EP3040478B1 - Self-propelled street milling machine for milling street surfaces, and method for machining street surfaces with a street milling machine - Google Patents
Self-propelled street milling machine for milling street surfaces, and method for machining street surfaces with a street milling machine Download PDFInfo
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- EP3040478B1 EP3040478B1 EP15199518.0A EP15199518A EP3040478B1 EP 3040478 B1 EP3040478 B1 EP 3040478B1 EP 15199518 A EP15199518 A EP 15199518A EP 3040478 B1 EP3040478 B1 EP 3040478B1
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- milling
- milling drum
- oscillation
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- road
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- 238000003801 milling Methods 0.000 title claims description 186
- 238000000034 method Methods 0.000 title claims description 8
- 238000003754 machining Methods 0.000 title description 3
- 230000010355 oscillation Effects 0.000 claims description 63
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 230000003534 oscillatory effect Effects 0.000 description 3
- 238000007788 roughening Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
- E01C23/085—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
- E01C23/088—Rotary tools, e.g. milling drums
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/12—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor
- E01C23/122—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus
- E01C23/127—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus rotary, e.g. rotary hammers
Definitions
- the invention relates to a self-propelled road milling machine for machining road surfaces according to the preamble of claim 1 and a method for machining road surfaces according to the preamble of claim 14.
- Such road milling machines are already known in principle.
- small milling machines where the milling drum is at the height of the rear axle of the chassis and between the rear wheels, it is known to provide on the null side of the machine, a rear jockey wheel or track drive, which can swing inward for edge-near milling behind the outer contour of the road milling machine.
- Large milling machines are, for example, road milling machines in which the milling drum is mounted on the machine frame between the crawler tracks of the front and rear axles, and at a distance therefrom.
- the EP 11 677 626 A1 describes such a large milling machine.
- the milling rollers of such milling machines have a plurality of circumferentially preferably helically arranged tools.
- these are milling tools which are fixed in tool holders welded onto a hollow cylindrical roller body or in chisel holder systems.
- the tools therefore have a constant line spacing, which corresponds to the axial distance between adjacent tools and is usually between 3 mm and 25 mm.
- line spacing depends on the respective milling task. Thus, in the development of complete lanes usually a larger line spacing is selected than in fine milling, which only serves the roughening of the road surface with low milling depth.
- milling depth and desired surface structure also play a variety of other factors, such as the type of substrate to be processed for the choice of line spacing a role, which means that a variety of different milling drums with different line spacing for different tasks are available.
- the invention is therefore an object of the invention to provide a road milling machine for processing road surfaces, as well as a method for editing road surfaces that allow flexible use for various milling tasks, expand the possibilities of milling, and can be used cost and time saving.
- the invention advantageously provides that an oscillation drive exerts on the milling drum an oscillation stroke reciprocating in the axial direction relative to the machine frame, the rotational movement of the tools being superimposed on an axial movement running parallel to the axis of the milling drum whose stroke is at the line spacing is adaptable between two axially adjacent tools.
- the advantage of the invention is that with a single roughing or standard roll now large cutting depths can be achieved and at the same time fine surface structures are produced.
- the line structure on the road surface can be changed or completely eliminated.
- a road surface can be achieved with a structure that is not directly dependent on the line spacing of the milling drum. It also eliminates the need to use a milling drum, which produces a finer line structure on the milled surface.
- Another advantage is that the changed surface structure of the road surface can be achieved even with larger cutting depths.
- the tools perform a rotational movement about the Fräswalzenachse, which is superimposed by an axial movement parallel to the axis of the milling drum.
- the stroke of the displacement of the milling drum in the axial direction can be adjusted according to the line spacing of two axially adjacent tools, so that the oscillation is variably variable on milling drums with different tool density. This eliminates changeover times and the provision of a variety of milling drums for different applications can be significantly reduced.
- the invention makes it possible to save time and costs in an advantageous manner, because both coarse structures and fine structures can be produced with a single milling drum.
- the fine groove structure produced during fine milling can negatively influence the steering behavior, in particular of two-wheeled vehicles, and lead to self-steering behavior.
- This groove formation is reduced parallel to the traffic lane, even if the oscillation stroke is smaller than the line spacing.
- the Oszillationshub does not have to correspond exactly to the line spacing, but also can be set lower or greater, or alternatively can be switched off completely, so that the road milling machine can be operated in a conventional manner.
- the amplitude and / or the frequency of the oscillation are variably adjustable, so that the type of structure produced by the milling drum on the surface can be adapted individually to specific milling tasks.
- the oscillation stroke in the range between 0.5 to 1.5 times, preferably between 0.9 to 1.1 times the line spacing can be adjusted.
- the oscillation stroke can be adjustable in the range between 3 mm and 40 mm.
- the frequency of the oscillation can be adjustable, for example, between 0.1 and 20 Hz.
- the ratio of the average speed amount of the oscillation stroke to the peripheral speed of the milling drum tools lies in the range between 0.1 and 3, preferably between 0.25 and 2.
- the milling drum has an axially movable axial bearing.
- the movable axial bearing can be achieved in that the milling drum housing is displaced together with the milling drum or that the axial bearing is axially movable relative to the Fräswalzengephaseuses.
- a reciprocating movement in the direction of travel can be superimposed on the axial bearing.
- the milling drum can oscillate both in the axial direction and in the direction of travel.
- a further oscillation drive is preferably provided.
- the displacement of the milling drum in the direction of travel can be done not only linearly but also arcuately about an axis extending above the milling drum parallel to the milling drum axis.
- a control is provided which automatically controls or regulates the oscillation frequency and / or the amplitude of the oscillation stroke as a function of the milling drum rotational speed and / or the feed rate and / or milling depth of the milling drum.
- the milling drum oscillates together with the Fräswalzengephaseuse in the axial direction, and that the Oscillation drive the Fräswalzengephaseuse drives relative to the machine frame.
- the oscillation drive drives the milling drum in the milling drum housing in the axial direction.
- the milling drum housing is longer in the axial direction than the milling drum at least by the maximum oscillation stroke.
- the axial bearing is a fixed-lot storage, in which the fixed bearing is displaceable in the axial direction.
- the oscillation drive can act on the side of the fixed bearing axially on a running in the Fräswalzenachse drive shaft of the milling drum.
- the movable bearing allows for a movement stroke that corresponds at least to the oscillation stroke.
- the milling drum may have a rotary drive which drives a drive shaft on the side of the fixed bearing. If the entire Fräswalzengeophuse can oscillate in the axial direction, this is done along at least two linear guides, which extend parallel to the Fräswalzenachse in the axial direction.
- the milling drum housing or the milling drum can be oscillated along at least two linear or arcuate guides in the direction of travel.
- All guides have a first guide, which leads both vertically and horizontally, and at least one further, parallel to the first guide extending second guide, which leads at least in the horizontal direction.
- the object is also achieved by the method according to claim 14, wherein during operation an oscillating oscillation stroke reciprocating in the axial direction is exerted on the milling drum in the axial direction, the rotational movement of the tools being superimposed on an axial rotational movement running parallel to the axis of the milling drum Hub is variably adjusted to the line spacing of two axially adjacent tools.
- the FräswalzenFWharmiere in the range between 180 U / min and 600 U / min corresponding to a Fräswalzenwindfrequenz between 3 Hz and 10 Hz, preferably between 240 U / min and 360 rev / min or the Fräswalzencardfrequenz between 4 Hz and 6 Hz and with an oscillation frequency of 0.1 Hz to 5 Hz, preferably between 1 Hz and 3 Hz, are combined.
- Fig. 1 shows a large milling machine as they basically from the EP 2 011 921 A is known.
- the road milling machine 1 has a machine frame 8, which is supported by a chassis with at least three crawler tracks 20 or wheels.
- the milling drum housing 10 is arranged in the direction of travel 22 between the crawler tracks 20, in small milling, however, rather at the level of the rear support wheels or crawler tracks 20th
- the milling drum 12 is rotatable about a Fräswalzenachse 24 transverse to the direction 22, wherein the milling drum 12 is mounted in side walls 11, 13 of the Fräswalzengephaseuses 10 or on the machine frame 8.
- the milling drum 12 may extend with its one end face to the outer side of the machine frame 8 designated as the zero side, whereas a drive device for the milling drum 12 may be arranged on the opposite outer wall of the machine frame 8.
- the drive device for the milling drum 12 may be, for example, a mechanical drive having a belt drive 38 or a hydraulic or electric drive.
- the driver's cab 14 Above the milling drum 12 is the driver's cab 14 with a seat for the driver.
- Fig. 2a shows by way of example the arrangement of the tools 16 on the milling drum 12, as basically from the DE 102 03 732 is known.
- the tools 16 In the circumferential direction, the tools 16 have a predetermined predominantly constant mutual distance.
- a series of tools 16 may be provided which are not spirally arranged to produce vertical milling edges. Since the tools 16 do not change their axial position during the rotation of the milling drum 12, they produce on the road surface 2 grooves 18 which form in the direction of travel 22 on the road surface 2 in cross-section groove-shaped recesses, as for example in the FIGS. 2b and 2c are recognizable.
- the distance 19 between two adjacent grooves 18 is therefore dependent on the line spacing of the milling drum, that is, the axial distance of the circumferentially adjacent tools 16.
- line spacings are preferably common between 3 mm and 25 mm.
- Fig. 2c schematically shows the distance 19 between the grooves 18, which results from the line spacing of the spirally arranged on the milling drum 12 tools 16.
- two counter-rotating spirals of tools 16 are formed on the milling drum 12, which have the task to transport the milled material to the roll center or to a specific axial position of the milling drum 12.
- Fig. 3 schematically shows a conventional axial bearing of a milling drum 12 in a Fräswalzengephaseuse 10, which is immovable axially relative to the machine frame 8.
- the Fräswalzenachse 24 is mounted in the side walls 11, 13 of the Fräswalzengephaseuses 10, with the aid of a fixed bearing 30 and a floating bearing 32.
- the floating bearing is axially movable to a small extent, so that, for example, thermal expansion of the Fräswalzenachse 24 can be compensated.
- the milling drum drive is usually arranged, which can be done for example by a mechanical belt drive 38 but also hydraulically or electrically.
- the inventively mounted in the end walls of the Fräswalzengephases 10 milling drum 12 has apart from a radial bearing axially movable axial bearing.
- the fixed bearing (axial bearing) of the milling drum is moved relative to the machine frame 8, either with the entire Fräswalzengephaseuse 10 or relative to this.
- Fig. 4 and 5 an embodiment is shown in which the axial movement of the milling drum is achieved in that the entire milling drum housing 10 with the milling drum 12 performs the Oszillationshub.
- the oscillation drive 28 acts between the milling drum 12 and the milling drum housing 10.
- the milling drum housing 10 is, as in FIGS. 4 and 5 can be seen, along at least two linear mutually parallel guides 42a, 44a and 42b, 44b transversely to the direction of travel 22 movable to allow oscillation of the entire Fräswalzengepuruses 10 with the milling drum 12 in the axial direction parallel to the Fräswalzenachse 24 in a ground-parallel plane.
- An oscillating drive 28, in particular a linear drive, e.g. from a piston-cylinder unit or a mechanical eccentric drive, or a spindle drive allows the oscillation of the milling drum housing 10 relative to the machine frame eighth
- Fig. 5 is a schematic plan view of the embodiment of Fig. 4 , from which it can be seen that the linear guides 42a, 42b are parallel to the linear guides 44a and 44b and to the milling drum axis 24.
- each linear guide 42a, 42b and 44a, 44b may be made in one piece. This means that the guide elements 42a, 42b and 44a, 44b can be connected to one another or extend over the entire width of the milling drum housing 10.
- Fig. 6 schematically shows a second embodiment in which the Fräswalzengepuruse 10 is rigidly fixed to the machine frame 8 and the milling drum 12 is mounted in the side walls 11, 13 via movable bearings 32a, 32b.
- the oscillation drive 28 acts between the milling drum 12 and the milling drum housing 10.
- the milling drum housing 10 is longer in the axial direction than the milling drum 12 by at least the maximum oscillation stroke.
- Fig. 7 schematically shows the oscillating movement of the Fräswalzengepuruses 10 in the direction of travel 22, while Fig. 8 an embodiment in which the milling roller 12 can oscillate within the side walls 11, 13 in the direction of travel.
- the Fräswalzenachse 24 is in the embodiment of Fig. 8 guided in the milling drum housing 10 in a horizontal slot 25.
- the linear guides 42, 44, 46, 48 may for example also be provided in the manner of a cross slide.
- the amplitude and / or the frequency of the oscillation in the axial direction and parallel to the direction of travel 22 are variably adjustable.
- the oscillation stroke can be set in a range of 0.5 to 1.5 times the line spacing.
- the maximum oscillation stroke is oriented at the line spacing and differs only slightly therefrom.
- the oscillation stroke in a range between 3 mm, preferably 5 mm, and 40 mm adjustable.
- the frequency of the oscillation can be set between 0.1 Hz and 40 Hz.
- the frequency may be adjusted to achieve a certain ratio of the average axial velocity amount to the feed rate of the milling drum 12 or the peripheral speed of the tools of the milling drum 12 or the addition of the peripheral speed of the tools and the feed rate of the milling machine.
- a relatively high milling roll speed in the range of 180 rpm to 600 rpm (or milling drum rotational frequency between 3 Hz to 10 Hz), preferably between 240 rpm to 360 rpm (or 4 Hz to 6 Hz) a relatively low oscillation frequency between 0.1 Hz to 5 Hz, more preferably between 1 Hz to 3 Hz, to be combined.
- the oscillation frequencies refer to the specified range for the oscillation.
- a low milling roll speed can be combined with a high oscillation speed.
- the milling drum speed can range from 30 rpm to 180 rpm (corresponding to milling drum rotation frequency 0.5 Hz to 3 Hz), preferably between 60 rpm to 150 rpm (corresponding to 1 Hz to 2.5 Hz ), at an oscillation frequency in the range between 2 Hz to 40 Hz, preferably between 5 Hz to 15 Hz.
- this embodiment is preferable because it allows lower tool wear to be achieved (lower peripheral speed of the bits, i.e. lower forces on the tool being cut).
- the oscillation frequency should not correspond to an integer multiple of the rotational frequency of the milling drum (or vice versa), since thus the cut could be made each time in the same, running in the direction of travel line. However, this effect is negligible in the case of fast oscillation, eg five times the rolling rotational frequency.
- variable oscillation frequency is possible by superposition with a harmonic of the rotational frequency of the milling drum, e.g. with a bandwidth of 30% around the oscillation frequency.
- the superimposed oscillating movement of the milling drum 12 parallel to the direction of travel 22 may also be linear instead of as in the FIGS. 7 and 8 illustrated, circular arc-shaped about a pivot axis 50 take place, which extends above and parallel to the Fräswalzenachse 24.
- Fig. 9 shows an embodiment in which the milling drum housing 10 with the milling drum 12 about the pivot axis 50 in the direction of travel 22 can oscillate circular arc.
- Fig. 10 shows an alternative embodiment in which the milling drum 12 can oscillate within the Fräswalzengephaseuses 10 about the pivot axis 50 in the direction of travel 22.
- the slot 25 is curved in this case about the pivot axis 50 in the side walls 11 of the Fräswalzengephaseuses 10 arranged curved.
- Fig. 11 shows a cross section through the longitudinal guides 42, 44, 46, 48, from which it can be seen that in each case one of the two mutually parallel guides 42, 48 has only one degree of freedom, namely in the axial direction and the respective other guide 44, 46 a degree of freedom in axial direction and a degree of freedom in the horizontal direction.
- This design of the guides is suitable both for the linear guides 42, 44 acting in the axial direction and for the linear guides 46, 48 acting in the direction of travel.
- the road milling machine may have a controller 14, the oscillation frequency and / or the amplitude of the oscillation depending on the Fräswalzennaviere and / or the feed rate of the milling machine and / or Cutting depth of the milling drum automatically controls or regulates.
- parameters of the road surface for example, the consistency of the road surface can be taken into account.
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Description
Die Erfindung betrifft eine selbstfahrende Straßenfräsmaschine zum Bearbeiten von Straßenoberflächen nach dem Oberbegriff des Anspruchs 1 bzw. ein Verfahren zum Bearbeiten von Straßenoberflächen nach dem Oberbegriff des Anspruchs 14.The invention relates to a self-propelled road milling machine for machining road surfaces according to the preamble of
Derartige Straßenfräsen sind grundsätzlich bereits bekannt. Bei Kleinfräsen, bei denen die Fräswalze in Höhe der hinteren Achse des Fahrwerks und zwischen den Hinterrädern liegt, ist es bekannt, auf der Nullseite der Maschine ein hinteres Stützrad oder Kettenlaufwerk vorzusehen, das zum kantennahen Fräsen nach innen hinter die Außenkontur der Straßenfräsmaschine einschwenken kann.Such road milling machines are already known in principle. In small milling machines, where the milling drum is at the height of the rear axle of the chassis and between the rear wheels, it is known to provide on the null side of the machine, a rear jockey wheel or track drive, which can swing inward for edge-near milling behind the outer contour of the road milling machine.
Großfräsen sind beispielsweise Straßenfräsmaschinen, bei denen die Fräswalze an dem Maschinenrahmen zwischen den Kettenlaufwerken der Vorder- und der Hinterachse gelagert ist, und zwar mit Abstand von diesen. Die
Die Fräswalzen derartiger Fräsmaschinen weisen mehrere umfangsmäßig vorzugsweise spiralförmig angeordnete Werkzeuge auf. Üblicherweise handelt es sich dabei um Fräsmeißel, die in, auf einen hohlzylindrischen Walzenkörper aufgeschweißten Meißelhaltern oder in Meißelhaltersystemen fixiert werden. Die Werkzeuge weisen daher einen konstanten Linienabstand auf, der dem axialen Abstand benachbarter Werkzeuge entspricht und in der Regel zwischen 3 mm und 25 mm liegt.The milling rollers of such milling machines have a plurality of circumferentially preferably helically arranged tools. Usually, these are milling tools which are fixed in tool holders welded onto a hollow cylindrical roller body or in chisel holder systems. The tools therefore have a constant line spacing, which corresponds to the axial distance between adjacent tools and is usually between 3 mm and 25 mm.
Durch den axialen Abstand der Werkzeuge wird beim Fräsprozess eine Rillenstruktur auf der gefrästen Oberfläche erzeugt, wobei der gegenseitige Abstand benachbarter Rillen dem Linienabstand entspricht.Due to the axial spacing of the tools, a groove structure is produced on the milled surface during the milling process, with the mutual spacing of adjacent grooves corresponding to the line spacing.
Die Wahl des Linienabstands hängt dabei von der jeweiligen Fräsaufgabe ab. So wird beim Ausbau kompletter Fahrbahnen üblicherweise ein größerer Linienabstand gewählt als beim Feinfräsen, das lediglich dem Aufrauen der Fahrbahnoberfläche mit geringer Frästiefe dient.The choice of the line spacing depends on the respective milling task. Thus, in the development of complete lanes usually a larger line spacing is selected than in fine milling, which only serves the roughening of the road surface with low milling depth.
Vereinfacht dargestellt ist dies darin begründet, dass Fräswalzen mit geringem Linienabstand aufgrund der hohen Werkzeugdichte nicht für große Frästiefen geeignet sind, während Fräswalzen mit großem Linienabstand nicht die gewünschte Struktur zum Aufrauen der Fahrbahn erreichen, da die erzeugte Rillenstruktur in der gefrästen Oberfläche zu grob ist.In simple terms, this is due to the fact that milling drums with small line spacing are not suitable for large cutting depths due to the high tool density, while milling drums with large line spacing do not achieve the desired structure for roughening the roadway because the groove structure produced in the milled surface is too coarse.
Darüber hinaus spielen neben Frästiefe und gewünschter Oberflächenstruktur auch eine Vielzahl anderer Faktoren, wie zum Beispiel die Art des zu bearbeitende Untergrundes für die Wahl des Linienabstandes eine Rolle, was dazu führt, dass eine Vielzahl verschiedener Fräswalzen mit unterschiedlichen Linienabständen für unterschiedliche Aufgaben zur Verfügung stehen.In addition to milling depth and desired surface structure also play a variety of other factors, such as the type of substrate to be processed for the choice of line spacing a role, which means that a variety of different milling drums with different line spacing for different tasks are available.
Daraus ergibt sich für Fräsunternehmer die Notwendigkeit, für verschiedene Aufgaben unterschiedliche Fräsmaschinen und/oder für eine Fräsmaschine unterschiedliche Fräswalzentypen vorzuhalten.As a result, it is necessary for milling contractors to provide different milling machines for different tasks and / or different milling drum types for a milling machine.
Hieraus folgen zusätzliche Kosten für die Anschaffung zusätzlicher Maschinen, bzw. zusätzlicher Arbeits- und Zeitaufwand für die Umrüstung der Maschinen mit verschiedenen Fräswalzen. Insbesondere ist dies nachteilig, wenn auf einer Baustelle verschiedene Anforderungen erfüllt werden müssen und daher verschiedene Maschinen zum Einsatzort transportiert werden, oder eine Maschine vor Ort umgerüstet werden muss.This results in additional costs for the purchase of additional machinery, or additional labor and time required for the conversion of the machines different milling drums. In particular, this is disadvantageous when various requirements must be met on a construction site and therefore different machines are transported to the place of use, or a machine has to be converted on site.
Der Erfindung liegt daher die Aufgabe zugrunde, eine Straßenfräsmaschine zum Bearbeiten von Straßenoberflächen, sowie ein Verfahren zum Bearbeiten von Straßenoberflächen zu schaffen, die einen flexiblen Einsatz für verschiedene Fräsaufgaben ermöglichen, die Möglichkeiten der Fräsbearbeitung erweitern, und kosten- und zeitsparend eingesetzt werden können.The invention is therefore an object of the invention to provide a road milling machine for processing road surfaces, as well as a method for editing road surfaces that allow flexible use for various milling tasks, expand the possibilities of milling, and can be used cost and time saving.
Zur Lösung dieser Aufgabe dienen die Merkmale des Anspruchs 1 bzw. 14.To solve this problem serve the features of
Die Erfindung sieht in vorteilhafter Weise vor, dass ein Oszillationsantrieb auf die Fräswalze einen in Axialrichtung hin- und hergehenden Oszillationshub relativ zu dem Maschinenrahmen ausübt, wobei der Rotationsbewegung der Werkzeuge eine parallel zur Achse der Fräswalze verlaufende axiale Bewegung überlagerbar ist, deren Hub an den Linienabstand zwischen zwei axial benachbarten Werkzeugen anpassbar ist.The invention advantageously provides that an oscillation drive exerts on the milling drum an oscillation stroke reciprocating in the axial direction relative to the machine frame, the rotational movement of the tools being superimposed on an axial movement running parallel to the axis of the milling drum whose stroke is at the line spacing is adaptable between two axially adjacent tools.
Der erfindungsgemäße Vorteil besteht darin, dass mit einer einzigen Schrupp-oder Standardwalze nunmehr große Frästiefen erreichbar und gleichzeitig auch feine Oberflächenstrukturen erzeugbar sind.The advantage of the invention is that with a single roughing or standard roll now large cutting depths can be achieved and at the same time fine surface structures are produced.
Dadurch, dass die Fräswalze relativ zu dem Maschinenrahmen einen in Axialrichtung hin- und hergehenden Oszillationshub ausübt, kann die Linienstruktur auf der Straßenoberfläche verändert bzw. vollständig beseitigt werden. Dadurch kann auch eine Straßenoberfläche mit einer Struktur erzielt werden, die nicht direkt vom Linienabstand der Fräswalze abhängig ist. Es entfällt auch die Notwendigkeit, eine Fräswalze einzusetzen, die eine feinere Linienstruktur auf der gefrästen Oberfläche erzeugt. Ein weiterer Vorteil besteht darin, dass die veränderte Oberflächenstruktur der Straßenoberfläche auch bei größeren Frästiefen erreicht werden kann. Die Werkzeuge führen dabei eine Rotationsbewegung um die Fräswalzenachse aus, die von einer axialen Bewegung parallel zur Achse der Fräswalze überlagert wird. Der Hub der Verlagerung der Fräswalze in Axialrichtung kann entsprechend dem Linienabstand von zwei axial benachbarten Werkzeugen eingestellt werden, so dass der Oszillationshub an Fräswalzen mit unterschiedlicher Werkzeugdichte variabel anpassbar ist. Dadurch entfallen Umrüstzeiten und die Bereitstellung einer Vielzahl von Fräswalzen für unterschiedliche Anwendungen kann erheblich reduziert werden.By virtue of the fact that the milling drum exerts an oscillation stroke reciprocating in the axial direction relative to the machine frame, the line structure on the road surface can be changed or completely eliminated. As a result, a road surface can be achieved with a structure that is not directly dependent on the line spacing of the milling drum. It also eliminates the need to use a milling drum, which produces a finer line structure on the milled surface. Another advantage is that the changed surface structure of the road surface can be achieved even with larger cutting depths. The tools perform a rotational movement about the Fräswalzenachse, which is superimposed by an axial movement parallel to the axis of the milling drum. The stroke of the displacement of the milling drum in the axial direction can be adjusted according to the line spacing of two axially adjacent tools, so that the oscillation is variably variable on milling drums with different tool density. This eliminates changeover times and the provision of a variety of milling drums for different applications can be significantly reduced.
Insbesondere kann durch die axiale Oszillation auf Fein- und Microfeinfräswalzen verzichtet werden, die aufgrund der hohen Werkzeugdichte und den hohen Meißelverschleiß pro m3 kostenintensiv sind.In particular, can be dispensed with by the axial oscillation on fine and Microfeinfräswalzen, which are costly due to the high tool density and high chisel wear per m 3 .
Auf diese Weise kann bei Einsatz z.B. einer Standardfräswalze sowohl der Komplettausbau von Fahrbahnen als auch der Abtrag nur einer Deckschicht einer Straßenoberfläche oder eine Erhöhung der Griffigkeit durch Aufrauen effektiv durchgeführt werden.In this way, when using e.g. a standard milling of both the complete construction of roads and the removal of only a top layer of a road surface or an increase in grip by roughening are effectively performed.
Die Erfindung ermöglicht es in vorteilhafter Weise, Zeit und Kosten zu sparen, weil mit einer einzigen Fräswalze sowohl grobe Strukturen als auch feine Strukturen erzeugbar sind.The invention makes it possible to save time and costs in an advantageous manner, because both coarse structures and fine structures can be produced with a single milling drum.
Zusätzlich werden hierbei auch Vorteile gegenüber dem Fräsen mit konventionellen Feinfräswalzen erreicht. Die beim Feinfräsen erzeugte feine Rillenstruktur kann das Lenkverhalten, insbesondere von zweirädrigen, Fahrzeugen negativ beeinflussen und zu einem Eigenlenkverhalten führen. Durch die Oszillation der Fräswalze wird diese Rillenbildung parallel zur Fahrspur reduziert, selbst wenn der Oszillationshub kleiner als der Linienabstand ist.In addition, advantages over milling with conventional fine milling rollers are achieved. The fine groove structure produced during fine milling can negatively influence the steering behavior, in particular of two-wheeled vehicles, and lead to self-steering behavior. By the oscillation of the milling drum, this groove formation is reduced parallel to the traffic lane, even if the oscillation stroke is smaller than the line spacing.
Es versteht sich, dass der Oszillationshub nicht exakt dem Linienabstand entsprechen muss, sondern auch geringer oder größer eingestellt werden kann oder alternativ auch vollständig abgeschaltet werden kann, so dass die Straßenfräsmaschine in herkömmlicher Weise betrieben werden kann.It is understood that the Oszillationshub does not have to correspond exactly to the line spacing, but also can be set lower or greater, or alternatively can be switched off completely, so that the road milling machine can be operated in a conventional manner.
Vorzugsweise ist vorgesehen, dass die Amplitude und/oder die Frequenz der Oszillation variabel einstellbar sind, so dass die Art der durch die Fräswalze erzeugten Struktur auf der Oberfläche individuell an bestimmte Fräsaufgaben angepasst werden kann.It is preferably provided that the amplitude and / or the frequency of the oscillation are variably adjustable, so that the type of structure produced by the milling drum on the surface can be adapted individually to specific milling tasks.
Dabei kann der Oszillationshub im Bereich zwischen dem 0,5 bis 1,5-fachen, vorzugsweise zwischen dem 0,9 bis 1,1-fachen des Linienabstandes eingestellt werden. Alternativ kann der Oszillationshub im Bereich zwischen 3 mm und 40 mm einstellbar sein.In this case, the oscillation stroke in the range between 0.5 to 1.5 times, preferably between 0.9 to 1.1 times the line spacing can be adjusted. Alternatively, the oscillation stroke can be adjustable in the range between 3 mm and 40 mm.
Die Frequenz der Oszillation kann beispielsweise zwischen 0,1 und 20 Hz einstellbar sein.The frequency of the oscillation can be adjustable, for example, between 0.1 and 20 Hz.
Vorzugsweise kann vorgesehen sein, dass das Verhältnis des durchschnittlichen Geschwindigkeitsbetrages des Oszillationshubs zur Umfangsgeschwindigkeit der Fräswalzenwerkzeuge im Bereich zwischen 0,1 und 3, vorzugsweise zwischen 0,25 und 2 liegt.It can preferably be provided that the ratio of the average speed amount of the oscillation stroke to the peripheral speed of the milling drum tools lies in the range between 0.1 and 3, preferably between 0.25 and 2.
Bei einer Ausführungsform ist vorgesehen, dass die Fräswalze eine in Axialrichtung bewegliche Axiallagerung aufweist. Die bewegliche Axiallagerung kann dadurch erreicht werden, dass das Fräswalzengehäuse gemeinsam mit der Fräswalze verlagert wird oder, dass die Axiallagerung relativ zu dem Fräswalzengehäuses axial beweglich ist.In one embodiment, it is provided that the milling drum has an axially movable axial bearing. The movable axial bearing can be achieved in that the milling drum housing is displaced together with the milling drum or that the axial bearing is axially movable relative to the Fräswalzengehäuses.
Bei einer weiteren Ausführungsform kann zusätzlich vorgesehen sein, dass auf die Axiallagerung eine hin- und hergehende Bewegung in Fahrtrichtung überlagerbar ist. Dies bedeutet, dass die Fräswalze sowohl in Axialrichtung als auch in Fahrtrichtung schwingen kann. Hierzu ist vorzugsweise ein weiterer Oszillationsantrieb vorgesehen. Die Verlagerung der Fräswalze in Fahrtrichtung kann nicht nur linear, sondern auch bogenförmig um eine oberhalb der Fräswalze parallel zur Fräswalzenachse verlaufende Achse erfolgen.In a further embodiment, it may additionally be provided that a reciprocating movement in the direction of travel can be superimposed on the axial bearing. This means that the milling drum can oscillate both in the axial direction and in the direction of travel. For this purpose, a further oscillation drive is preferably provided. The displacement of the milling drum in the direction of travel can be done not only linearly but also arcuately about an axis extending above the milling drum parallel to the milling drum axis.
Vorzugsweise ist eine Steuerung vorgesehen, die die Oszillationsfrequenz und/oder die Amplitude des Oszillationshubes in Abhängigkeit der Fräswalzendrehzahl und/oder der Vorschubgeschwindigkeit und/oder Frästiefe der Fräswalze automatisch steuert oder regelt.Preferably, a control is provided which automatically controls or regulates the oscillation frequency and / or the amplitude of the oscillation stroke as a function of the milling drum rotational speed and / or the feed rate and / or milling depth of the milling drum.
Bei einem bevorzugten Ausführungsbeispiel ist vorgesehen, dass die Fräswalze gemeinsam mit dem Fräswalzengehäuse in Axialrichtung oszilliert, und dass der Oszillationsantrieb das Fräswalzengehäuse relativ zu dem Maschinenrahmen antreibt.In a preferred embodiment it is provided that the milling drum oscillates together with the Fräswalzengehäuse in the axial direction, and that the Oscillation drive the Fräswalzengehäuse drives relative to the machine frame.
Alternativ hierzu kann vorgesehen sein, dass der Oszillationsantrieb die Fräswalze innerhalb des Fräswalzengehäuses in Axialrichtung antreibt.Alternatively, it may be provided that the oscillation drive drives the milling drum in the milling drum housing in the axial direction.
Dabei ist das Fräswalzengehäuse in Axialrichtung wenigstens um den maximalen Oszillationshub länger als die Fräswalze.At the same time, the milling drum housing is longer in the axial direction than the milling drum at least by the maximum oscillation stroke.
Vorzugsweise ist vorgesehen, dass die Axiallagerung eine Fest-Los-Lagerung ist, bei der das Festlager in Axialrichtung verschiebbar ist.Preferably, it is provided that the axial bearing is a fixed-lot storage, in which the fixed bearing is displaceable in the axial direction.
Dabei kann der Oszillationsantrieb auf der Seite des Festlagers axial auf eine in der Fräswalzenachse verlaufende Antriebswelle der Fräswalze einwirken.In this case, the oscillation drive can act on the side of the fixed bearing axially on a running in the Fräswalzenachse drive shaft of the milling drum.
Das Loslager lässt einen Bewegungshub zu, der mindestens dem Oszillationshub entspricht.The movable bearing allows for a movement stroke that corresponds at least to the oscillation stroke.
Die Fräswalze kann einen Rotationsantrieb aufweisen, der an der Seite des Festlagers eine Antriebswelle antreibt. Wenn das gesamte Fräswalzengehäuse in Axialrichtung oszillieren kann, erfolgt dies längs von mindestens zwei linearen Führungen, die parallel zur Fräswalzenachse in Axialrichtung verlaufen.The milling drum may have a rotary drive which drives a drive shaft on the side of the fixed bearing. If the entire Fräswalzengehäuse can oscillate in the axial direction, this is done along at least two linear guides, which extend parallel to the Fräswalzenachse in the axial direction.
Bei allen Ausführungsbeispielen kann vorgesehen sein, dass das Fräswalzengehäuse oder die Fräswalze längs von mindestens zwei linearen oder bogenförmigen Führungen in Fahrtrichtung oszillierbar ist.In all embodiments, it can be provided that the milling drum housing or the milling drum can be oscillated along at least two linear or arcuate guides in the direction of travel.
Alle Führungen weisen eine erste Führung auf, die sowohl vertikal als auch horizontal führt und mindestens eine weitere, parallel zur ersten Führung verlaufende zweite Führung, die zumindest in Horizontalrichtung führt.All guides have a first guide, which leads both vertically and horizontally, and at least one further, parallel to the first guide extending second guide, which leads at least in the horizontal direction.
Auf diese Weise ist sichergestellt, dass die Führungen sich nicht gegeneinander verspannen.In this way it is ensured that the guides do not clamp against each other.
Die Aufgabe wird auch gelöst durch das Verfahren nach Anspruch 14, wobei während des Betriebes ein in Axialrichtung hin- und hergehender Oszillationshub auf die Fräswalze in Axialrichtung ausgeübt wird, wobei der Rotationsbewegung der Werkzeuge eine parallel zur Achse der Fräswalze verlaufende axiale Rotationsbewegung überlagert wird, deren Hub an den Linienabstand zwei axial benachbarten Werkzeugen variabel angepasst wird.The object is also achieved by the method according to
Vorzugsweise ist vorgesehen, dass eine Fräswalzendrehfrequenz im Bereich zwischen 0,5 Hz und 3 Hz entsprechend einer Fräswalzendrehzahl im Bereich von 30 U/min bis 180 U/min, vorzugsweise zwischen 1 Hz und 2,5 Hz bzw. 60 U/min bis 150 U/min, mit einer Oszillationsfrequenz zwischen 2 Hz und 40 Hz, vorzugsweise zwischen 5 Hz und 15 Hz kombiniert wird.Preferably, it is provided that a milling drum rotational frequency in the range between 0.5 Hz and 3 Hz corresponding to a Fräswalzendrehzahl in the range of 30 U / min to 180 U / min, preferably between 1 Hz and 2.5 Hz or 60 U / min to 150 U / min, is combined with an oscillation frequency between 2 Hz and 40 Hz, preferably between 5 Hz and 15 Hz.
Alternativ kann die Fräswalzendrehzahl im Bereich zwischen 180 U/min und 600 U/min entsprechend einer Fräswalzendrehfrequenz zwischen 3 Hz und 10 Hz, vorzugsweise zwischen 240 U/min und 360 U/min bzw. die Fräswalzendrehfrequenz zwischen 4 Hz und 6 Hz liegen und mit einer Oszillationsfrequenz von 0,1 Hz bis 5 Hz, vorzugsweise zwischen 1 Hz und 3 Hz, kombiniert werden.Alternatively, the Fräswalzendrehzahl in the range between 180 U / min and 600 U / min corresponding to a Fräswalzendrehfrequenz between 3 Hz and 10 Hz, preferably between 240 U / min and 360 rev / min or the Fräswalzendrehfrequenz between 4 Hz and 6 Hz and with an oscillation frequency of 0.1 Hz to 5 Hz, preferably between 1 Hz and 3 Hz, are combined.
Bei einer Weiterbildung des Verfahrens kann vorgesehen sein, dass auf die axiale Oszillation der Fräswalze quer zur Fahrtrichtung eine oszillierende Bewegung in Fahrtrichtung der Fräswalze überlagert wird.In a further development of the method can be provided that is superimposed on the axial oscillation of the milling drum transversely to the direction of travel an oscillating movement in the direction of travel of the milling drum.
Im Folgenden werden unter Bezugnahme auf die Zeichnungen Ausführungsbeispiele der Erfindung näher erläutert:Exemplary embodiments of the invention will be explained in more detail below with reference to the drawings.
Es zeigen:
- Fig. 1
- eine perspektivische Ansicht einer Straßenfräsmaschine in Form einer Großfräse,
- Fig. 2a
- eine Fräswalze mit spiralförmig angeordneten Werkzeugen nach dem Stand der Technik,
- Fig. 2b
- die Struktur einer gefrästen Straßenoberfläche,
- Fig. 2c
- den Linienabstand der Werkzeuge,
- Fig. 3
- eine herkömmliche Lagerung der Fräswalze,
- Fig. 4
- ein erstes Ausführungsbeispiel der Erfindung,
- Fig. 5
- eine schematische Darstellung eines axial verschiebbaren Fräswalzengehäuses mit einer darin gelagerten Fräswalze gemäß
Fig. 4 in Draufsicht, - Fig. 6
- eine schematische Darstellung der Axialverschiebung der Fräswalze innerhalb des Fräswalzengehäuses gemäß einem zweiten Ausführungsbeispiel,
- Fig. 7
- eine schematische Darstellung der Linearverschiebung des Fräswalzengehäuses in Fahrtrichtung, und
- Fig. 8
- eine schematische Darstellung einer Linearverschiebung der Fräswalzenachse in Fahrtrichtung,
- Fig. 9
und 10 - eine schematische Darstellung einer Pendelbewegung des Fräswalzengehäuses bzw. der Fräswalze in Fahrtrichtung, und
- Fig. 11
- einen Querschnitt durch die Linearführungen.
- Fig. 1
- a perspective view of a road milling machine in the form of a large milling machine,
- Fig. 2a
- a milling drum with spirally arranged tools according to the prior art,
- Fig. 2b
- the structure of a milled road surface,
- Fig. 2c
- the line spacing of the tools,
- Fig. 3
- a conventional mounting of the milling drum,
- Fig. 4
- a first embodiment of the invention,
- Fig. 5
- a schematic representation of an axially displaceable Fräswalzengehäuses with a milling drum mounted therein according to
Fig. 4 in plan view, - Fig. 6
- a schematic representation of the axial displacement of the milling drum within the Fräswalzengehäuses according to a second embodiment,
- Fig. 7
- a schematic representation of the linear displacement of the Fräswalzengehäuses in the direction of travel, and
- Fig. 8
- a schematic representation of a linear displacement of the Fräswalzenachse in the direction of travel,
- FIGS. 9 and 10
- a schematic representation of a pendulum movement of the milling drum housing or the milling drum in the direction of travel, and
- Fig. 11
- a cross section through the linear guides.
Das Fräswalzengehäuse 10 ist in Fahrtrichtung 22 zwischen den Kettenlaufwerken 20 angeordnet, bei Kleinfräsen dagegen eher auf Höhe der hinteren Stützräder oder Kettenlaufwerke 20.The milling
Die Fräswalze 12 ist quer zur Fahrtrichtung 22 um eine Fräswalzenachse 24 drehbar, wobei die Fräswalze 12 in Seitenwänden 11, 13 des Fräswalzengehäuses 10 oder am Maschinenrahmen 8 gelagert ist.The milling
Die Fräswalze 12 kann mit ihrer einen Stirnseite bis an die als Nullseite bezeichnete Außenseite des Maschinenrahmens 8 reichen, während an der gegenüberliegenden Außenwand des Maschinenrahmens 8 eine Antriebseinrichtung für die Fräswalze 12 angeordnet sein kann. Die Antriebseinrichtung für die Fräswalze 12 kann beispielsweise ein, einen Riementrieb 38 aufweisenden mechanischer Antrieb oder ein hydraulischer oder elektrischer Antrieb sein.The milling
Oberhalb der Fräswalze 12 befindet sich der Fahrerstand 14 mit einem Sitz für den Fahrzeugführer.Above the milling
Der Abstand 19 zwischen zwei benachbarten Rillen 18 ist daher von dem Linienabstand der Fräswalze, also dem axialen Abstand der in Umfangsrichtung benachbarten Werkzeuge 16 abhängig.The
Je nach Fräswalzenstruktur sind Linienabstände vorzugsweise zwischen 3 mm und 25 mm üblich.Depending on the milling drum structure, line spacings are preferably common between 3 mm and 25 mm.
Vorzugsweise sind auf der Fräswalze 12 zwei gegenläufige Spiralen aus Werkzeugen 16 gebildet, die die Aufgabe haben, das abgefräste Material zur Walzenmitte oder zu einer bestimmten axialen Position der Fräswalze 12 zu transportieren.Preferably, two counter-rotating spirals of
Vorzugsweise auf der Seite des Festlagers 30 ist üblicherweise der Fräswalzenantrieb angeordnet, der beispielsweise durch einen mechanischen Riementrieb 38 aber auch hydraulisch oder elektrisch erfolgen kann.Preferably, on the side of the fixed
Die erfindungsgemäß in den Stirnwandungen des Fräswalzengehäuses 10 gelagerte Fräswalze 12 hat abgesehen von einer Radiallagerung eine in Axialrichtung bewegliche Axiallagerung. Dabei wird das Festlager (Axiallagerung) der Fräswalze relativ zum Maschinenrahmen 8 bewegt, entweder mit dem gesamten Fräswalzengehäuse 10 oder relativ zu diesem.The inventively mounted in the end walls of the
Aufgrund des erfindungsgemäß relativ geringen Oszillationshubes ist hierbei auch ein mechanischer Walzenantrieb realisierbar, da nur eine geringe axiale Bewegung des Riemenantriebs 38 erfolgen muss.Due to the inventively relatively small oscillation stroke in this case also a mechanical roller drive can be realized, since only a small axial movement of the
In
Das Fräswalzengehäuse 10 ist, wie in
Ein Oszillationsantrieb 28, insbesondere ein Linearantrieb, z.B. aus einer Kolbenzylindereinheit oder einem mechanischen Exzenterantrieb, oder einem Spindeltrieb erlaubt die Oszillation des Fräswalzengehäuses 10 relativ zu dem Maschinenrahmen 8.An
Da das Fräswalzengehäuse 10 nur einen kurzen Hub ausführt, können die Führungen 42a, 42b, 44a, 44b deutlich kürzer gestaltet sein als in der schematischen Darstellung in
Alternativ kann auch zwischen der Seitenwand 13 und der Fräswalze 12 eine nicht dargestellte axialbewegliche Zwischenwand angeordnet sein, in der das eine Ende der Fräswalze 12 in einem Festlager gelagert ist. Der Oszillationsantrieb 28 wirkt in diesem Fall zwischen der Zwischenwand und der Seitenwand 13.Alternatively it can be arranged between the
Die
Durch zwei weitere in
Die Fräswalzenachse 24 ist bei dem Ausführungsbeispiel der
Die linearen Führungen 42, 44, 46, 48 können beispielsweise auch in der Art eines Kreuzschlittens vorgesehen sein.The linear guides 42, 44, 46, 48 may for example also be provided in the manner of a cross slide.
Die Amplitude und/oder die Frequenz der Oszillation in Axialrichtung als auch parallel zur Fahrtrichtung 22 sind variabel einstellbar. Beispielsweise kann der Oszillationshub in einem Bereich zwischen 0,5- bis 1,5-fachen des Linienabstandes eingestellt werden. Vorzugsweise orientiert sich der maximale Oszillationshub jedoch an dem Linienabstand und weicht von diesem nur geringfügig ab.The amplitude and / or the frequency of the oscillation in the axial direction and parallel to the direction of
Beispielsweise ist der Oszillationshub in einem Bereich zwischen 3 mm, vorzugsweise 5 mm, und 40 mm einstellbar.For example, the oscillation stroke in a range between 3 mm, preferably 5 mm, and 40 mm adjustable.
Die Frequenz der Oszillation kann zwischen 0,1 Hz und 40 Hz eingestellt werden.The frequency of the oscillation can be set between 0.1 Hz and 40 Hz.
Die Frequenz kann auch alternativ so eingestellt werden, dass ein bestimmtes Verhältnis des durchschnittlichen Axialgeschwindigkeitsbetrages zur Vorschubgeschwindigkeit der Fräswalze 12 oder der Umfangsgeschwindigkeit der Werkzeuge der Fräswalze 12 oder der Addition aus der Umfangsgeschwindigkeit der Werkzeuge und der Vorschubgeschwindigkeit der Fräsmaschine erreicht wird.Alternatively, the frequency may be adjusted to achieve a certain ratio of the average axial velocity amount to the feed rate of the milling
Nach einer weiteren Alternative kann die Kombination eines bestimmten Fräswalzendrehzahlbereichs mit einem daran angepassten Bereich der Oszillationsfrequenz von Vorteil sein.According to a further alternative, the combination of a specific Fräswalzendrehzahlbereichs with an adapted range of the oscillation frequency may be advantageous.
Beispielsweise kann eine relativ hohe Fräswalzendrehzahl im Bereich_zwischen 180 U/min bis 600 U/min (oder Fräswalzendrehfrequenz zwischen 3 Hz bis 10 Hz), und zwar bevorzugt zwischen 240 U/min bis 360 U/min (oder 4 Hz bis 6 Hz) mit einer relativ niedrigen Oszillationsfrequenz zwischen 0,1 Hz bis 5 Hz, besonders bevorzugt zwischen 1 Hz bis 3 Hz, kombiniert sein.For example, a relatively high milling roll speed in the range of 180 rpm to 600 rpm (or milling drum rotational frequency between 3 Hz to 10 Hz), preferably between 240 rpm to 360 rpm (or 4 Hz to 6 Hz) a relatively low oscillation frequency between 0.1 Hz to 5 Hz, more preferably between 1 Hz to 3 Hz, to be combined.
Die Oszillationsfrequenzen beziehen sich dabei auf den angegebenen Bereich für den Oszillationshub.The oscillation frequencies refer to the specified range for the oscillation.
Nach einer anderen besonders bevorzugten Ausführungsform kann eine niedrige Fräswalzendrehzahl mit einer hohen Oszillationsgeschwindigkeit kombiniert werden.According to another particularly preferred embodiment, a low milling roll speed can be combined with a high oscillation speed.
In diesem Fall kann die Fräswalzendrehzahl im Bereich zwischen 30 U/min bis 180 U/min (entsprechend Fräswalzendrehfrequenz 0,5 Hz bis 3 Hz), bevorzugt zwischen 60 U/min bis 150 U/min (entsprechend 1 Hz bis 2,5 Hz) liegen, bei einer Oszillationsfrequenz im Bereich zwischen 2 Hz bis 40 Hz, bevorzugt zwischen 5 Hz bis 15 Hz.In this case, the milling drum speed can range from 30 rpm to 180 rpm (corresponding to milling drum rotation frequency 0.5 Hz to 3 Hz), preferably between 60 rpm to 150 rpm (corresponding to 1 Hz to 2.5 Hz ), at an oscillation frequency in the range between 2 Hz to 40 Hz, preferably between 5 Hz to 15 Hz.
Grundsätzlich ist diese Ausführungsform zu bevorzugen, da hiermit ein niedrigerer Werkzeugverschleiß erreicht werden kann (niedrigere Umfangsgeschwindigkeit der Meißel, d. h. niedrigere Kräfte auf das im Schnitt befindliche Werkzeug).Basically, this embodiment is preferable because it allows lower tool wear to be achieved (lower peripheral speed of the bits, i.e. lower forces on the tool being cut).
Die Oszillationsfrequenz sollte nicht einem ganzzahligen Vielfachen der Rotationsfrequenz der Fräswalze entsprechen (oder umgekehrt), da somit der Schnitt jedes Mal in derselben, in Fahrtrichtung verlaufenden Linie erfolgen könnte. Bei schneller Oszillation, z.B. der fünffachen Walzendrehfrequenz, ist dieser Effekt allerdings vernachlässigbar.The oscillation frequency should not correspond to an integer multiple of the rotational frequency of the milling drum (or vice versa), since thus the cut could be made each time in the same, running in the direction of travel line. However, this effect is negligible in the case of fast oscillation, eg five times the rolling rotational frequency.
Bei einem Oszillationshub, der dem Linienabstand entspricht, sind auch ganzzahlige Vielfache der halben Rotationsfrequenz zu vermeiden, da der Schnitt sonst immer in derselben Linie, oder der benachbarten Linie der sich in Fahrtrichtung erstreckenden Linienstruktur erfolgt.In the case of an oscillation stroke corresponding to the line spacing, integer multiples of half the rotational frequency are also to be avoided, since otherwise the cut always takes place in the same line or the adjacent line of the line structure extending in the direction of travel.
Schließlich ist auch eine variable Oszillationsfrequenz durch Überlagern mit einer Oberwelle der Rotationsfrequenz der Fräswalze möglich, z.B. mit einer Bandbreite von 30% um die Oszillationsfrequenz.Finally, a variable oscillation frequency is possible by superposition with a harmonic of the rotational frequency of the milling drum, e.g. with a bandwidth of 30% around the oscillation frequency.
Die überlagerte Schwingbewegung der Fräswalze 12 parallel zur Fahrtrichtung 22 kann auch statt linear wie in den
Die Straßenfräsmaschine kann eine Steuerung 14 aufweisen, die die Oszillationsfrequenz und/oder die Amplitude der Oszillation in Abhängigkeit der Fräswalzendrehzahl und/oder der Vorschubgeschwindigkeit der Fräsmaschine und/oder der Frästiefe der Fräswalze automatisch steuert oder regelt. Außerdem können Parameter der Straßenoberfläche beispielsweise die Konsistenz der Straßenoberfläche berücksichtigt werden.The road milling machine may have a
Claims (16)
- Self-propelled road milling machine (1) for working road surfaces (2),- comprising a machine frame (8),- comprising a milling drum (12) mounted to rotate and extending in axial direction transverse to the direction of travel (22), and a milling drum housing (10) enclosing the milling drum (12),- wherein the milling drum (12) comprises a plurality of tools (16) arranged circumferentially, preferably in the shape of a helix, wherein the tools (16), except for the axial peripheral area, feature a specified mutual line spacing,characterized in that
an oscillation drive (28) exercises an oscillation stroke on the milling drum (12) reciprocating in axial direction relative to the machine frame (8), where the rotating movement of the tools (16) is superimposable with an axial movement parallel to the axis (24) of the milling drum (12), the stroke of which is adjustable to the line spacing between two axially neighbouring tools (16). - Road milling machine (1) in accordance with claim 1, characterized in that the amplitude and/or the frequency of oscillation are variably adjustable.
- Road milling machine (1) in accordance with claim 1 or 2, characterized in that the oscillation stroke is adjustable in the range from 0.5 times to 1.5 times, preferably from 0.9 times to 1.1 times, of the line spacing, or in the range between 3 and 40 mm.
- Road milling machine (1) in accordance with any one of the claims 1 to 3, characterized in that the frequency of the oscillation is adjustable from 0.1 to 40 Hz.
- Road milling machine (1) in accordance with any one of the claims 1 to 4, characterized in that the relation of the average axial speed magnitude to the circumferential speed of the milling drum tools is in the range from 0.1 to 3, preferably from 0.25 to 2.
- Road milling machine (1) in accordance with any one of the claims 1 to 5, characterized in that the milling drum (12) comprises an axial support movable in axial direction.
- Road milling machine (1) in accordance with any one of the claims 1 to 6, characterized in that a reciprocating movement in the direction of travel (22) is superimposable on the axial support.
- Road milling machine (1) in accordance with any one of the claims 1 to 3, characterized in that a controller (14) is provided to control or regulate the oscillation frequency and/or the amplitude of the oscillation stroke automatically in accordance with the milling drum rotary speed and/or the advance speed and/or the milling depth of the milling drum (12).
- Road milling machine (1) in accordance with any one of the claims 1 to 8, characterized in that the milling drum (12) oscillates in axial direction together with the milling drum housing (10), and that the oscillation drive (28) drives the milling drum housing (10) relative to the machine frame (8).
- Road milling machine (1) in accordance with claim 9, characterized in that the milling drum housing (10) is oscillatable in axial direction along at least two linear guides (42, 44).
- Road milling machine (1) in accordance with any one of the claims 1 to 8, characterized in that the oscillation drive drives the milling drum (12) in axial direction relative to the milling drum housing (10).
- Road milling machine (1) in accordance with claim 11, characterized in that the oscillation drive, on the side of the fixed bearing (30), acts axially on a drive shaft of the milling drum (12) extending in the milling drum axis (24).
- Road milling machine (1) in accordance with any one of the claims 7 to 12, characterized in that the milling drum housing (10) or the milling drum (12) is oscillatable in the direction of travel (22) along at least two linear or arc-shaped guides (46, 48).
- Method for working road surfaces (2) by means of a road milling machine (1),- with a milling drum (12) mounted to rotate at the machine frame (8) and extending axially transverse to the direction of travel (22),- with a plurality of tools arranged on the milling drum (12) circumferentially, preferably in the shape of a helix, wherein the tools, except for the axial peripheral area, maintain a specified mutual line spacing,characterized in that,
during operation, an oscillation stroke moving reciprocally in axial direction is exercised on the milling drum (12) in axial direction, wherein the rotating movement of the tools (16) is superimposed with at least one axial movement parallel to the axis (24) of the milling drum (12), the stroke of which is adjusted to the line spacing between two axially neighbouring tools (16). - Method in accordance with claim 14, characterized in that an oscillation frequency and/or amplitude of the oscillation is used which is controlled or regulated automatically in accordance with the rotary speed and/or the advance speed and/or the milling depth of the milling drum (12) and/or a parameter of the road surface (2).
- Method in accordance with claim 14 or 15, characterized in that a high milling drum speed in the range between 180 rpm and 600 rpm is combined with a low oscillation frequency from 0.1 Hz to 5 Hz, or a low milling drum speed in the range from 30 rpm to 180 rpm is combined with a high oscillation frequency from 2 Hz to 40 Hz.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014227037 | 2014-12-30 | ||
DE102015209740.4A DE102015209740A1 (en) | 2014-12-30 | 2015-05-27 | Self-propelled road milling machine for working on road surfaces, as well as methods for working on road surfaces with a road milling machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3040478A1 EP3040478A1 (en) | 2016-07-06 |
EP3040478B1 true EP3040478B1 (en) | 2017-10-18 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15199518.0A Active EP3040478B1 (en) | 2014-12-30 | 2015-12-11 | Self-propelled street milling machine for milling street surfaces, and method for machining street surfaces with a street milling machine |
Country Status (5)
Country | Link |
---|---|
US (1) | US10024005B2 (en) |
EP (1) | EP3040478B1 (en) |
JP (1) | JP6283651B2 (en) |
CN (2) | CN205313962U (en) |
DE (1) | DE102015209740A1 (en) |
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WO2018098599A1 (en) * | 2016-11-29 | 2018-06-07 | Ammann Schweiz Ag | Method and device for milling stone material or stone-like material |
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US11866891B2 (en) * | 2021-10-13 | 2024-01-09 | Caterpillar Paving Products Inc. | Adjustable pitch rotor for milling applications |
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- 2015-12-18 US US14/974,530 patent/US10024005B2/en active Active
- 2015-12-25 JP JP2015254964A patent/JP6283651B2/en active Active
- 2015-12-29 CN CN201521118040.2U patent/CN205313962U/en not_active Withdrawn - After Issue
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Also Published As
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JP2016135981A (en) | 2016-07-28 |
CN205313962U (en) | 2016-06-15 |
DE102015209740A1 (en) | 2016-06-30 |
US10024005B2 (en) | 2018-07-17 |
CN105735097B (en) | 2018-06-12 |
US20160186392A1 (en) | 2016-06-30 |
EP3040478A1 (en) | 2016-07-06 |
JP6283651B2 (en) | 2018-02-21 |
CN105735097A (en) | 2016-07-06 |
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