface removal.
- the surface processing element is at least rotated about an axis of rotation during direct mechanical contact of the surface of the workpiece to be processed in order to produce the grinding contact with the surface of the workpiece to be processed by this rotation.
- the surface treatment described above is preferably produced solely by the mechanical surface removal of the at least one surface treatment element.
- the at least one surface processing element is impressed with a movement in a direction of movement, oscillating and perpendicular, or at an angle of incidence to the direction of passage of the workpiece within a transport plane of the processing machine.
- the holder can also be moved in a direction of movement in an oscillating manner and parallel to the direction of passage.
- the movement patterns of the surface processing elements and / or the holder have the advantage that the surface processing elements are worn evenly and that preferred optical directions for processing the stone and / or concrete surface are avoided.
- the axis of rotation of the surface treatment element which is in the form of a roller-shaped element, can, for. B. be employed according to a possible embodiment substantially perpendicular to or at an angle to the direction of passage.
- the at least one surface processing element is arranged in a holder, wherein, according to a preferred embodiment, the at least one surface processing element by means of a first translation drive in a Direction of movement is driven perpendicular to the direction of passage within a transport plane of the processing machine.
- the at least one surface treatment element can oscillate perpendicularly and / or at an angle to the direction of passage.
- the at least one surface processing element can be designed as a roller-shaped element that is rotated around the axis of rotation parallel to the transport plane and / or the at least one surface processing element can be a cup grinding element that is rotated with the axis of rotation perpendicular to the transport plane.
- the first translational drive, the second translational drive (if present), the rotary drive and the swivel drive are implemented by means of an electric motor. Some of the drives are installed on the bracket so that they are moved along with them, especially in the direction of passage.
- the first translation drive is arranged in a stationary manner on a transport unit, with which the surface processing element is moved along the direction of passage.
- Mechanical surface removal includes any material removal from the surface of the workpiece. This also includes polishing and mechanical removal in deeper layers of the surface of the workpiece. For example, mechanical material removal within the meaning of the invention does not include milling and / or drilling. The mechanical removal of material preferably produces a polished and / or machined surface which has machining grooves. However, these machining grooves are preferably only recognizable to the external observer as polishing grooves which are produced, for example, by the bristles of a rotary brush. Corresponding polishing directions can therefore be seen in particular under corresponding lighting conditions. In addition, mechanical material removal can also include filing.
- polishing means a process in which the state of the polished surface changes from a, for example, matt surface with only minor Light reflection is polished to a, in particular in at least one viewing direction shiny surface with strong light reflection.
- mechanical material removal also means satinizing and / or brushing.
- the surface processing element in addition to the rotation, experiences at least one drive in a drive direction different from a direction of rotation.
- this invention proposes, among other things, that instead of merely rotating the surface processing element about the axis of rotation, the surface processing element experiences further movement (oscillation) in addition to the rotation, and in particular also independently of the rotation.
- the processing machine comprises a control with a selection and / or setting element, by means of which the drive can be selected.
- a drive direction that is, the direction of movement perpendicular or transverse to the direction of passage
- different drive elements in particular by different motors.
- the drives of the corresponding surface processing element proposed here, among other things, it can therefore be achieved in a particularly individual and cost-effective manner that a surface processing of the workpiece, in particular a polishing, can be carried out depending on the wishes of the processor and the requirements, in particular without corresponding brushes have to be replaced.
- the first translation drive possibly the second translation drive and the swivel drive enable the polishing direction and / or the polishing depth to be individually adjusted in addition to the actual grinding properties of the rotational movement of the surface treatment element.
- an individual setting of satin finishing and / or brushing can also be carried out.
- One and the same brush and / or one and the same brush set for all workpieces can therefore be used particularly advantageously for the surface treatment described above.
- a workpiece to be processed is first provided, which forms the stone and / or concrete surface to be processed, with a processing machine being provided in a subsequent step or a step arranged in front of it, which has at least one surface processing element, by means of which by mechanical surface removal the surface is machined, the surface machining element being rotated about an axis of rotation at least during direct mechanical contact with the surface to be machined in order to produce the grinding contact with the surface of the workpiece to be machined by this rotation.
- this surface processing element experiences at least one drive in a drive direction different from a direction of rotation.
- This drive direction is preferably not a rotation of the surface treatment element.
- the second translation drive preferably generates a movement of the at least one surface treatment element in a linear or curved shape relative to the device mounted on the hall floor. This linear or curved shape of the movement of the at least one surface treatment element is achieved by moving with a direction of movement oscillating along and parallel to the direction of passage and a direction of movement oscillating and perpendicular to the direction of passage.
- the surface treatment element can be a rotary brush or a rotary grindstone.
- a rotary brush in the case of a rotary brush, this can consist of a brush shaft (roller-shaped element) to which round brushes are attached. These round brushes can be with coated plastic brushes.
- the rotary shaft is preferably an elongated rod member.
- such a rotary brush has a diameter (including the brushes arranged radially around the rotary shaft of the rotary brush) of at least 100mm and at most 600mm, preferably at least 200mm and at most 400mm and very particularly preferably at least 300mm and at most 380mm.
- the drive direction is different from a direction of passage and / or different from a direction of rotation of the workpiece and / or the direction of rotation of the surface processing element.
- a passage direction in the sense of the method described above is preferably the direction along which the workpiece is guided through the processing machine with the transport unit and is processed during this.
- the direction of passage can be a straight and / or a curved or otherwise curved path.
- the second translation drive of the holder for the surface treatment element is an oscillation drive in the direction of the passage direction.
- the first translation drive generates an oscillation drive for the surface processing element in the direction perpendicular or at an angle to the direction of passage.
- the processing machine can have an electric motor which moves the holder of the surface processing element, for example in the direction of the passage direction.
- the oscillating movement creates a loop with at least one directional component that deviates from the direction of passage.
- reflective properties of the grooves can be adjusted.
- the oscillation drive proposed here can be a drive in which the holder of the at least one surface processing element is moved back and forth, in particular periodically, along the drive direction and relative to the workpiece and / or relative to the processing machine.
- the drive direction can be a transverse direction which runs perpendicular to the direction of passage and along a horizontal transport plane. This is then preferably done on the basis of a so-called oscillation frequency, which can be adjusted in particular by means of the adjustment element described above.
- the first translation drive and the second translation drive are operated as a function of one another, in particular such that the first translation drive and the second translation drive are electronically, pneumatically and / or mechanically coupled to one another.
- the first translation drive and the second translation drive are mechanically coupled to one another via at least one connecting cam, in particular a camshaft, and / or a connecting gear.
- the oscillation frequency is, for example, at least 0.2 Hz and at most 90 Hz, preferably at least 0.8 Hz and at most 45 Hz. This frequency range ensures that the surface of the workpiece does not suffer any structural damage during grinding. A higher frequency would produce strong transverse grooves, while too low a frequency would produce deep longitudinal grooves. Both extremes would be at the expense of the mechanical stability of the workpiece.
- An oscillation length of the surface processing element transverse to the direction of passage (maximum pendulum amplitude) can be at least 3 cm to a maximum of 30 cm.
- any lateral machining projections of the surface machining element can be partially, but preferably completely, avoided.
- a processing projection of the surface processing element is such a length range of the surface processing element which, although it has polishing and / or brushing properties, remains partially or completely unused during operation. The embodiment described above can therefore partially or completely avoid such an unused machining area of the surface machining element.
- a length of the rotary brush can be selected to be shortened within the scope of the above claimed oscillation operation, i.e. a length along which the rotary brushes are arranged, namely in such a way that only through the oscillation operation a complete length and / or transverse and / or oblique coverage of the workpiece is achieved.
- the corresponding length of the rotary brush is selected to be shorter than a (maximum) width and / or diagonal width of the workpiece. It is namely conceivable that the rotary brush is inclined at an angle of attack, relative to the direction of passage. Rotary brushes of this type are therefore arranged obliquely relative to the direction of passage, with the arrangement inclination thus arising can only be completely covered when a corresponding oscillation is carried out along the incline.
- a rotation rate of the surface processing element about its axis of rotation is at least 200 rpm and at most 1200 rpm, preferably at least 400 rpm and at most 800 rpm, particularly preferably at least 500 rpm and at most 700 rpm .
- the rotation rate described above and thus claimed by way of example therefore ensures that the workpiece to be machined and in particular the surface of the workpiece to be machined can be machined in a polishing manner.
- polishing means a method in which the state of the polished surface is polished from a matt surface with only low light reflection, for example, to a surface that is shiny in at least one viewing direction and with strong light reflection. The same can apply to the process of satin finishing and / or polishing.
- the only possible polishing material for example, is the corresponding grinding surface of the surface treatment element.
- the rotary brushes described above can be used for polishing in one embodiment. Such a method would therefore be free of any further polishing steps and / or polishing agents.
- a further processing step for example as part of a coarse or fine polishing, is switched upstream of the surface processing element or after the surface processing element in the direction of passage.
- the feed speed of the workpiece and / or the surface processing element in the direction of passage is at least 0.5 m / min and at most 10 m / min, preferably at least 2 m / min and at most 6 m / min.
- This advance range can ensure that the stone and / or concrete surface does not initially break or experience other material damage.
- Another advantage can also be seen in the fact that corresponding grinding artifacts (polishing direction, curling direction, etc.) can be defined particularly well and inexpensively.
- At least two surface processing elements are arranged along the passage direction at the same or different angles relative to the passage direction, in particular with the two surface processing elements being driven synchronously with respect to direction and / or time.
- the two surface processing elements are moved together by means of the carriage along the direction of passage or at an angle within a transport plane of the processing machine.
- one surface processing element is moved at a first throughput speed and the other surface processing element is moved at a second throughput speed, the two speeds being different from one another. If both elements are attached to the slide, the distance between the two elements changes during the implementation.
- Several elements can also be moved at different speeds depending on or independently of one another.
- a transport plane of the processing machine is a plane parallel to the horizontal direction (for example parallel to the direction of passage).
- the plane of transport can be essentially parallel to the earth's surface.
- a first surface processing element for example in the form of the rotary brush, is rotated clockwise in the direction of passage and that a further surface processing element is subsequently operated counter to the direction of passage in the direction of passage.
- the two surface treatment elements are driven with the same or different speeds.
- the number of revolutions is preferably the same in both directions.
- a contact pressure of the two surface processing elements in the direction of the workpiece is preferably essentially exactly the same, preferably within the scope of the manufacturing tolerance.
- Figure 1 shows a device 1000 for surface treatment of a stone and / or concrete surface.
- the device 1000 comprises a transport unit 5, which guides and transports a workpiece 1 to be processed along a passage direction D1.
- the transport unit 5 can also comprise elements (not shown) for fixing or holding the workpiece 1.
- the device 1000 comprises a processing machine 2, which has at least one surface processing element 3 1 , 3 2 , ..., 3 N , which is movable relative to the surface 100 to be processed, so that the surface 100 of the workpiece 1 can be processed by means of mechanical surface removal is, wherein the surface processing element 3 1 , 3 2 , ..., 3 N is rotated at least during direct mechanical contact with the stone and / or concrete surface 100 to be processed about an axis of rotation R1 in order to achieve the grinding contact with the to produce stone and / or concrete surface 100 to be processed.
- the surface processing element 3 1 is driven in the direction of the blade as part of a present oscillating drive along a drive direction R S.
- the surface treatment element 3 1 is shown in the form of a roller-shaped element / rotary brush) with a corresponding rotary shaft and corresponding rotary bristles 4.
- the workpiece 1 is moved at a feed rate V1 along the direction of passage D1.
- a mount is reciprocated 7 for the at least one surface machining element 3 1 with a preset oscillation frequency in a direction R S vertically above the workpiece 1 and forth.
- first surface treatment element 3 1 is provided, which is designed in the form of a roller-shaped element (rotary brush).
- the number of surface treatment elements described in this embodiment 3 1 , 3 2 , ..., 3 N only serves to describe the invention and should not be construed as a limitation of the invention.
- the angle of attack 301 (see Figure 2 ) of the first surface processing element 3 1 with respect to the direction of passage D1 is zero degrees with this setting of the processing machine 2. It is also understood that the extent of the angle of attack 301 should not be interpreted as a limitation of the invention.
- the illustrated embodiment of the processing machine 2 shows a first surface processing element 3 1 and a second surface processing element 3 2 .
- the number of surface working members 3 1, 3 2 serves, ... 3 N for purposes of describing the invention and should not be construed as a limitation of the invention.
- the first surface treatment element 3 1 which is designed as a roller-shaped element (rotary brush), is employed at a first angle of incidence 301 with the axis of rotation R1 in relation to a perpendicular S to the direction of passage D1.
- a second surface treatment element 3 2 is also in the form of a roller-shaped element (Rotary brush) and that the amount with the same angle of attack 301, but adjusted in the opposite direction accordingly.
- Such a setting angle 301 of this second surface processing element 3 2 is therefore to be understood as a negative setting angle relative to the perpendicular S. Both angles of incidence 301 therefore preferably cancel each other out and, apart from the number of degrees, are made exactly opposite to one another.
- the surface processing elements 3 1 and 3 2 oriented with the corresponding setting angle 301 can, depending on the configuration of the processing machine 2, in the direction of movement R p (parallel to the direction of passage D1) and in the direction of movement R S (perpendicular to the direction of passage D1) or in a direction of movement R p ( parallel to the passage direction D1) and in the direction of movement R S (parallel to the axis of rotation R1 of the first surface treatment element 3 1 ) are moved in an oscillating manner.
- the surface treatment elements 3 1 , 3 2 ,..., 3 N are preferably arranged in pairs with respect to one another along the direction of passage D1, each pair of surface processing elements 3 1 , 3 2 , ..., 3 N consists of two roller-shaped elements (rotary brushes), which are each set up mirror-symmetrically relative to the direction R S to one another (as shown in FIG Figure 2 shown). It is conceivable that one, two or more pairs of surface processing elements 3 1 , 3 2 ,..., 3 N for processing the stone and / or concrete surface 100 are arranged along the passage direction D1.
- a workpiece 1, in particular on its rock and / or concrete surface 100 can be machined not only precisely, but also particularly inexpensively, in a cost-effective manner.
- FIG Figure 3 A possible embodiment of the device 1000 for surface treatment of a surface 100 of a rock and / or workpieces 1 made of concrete (eg floor slabs) is shown in FIG Figure 3 shown.
- a holder 7 for the at least one surface treatment element 3 1 , 3 2 ,..., 3 N is provided above the transport plane 11 of the transport unit 5.
- the transport unit 5 is driven by a drive 6 in the transport direction D1.
- the surface machining element 3 1, 3 2, ..., N 3 is mounted on the holder 7 about the rotational axis R1 for rotation which is parallel to the transport plane.
- the holder 7 is part of a processing machine 2, which has at least one surface processing element 3 1 , 3 2 ,..., 3 N. which is movable relative to the surface 100 of the workpiece 1 to be machined.
- a second translational drive 9 (not shown here) can be provided if the holder 7 is also to be moved in an oscillating manner in a direction of movement Rp and parallel to the direction of passage D1.
- the holder 7 is stationary and the second translation drive 9 can be dispensed with.
- a first translation drive 10 is assigned to a guide 25 on the holder 7. With this setting of the processing machine 2, the guide 25 is positioned perpendicular to the through-tube direction D1. The first translation drive 10 thus moves the one surface treatment element 3 1 , 3 2 ,..., 3 N in a direction of movement R S perpendicular to the hose direction D1.
- the first translation drive 10, the guide 25, the pivot drive 15 and the rotary drive 13 for the at least a surface processing element 3 1 , 3 2 ,..., 3 N are attached to a pivotable plate 8.
- An adjustment drive 17 is assigned to the at least one surface processing element 3 1 , 3 2 , ..., 3 N , so that the at least one surface processing element 3 1 , 3 2 , ..., 3 N can be moved perpendicular to the surface 100 of the at least one workpiece 1 is.
- FIG. 13 shows a perspective view of the device 1000 from FIG Fig. 3 , wherein the at least one surface processing element 3 1 has a changed and non-zero setting angle 301 with respect to the direction of passage D1.
- the swivel drive 15 was activated and the swiveling flap 8 swiveled so that the axis of rotation R1 of the at least one surface treatment element 3 1 is inclined by an angle of attack 301 with respect to a perpendicular S to the direction of passage D1.
- the first translation drive 10 consequently moves the at least one surface processing element 3 1 in an oscillating manner in a direction of movement RS which is inclined at the angle of attack 301 with respect to the perpendicular S to the direction of passage D1.
- FIG Figure 5 A possible embodiment of the processing machine 2 of the device 1000 for surface processing of a surface 100 of a rock and / or workpieces 1 made of concrete (eg floor slabs) is shown in FIG Figure 5 shown.
- the guide 25 is firmly connected to the stationary holder 7.
- a wheel 16 is provided above the guide 25 and is mechanically coupled to the at least one roller-shaped surface processing element 3 1.
- the wheel 16 interacts with a swivel drive 15.
- the swivel drive 15 is not activated and thus the axis of rotation R1 of the at least one surface treatment element 3 1 is perpendicular to the direction of passage D1.
- Activation of the first translation drive 10 consequently moves the at least one surface processing element 3 1 in an oscillating manner in the direction of movement R S , which is perpendicular to the direction of passage D1.
- the other features of the in Fig. 5 The embodiment shown are for the sake of simplicity not described again here, as this is already sufficient in the description Figure 3 were dealt with.
- FIG. 11 shows a perspective view of the device 1000 or the processing machine 2 from FIG Fig. 5 , wherein the at least one surface processing element 3 1 has a changed and non-zero setting angle 301 in relation to the direction of passage D1.
- the swivel drive 15 rotates the wheel 16 into a predefined angular position.
- the pivoting of the wheel 16 leads to a pivoting of the axis of rotation R1 of the at least one surface treatment element 3 1 (roller-shaped), whereby an angle of incidence 301 of the axis of rotation R1 of the at least one surface treatment element 3 1 with respect to the perpendicular S is defined.
- the at least one surface processing element 3 1 set in rotation with the rotary drive 13 and oriented at the angle of incidence 301 is moved with the first translation drive 10 in an oscillating manner along the perpendicular S (perpendicular to the direction of passage D1).
- the angle of attack 301 can be changed according to a predefined pattern during the oscillating movement of the at least one surface processing element 3 1.
- Figure 7 shows a schematic top view of an embodiment of the arrangement of the at least one surface treatment element 3 1 in the form of a roller-shaped element.
- the axis of rotation R1 of the roller-shaped element is aligned parallel to the direction of movement R S of the holder 7.
- the surface treatment element 3 1 is rotatably mounted in a holder 7 provided for this purpose.
- the surface machining element 3 1 can be moved in an oscillating manner in a direction of movement Rp and parallel to the direction of passage D1 and / or in an oscillating manner in a direction of movement R S and perpendicular to the direction of passage D1.
- the second translation drive 9 is provided for the corresponding movement of the holder 7 in the direction of movement Rp.
- the movement of the holder 7 in the direction of movement R s is controlled by the first translation drive 10 (see FIG Fig. 6 ) causes.
- the first translation drive 10 see FIG Fig. 6
- two workpieces 1 are arranged next to one another in the transport plane 11 of the transport unit 5, their surface 100 can be processed at least partially at the same time as the surface processing element 3 1.
- the arrangement and number of workpieces 1 should not be interpreted as a limitation of the invention.
- the oscillating movement of the holder 7 for the surface processing element 3 1 in the direction of movement Rp parallel to the direction of passage D1 and / or in the direction of movement R S perpendicular to the direction of passage D1 enables complete processing and efficient processing of the surface 100 of the workpieces 1.
- FIG. 11 shows a schematic top view of the arrangement or positioning of the at least one surface treatment element 3 1 from FIG Fig. 3 in the holder 7 provided for this purpose.
- the axis of rotation R1 of the surface treatment element 3 1 is inclined by the setting angle 301 with respect to that in the direction of movement R S , which is perpendicular to the direction of passage D1.
- the axis of rotation R1 is parallel to the transport plane 11 of the transport unit 5.
- the angle of attack 301 can be adjusted as required by means of the holder 7.
- Figure 9 shows a schematic plan view of a further embodiment of the arrangement of two surface machining elements 3 1 and 3 2 in the form of roller-shaped elements in the holder provided 7.
- the two surface machining elements 3 1 and 3 2 are each the same amount of the tilt angle 301 with respect to the in Direction of movement R S , which is perpendicular to the direction of passage D1, inclined.
- the angle of incidence 301 can be adjusted via the holder 7.
- FIG. 11 shows a schematic top view of a further embodiment of the arrangement of the two surface treatment elements 3 1 and 3 2 from FIG Fig. 5 in the holder 7 provided for this purpose.
- the first surface treatment element 3 1 is inclined by an angle of incidence 301 in the counterclockwise direction and the second surface treatment element 3 2 is inclined by an inclination angle 301 in the clockwise direction. According to the amount, the angles of attack 301 are different.
- Figure 11 shows a schematic top view of the arrangement of the at least one surface treatment element 3 1 , 3 2 ,..., 3 N.
- two surface treatment elements 3 1 and 3 2 are arranged in the holder 7.
- the two surface processing elements 3 1 and 3 2 are each designed in the form of a cup grinding element and can each rotate about an axis of rotation R2.
- the two surface processing elements 3 1 and 3 2 are attached in the holder 7 in such a way that the axis of rotation R2 is oriented perpendicular to the transport plane 11.
- the surface treatment elements 3 1 and 3 2 are moved in an oscillating manner in the direction of movement R P and the direction of movement R S.
- Figure 12 shows a schematic top view of an additional embodiment of the arrangement of a first surface treatment element 3 1 and a second surface treatment element 3 2 .
- the first surface machining element 3 1 is designed as a grinding cup element and the second surface machining element 3 2 is designed as a roller-shaped element.
- the surface processing element 3 1 rotates around the axis of rotation R2 (perpendicular to the transport plane 11) and the second surface processing element 3 2 rotates around the axis of rotation R1 (parallel to the transport plane 11).
- Figure 13 shows a schematic top view of an additional embodiment of the invention, in which the holder 7 is guided in a guide 20.
- the holder 7 with the two surface processing elements 3 1 and 3 2 (with any setting angles) can be moved in an oscillating direction Rp and parallel to the direction of passage D1 and / or in a direction R S and oscillating and perpendicular to the direction of passage D1.
- Figure 14 shows in plan view the device 1000 according to the invention for surface treatment of a stone and / or concrete surface.
- the device 1000 is assigned a control unit 40, which at least with the drive 6 for the Transport unit 5, the adjustment drive 17 for the surface treatment elements 3 1 , 3 2 , ..., 3 N , the second translation drive 9 (if present) and the first translation drive 10 for the holder 7 is communicatively connected.
- Communicative connections to the rotary drive 13 and swivel drive 15 (see e.g. Figures 3 to 6 ) provided, which are not shown for reasons of clarity.
- a sensor 31 is shown which is assigned to the transport unit 5 and provides feedback to the control unit 40 with regard to the speed of the transport unit 5.
- Another sensor 32 is assigned to the holder 7, which monitors the oscillatory movement of the holder 7 (if not stationary) in the direction of movement R P , parallel to the direction of passage D1, and in the direction of movement R S perpendicular to the direction of passage D1, and reports it to the control unit 40 .
- Another sensor 33 is used to control the set angle of attack 301 of the at least one surface treatment element 3 1 , 3 2 ,..., 3 N.
- a sensor 34 can be provided on the holder 7, which monitors and controls the pressing force of the at least one surface processing element 3 1 , 3 2 , ..., 3 N on the surface 100 of the workpiece 1 to be processed, which is set by the adjustment drive. It goes without saying for a person skilled in the art that the above list of sensors 31 to 34 is not exhaustive. Depending on requirements, sensors can be assigned to the elements of the device 1000 in order to be able to ensure efficient monitoring and control.
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Abstract
Es ist eine Vorrichtung (1000) und ein Verfahren zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche offenbart. Eine Transporteinheit (5) bewegt mindestens ein zu bearbeitendes Werkstück (1) entlang einer Durchlaufrichtung (D1). Eine Bearbeitungsmaschine (2), weist zumindest ein Oberflächenbearbeitungselement (3<sub>1</sub>, 3<sub>2</sub>,..., 3<sub>N</sub>) auf, welches relativ zu einer zu bearbeitenden Oberfläche (100) des Werkstücks (1) bewegbar ist. Eine Halterung (7) für das zumindest eine Oberflächenbearbeitungselement (3<sub>1</sub>, 3<sub>2</sub>,..., 3<sub>N</sub>) ist vorgesehen, wobei in der Halterung (7) das zumindest eine Oberflächenbearbeitungselement (3<sub>1</sub>, 3<sub>2</sub>,..., 3<sub>N</sub>) um die Rotationsachse (R1 oderR2) drehbar gelagert ist. Zumindest ist ein erster Translationsantrieb (10) vorgesehen, der das mindestens eine Oberflächenbearbeitungselement (3<sub>1</sub>, 3<sub>2</sub>,..., 3<sub>N</sub>) in einer Bewegungsrichtung (R<sub>s</sub>) oszillierend und senkrecht oder unter einem Anstellwinkel (301) zur Durchlaufrichtung (D1) innerhalb einer Transportebene (11) der Bearbeitungsmaschine (2) bewegt.A device (1000) and a method for surface treatment of a rock and/or concrete surface is disclosed. A transport unit (5) moves at least one workpiece (1) to be processed along a throughput direction (D1). A processing machine (2) has at least one surface processing element (3<sub>1</sub>, 3<sub>2</sub>,..., 3<sub>N</sub>) which is relative to a surface to be machined (100) of the workpiece (1) is movable. A holder (7) for the at least one surface treatment element (3<sub>1</sub>, 3<sub>2</sub>,..., 3<sub>N</sub>) is provided, wherein in the holder (7) rotates the at least one surface treatment element (3<sub>1</sub>, 3<sub>2</sub>,..., 3<sub>N</sub>) around the axis of rotation (R1 or R2 ) is rotatably mounted. At least one first translation drive (10) is provided, which drives the at least one surface treatment element (3<sub>1</sub>, 3<sub>2</sub>,..., 3<sub>N</sub>). oscillating in a direction of movement (R<sub>s</sub>) and perpendicular or at an angle of incidence (301) to the direction of passage (D1) within a transport plane (11) of the processing machine (2).
Description
Die Erfindung betrifft eine Vorrichtung zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche. Insbesondere umfasst die Vorrichtung zumindest eine Transporteinheit, welche mindestens ein zu bearbeitendes Werkstück entlang einer Durchlaufrichtung bewegt. Ferner ist zumindest eine Bearbeitungsmaschine vorgesehen, welche zumindest ein Oberflächenbearbeitungselement aufweist, welches relativ zu der zu bearbeitenden Oberfläche des Werkstücks bewegbar ist. Das zumindest eine Oberflächenbearbeitungselement ist zumindest während eines direkten mechanischen Kontakts mit der zu bearbeitenden Oberfläche um eine Rotationsachse rotierbar und befindet sich somit in einem schleifenden Kontakt mit der zu bearbeitenden Oberfläche.The invention relates to a device for surface treatment of a stone and / or concrete surface. In particular, the device comprises at least one transport unit which moves at least one workpiece to be processed along a passage direction. Furthermore, at least one processing machine is provided which has at least one surface processing element which can be moved relative to the surface of the workpiece to be processed. The at least one surface processing element can be rotated about an axis of rotation at least during direct mechanical contact with the surface to be processed and is thus in grinding contact with the surface to be processed.
Ferner betrifft die Erfindung ein Verfahren zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche.The invention also relates to a method for surface treatment of a stone and / or concrete surface.
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Die Vorrichtungen zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche werden unter anderem auch als Curlingmaschinen bezeichnet.The devices for surface treatment of a stone and / or concrete surface are also referred to as curling machines.
Bei bereits aus dem Stand der Technik bekannten Verfahren handelt es sich in der Regel um Durchlaufverfahren. Über dem Transportsystem bzw. der Transportebene können sich Tunnelaufbauten befinden, welche die entsprechende Curlingstationen aufnehmen können.Processes already known from the prior art are generally continuous processes. There can be tunnel structures above the transport system or the transport level, which can accommodate the corresponding curling stations.
Eine aus dem Stand der Technik bekannte Curlingstation kann aus einer gelagerten Welle bestehen, welche durch einen direkten oder indirekten Motorantrieb angetrieben wird. Auf der Welle (Rotationsachse) können sich Rundbürsten (walzenförmige Elemente) mit zum Beispiel einem Durchmesser von 350mm aus widerstandsfähigen, beschichteten Kunststoffborsten befinden. Die Rundbürsten arbeiten mit einer Geschwindigkeit von beispielsweise 600 Umdrehungen pro Minute und wirken dabei auf die Oberfläche des Werkstücks ein.A curling station known from the prior art can consist of a mounted shaft which is driven by a direct or indirect motor drive. On the shaft (axis of rotation) there can be round brushes (roller-shaped elements) with a diameter of 350mm, for example, made of resistant, coated plastic bristles. The round brushes work at a speed of 600 revolutions per minute, for example, and act on the surface of the workpiece.
Die Welle kann eine Bearbeitungsbreite von bis zu 1200mm mit einem Überstand von 50mm pro Seite bieten. Der Antriebsstrang wird dabei beispielhaft durch einen Stellmotor mit einer gelagerten Welle in der Höhe verstellt.The shaft can offer a machining width of up to 1200mm with an overhang of 50mm per side. The drive train is adjusted in height, for example, by a servomotor with a mounted shaft.
Insbesondere haben aus dem Stand der Technik bekannte Vorrichtungen (welche Curlingstationen sind oder umfassen) mehrere, zum Beispiel zwei, insbesondere bevorzugt vier Curlingstationen oder Rotationsbürsten, die unterschiedlich zueinander in horizontaler Richtung geneigt und/oder versetzt zueinander angeordnet sind.In particular, devices known from the prior art (which are or include curling stations) have several, for example two, particularly preferably four, curling stations or rotary brushes that are inclined differently to one another in the horizontal direction and / or offset from one another.
Ein solcher Winkel der einzelnen Stationen kann dadurch definiert sein, dass die Polierbürsten um eine Rotationsachse rotieren und die Rotationsachsen in horizontaler Richtung zueinander in einem Winkel verstellt sind.Such an angle of the individual stations can be defined in that the polishing brushes rotate about an axis of rotation and the axes of rotation are adjusted at an angle to one another in the horizontal direction.
Jede der Rotationsbürsten erzeugt auf der zu bearbeitenden Oberfläche Schleif- und/oder Polierrillen, welche einen entsprechenden Richtungsglanzeffekt der Oberfläche in Richtung und aus Sicht dieser Schleif- und/oder Polierrillen erzeugen.Each of the rotary brushes generates grinding and / or polishing grooves on the surface to be processed, which create a corresponding directional gloss effect of the surface in the direction and from the point of view of these grinding and / or polishing grooves.
Dabei ist aus dem Stand der Technik unter anderem bekannt, einen Bürstensatz auszuwählen, der mindestens 5cm pro Seite über eine zu bearbeitende Gesteins- und/oder Betonoberfläche hinausragt. In diesem Fall wird somit eine Polierung und/oder anderweitige Oberflächenbearbeitung durch eine um beidseits 10cm verringerte effektive Bearbeitungslänge der Bürste realisiert, wobei oftmals pro Format und Produkt, das heißt, pro Form und pro Gesteins- und Betonoberfläche ein eigener Bürstensatz angelegt werden muss. Das heißt, es müssen entsprechende Rundbürsten oftmals nicht nur aufgrund von Verschleiß, sondern ins-besondere auch wegen unterschiedlicher Bearbeitungsbedürfnisse ausgewechselt werden. Dies ist mitunter sehr zeitaufwendig. Auch mussten, um verschiedene Schleifrichtungen auf dem Werkstück erzeugen zu können, in der Regel mehrere, insbesondere vier, Oberflächenbearbeitungselemente hintereinander und zudem auch in einem Winkel angestellt zueinander, geschalten werden.Among other things, it is known from the prior art to select a set of brushes which protrudes at least 5 cm per side over a stone and / or concrete surface to be processed. In this case, polishing and / or other surface treatment is implemented by means of an effective treatment length of the brush reduced by 10 cm on both sides, with a separate set of brushes often having to be created for each format and product, i.e. per shape and per stone and concrete surface. This means that corresponding round brushes often have to be replaced not only because of wear, but in particular also because of different machining requirements. This can be very time consuming. In order to be able to produce different grinding directions on the workpiece, as a rule several, in particular four, surface processing elements had to be switched one behind the other and also at an angle to one another.
Es ist daher unter anderem eine Aufgabe der vorliegenden Erfindung, eine Vorrichtung zur Oberflächenbehandlung eines Gesteins und/oder einer Betonoberfläche anzubieten, welche dauerhaft die gleiche Qualität der Oberflächenbehandlung gewährleistet und kostengünstiger als Vorrichtungen des Standes des Technik sowie einfach aufgebaut ist..It is therefore an object of the present invention, inter alia, to offer a device for the surface treatment of a rock and / or a concrete surface, which permanently ensures the same quality of the surface treatment and is more cost-effective than devices of the prior art and has a simple structure.
Diese Aufgabe wird durch eine Vorrichtung mit den Merkmalen des Anspruchs 1 gelöst.This object is achieved by a device with the features of
Eine weitere Aufgabe der Erfindung ist, ein Verfahren zur Oberflächenbehandlung eines Gesteins und/oder einer Betonoberfläche anzubieten, welches nicht nur einfach durchzuführen ist, sondern auch ebenso kostengünstig und gleichzeitig auf verschiedenste Gesteins- und/oder Betonoberflächen anwendbar ist und dabei eine dauerhaft qualitativ hochwertige Bearbeitung der Gesteins- und/oder Betonoberflächen gewährleistet.Another object of the invention is to offer a method for the surface treatment of a stone and / or a concrete surface, which is not only easy to carry out, but also inexpensive and at the same time applicable to a wide variety of stone and / or concrete surfaces, while providing permanent high-quality processing the stone and / or concrete surfaces guaranteed.
Diese Aufgabe wird durch ein Verfahren mit den Merkmalen des Anspruchs 12 gelöst.This object is achieved by a method having the features of
Die hier beschriebene erfindungsgemäße Vorrichtung zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche umfasst zumindest eine Transporteinheit, welche mindestens ein zu bearbeitendes Werkstück entlang einer Durchlaufrichtung bewegt. Ferner umfasst die Vorrichtung zumindest eine Bearbeitungsmaschine, welche zumindest ein Oberflächenbearbeitungselement aufweist, welches relativ zu einer zu bearbeitenden Oberfläche des Werkstücks bewegbar ist. Das zumindest eine Oberflächenbearbeitungselement, das zumindest während eines direkten mechanischen Kontakts mit der zu bearbeitenden Oberfläche um eine Rotationsachse rotiert, ist dabei in einem schleifenden Kontakt mit der zu bearbeitenden Oberfläche. Eine Halterung ist für das zumindest eine Oberflächenbearbeitungselement vorgesehen, wobei an der Halterung das zumindest eine Oberflächenbearbeitungselement um die Rotationsachse drehbar gelagert ist. Ein erster Translationsantrieb ist auf der Halterung vorgesehen und bewegt das mindestens eine Oberflächenbearbeitungselement in einer Bewegungsrichtung oszillierend und quer zur Durchlaufrichtung innerhalb einer Transportebene der Transporteinheit. "Quer zur Durchlaufrichtung" ist dahingehend auszurichten, dass das mindestens eine Oberflächenbearbeitungselement mit seiner Rotationsachse senkrecht zur Durchlaufrichtung oder mit seiner Rotationsachse in einem Anstellwinkel zu einer Senkrechten zur Durchlaufrichtung oszillierend bewegt werden kann. Dabei ist zu beachten, dass der Anstellwinkel des mindestens einen Oberflächenbearbeitungselements auch während der Bearbeitung der Gesteins- und/oder Betonoberfläche verändert werden kann. Dies hat den Vorteil, dass beliebige Bearbeitungsmuster eingestellt werden können, so dass an der zu bearbeitenden Gesteins- und/oder Betonoberfläche keine Vorzugsrichtung der Bearbeitung sichtbar ist.The device according to the invention described here for processing the surface of a stone and / or concrete surface comprises at least one transport unit which moves at least one workpiece to be processed along a direction of passage. Furthermore, the device comprises at least one processing machine which has at least one surface processing element which can be moved relative to a surface of the workpiece to be processed. The at least one surface processing element, which rotates about an axis of rotation at least during direct mechanical contact with the surface to be processed, is in grinding contact with the surface to be processed. A holder is provided for the at least one surface treatment element, the at least one surface treatment element being mounted on the holder so as to be rotatable about the axis of rotation. A first translation drive is provided on the holder and moves the at least one surface processing element in a direction of movement in an oscillating manner and transversely to the direction of passage within a transport plane of the transport unit. "Transverse to the direction of flow" is to be aligned so that the at least one surface processing element can be moved with its axis of rotation perpendicular to the direction of flow or with its axis of rotation at an angle of incidence to a perpendicular to the direction of flow in an oscillating manner. It should be noted that the setting angle of the at least one surface processing element can also be changed while the stone and / or concrete surface is being processed. This has the advantage that any processing pattern can be set so that no preferred direction of processing is visible on the stone and / or concrete surface to be processed.
Gemäß einer möglichen Ausführungsform der Erfindung kann auch die Halterung oszillierend und parallel zur Durchlaufrichtung bewegt werden. Hierzu ist ein zweiter Translationsantrieb für die Halterung vorgesehen. Durch diese Ausführungsform kann man die Bearbeitungsmuster der Gesteins- und/oder Betonoberfläche weiter variieren.According to a possible embodiment of the invention, the holder can also be moved in an oscillating manner and parallel to the direction of passage. A second translation drive is provided for the holder for this purpose. This embodiment allows the processing pattern of the stone and / or concrete surface to be varied further.
Gemäß einer Ausführungsform hat die Halterung eine Führung vorgesehen, entlang der mit dem ersten Translationsantrieb das mindestens eine Oberflächenbearbeitungselement in einer Bewegungsrichtung oszillierend und quer zur Durchlaufrichtung verfahrbar ist. Es ist für einen Fachmann selbstverständlich, dass der Ausdruck "quer zur Durchlaufrichtung" die Richtung senkrecht zur Durchlaufrichtung als auch eine Richtung, die einen bedarfsgerecht eingestellten Winkel (Anstellwinkel) zur Durchlaufrichtung umfasst, definiert. Der Winkel kann auch während der Bearbeitung des Werkstücks nach einem vordefinierten Muster geändert werden. Hierzu ist eine entsprechende Steuerung mit zugeordneten Sensoren vorgesehen.According to one embodiment, the holder has a guide, along which the at least one surface processing element can be moved with the first translation drive in an oscillating manner in a direction of movement and transversely to the direction of passage. It goes without saying for a person skilled in the art that the expression “transverse to the direction of passage” defines the direction perpendicular to the direction of passage as well as a direction which includes an angle (angle of attack) to the direction of passage that is set as required. The angle can also be changed according to a predefined pattern while the workpiece is being machined. A corresponding control with assigned sensors is provided for this purpose.
Gemäß einer möglichen Ausführungsform der Erfindung ist eine schwenkbare Platte auf der Halterung vorgesehen, die die Führung trägt und mit einem Schwenkantrieb zusammenwirkt, womit der Anstellwinkel des mindestens einen walzenförmigen Oberflächenbearbeitungselements eingestellt und ggf. auch beliebig verstellt werden kann. Der erste Translationsantrieb verfährt das mindestens eine Oberflächenbearbeitungselement oszillierend in der Bewegungsrichtung unter dem Anstellwinkel und quer zur Durchlaufrichtung. Das oszillierende Verfahren des mindestens einen Oberflächenbearbeitungselements unter einem Anstellwinkel und quer zur Durchlaufrichtung hat den weiteren Vorteil, dass unter jeder Blickrichtung auf die Oberfläche des Werkstücks aus Stein oder Beton keine werkzeuginduzierten Bearbeitungseffekte erkennbar sind.According to a possible embodiment of the invention, a pivotable plate is provided on the holder, which carries the guide and interacts with a pivot drive, with which the angle of attack of the at least one roller-shaped surface processing element can be set and optionally adjusted as required. The first translation drive moves the at least one surface processing element in an oscillating manner in the direction of movement at the angle of attack and transversely to the direction of passage. The oscillating process of the at least one surface processing element at an angle of incidence and transversely to the direction of passage has the further advantage that no tool-induced processing effects can be seen from any direction of view of the surface of the stone or concrete workpiece.
Gemäß einer möglichen Ausführungsform ist die Führung mit der Halterung verbunden. Ein schwenkbares Rad ist über der Führung vorgesehen. Das Rad selbst wirkt mit einem Schwenkantrieb zusammen, womit ein Anstellwinkel des mindestens einen walzenförmigen Oberflächenbearbeitungselements einstellbar ist. Der erste Translationsantrieb verfährt das mindestens eine unter dem Anstellwinkel orientierte Oberflächenbearbeitungselement oszillierend in der Bewegungsrichtung senkrecht zur Durchlaufrichtung.According to one possible embodiment, the guide is connected to the holder. A swivel wheel is provided over the guide. The wheel itself interacts with a swivel drive, with which an angle of attack of the at least one roller-shaped surface processing element can be set. The first translation drive moves the at least one surface processing element oriented at the angle of attack in an oscillating manner in the direction of movement perpendicular to the direction of passage.
Gemäß einer Ausführungsform der Erfindung ist ein Verstellantrieb dem mindestens einen Oberflächenbearbeitungselement zugeordnet. Mit dem Verstellantrieb kann das mindestens eine Oberflächenbearbeitungselement senkrecht zur Oberfläche des mindestens einen Werkstücks verfahren werden, damit ein nahezu gleichmäßiger Anpressdruck, unabhängig von der Abnutzung des mindestens einen Oberflächenbearbeitungselements (Abrieb der Borsten des Oberflächenbearbeitungselements), am Werkstück vorherrschen kann.According to one embodiment of the invention, an adjustment drive is assigned to the at least one surface treatment element. With the adjustment drive, the at least one surface processing element can be perpendicular to the surface of the at least one workpiece can be moved so that an almost uniform contact pressure can prevail on the workpiece, regardless of the wear and tear of the at least one surface processing element (abrasion of the bristles of the surface processing element).
Gemäß einer möglichen weiteren Ausführungsform ist ein Rotationsantrieb für das mindestens eine Oberflächenbearbeitungselement vorgesehen. Der Rotationsantrieb kann jedem Oberflächenbearbeitungselement einzeln zugeordnet sein oder es können mehrere Oberflächenbearbeitungselemente mit einem Rotationsantrieb mechanisch gekoppelt werden. Für den Fall, dass mindestens zwei Oberflächenbearbeitungselemente mit je einem Rotationsantrieb versehen sind, können diese richtungs- und/oder zeitsynchron angetrieben werden.According to a possible further embodiment, a rotary drive is provided for the at least one surface treatment element. The rotary drive can be assigned individually to each surface treatment element or several surface treatment elements can be mechanically coupled to a rotary drive. In the event that at least two surface processing elements are each provided with a rotary drive, they can be driven synchronously with respect to direction and / or time.
Gemäß zumindest einer möglichen Ausführungsform ist das zumindest eine Oberflächenbearbeitungselement ein walzenförmiges Element, das um die Rotationsachse parallel zur Transportebene rotierbar ist.According to at least one possible embodiment, the at least one surface processing element is a roller-shaped element which can be rotated about the axis of rotation parallel to the transport plane.
Gemäß zumindest einer möglichen weiteren Ausführungsform kann das zumindest eine Oberflächenbearbeitungselement ein Topfschleifelement sein, das mit der Rotationsachse senkrecht zur Transportebene rotierbar ist.According to at least one possible further embodiment, the at least one surface processing element can be a grinding cup element which can be rotated with the axis of rotation perpendicular to the transport plane.
Gemäß zumindest einer noch weiteren Ausführungsform ist zumindest eines der Oberflächenbearbeitungselemente ein walzenförmiges Element, das um die Rotationsachse parallel zur Transportebene rotierbar ist und zumindest eines der Oberflächenbearbeitungselemente ist ein Topfschleifelement, das mit der Rotationsachse senkrecht zur Transportebene rotierbar ist.According to at least one further embodiment, at least one of the surface processing elements is a roller-shaped element that can be rotated about the axis of rotation parallel to the transport plane, and at least one of the surface processing elements is a cup grinding element that can be rotated with the axis of rotation perpendicular to the transport plane.
Gemäß einer möglichen Ausführungsform der Erfindung, sind die als Oberflächenbearbeitungselemente ausgebildeten walzenförmigen Elemente entlang der Durchlaufrichtung jeweils paarweise zueinander angeordnet. Das Paar von Oberflächenbearbeitungselementen besteht aus zwei Oberflächenbearbeitungselementen, welche z. B. jeweils spiegelsymmetrisch relativ zur Bewegungsrichtung, die senkrecht zur Durchlaufrichtung ist, zueinander angestellt sind. Denkbar ist, dass entlang der Durchlaufrichtung ein, zwei oder mehr Paare zur Bearbeitung der Oberfläche angeordnet sind.According to a possible embodiment of the invention, the roller-shaped elements designed as surface processing elements are each arranged in pairs with respect to one another along the direction of passage. The pair of surface treatment elements consists of two surface treatment elements which, for. B. each mirror-symmetrically relative to the direction of movement, which is perpendicular to the direction of passage, are employed to each other. It is conceivable that one, two or more pairs for processing the surface are arranged along the direction of passage.
Gemäß einer Ausführungsform der Erfindung ist zumindest eine Steuereinheit vorgesehen, die, falls vorhanden, mit dem zweiten Translationsantriebantrieb der Halterung, einer Verstelleinheit für die Oberflächenbearbeitungselemente und dem Antrieb der Transporteinheit kommunikativ verbunden ist. Ferner ist zumindest ein Sensor der Transporteinheit zugeordnet, der Rückmeldung an die Steuereinheit hinsichtlich der Geschwindigkeit der Transporteinheit gibt. Zumindest ist ein weiterer Sensor der Halterung zugeordnet, der die oszillatorische Bewegung der Halterung in den Bewegungsrichtungen überwacht.According to one embodiment of the invention, at least one control unit is provided which, if present, is communicatively connected to the second translational drive of the holder, an adjustment unit for the surface treatment elements and the drive of the transport unit. Furthermore, at least one sensor is assigned to the transport unit, which provides feedback to the control unit with regard to the speed of the transport unit. At least one further sensor is assigned to the holder, which monitors the oscillatory movement of the holder in the directions of movement.
Gemäß einer möglichen Ausgestaltung der Erfindung beträgt die Vorschubgeschwindigkeit des Werkstücks bei ortsfester Halterung für das zumindest eine Oberflächenbearbeitungselement in Durchlaufrichtung wenigstens 0,5 m/min und höchstens 10m/min, bevorzugt wenigstens 2m/min und höchstens 6m/min. Wie bereits oben erwähnt, wird das Werkstück der Vorschubgeschwindigkeit entlang der Durchlaufrichtung bewegt. Zudem wird das Oberflächenbearbeitungselement mit einer vorher eingestellten Oszillationsfrequenz in einer Querrichtung über das Werkstück hin- und herbewegt.According to a possible embodiment of the invention, the feed speed of the workpiece with a stationary holder for the at least one surface processing element in the direction of passage is at least 0.5 m / min and at most 10 m / min, preferably at least 2 m / min and at most 6 m / min. As already mentioned above, the workpiece is moved at the feed speed along the direction of passage. In addition, the surface processing element is moved back and forth over the workpiece in a transverse direction with a previously set oscillation frequency.
Gemäß einer möglichen weiteren Ausführungsform der Erfindung ist die Halterung in einer Führung verschieblich in/oder entgegen der Durchlaufrichtung angeordnet. Die Halterung wird z. B. mit dem zweiten Translationsantrieb mittels der Führung entlang der Durchlaufrichtung bewegt. Mit der Führung kann eine Bewegung der Halterung in einem Winkel innerhalb einer Transportebene der Bearbeitungsmaschine möglich gemacht werden. Zum Beispiel kann dadurch eine Oszillation des Oberflächenbearbeitungselementes (Bürsten als walzenförmige Elemente) senkrecht und/oder in einem Winkel zu der Durchlaufrichtung erfolgen.According to a possible further embodiment of the invention, the holder is arranged in a guide such that it can be displaced in / or against the direction of passage. The bracket is z. B. moved with the second translation drive by means of the guide along the passage direction. With the guide, a movement of the holder at an angle within a transport plane of the processing machine can be made possible. For example, an oscillation of the surface processing element (brushes as roller-shaped elements) can thereby take place perpendicularly and / or at an angle to the direction of passage.
Das hier beschriebene erfindungsgemäße Verfahren zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche umfasst zunächst einen ersten Schritt, durch welchen ein zu bearbeitendes Werkstück bereitgestellt wird, welches die bearbeitende Gesteins- und/oder Betonoberfläche ausbildet. Bei dem zu bearbeitenden Werkstück kann es sich um ein rohes Werkstück handeln (mit völlig unbearbeiteter Oberfläche) oder aber um ein bereits vorbearbeitetes Werkstück. Zum Beispiel ist das Werkstück eine Betonplatte und/oder ein Pflasterstein.The method according to the invention described here for surface treatment of a stone and / or concrete surface initially comprises a first step, by means of which a workpiece to be machined is provided which forms the stone and / or concrete surface to be machined. The workpiece to be machined can be a raw workpiece (with a completely unmachined surface) or a workpiece that has already been pre-machined. For example, the workpiece is a concrete slab and / or a paving stone.
Nach dem Bereitstellen des zu bearbeitenden Werkstücks wird in einem nächsten Schritt eine Bearbeitungsmaschine bereitgestellt, welche zumindest ein Oberflächenbearbeitungselement aufweist, mittels welchem durch mechanischem Oberflächenabtrag die Oberfläche des Werkstücks bearbeitet wird. Das Oberflächenbearbeitungselement zumindest wird während eines direkten mechanischen Kontakts der zu bearbeitenden Oberfläche des Werkstücks um eine Rotationsachse rotiert, um durch diese Rotation den schleifenden Kontakt mit der zu bearbeitenden Oberfläche des Werkstücks zu erzeugen. Vorzugsweise wird die obig beschriebene Oberflächenbearbeitung allein durch den mechanischen Oberflächenabtrag des zumindest einen Oberflächenbearbeitungselements erzeugt. Für die Oberflächenbearbeitung ist ein Inkontaktbringen des zumindest einen in einer Halterung gelagerten (drehbar) Oberflächenbearbeitungselements erforderlich. Dem zumindest einen Oberflächenbearbeitungselement wird eine Bewegung in einer Bewegungsrichtung oszillierend und senkrecht oder mit einem Anstellwinkel zur Durchlaufrichtung des Werkstücks innerhalb einer Transportebene der Bearbeitungsmaschine aufgeprägt.After the workpiece to be processed has been provided, a processing machine is provided in a next step which has at least one surface processing element by means of which the surface of the workpiece is processed by mechanical surface removal. The surface processing element is at least rotated about an axis of rotation during direct mechanical contact of the surface of the workpiece to be processed in order to produce the grinding contact with the surface of the workpiece to be processed by this rotation. The surface treatment described above is preferably produced solely by the mechanical surface removal of the at least one surface treatment element. For the surface treatment, it is necessary to bring the at least one surface treatment element (rotatable) mounted in a holder into contact. The at least one surface processing element is impressed with a movement in a direction of movement, oscillating and perpendicular, or at an angle of incidence to the direction of passage of the workpiece within a transport plane of the processing machine.
Gemäß einer weiten möglichen Ausführungsform des Verfahrens kann die Halterung ebenfalls in einer Bewegungsrichtung oszillierend und parallel zur Durchlaufrichtung bewegt werden.According to a further possible embodiment of the method, the holder can also be moved in a direction of movement in an oscillating manner and parallel to the direction of passage.
Die Bewegungsmuster der Oberflächenbearbeitungselemente und/oder der Halterung haben den Vorteil, dass es zu einer geleichmäßigen Abnutzung der Oberflächenbearbeitungselemente kommt und dass optische Vorzugsrichtungen der Bearbeitung der Gesteins- und/oder Betonoberfläche vermieden werden.The movement patterns of the surface processing elements and / or the holder have the advantage that the surface processing elements are worn evenly and that preferred optical directions for processing the stone and / or concrete surface are avoided.
Die Rotationsachse des Oberflächenbearbeitungselements, das in Form eines walzenförmigen Elements ausgebildet ist, kann z. B. gemäß einer möglichen Ausführungsform im Wesentlichen senkrecht zur oder in einem Winkel zur Durchlaufrichtung angestellt sein. Das zumindest eine Oberflächenbearbeitungselement ist in einer Halterung angeordnet, wobei gemäß einer bevorzugten Ausführungsform das zumindest eine Oberflächenbearbeitungselement mittels eines ersten Translationsantriebs in einer Bewegungsrichtung senkrecht zur Durchlaufrichtung innerhalb einer Transportebene der Bearbeitungsmaschine angetrieben wird.The axis of rotation of the surface treatment element, which is in the form of a roller-shaped element, can, for. B. be employed according to a possible embodiment substantially perpendicular to or at an angle to the direction of passage. The at least one surface processing element is arranged in a holder, wherein, according to a preferred embodiment, the at least one surface processing element by means of a first translation drive in a Direction of movement is driven perpendicular to the direction of passage within a transport plane of the processing machine.
Mit dieser Anordnung kann somit zum Beispiel eine Oszillation des zumindest einen Oberflächenbearbeitungselementes senkrecht und/oder in einem Winkel zu der Durchlaufrichtung erfolgen.With this arrangement, for example, the at least one surface treatment element can oscillate perpendicularly and / or at an angle to the direction of passage.
Gemäß einer möglichen Ausführungsform kann das zumindest eine Oberflächenbearbeitungselement als ein walzenförmiges Element ausgebildet sein, das um die Rotationsachse parallel zur Transportebene rotiert wird und/oder das zumindest eine Oberflächenbearbeitungselement kann ein Topfschleifelement sein, das mit der Rotationsachse senkrecht zur Transportebene rotiert wird.According to a possible embodiment, the at least one surface processing element can be designed as a roller-shaped element that is rotated around the axis of rotation parallel to the transport plane and / or the at least one surface processing element can be a cup grinding element that is rotated with the axis of rotation perpendicular to the transport plane.
Gemäß zumindest einer möglichen Ausführungsform sind der erste Translationsantrieb, der zweite Translationsantrieb (falls vorhanden), der Rotationsantrieb und der Schwenkantrieb mittels eines E-Motors realisiert. Einige der Antriebe sind an der Halterung installiert, so dass diese insbesondere in Durchlaufrichtung, mitbewegt werden. Der erste Translationsantrieb ist stationär an einer Transporteinheit angeordnet, womit das Oberflächenbearbeitungselement entlang der Durchlaufrichtung bewegt wird.According to at least one possible embodiment, the first translational drive, the second translational drive (if present), the rotary drive and the swivel drive are implemented by means of an electric motor. Some of the drives are installed on the bracket so that they are moved along with them, especially in the direction of passage. The first translation drive is arranged in a stationary manner on a transport unit, with which the surface processing element is moved along the direction of passage.
Unter "mechanischen Oberflächenabtrag" fällt jedweder Materialabtrag von der Oberfläche des Werkstücks. Darunter fällt auch ein Polieren sowie ein mechanischer Abtrag in tiefer gehende Schichten der Oberfläche des Werkstücks. Zum Beispiel fällt unter einen mechanischen Materialabtrag im Sinne der Erfindung jedoch kein Fräsen und/oder kein Bohren. Vorzugsweise erzeugt der mechanische Materialabtrag eine polierte und/oder bearbeitete Oberfläche, welche Bearbeitungsrillen aufweist. Diese Bearbeitungsrillen sind jedoch für den äußeren Betrachter vorzugsweise lediglich als Polierrillen erkennbar, welche zum Beispiel durch Borsten einer Rotationsbürste erzeugt sind. Insbesondere unter entsprechenden Lichtverhältnissen sind daher entsprechende Polierrichtungen erkennbar. Zudem kann unter einem mechanischen Materialabtrag auch ein Feilen fallen."Mechanical surface removal" includes any material removal from the surface of the workpiece. This also includes polishing and mechanical removal in deeper layers of the surface of the workpiece. For example, mechanical material removal within the meaning of the invention does not include milling and / or drilling. The mechanical removal of material preferably produces a polished and / or machined surface which has machining grooves. However, these machining grooves are preferably only recognizable to the external observer as polishing grooves which are produced, for example, by the bristles of a rotary brush. Corresponding polishing directions can therefore be seen in particular under corresponding lighting conditions. In addition, mechanical material removal can also include filing.
Im Sinne der Erfindung bedeutet "polieren" ein Verfahren, bei dem der Zustand der polierten Oberfläche von einer zum Beispiel matten Oberfläche mit nur geringer Lichtreflektion zu einer, insbesondere in zumindest einer Betrachtungsrichtung glänzenden Fläche mit starker Lichtreflektion poliert wird. Im Sinne der Erfindung heißt "mechanischer Materialabtrag" auch ein Satinieren und/oder Bürsten.In the context of the invention, “polishing” means a process in which the state of the polished surface changes from a, for example, matt surface with only minor Light reflection is polished to a, in particular in at least one viewing direction shiny surface with strong light reflection. In the context of the invention, “mechanical material removal” also means satinizing and / or brushing.
Gemäß zumindest einer möglichen Ausführungsform erfährt neben der Rotation das Oberflächenbearbeitungselement zumindest einen Antrieb in einer von einer Rotationsrichtung verschiedenen Antriebsrichtung. Mit anderen Worten wird in dieser Erfindung unter anderem vorgeschlagen, dass anstatt das Oberflächenbearbeitungselement lediglich um die Rotationsachse zu rotieren, das Oberflächenbearbeitungselement neben der Rotation, und insbesondere auch unabhängig von der Rotation, weitere Bewegung (Oszillation) erfährt.According to at least one possible embodiment, in addition to the rotation, the surface processing element experiences at least one drive in a drive direction different from a direction of rotation. In other words, this invention proposes, among other things, that instead of merely rotating the surface processing element about the axis of rotation, the surface processing element experiences further movement (oscillation) in addition to the rotation, and in particular also independently of the rotation.
Denkbar ist, dass die Bearbeitungsmaschine eine Steuerung mit einem Wahl- und/oder Einstellelement umfasst, mittels welchem der Antrieb gewählt werden kann. Denkbar ist jedoch auch, dass eine Antriebsrichtung (das heißt, die Bewegungsrichtung senkrecht bzw. quer zur Durchlaufrichtung) von verschiedenen Antriebselementen, insbesondere von verschiedenen Motoren, bewerkstelligt werden.It is conceivable that the processing machine comprises a control with a selection and / or setting element, by means of which the drive can be selected. However, it is also conceivable that a drive direction (that is, the direction of movement perpendicular or transverse to the direction of passage) can be achieved by different drive elements, in particular by different motors.
Durch den hier unter anderem vorgeschlagenen Antrieben des entsprechenden Oberflächenbearbeitungselements kann daher in besonders individueller und kostengünstiger Art und Weise bewerkstelligt werden, dass eine Oberflächenbearbeitung des Werkstückes, insbesondere eine Politur, je nach den Wünschen des Bearbeiters und den Anforderungen durchgeführt werden kann, insbesondere ohne, dass entsprechende Bürsten ausgetauscht werden müssen. Der erste Translationsantrieb, ggf. der zweite Translationsantrieb und der Schwenkantrieb ermöglichen nämlich eine individuelle Einstellung der Polierrichtung und/oder der Poliertiefe neben den eigentlichen Schleifeigenschaften der Rotationsbewegung des Oberflächenbearbeitungselements. Es kann mit dem ersten Translationsantrieb, ggf. dem zweiten Translationsantrieb und dem Schwenkantrieb auch eine individuelle Einstellung eines Satinierens und/oder Bürstens durchgeführt werden. Besonders vorteilhaft kann daher für die hier obig beschriebene Oberflächenbearbeitung ein und dieselbe Bürste und/oder ein und derselbe Bürstensatz für alle Werkstücke genutzt werden.Through the drives of the corresponding surface processing element proposed here, among other things, it can therefore be achieved in a particularly individual and cost-effective manner that a surface processing of the workpiece, in particular a polishing, can be carried out depending on the wishes of the processor and the requirements, in particular without corresponding brushes have to be replaced. The first translation drive, possibly the second translation drive and the swivel drive enable the polishing direction and / or the polishing depth to be individually adjusted in addition to the actual grinding properties of the rotational movement of the surface treatment element. With the first translation drive, possibly the second translation drive and the swivel drive, an individual setting of satin finishing and / or brushing can also be carried out. One and the same brush and / or one and the same brush set for all workpieces can therefore be used particularly advantageously for the surface treatment described above.
Gemäß zumindest einer Ausführungsform wird zunächst ein zu bearbeitendes Werkstück bereitgestellt, welches die zu bearbeitende Gesteins- und/oder Betonoberfläche ausbildet, wobei in einem darauffolgenden Schritt oder einem davor angeordneten Schritt eine Bearbeitungsmaschine bereitgestellt wird, welche zumindest ein Oberflächenbearbeitungselement aufweist, mittels welchem durch mechanischen Oberflächenabtrag die Oberfläche bearbeitet wird, wobei das Oberflächenbearbeitungselement zumindest während eines direkten mechanischen Kontaktes mit der zu bearbeitenden Oberfläche um eine Rotationsachse rotiert wird, um durch diese Rotation den schleifenden Kontakt mit der zu bearbeitenden Oberfläche des Werkstücks zu erzeugen.According to at least one embodiment, a workpiece to be processed is first provided, which forms the stone and / or concrete surface to be processed, with a processing machine being provided in a subsequent step or a step arranged in front of it, which has at least one surface processing element, by means of which by mechanical surface removal the surface is machined, the surface machining element being rotated about an axis of rotation at least during direct mechanical contact with the surface to be machined in order to produce the grinding contact with the surface of the workpiece to be machined by this rotation.
In einer erfindungsgemäßen Variante erfährt neben der Rotation des Oberflächenbearbeitungselements dieses Oberflächenbearbeitungselement zumindest einen Antrieb in einer von einer Rotationsrichtung verschiedenen Antriebsrichtung. Vorzugsweise handelt es sich bei dieser Antriebsrichtung um keine Rotation des Oberflächenbearbeitungselements,. Vorzugsweise erzeugt der zweite Translationsantrieb eine Bewegung des zumindest einen Oberflächenbearbeitungselements in einer linearen oder kurvenförmigen Gestalt, relativ zu der am Hallenboden montierten Vorrichtung. Diese lineare oder kurvenförmige Gestalt der Bewegung des zumindest einen Oberflächenbearbeitungselements erreicht man durch die Bewegung mit einer Bewegungsrichtung oszillierend entlang und parallel zu der Durchlaufrichtung und einer Bewegungsrichtung oszillierend und senkrecht zur Durchlaufrichtung.In a variant according to the invention, in addition to the rotation of the surface processing element, this surface processing element experiences at least one drive in a drive direction different from a direction of rotation. This drive direction is preferably not a rotation of the surface treatment element. The second translation drive preferably generates a movement of the at least one surface treatment element in a linear or curved shape relative to the device mounted on the hall floor. This linear or curved shape of the movement of the at least one surface treatment element is achieved by moving with a direction of movement oscillating along and parallel to the direction of passage and a direction of movement oscillating and perpendicular to the direction of passage.
Gemäß zumindest einer Ausführungsform kann es sich bei dem Oberflächenbearbeitungselement um eine Rotationsbürste oder um einen Rotationsschleifstein handeln.According to at least one embodiment, the surface treatment element can be a rotary brush or a rotary grindstone.
Im Falle einer Rotationsbürste kann diese aus einer Bürstenwelle (walzenförmiges Element) bestehen, an welcher Rundbürsten befestigt sind. Diese Rundbürsten können mit beschichteten Kunststoffbürsten sein. Die Rotationswelle ist vorzugsweise ein längliches Stangenelement.In the case of a rotary brush, this can consist of a brush shaft (roller-shaped element) to which round brushes are attached. These round brushes can be with coated plastic brushes. The rotary shaft is preferably an elongated rod member.
Zum Beispiel weist eine derartige Rotationsbürste einen Durchmesser (inklusive der radial um die Rotationswelle der Rotationsbürste angeordnete Bürsten) von wenigstens 100mm und höchstens 600mm, bevorzugt von wenigstens 200mm und höchstens 400mm und ganz besonders bevorzugt von wenigstens 300mm und höchstens 380mm auf.For example, such a rotary brush has a diameter (including the brushes arranged radially around the rotary shaft of the rotary brush) of at least 100mm and at most 600mm, preferably at least 200mm and at most 400mm and very particularly preferably at least 300mm and at most 380mm.
Gemäß zumindest einer Ausführungsform ist die Antriebsrichtung verschieden von einer Durchlaufrichtung und/oder verschieden von einer Rotationsrichtung des Werkstücks und/oder der Rotationsrichtung des Oberflächenbearbeitungselements.According to at least one embodiment, the drive direction is different from a direction of passage and / or different from a direction of rotation of the workpiece and / or the direction of rotation of the surface processing element.
Eine Durchlaufrichtung im Sinne des obig beschriebenen Verfahrens ist vorzugsweise diejenige Richtung, entlang welcher das Werkstück durch die Bearbeitungsmaschine mit der Transporteinheit hindurchgeführt und währenddessen bearbeitet wird. Dabei kann es sich bei der Durchlaufrichtung um einen geradlinigen und/oder um einen gekrümmten oder sonst wie kurvenförmig ausgebildeten Pfad handeln.A passage direction in the sense of the method described above is preferably the direction along which the workpiece is guided through the processing machine with the transport unit and is processed during this. The direction of passage can be a straight and / or a curved or otherwise curved path.
Gemäß zumindest einer möglichen Ausführungsform ist der zweite Translationsantrieb der Halterung für das Oberflächenbearbeitungselement einen Oszillationsantrieb in Richtung der Durchlaufrichtung. Der erste Translationsantrieb erzeugt für das Oberflächenbearbeitungselement einen Oszillationsantrieb in Richtung senkrecht oder in einem Winkel zur Durchlaufrichtung.According to at least one possible embodiment, the second translation drive of the holder for the surface treatment element is an oscillation drive in the direction of the passage direction. The first translation drive generates an oscillation drive for the surface processing element in the direction perpendicular or at an angle to the direction of passage.
Hierzu kann die Bearbeitungsmaschine einen E-Motor aufweisen, welcher die Halterung des Oberflächenbearbeitungselements, zum Beispiel in Richtung der Durchlaufrichtung, bewegt. Die Oszillationsbewegung erzeugt eine Schleifung mit zumindest einer von der Durchlaufrichtung abweichenden Richtungskomponente. Abhängig von der Oszillationsfrequenz und/oder der Durchlaufgeschwindigkeit können damit Reflexionseigenschaften der Rillen eingestellt werden.For this purpose, the processing machine can have an electric motor which moves the holder of the surface processing element, for example in the direction of the passage direction. The oscillating movement creates a loop with at least one directional component that deviates from the direction of passage. Depending on the oscillation frequency and / or the throughput speed, reflective properties of the grooves can be adjusted.
Bei dem hier vorgeschlagenen Oszillationsantrieb kann es sich um einen solchen Antrieb handeln, bei dem die Halterung des zumindest einen Oberflächenbearbeitungselements entlang der Antriebsrichtung und relativ zu dem Werkstück und/oder relativ zu der Bearbeitungsmaschine hin und her, insbesondere periodisch, bewegt wird. Bei der Antriebsrichtung kann es sich um eine Querrichtung handeln, welche senkrecht zur der Durchlaufrichtung und entlang einer Horizontaltransportebene verläuft. Dies geschieht dann vorzugsweise auf Basis einer sogenannten Oszillationsfrequenz, die insbesondere mittels des obige beschriebenen Einstellelements eingestellt werden kann.The oscillation drive proposed here can be a drive in which the holder of the at least one surface processing element is moved back and forth, in particular periodically, along the drive direction and relative to the workpiece and / or relative to the processing machine. The drive direction can be a transverse direction which runs perpendicular to the direction of passage and along a horizontal transport plane. This is then preferably done on the basis of a so-called oscillation frequency, which can be adjusted in particular by means of the adjustment element described above.
Gemäß zumindest einer Ausführungsform werden der erste Translationsantrieb und der zweite Translationsantrieb in Abhängigkeit voneinander betrieben, insbesondere so, dass der erste Translationsantrieb und der zweite Translationsantrieb elektronisch, pneumatisch und/oder mechanisch miteinander gekoppelt sind.According to at least one embodiment, the first translation drive and the second translation drive are operated as a function of one another, in particular such that the first translation drive and the second translation drive are electronically, pneumatically and / or mechanically coupled to one another.
Gemäß zumindest einer Ausführungsform sind der erste Translationsantrieb und der zweite Translationsantrieb über zumindest einen Verbindungsnocken, insbesondere einer Nockenwelle, und/oder einem Verbindungsgetriebe mechanisch miteinander gekoppelt.According to at least one embodiment, the first translation drive and the second translation drive are mechanically coupled to one another via at least one connecting cam, in particular a camshaft, and / or a connecting gear.
Die Oszillationsfrequenz beträgt zum Beispiel wenigstens 0,2Hz und höchstens 90Hz, bevorzugt wenigstens 0,8Hz und höchstens 45Hz. Dieser Frequenzbereich stellt sicher, dass die Oberfläche des Werkstücks keine strukturellen Schäden während des Schleifens erleiden. Eine höhere Frequenz würde starke Querrillen erzeugen, während eine zu niedrige Frequenz tiefe Längsrillen erzeugen würde. Beide Extrema würden auf Kosten der mechanischen Stabilität des Werkstückes gehen.The oscillation frequency is, for example, at least 0.2 Hz and at most 90 Hz, preferably at least 0.8 Hz and at most 45 Hz. This frequency range ensures that the surface of the workpiece does not suffer any structural damage during grinding. A higher frequency would produce strong transverse grooves, while too low a frequency would produce deep longitudinal grooves. Both extremes would be at the expense of the mechanical stability of the workpiece.
Eine Oszillationslänge des Oberflächenbearbeitungselements quer zur Durchlaufrichtung (maximale Pendelamplitude) kann zumindest 3cm bis höchstens 30cm betragen.An oscillation length of the surface processing element transverse to the direction of passage (maximum pendulum amplitude) can be at least 3 cm to a maximum of 30 cm.
Zudem bietet ein derartiger Oszillationsantrieb den Vorteil, dass etwaige seitliche Bearbeitungsüberstände des Oberflächenbearbeitungselements teilweise, vorzugsweise jedoch vollständig, vermieden werden können. Ein Bearbeitungsüberstand des Oberflächenbearbeitungselements ist ein solcher Längenbereich des Oberflächenbearbeitungselements, welcher zwar polierende und/oder bürstende Eigenschaften aufweist, jedoch während des Betriebs teilweise oder vollständig ungenutzt bleibt. Die obig beschriebene Ausführungsform kann daher einen derartig ungenutzten Bearbeitungsbereich des Oberflächenbearbeitungselements teilweise oder vollständig vermeiden.In addition, such an oscillation drive offers the advantage that any lateral machining projections of the surface machining element can be partially, but preferably completely, avoided. A processing projection of the surface processing element is such a length range of the surface processing element which, although it has polishing and / or brushing properties, remains partially or completely unused during operation. The embodiment described above can therefore partially or completely avoid such an unused machining area of the surface machining element.
Im Falle einer Rotationsbürste ergibt sich der zusätzliche Vorteil, dass der ungenutzte Bereich der Rotationsbürste seitlich des Werkstücks nicht mehr in Eingriff mit seitlich angeordneten Linealen und/oder einer Kühlflüssigkeit und/oder einem Fördergut und/oder sonstigen, seitlich des Werkstücks positionierten Elementen der Bearbeitungsmaschine ungewollt in Kontakt tritt.In the case of a rotary brush, there is the additional advantage that the unused area of the rotary brush on the side of the workpiece is no longer in contact with laterally arranged rulers and / or a cooling liquid and / or a conveyed material and / or other elements of the processing machine positioned on the side of the workpiece comes into contact.
Dies wurde nämlich in der Vergangenheit oftmals beobachtet, da ein Abstand der Rotationswelle der Rotationsbürste in senkrechter Richtung von dem Werkstück, insbesondere mit zunehmendem Gebrauch des Oberflächenbearbeitungselements, immer weiter verringert werden musste, um trotzdem noch einen ausreichenden schleifenden Effekt zu erhalten. Da jedoch im Überstandbereich die ungenutzten Borsten unverändert lang waren (oftmals sogar eine maximale Länge aufweisen), traten diese noch unverändert langen Bürsten, im Gegensatz zum genutzten Bereich der Rotationsbürste, seitlich des Werkstücks in Eingriff, zum Beispiel eines angelegten Lineals, was regelmäßig zur Zerstörung des Lineals oder sogar zur Zerstörung des Förderguts führte.This was namely often observed in the past, since a distance between the rotary shaft of the rotary brush and the workpiece in the vertical direction, in particular with increasing use of the surface treatment element, had to be reduced more and more in order to still obtain a sufficient grinding effect. However, since the unused bristles remained unchanged in length in the protruding area (often even having a maximum length), these unchanged long brushes, in contrast to the used area of the rotary brush, intervened on the side of the workpiece, for example a ruler, which regularly led to destruction the ruler or even to the destruction of the conveyed material.
Ein Vorteil der vorliegenden Erfindung ist es daher auch, einen derart ungenutzten Borstenbereich zu vermeiden.It is therefore also an advantage of the present invention to avoid such an unused bristle area.
Zum Beispiel kann unter anderem auch im Rahmen des obig beanspruchten Oszillationsbetriebs eine Länge der Rotationsbürste verkürzt gewählt werden, also eine solche Länge, entlang derer die Rotationsbürsten angeordnet sind, nämlich derart, dass erst durch den Oszillationsbetrieb eine vollständige Längen- und/oder Quer- und/oder Schrägabdeckung des Werkstücks erreicht wird.For example, a length of the rotary brush can be selected to be shortened within the scope of the above claimed oscillation operation, i.e. a length along which the rotary brushes are arranged, namely in such a way that only through the oscillation operation a complete length and / or transverse and / or oblique coverage of the workpiece is achieved.
Dies ist insbesondere auch dadurch möglich, als dass die entsprechende Länge der Rotationsbürste kürzer gewählt wird, als eine (maximale) Breite und/oder Diagonalbreite des Werkstückes. Denkbar ist nämlich, dass die Rotationsbürste in einem Anstellwinkel geneigt, relativ zur Durchlaufrichtung angeordnet ist. Solche Rotationsbürsten sind daher relativ zur Durchlaufrichtung schräg angeordnet, wobei die so entstehende Anordnungsschräge erst dann vollständig abgedeckt werden kann, wenn eine entsprechende Oszillation entlang der Schräge durchgeführt wird.This is also possible in particular in that the corresponding length of the rotary brush is selected to be shorter than a (maximum) width and / or diagonal width of the workpiece. It is namely conceivable that the rotary brush is inclined at an angle of attack, relative to the direction of passage. Rotary brushes of this type are therefore arranged obliquely relative to the direction of passage, with the arrangement inclination thus arising can only be completely covered when a corresponding oscillation is carried out along the incline.
Gemäß zumindest einer Ausführungsform ist eine Umdrehungsrate des Oberflächenbearbeitungselements um dessen Rotationsachse wenigstens 200 U/min und höchstens 1200 U/min, bevorzugt wenigstens 400 U/min und höchstens 800 U/min, besonders bevorzugt wenigstens 500 U/min und höchstens 700 U/min.According to at least one embodiment, a rotation rate of the surface processing element about its axis of rotation is at least 200 rpm and at most 1200 rpm, preferably at least 400 rpm and at most 800 rpm, particularly preferably at least 500 rpm and at most 700 rpm .
Die obig beschriebene und damit beispielhaft beanspruchte Umdrehungsrate stellt daher sicher, dass das zu bearbeitende Werkstück und insbesondere die zu bearbeitende Oberfläche des Werkstücks polierend bearbeitet werden kann.The rotation rate described above and thus claimed by way of example therefore ensures that the workpiece to be machined and in particular the surface of the workpiece to be machined can be machined in a polishing manner.
Im Sinne der Erfindung bedeutet "polieren" ein Verfahren, bei dem der Zustand der polierten Oberfläche von einer zum Beispiel matten Oberfläche mit nur geringer Lichtreflektion zu einer, insbesondere in zumindest einer Betrachtungsrichtung glänzenden Fläche mit starker Lichtreflektion poliert wird. Gleiches kann für den Vorgang eins Satinierens und/oder Polierens gelten.In the context of the invention, “polishing” means a method in which the state of the polished surface is polished from a matt surface with only low light reflection, for example, to a surface that is shiny in at least one viewing direction and with strong light reflection. The same can apply to the process of satin finishing and / or polishing.
Als Poliermaterial kann im Sinne der Erfindung, zum Beispiel einzig, die entsprechende schleifende Oberfläche des Oberflächenbearbeitungselements in Frage kommen. Insofern können in einer Ausführungsform lediglich die obig beschriebenen Rotationsbürsten zum Polieren verwendet werden. Ein derartiges Verfahren wäre daher frei von jeglichen weiteren Polierschritten und/oder Poliermitteln.For the purposes of the invention, the only possible polishing material, for example, is the corresponding grinding surface of the surface treatment element. To this extent, only the rotary brushes described above can be used for polishing in one embodiment. Such a method would therefore be free of any further polishing steps and / or polishing agents.
Alternativ ist jedoch vorstellbar, dass neben den obig beschriebenen Oberflächenbearbeitungselementen ein weiterer Bearbeitungschritt, beispielsweise im Rahmen einer Grob- oder Feinpolitur vor das Oberflächenbearbeitungselement oder nach dem Oberflächenbearbeitungselement in Durchlaufrichtung geschaltet wird.Alternatively, however, it is conceivable that, in addition to the surface processing elements described above, a further processing step, for example as part of a coarse or fine polishing, is switched upstream of the surface processing element or after the surface processing element in the direction of passage.
Gemäß zumindest einer Ausführungsform beträgt die Vorschubgeschwindigkeit des Werkstücks und/oder des Oberflächenbearbeitungselements in Durchlaufrichtung wenigstens 0,5 m/min und höchstens 10 m/min, bevorzugt wenigstens 2 m/min und höchstens 6 m/min.According to at least one embodiment, the feed speed of the workpiece and / or the surface processing element in the direction of passage is at least 0.5 m / min and at most 10 m / min, preferably at least 2 m / min and at most 6 m / min.
Durch diesen Vorschubbereich kann sichergestellt werden, dass die Gestein- und/oder Betonoberfläche zunächst nicht bricht oder sonstige Materialschädigungen erfährt. Ein weiterer Vorteil kann jedoch auch dahin gesehen werden, dass entsprechende Abschleifartefakte (Politurrichtung, Curlingrichtung, etc.) besonders gut und kostengünstig definiert werden können.This advance range can ensure that the stone and / or concrete surface does not initially break or experience other material damage. Another advantage, however, can also be seen in the fact that corresponding grinding artifacts (polishing direction, curling direction, etc.) can be defined particularly well and inexpensively.
Gemäß zumindest einer möglichen Ausführungsform sind entlang der Durchlaufrichtung zumindest zwei Oberflächenbearbeitungselemente in gleichem oder unterschiedlichem Winkel relativ zu der Durchlaufrichtung angeordnet, insbesondere wobei die beiden Oberflächenbearbeitungselemente richtungs- und/oder zeitsynchron angetrieben werden.According to at least one possible embodiment, at least two surface processing elements are arranged along the passage direction at the same or different angles relative to the passage direction, in particular with the two surface processing elements being driven synchronously with respect to direction and / or time.
Zum Beispiel werden die beiden Oberflächenbearbeitungselemente mittels des Schlittens entlang der Durchlaufrichtung oder in einem Winkel innerhalb einer Transportebene der Bearbeitungsmaschine gemeinsam bewegt. Denkbar ist jedoch auch, dass ein Oberflächenbearbeitungselement mit einer ersten Durchlaufgeschwindigkeit und das andere Oberflächenbearbeitungselement mit einer zweiten Durchlaufgeschwindigkeit bewegt wird, wobei beide Geschwindigkeiten unterschiedlich voneinander sind. Sind beide Elemente an dem Schlitten befestig, so änderst sich während des Durchführens der Abstand der beiden Elemente zueinander. Es können auch mehrere Elemente abhängig oder unabhängig voneinander mit unterschiedlichen Geschwindigkeiten bewegt werden.For example, the two surface processing elements are moved together by means of the carriage along the direction of passage or at an angle within a transport plane of the processing machine. However, it is also conceivable that one surface processing element is moved at a first throughput speed and the other surface processing element is moved at a second throughput speed, the two speeds being different from one another. If both elements are attached to the slide, the distance between the two elements changes during the implementation. Several elements can also be moved at different speeds depending on or independently of one another.
Im Sinne der Erfindung handelt es sich bei einer Transportebene der Bearbeitungsmaschine um eine zur horizontalen Richtung (zum Beispiel parallel zur Durchlaufrichtung) parallelen Ebene. Dabei kann die Transportebene im Wesentlichen parallel zur Erdoberfläche sein.In the context of the invention, a transport plane of the processing machine is a plane parallel to the horizontal direction (for example parallel to the direction of passage). The plane of transport can be essentially parallel to the earth's surface.
Denkbar ist, dass in Durchlaufrichtung ein erstes Oberflächenbearbeitungselement, beispielsweise in Form der Rotationsbürste im Uhrzeigersinn rotiert wird und in Durchlaufrichtung darauffolgend ein weiteres Oberflächenbearbeitungselement entgegen der Durchlaufrichtung betrieben wird. Zum Beispiel werden die beiden Oberflächenbearbeitungselemente mit gleicher oder unterschiedlicher Umdrehungszahl angetrieben. Vorzugsweise ist die Umdrehungszahl jedoch in beiden Richtungen dieselbe. Ein Anpressdruck der beiden Oberflächenbearbeitungselemente in Richtung des Werkstückes ist vorzugsweise im Wesentlichen, vorzugsweise im Rahmen der Fertigungstoleranz, exakt der Gleiche.It is conceivable that a first surface processing element, for example in the form of the rotary brush, is rotated clockwise in the direction of passage and that a further surface processing element is subsequently operated counter to the direction of passage in the direction of passage. For example, the two surface treatment elements are driven with the same or different speeds. However, the number of revolutions is preferably the same in both directions. A contact pressure of the two surface processing elements in the direction of the workpiece is preferably essentially exactly the same, preferably within the scope of the manufacturing tolerance.
Anhand der beigefügten Zeichnungen werden nun die Erfindung und ihre Vorteile durch Ausführungsbeispiele näher erläutert, ohne dadurch die Erfindung auf das gezeigte Ausführungsbeispiel zu beschränken. Die Größenverhältnisse in den Figuren entsprechen nicht immer den realen Größenverhältnissen, da einige Formen vereinfacht und andere Formen zur besseren Veranschaulichung vergrößert im Verhältnis zu anderen Elementen dargestellt sind.With reference to the accompanying drawings, the invention and its advantages will now be explained in more detail by means of exemplary embodiments, without thereby restricting the invention to the exemplary embodiment shown. The proportions in the figures do not always correspond to the real proportions, since some shapes are simplified and other shapes are shown enlarged in relation to other elements for better illustration.
Es zeigen im Einzelnen:
Figur 1- eine schematische Seitenansicht einer Ausführungsform der Vorrichtung zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche;
Figur 2- eine schematische Draufansicht einer anderen, möglichen Ausführungsfirm der Vorrichtung aus
Figur 1 ; Figur 3- eine perspektivische Ansicht einer Ausführungsform der Vorrichtung zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche;
Figur 4- eine perspektivische Ansicht der Vorrichtung aus
Fig. 3 , wobei das mindestens eine Oberflächenbearbeitungselement einen geänderten Anstellwinkel zur Durchlaufrichtung besitzt; Figur 5- eine perspektivische Ansicht einer andern Ausführungsform der Vorrichtung zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche;
Figur 6- eine perspektivische Ansicht der Vorrichtung aus
Fig. 4 , wobei das mindestens eine Oberflächenbearbeitungselement einen geänderten Anstellwinkel zur Durchlaufrichtung besitzt; Figur 7- eine schematische Draufansicht einer Ausführungsform der Anordnung des mindestens einen Oberflächenbearbeitungselements in Form eines walzenförmigen Elementes in der dafür vorgesehenen Halterung;
Figur 8- eine schematische Draufansicht der Anordnung des mindestens einen Oberflächenbearbeitungselements aus
Fig. 7 in der dafür vorgesehenen Halterung; Figur 9- eine schematische Draufansicht einer weiteren Ausführungsform der Anordnung von zwei Oberflächenbearbeitungselementen in Form von walzenförmigen Elementen in der dafür vorgesehenen Halterung;
Figur 10- eine schematische Draufansicht der Anordnung der zwei Oberflächenbearbeitungselemente aus
Fig. 9 in der dafür vorgesehenen Halterung; Figur 11- eine schematische Draufansicht einer weiteren möglichen Ausführungsform der Anordnung des mindestens einen Oberflächenbearbeitungselements in Form eines Topfschleifelements in der dafür vorgesehenen Halterung;
Figur 12- eine schematische Draufansicht einer zusätzlichen Ausführungsform der Anordnung von zwei Oberflächenbearbeitungselementen, wobei eines als Topfschleifelement und eines als walzenförmiges Element ausgebildet ist;
Figur 13- eine schematische Draufansicht einer Ausführungsform der Erfindung, bei der die Halterung in einem Schlitten geführt ist; und
- Figur 14
- eine schematische Seitenansicht einer möglichen Ausführungsform der Vorrichtung zur Oberflächenbearbeitung einer Gesteins- und/oder Betonoberfläche einer Steuereinheit zur Steuerung und/oder Regelung der Arbeitsweise der Vorrichtung.
- Figure 1
- a schematic side view of an embodiment of the device for surface treatment of a stone and / or concrete surface;
- Figure 2
- a schematic top view of another possible embodiment of the device
Figure 1 ; - Figure 3
- a perspective view of an embodiment of the device for surface treatment of a stone and / or concrete surface;
- Figure 4
- a perspective view of the device from
Fig. 3 , wherein the at least one surface treatment element has a changed angle of attack to the direction of passage; - Figure 5
- a perspective view of another embodiment of the device for surface treatment of a stone and / or concrete surface;
- Figure 6
- a perspective view of the device from
Fig. 4 , wherein the at least one surface treatment element has a changed angle of attack to the direction of passage; - Figure 7
- a schematic top view of an embodiment of the arrangement of the at least one surface treatment element in the form of a roller-shaped element in the holder provided for this;
- Figure 8
- a schematic top view of the arrangement of the at least one surface treatment element from
Fig. 7 in the holder provided for this purpose; - Figure 9
- a schematic top view of a further embodiment of the arrangement of two surface treatment elements in the form of roller-shaped elements in the holder provided for this purpose;
- Figure 10
- Figure 3 is a schematic top view of the arrangement of the two surface working elements
Fig. 9 in the holder provided for this purpose; - Figure 11
- a schematic top view of a further possible embodiment of the arrangement of the at least one surface processing element in the form of a grinding cup element in the holder provided for this;
- Figure 12
- a schematic top view of an additional embodiment of the arrangement of two surface processing elements, one being designed as a grinding cup element and one as a roller-shaped element;
- Figure 13
- a schematic top view of an embodiment of the invention, in which the holder is guided in a slide; and
- Figure 14
- a schematic side view of a possible embodiment of the device for surface treatment of a stone and / or concrete surface of a control unit for controlling and / or regulating the operation of the device.
Für gleiche oder gleich wirkende Elemente der Erfindung werden identische Bezugszeichen verwendet. Ferner werden der Übersicht halber nur Bezugszeichen in den einzelnen Figuren dargestellt, die für die Beschreibung der jeweiligen Figur erforderlich sind. Die Figuren stellen lediglich Ausführungsbeispiele der Erfindung dar, ohne jedoch die Erfindung auf die dargestellten Ausführungsbeispiele zu beschränken.Identical reference symbols are used for elements of the invention that are the same or have the same effect. Furthermore, for the sake of clarity, only reference symbols are shown in the individual figures that are necessary for the description of the respective figure. The figures merely represent exemplary embodiments of the invention without, however, restricting the invention to the exemplary embodiments shown.
Dabei ist neben einer Rotation des mindestens einen Oberflächenbearbeitungselements 31 um die Rotationsachse R1 zudem dargestellt, dass in die Blattrichtung hinein das Oberflächenbearbeitungselement 31 im Rahmen eines vorliegend oszillierenden Antriebs entlang einer Antriebsrichtung RS angetrieben wird. Im vorliegenden Ausführungsbeispiel ist das Oberflächenbearbeitungselement 31 in Form eines walzenförmigen Elements /Rotationsbürste) mit entsprechender Rotationswelle und entsprechenden Rotationsborsten 4 dargestellt ist.In addition to a rotation of the at least one surface processing element 3 1 about the axis of rotation R1, it is also shown that the
Dabei wird das Werkstück 1 mit einer Vorschubgeschwindigkeit V1 entlang der Durchlaufrichtung D1 bewegt. Zudem wird eine Halterung 7 für das mindestens eine Oberflächenbearbeitungselement 31 mit einer vorher eingestellten Oszillationsfrequenz in einer Richtung RS senkrecht über das Werkstück 1 hin- und herbewegt.The
Es sei darauf hingewiesen, dass bei der in
Bei der in
Die mit dem entsprechenden Anstellwinkeln 301 orientierten Oberflächenbearbeitungselemente 31 und 32 können je nach Ausgestaltung der Bearbeitungsmaschine 2 in der Bewegungsrichtung Rp (parallel zur Durchlaufrichtung D1) und in der Bewegungsrichtung RS (senkrecht zur Durchlaufrichtung D1) oder in einer Bewegungsrichtung Rp (parallel zur Durchlaufrichtung D1) und in der Bewegungsrichtung RS (parallel zur Rotationsachse R1 des ersten Oberflächenbearbeitungselements 31) oszillierend bewegt werden. The surface processing elements 3 1 and 3 2 oriented with the
Vorzugsweise sind die Oberflächenbearbeitungselemente 31, 32,..., 3N entlang der Durchlaufrichtung D1 jeweils paarweise zueinander angeordnet, wobei jedes Paar von Oberflächenbearbeitungselementen 31, 32,..., 3N aus zwei walzenförmigen Elementen (Rotationsbürsten) besteht, welche jeweils spiegel-symmetrisch relativ zur Richtung RS zueinander angestellt sind (wie dies in der
Durch diese Art und Weise kann auf kostengünstige Art, ein Werkstück 1, insbesondere an seiner Gesteins- und/oder Betonoberfläche 100 nicht nur exakt, sondern auch besonders kostengünstig bearbeitet werden.In this way, a
Eine mögliche Ausführungsform der Vorrichtung 1000 zur Oberflächenbearbeitung einer Oberfläche 100 eines Gesteins und/oder Werkstücken 1 aus Beton (z.B. Bodenplatten) ist in
Ein zweiter Translationsantrieb 9 (hier nicht dargestellt) kann vorgesehen sein, wenn auch die Halterung 7 in einer Bewegungsrichtung Rp oszillierend und parallel zur Durchlaufrichtung D1 bewegt werden soll. Bei der in den
Eine mögliche Ausführungsform der Bearbeitungsmaschine 2 der Vorrichtung 1000 zur Oberflächenbearbeitung einer Oberfläche 100 eines Gesteins und/oder Werkstücken 1 aus Beton (z.B. Bodenplatten) ist in
Es ist für einen Fachmann selbstverständlich, dass die in den
Es ist für einen Fachmann selbstverständlich, dass die Winkelstellung der walzenförmigen Oberflächenbearbeitungselementes 31, 32,..., 3N auch manuell eingestellt werden kann. Gleiches gilt für den Verstellantrieb 17.It goes without saying for a person skilled in the art that the angular position of the roller-shaped
Es wird angenommen, dass die vorliegende Offenbarung und viele der darin erwähnten Vorteile durch die vorhergehende Beschreibung verständlich werden. Es ist offensichtlich, dass verschiedene Änderungen in Form, Konstruktion und Anordnung der Bauteile durchgeführt werden können, ohne von dem offenbarten Gegenstand abzuweichen. Die beschriebene Form ist lediglich erklärend und es ist die Absicht der beigefügten Ansprüche, solche Änderungen zu umfassen und einzuschließen. Dementsprechend sollte der Umfang der Erfindung nur durch die beigefügten Ansprüche beschränkt sein.It is believed that the present disclosure and many of the advantages noted therein will be understood from the preceding description. Obviously, various changes in the shape, construction and arrangement of the components can be made without departing from the disclosed subject matter. The form described is illustrative only and it is the intent of the appended claims to embrace and incorporate such changes. Accordingly, the scope of the invention should be limited only by the appended claims.
- 11
- Werkstückworkpiece
- 22
- BearbeitungsmaschineProcessing machine
- 31, 32, ..., 3N31, 32, ..., 3N
- OberflächenbearbeitungselementSurface finishing element
- 44th
- Rotationsbürste, RotationselementRotary brush, rotary element
- 55
- TransporteinheitTransport unit
- 66th
- Antrieb für TransporteinheitDrive for transport unit
- 77th
- Halterungbracket
- 88th
- schwenkbare Platteswiveling plate
- 99
- zweiter Translationsantriebsecond translational drive
- 1010
- erster Translationsantriebfirst translational drive
- 1111th
- TransportebeneTransport level
- 1313th
- RotationsantriebRotary drive
- 1515th
- SchwenkantriebSlewing drive
- 1616
- Radwheel
- 1717th
- VerstellantriebAdjustment drive
- 2020th
- Führungguide
- 2525th
- Führungguide
- 3131
- Sensorsensor
- 3232
- Sensorsensor
- 3333
- Sensorsensor
- 3434
- Sensorsensor
- 4040
- SteuereinheitControl unit
- 100100
- Oberflächesurface
- 301301
- Anstellwinkel Oberflächenbearbeitungselement in WalzenformAngle of incidence Surface processing element in the form of a cylinder
- 10001000
- Vorrichtungcontraption
- D1D1
- DurchlaufrichtungFlow direction
- R1R1
- RotationsachseAxis of rotation
- R2R2
- RotationsachseAxis of rotation
- RPRP
- BewegungsrichtungDirection of movement
- RSRS
- BewegungsrichtungDirection of movement
- SS.
- Senkrechtevertical
- V1V1
- VorschubgeschwindigkeitFeed rate
Claims (15)
gekennzeichnet durch die folgenden Schritte:
characterized by the following steps:
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DE102020130567.2A DE102020130567A1 (en) | 2020-11-19 | 2020-11-19 | Process for finishing a rock and/or concrete surface |
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