EP3899278B1 - Pumpensystem - Google Patents

Pumpensystem Download PDF

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Publication number
EP3899278B1
EP3899278B1 EP19832092.1A EP19832092A EP3899278B1 EP 3899278 B1 EP3899278 B1 EP 3899278B1 EP 19832092 A EP19832092 A EP 19832092A EP 3899278 B1 EP3899278 B1 EP 3899278B1
Authority
EP
European Patent Office
Prior art keywords
hose
atomizer
pump
nozzle
rolling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19832092.1A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3899278A1 (de
Inventor
Sebastian Mangold
Manuel FIESEL
Leon LUCK
Björn FREISINGER
Tanja MESSMER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
J Wagner GmbH
Original Assignee
J Wagner GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by J Wagner GmbH filed Critical J Wagner GmbH
Publication of EP3899278A1 publication Critical patent/EP3899278A1/de
Application granted granted Critical
Publication of EP3899278B1 publication Critical patent/EP3899278B1/de
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B05B9/0423Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material for supplying liquid or other fluent material to several spraying apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/12Machines, pumps, or pumping installations having flexible working members having peristaltic action
    • F04B43/1253Machines, pumps, or pumping installations having flexible working members having peristaltic action by using two or more rollers as squeezing elements, the rollers moving on an arc of a circle during squeezing
    • F04B43/1261Machines, pumps, or pumping installations having flexible working members having peristaltic action by using two or more rollers as squeezing elements, the rollers moving on an arc of a circle during squeezing the rollers being placed at the outside of the tubular flexible member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/08Apparatus to be carried on or by a person, e.g. of knapsack type
    • B05B9/085Apparatus to be carried on or by a person, e.g. of knapsack type with a liquid pump
    • B05B9/0872Apparatus to be carried on or by a person, e.g. of knapsack type with a liquid pump the pump being a peristaltic pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/12Machines, pumps, or pumping installations having flexible working members having peristaltic action
    • F04B43/1238Machines, pumps, or pumping installations having flexible working members having peristaltic action using only one roller as the squeezing element, the roller moving on an arc of a circle during squeezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/12Machines, pumps, or pumping installations having flexible working members having peristaltic action
    • F04B43/1253Machines, pumps, or pumping installations having flexible working members having peristaltic action by using two or more rollers as squeezing elements, the rollers moving on an arc of a circle during squeezing
    • F04B43/1292Pumps specially adapted for several tubular flexible members

Definitions

  • electrohydrodynamic atomization of fluids is becoming increasingly important in the area of coating processes.
  • a device is known which, using electrohydrodynamic atomization, applies care products such as sunscreen to a person's body.
  • peristaltic pumps so-called rolling pumps or hose pumps
  • a fluid is pushed forward by mechanical deformation of a hose section and thus pumped.
  • Such pumps are also used in the above-mentioned devices to convey a fluid to be atomized to the atomizer nozzles, at which the fluid is then exposed to a high voltage in order to bring about electrohydrodynamic atomization.
  • a multi-part sterilization system comprising: a first part comprising a first reagent in a carrier medium in a first container; a second part comprising a second reagent in a carrier medium in a second container; wherein the first reagent and the second reagent will react to provide a sterilizing composition when the first part is mixed with the second part; a pump head with a peristaltic pump element; wherein the first container has a first part dispensing tube extending from the interior thereof and disposed through the pump head; wherein the second container has a two-part delivery tube extending from its interior and disposed through the pump head; whereby the peristaltic pump element Actuation acts on both the first part delivery tube and the second part delivery tube to simultaneously pump substantially equal volumes of the first part and the second part.
  • a tube arrangement which can comprise a plurality of tubes or lumens which can be arranged in a head of a peristaltic pump.
  • the hose assembly can provide a flow rate or volume capacity generally equal to or greater than that achieved with a comparable prior art hose while operating at higher pressures than those achieved using the prior art hose technology are possible.
  • a dosing device for liquid agents is known, with which different liquid agents can be transported from separate storage containers into a treatment room or into a mixing chamber by means of a pump device driven by a drive motor, in particular for washing machines or dishwashers, in which different liquid agents are used alone or mixed in the washing or Rinsing container can be fed,
  • the metering device for conveying the liquid having a pump device in the manner of a hose pump, which is equipped with support devices rotatably mounted in the pump head for squeezing rollers or squeezing rollers acting on the pump hose, the metering device having at least two or more pump devices, each with a pump head has, the pump heads being mounted on a drive and coupling shaft, the drive and coupling shaft carrying coupling elements which are designed to be axially displaceable and which correspond to the pumping operation Coupling elements can be brought into engagement in the roller carriers of the pump devices, and the pump devices are each driven by a drive motor for pumping operation.
  • a means for receiving and/or dispensing peristaltic fluids comprising a peristaltic pump having a stator and a rotor having a plurality of circumferentially spaced projections on its periphery for cooperating with a length of flexible hose and a motor for driving the pump rotor, the Length of flexible hose cooperating with the projections of the rotor of the pump, arranged in a position to secure it against longitudinal movement by adhering to an element which can be arranged with respect to the stator of the pump.
  • the object of the invention is therefore to avoid clogging of the nozzles, starting from a fluid tank for several nozzles, in order to enable electrohydrodynamic atomization in the required quality.
  • the invention relates to a pump system with an atomizer nozzle system with at least two atomizer nozzles, an electrohydrodynamic atomizer, the pump system comprising at least one hose package and at least one pump rotor and at least one rolling body to form a rolling area of a peristaltic pump.
  • the pump system is characterized in that the hose package comprises at least the same number of hose channels as the number of atomizer nozzles, preferably at least two, in particular three hose channels, and that each hose channel is assigned to a connection of an atomizer nozzle and connects it to the rolling area.
  • each individual atomizer nozzle with its own hose channel forces a volume flow through each individual atomizer nozzle, so that in the event of an incipient blockage, the subsequent volume of fluid conveyed forcefully pushes out a clogging plug, and thus a fluid flow through the nozzle is always guaranteed.
  • hose package with several hose channels offers the advantage that a common routing of the hose package in the device can easily be provided without having to route individual hoses.
  • At least two, preferably three pump rotors are formed, with each pump rotor moving at least one rolling element or at least one group of rolling elements and being assigned to at least one hose channel.
  • each hose channel directly connects a fluid tank through the rolling area to an atomizer nozzle.
  • each nozzle is directly supplied with fluid from the fluid tank, without any hydraulic communication/interaction, e.g. pressure equalization or a resulting volume flow between the channels of the individual transport paths.
  • any hydraulic communication/interaction e.g. pressure equalization or a resulting volume flow between the channels of the individual transport paths.
  • a predetermined volume flow is enforced at each individual atomizer nozzle, which leads to process-reliable electrohydrodynamic atomization.
  • a hose channel runs from a fluid tank to in front of the rolling area, a division into at least two, preferably three or more hose channels is formed in front of the rolling area and these hose channels run through the rolling area up to an atomizer nozzle assigned to the respective hose channel are arranged.
  • a single hose channel from the fluid tank to the rolling area facilitates the connection to a valve system of the fluid tank and saves installation space and costs, since less hose material between the fluid tank and Rolling area must be provided.
  • the rolling area in which the delivery pressure for the application of the individual atomizer nozzles is generated, separate hose channels must then be provided so that a division takes place in advance, for example by Y-elements or the like.
  • At least one atomizer nozzle is connected to at least two hose channels.
  • each hose channel conveying a defined volume of fluid
  • increased process reliability and error avoidance can be achieved in electrohydrodynamic atomization, since smaller cross sections can be used and redundancies can be achieved.
  • narrower bending radii can be achieved in the housing, which increases the design freedom of the device architecture.
  • At least two, preferably three, in particular four rolling bodies are formed in the pump system, with each rolling body being individually assigned to at least one hose channel.
  • the rolling body groups comprising several rolling bodies, for each hose channel, an offset of the rolling movements between the hose channels can be generated, for example by arranging the individual rolling body groups at an angular offset on the pump rotor in order to generate a uniform fluid flow and especially to reduce pulsation effects. It is also possible that To adapt rolling elements to the hose channel geometry and/or to optimize the arrangement in the housing of the atomizer in terms of installation space and ergonomics.
  • the invention further provides a method for operating an electrohydrodynamic atomizer, wherein the atomizer comprises at least one, in particular two, preferably three or more atomizer nozzles, and a pump system according to the invention described above is included and a defined volume flow of a fluid is imposed on each atomizer nozzle via the pump system .
  • Electrohydrodynamic atomization is based on the instability of electrically chargeable fluids, especially fluids that are sufficiently electrically conductive under high voltage, in a strong, inhomogeneous electric field.
  • the fluid is subjected to high voltage.
  • the fluid deforms into a cone, from the tip of which a thin beam, a so-called jet, is emitted, which immediately breaks up into a spray of finely dispersed drops.
  • the drops Under certain conditions, in Taylor cone mode, the drops have a narrow size distribution.
  • An expedient development of the method is characterized in that a hydraulically generated free jet in the form of a fluid column is created at the outlet of an atomizer nozzle, which only forms atomization after a free jet area through electrohydrodynamic interaction.
  • the free jet generated allows the electrohydrodynamic interactions to develop more degrees of freedom, so that finer atomization is achieved outside of the previously geometrically defined nozzle channel.
  • a diameter of an opening of the atomizer nozzle is from 0.1 mm to 0.3 mm, preferably 0.2 mm and/or a length of a fluid channel in the atomizer nozzle is from 3 mm to 15 mm, preferably in the range of one Insulator a free jet of 10 mm to 15 mm is formed.
  • the fluid is brought far in front of the nozzle opening, and the atomization process can develop freely relative to the environment, the direction of the atomization being determined by the general kinematics, in particular by the hydraulic delivery of the fluid flow.
  • a hose package refers to any collection of hoses that can be used in a peristaltic pump (roller pump). It is irrelevant whether the hose package is designed as a jointly extruded multi-channel hose or as a combination of individual hoses.
  • a pump system in the sense of the invention includes, in addition to the actual pump unit, also the necessary hoses, since in a peristaltic pump (roller pump) the pump volume is given by that hose section which is processed by the rolling elements in order to move a fluid volume contained therein in front of the rolling element.
  • a peristaltic pump roller pump
  • FIG. 1 Shows in detail Figure 1 the structure of a well-known peristaltic pump. It consists of a pump housing a motor 3 is arranged from an upper housing section 1 and a lower housing section 2.
  • the motor 3 includes a gear arrangement 4 on its output shaft, which drives a rolling element group 5 shown here.
  • the rolling element group 5 in the present case comprises four rolling elements 6 which are rotatably mounted on a pump rotor 7.
  • Such peristaltic pumps/hose pumps are known from the prior art for use with individual hoses.
  • FIG. 2 A corresponding peristaltic pump 10 is shown in a top view, with the upper housing section 1 and the gear arrangement 4 being hidden.
  • the rolling bodies 6 arranged on the pump rotor 7 deform a hose channel 22 (shown schematically as a line) in a rolling area 21 in order to pump a fluid.
  • the hose channel 22 runs through a pump inlet 23 into the housing 1, 2 through the rolling area 21 (shown in dashed lines) to a pump outlet 24. From the pump outlet 24, the hose channel 22 continues in the direction of an atomizer nozzle assigned to it (not shown). At the pump inlet 23, the hose channel 22 leads towards the fluid tank (not shown), with either a single hose channel 22 extending to the fluid or several hose channels being combined to form a single fluid tank hose (not shown).
  • hose guides 25 and 26 are preferably provided, in which case the hose guides 25 and 26 are arranged in the lower housing section 2, and a hose guide (not shown) for the hose channel 22 can be arranged in the upper housing section 1.
  • the multiple hose channels can then be designed together, or several hose guides (not shown) are designed for the individual hose channels.
  • FIG. 3 shows a hose package 30 as it could be used in a pump system according to the invention.
  • the hose package 30 includes a first hose channel 31, a second hose channel 32 and a third hose channel 33, which in the present case are connected to one another via connecting webs 34.
  • Such hose packages 30 are produced, for example, using the extrusion process and can also have additional hose channels or be arranged in a different geometry of hose channels, for example in a triangular or square shape.
  • Exemplary dimensions can be given as follows, whereby the dimensions can be varied depending on the application and/or installation space and fluid to be transported.
  • the hose channels 31, 32 and 33 have a cross-sectional diameter of 0.7mm and a wall thickness of 0.6mm.
  • the webs 34 in turn have a width of 0.2 mm as the distance between the tubes and a thickness of also 0.2 mm.
  • FIGS. 4a to 4c show different variants of the formation of a hydraulically generated free jet in front of an atomizer nozzle.
  • Figure 4a shows a schematic representation in which the atomizer nozzle passes through a nozzle opening 40 in a nozzle body 41 is formed.
  • a fluid 42 will emerge symmetrically about a central axis 43 of the nozzle opening 40 as a columnar free jet 44 due to the hydraulic pump pressure of the pump system according to the invention.
  • the free jet 44 emerges over a free jet length 45 essentially as a fluid column, with the atomizing effect 47 of the electrohydrodynamic atomizer only beginning at a distance 46.
  • a cylindrical nozzle attachment 52 is provided on the nozzle body 51 to form an atomizer nozzle 50.
  • a nozzle opening 54 which is symmetrical about a central axis 53.
  • the hydraulically conveyed fluid 55 flows through the nozzle body 51, the cylindrical nozzle attachment 52 and forms a free jet 57 over a free jet length 56.
  • the atomization 59 also begins in this embodiment.
  • the atomizer nozzle therefore comprises a hydraulic section 60, which is composed of the length 61 of the cylindrical nozzle attachment 52 and the length of the free jet 56.
  • a high voltage 62 is provided at the inlet of the cylindrical nozzle attachment 52. In principle, however, it is conceivable to introduce the high voltage elsewhere in order to achieve electrohydrodynamic atomization.
  • Preferred dimensions of an embodiment are the diameter of the nozzle opening 0.2 mm, and the fluid channel inside the nozzle 5.7 mm to approximately 14 mm, thereby producing a free jet with a free jet length of 10 mm to 15 mm.
  • a conical nozzle attachment 72 is provided on the nozzle body 71 to form an atomizer nozzle 70.
  • a nozzle opening 74 which is symmetrical about a central axis 73.
  • the hydraulically conveyed fluid 75 flows through the nozzle body 71, the cylindrical nozzle attachment 72 and forms a free jet 77 over a free jet length 76.
  • the atomization 79 also begins in this embodiment.
  • the atomizer nozzle Fig. 4c also includes a conical hydraulic section 80, which is composed of the length 81 of the conical nozzle attachment 72 and the length of the free jet 76.
  • a high voltage 82 is provided at the inlet of the conical nozzle attachment 72. In principle, however, it is conceivable to introduce the high voltage elsewhere in order to achieve electrohydrodynamic atomization.
  • the invention is not limited to the exemplary embodiments shown. Also claimed according to the invention is the use according to the method for operating an electrohydrodynamic atomizer, in which the atomization effect is improved by the hydraulic generation of a free jet, in particular the atomization effect only begins after a free jet length 45, 56, 76 after the exit from a nozzle opening.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Reciprocating Pumps (AREA)
  • Details Of Reciprocating Pumps (AREA)
  • Nozzles (AREA)
  • Special Spraying Apparatus (AREA)
EP19832092.1A 2018-12-21 2019-12-19 Pumpensystem Active EP3899278B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102018133406 2018-12-21
PCT/EP2019/086285 WO2020127715A1 (de) 2018-12-21 2019-12-19 Pumpensystem

Publications (2)

Publication Number Publication Date
EP3899278A1 EP3899278A1 (de) 2021-10-27
EP3899278B1 true EP3899278B1 (de) 2023-09-27

Family

ID=69105838

Family Applications (1)

Application Number Title Priority Date Filing Date
EP19832092.1A Active EP3899278B1 (de) 2018-12-21 2019-12-19 Pumpensystem

Country Status (7)

Country Link
US (1) US20220023898A1 (ko)
EP (1) EP3899278B1 (ko)
JP (1) JP2022515785A (ko)
KR (1) KR20210106543A (ko)
CN (1) CN113439162B (ko)
DE (1) DE102019135149A1 (ko)
WO (1) WO2020127715A1 (ko)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2076476A (en) * 1980-05-08 1981-12-02 Warner Lambert Uk Ltd Peristaltic fluid-machines
US9909579B2 (en) * 2014-06-09 2018-03-06 Blue-White Industries, Ltd. Overmolded tubing assembly and adapter for a positive displacement pump
GB2494623B (en) * 2011-09-02 2013-09-25 Tristel Plc Pump apparatus
DE102013101157B4 (de) * 2013-02-06 2015-06-18 Miele & Cie. Kg Dosiereinrichtung für Flüssigmittel
CN110785239A (zh) * 2017-04-21 2020-02-11 J·瓦格纳有限责任公司 用于液体的静电雾化器和用于操作静电雾化器的方法
CN110753587A (zh) * 2017-04-21 2020-02-04 J·瓦格纳有限责任公司 用于液体的静电雾化器

Also Published As

Publication number Publication date
JP2022515785A (ja) 2022-02-22
CN113439162A (zh) 2021-09-24
KR20210106543A (ko) 2021-08-30
US20220023898A1 (en) 2022-01-27
DE102019135149A1 (de) 2020-06-25
CN113439162B (zh) 2023-12-15
WO2020127715A1 (de) 2020-06-25
EP3899278A1 (de) 2021-10-27

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