EP3797019B1 - Rotationsschneidvorrichtung und verfahren zum betreiben einer rotationsschneidvorrichtung - Google Patents

Rotationsschneidvorrichtung und verfahren zum betreiben einer rotationsschneidvorrichtung Download PDF

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Publication number
EP3797019B1
EP3797019B1 EP19728339.3A EP19728339A EP3797019B1 EP 3797019 B1 EP3797019 B1 EP 3797019B1 EP 19728339 A EP19728339 A EP 19728339A EP 3797019 B1 EP3797019 B1 EP 3797019B1
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EP
European Patent Office
Prior art keywords
roller
wedge element
wedge
drive
displacement
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EP19728339.3A
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German (de)
English (en)
French (fr)
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EP3797019A1 (de
EP3797019C0 (de
Inventor
Wilhelm Aichele
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Aichele Werkzeuge GmbH
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Aichele Werkzeuge GmbH
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Publication of EP3797019B1 publication Critical patent/EP3797019B1/de
Publication of EP3797019C0 publication Critical patent/EP3797019C0/de
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member
    • B26D7/265Journals, bearings or supports for positioning rollers or cylinders relatively to each other

Definitions

  • the invention relates to a rotary cutting device comprising a machine frame, a first roller which is rotatably mounted on the machine frame, a second roller which is rotatably mounted on the machine frame, with either (i) the first roller being a tool roller and the second roller being a counter roller or (ii) the second roller is a tool roller and the first roller is a counter-roller, and the second roller is mounted on the machine frame so that it can slide in a first displacement axis, and a cutting pressure device, via which a cutting pressure is exerted between the second roller and the first roller is exercisable.
  • the invention also relates to a method for operating a rotary cutting device, in which, during a processing operation, a first roller is supported on a second roller and a material web is guided between the first roller and the second roller, with (i) the first roller being a tool roller and the second roll is a backing roll, or (ii) the second roll is a tool roll and the first roll is a backing roll, and wherein the second roll is translatable in a first displacement axis to the first roll.
  • the DE 297 15 037 U1 discloses a rotary die cutting machine or printing apparatus which has a roller and an impression cylinder which is arranged in parallel with the roller at a small distance from it in order to create a gap, which roller and which impression cylinder are rotatably mounted and coupled by means of a gearbox for simultaneous rotation and where a web of material can be inserted into the gap, from which workpieces can be completely or partially punched out or printed during the roller rotation.
  • Conical rollers are mounted on the axes for the roller and the counter-pressure cylinder, which are in mutual plant are. At least one of the axes is displaceable both axially and radially relative to the other axis.
  • the DE 10 2004 050 443 A1 discloses a device for punching with a first cylinder as a punching cylinder, which is rotatable about a punching cylinder axis of rotation, and with a second cylinder as an anvil cylinder, which is rotatable about an anvil cylinder axis of rotation running parallel to the axis of rotation, with between the punching cylinder and the Counter cylinder, a punching gap can be formed, which is adjustable by means of at least one adjustment device.
  • the DE 29 12 458 A1 discloses a rotary die-cutter for punching out envelope blanks from moving webs of paper or the like or for punching out shaped cuts from prefabricated envelope blanks with a counter-roller supported against the knife roller, with support bearings between which there is an adjustable body.
  • the DE 10 2013 110 510 A1 discloses a device for rotary die-cutting, with a die-cutting cylinder which is rotatable about a die-cutting cylinder axis, with an impression cylinder which is rotatable about an impression-cylinder axis, the impression cylinder having races on which the die-cutting cylinder or its die-cutting cylinder races can run via running surfaces, as well as with an adjusting device by which a gap between the punching cylinder and the counter-pressure cylinder can be adjusted, and with a further cylinder which is designed as a support shaft on which the counter-pressure cylinder is supported directly.
  • the DE 10 2007 016 451 A1 discloses a rotary cutting device comprising a machine frame, a cutting roller mounted on the machine frame and a counter-roller mounted on the machine frame, wherein the cutting roller and/or the counter-roller have an inner core and an outer shell arranged around the inner core.
  • the DE 10 2005 022 604 A1 discloses a rotary cutting device with a rotatably mounted cutting roller and a counter roller, at least one support ring being provided to support the cutting roller on the counter roller.
  • a lifting device is provided for moving the cutting roller and counter roller apart.
  • the U.S. 5,001,950 discloses a mounting system for a roll which operates in conjunction with an anvil roll, the roll and anvil roll rotating about parallel axes.
  • the EP 1 721 712 A1 discloses a rotary cutting device comprising a rotatably mounted cutting roller and a counter roller, at least one support ring being provided to support the cutting roller on the counter roller.
  • a lifting device is provided for moving the cutting roller and counter roller apart.
  • the invention is based on the object of providing a rotary cutting device of the type mentioned at the outset, which has a high level of operational reliability.
  • this object is achieved according to the invention in that the second roller is supported on a wedge device in a support mode, that the wedge device has at least one displaceable wedge element, with a displacement position of the at least one displaceable wedge element having a distance between the second roller and the first roller, and that the at least one displaceable wedge element is assigned a drive device for a displacement movement of the at least one displaceable wedge element in a second displacement axis, wherein the drive device is designed such that when the second roller is lifted off the first roller and a support is removed the second roller on the wedge device, the at least one movable wedge element is automatically displaced in such a way that the second roller is again supported the wedge device is made, in which then the second roll is spaced from the first roll.
  • a material web is guided through between the first roller and the second roller, with the first roller and the second roller in particular rotating at the same peripheral speed.
  • a corresponding cutting force is set via the cutting pressure device.
  • the second roller is pressed against the first roller with the required force.
  • the corresponding introduction of force takes place in particular via a roller bearing.
  • the distance between the second roller and the first roller is fixed in a machining operation for a workpiece (such as a cutting operation), and in particular the second roller bears on the first roller.
  • the web of material contains "disturbances". Such disturbances can be foreign bodies, such as screws, tools, etc., which have got onto the material web.
  • the web may also have deformed products, doubled products, etc., or the web may be misaligned.
  • the material web can have a greater thickness than the normal thickness in some areas. This in turn can lead to the second roller being lifted off when the second roller is displaceable, in which case a rebound of the second roller onto the first roller can generally result due to the introduction of force via the cutting pressure device.
  • Such a rebound can damage the tool roller with damage to a cutting edge and/or the counter-roller, for example with indentations.
  • a roller impact protection is provided.
  • the second roller is also supported via the wedge device, in particular in addition to being directly supported on the first roller.
  • the second roller is additionally supported on the machine frame via the wedge device. If the first roll is fixed against displacement with respect to the machine frame, then there is an additional indirect support of the second roll via the wedge device on the first roll.
  • the drive device provides for a displacement of the at least one displaceable wedge element in the second displacement axis in order to restore support, in which case the support but an impact of the second roll the first roll prevents since the distance between the second roller and the first roller can be increased by moving the at least one wedge element.
  • the wedge device can be integrated into the rotary cutting device and in particular into the machine frame with a relatively small space requirement.
  • the drive device for the displacement movement of the at least one displaceable wedge element can be designed in a structurally simple manner.
  • the drive device can be designed as a pneumatic or hydraulic cylinder or as a motor (electric motor).
  • the displacement movement can be carried out automatically by means of a prestressed drive device without control or regulation effort.
  • the first roller is supported on the second roller via at least one support ring which is arranged on the first roller and/or the second roller.
  • the at least one support ring makes it possible to prevent contact or “excessive contact” between a cutting edge of the tool roller and the mating roller in a machining operation. A precise cut can be made and an optimized cutting force can be set.
  • a first support ring and a second support ring are arranged on a tool roll, with a cutting edge being positioned between the first support ring and the second support ring in relation to a direction parallel to an axis of rotation of the tool roll.
  • the drive device is designed in such a way that a movement of the at least one displaceable wedge element is driven in a direction in which a distance between the second roller and the first roller increases when the second roller is supported on the wedge device is. It can thereby achieve a roll impact protection. Appropriate tracking of the displaceable wedge element by means of the drive device prevents the second roller from impacting on the first roller by restoring it to the wedge device.
  • the drive device is designed in such a way that it exerts a prestress on the at least one displaceable wedge element.
  • a counterforce exerted via the cutting pressure device prevents displacement of the at least one displaceable wedge element during machining operation. If, after a disturbance has occurred, the second roller lifts off the first roller and this counterforce is reduced as a result, the prestressing of the drive device causes the at least one displaceable wedge element to be automatically displaced and the second roller is again supported on the wedge device, whereby in this case, however, an increase in the distance between the second roller and the first roller is produced and thus, in turn, roller impact protection is provided, ie the second roller cannot collide with the first roller.
  • a prestress is provided on the at least one displaceable wedge element (in the support mode)
  • the bias is then specified by the drive device.
  • a controlled bias is provided.
  • the preload is adjusted to the prevailing conditions on the rotary cutting device. For example, the position of a wedge element in the support mode may change due to guide play and vibrations in the rotary cutter. through a regulation With the preload, such changes can be taken into account and, in particular, their effect on the corresponding wedge element can be compensated for.
  • a sensor device is provided for this purpose, which detects a movement and/or change in position of the at least one displaceable wedge element and communicates this to an evaluation device.
  • the evaluation device correspondingly controls the drive device in order to set the pretension as a function of a detected movement or position of the corresponding wedge element and thus to regulate the pretension in a control loop.
  • the drive device is designed in such a way that it does not exert any pretension on the at least one displaceable wedge element.
  • no compensation for a displacement or change in position of the at least one displaceable wedge element is necessary in the support mode.
  • Such movements or changes in position can arise, for example, as a result of guide play and/or vibrations in the rotary cutting device. If a preload is provided, such movements or changes in position can affect the preload.
  • the drive device is designed in such a way that it can also fulfill its function without prestressing, then such changes in movement in the support mode do not have a negative effect and they do not have to be compensated for.
  • a sensor device which detects a position of the second roller relative to the machine frame, with the sensor device in particular being designed as a distance measuring sensor device or position sensor device.
  • the sensor device makes it possible in particular to detect a lifting of the second roller and thus to detect an end of the support mode. This in turn can be used to control the drive device in such a way that a corresponding displacement movement of the at least one displaceable wedge element takes place.
  • the sensor device is advantageous when there is no bias is provided between the drive device and the wedge device.
  • the sensor device is connected in a signal-effective manner to an evaluation device and the evaluation device controls the drive device as a function of signals from the sensor device.
  • the evaluation device can use the sensor device to detect a position and in particular a lifting position of the second roller. This can then be used for a corresponding activation of the drive device and movement of the at least one displaceable wedge element.
  • the evaluation device controls the drive device in such a way that when the sensor device detects a threshold value, which corresponds to the second roller being lifted off the first roller and the second roller no longer being supported on the wedge device, the at least one movable wedge element is shifted and in particular is automatically shifted in such a way that the second roller is again supported on the wedge device, the second roller then being spaced apart from the first roller.
  • Roller impact protection can thus be implemented automatically via the detection results of the sensor device. This roller impact protection is automated. It can be achieved independently of movements or changes in position of the at least one displaceable wedge element in the support mode (caused, for example, by guide play and/or vibrations).
  • the drive device is designed in such a way that when the second roller is lifted off the first roller and the second roller is no longer supported on the wedge device, the at least one displaceable wedge element is automatically displaced in such a way that the second roller is again supported on the wedge device, in which then the second roll is spaced from the first roll.
  • this roller impact protection can be achieved without control effort or regulation effort.
  • the support mode in which the second roller is supported on the wedge device and thus in particular on the machine frame, is present in normal machining operation and is present when, after the second roller has been lifted off the first roller, the at least one displaceable wedge element is moved again Support of the second roll was moved to the wedge device.
  • the second roll In the machining operation, in particular the second roll is supported on the first roll by at least one support ring, and there is also support by the wedge device.
  • the support mode does not exist for a short time if a corresponding disruptive body is contained in the material web, which causes the second roller to lift off the first roller. During this lifting process, the second roll is not supported on the wedge device.
  • the support mode is only present again when the at least one movable wedge element has been adjusted in such a way that there is renewed support. There is then no longer any (additional) support via a support ring.
  • the wedge device comprises at least one partial device with a first wedge element and a second wedge element, with the first wedge element being supported on the second wedge element in the support mode, and with the first wedge element and/or the second wedge element being displaceable and coupled to the drive device is.
  • a permanent support of the second roller on the wedge device can thus be achieved in the support mode.
  • tracking of the at least one displaceable wedge element can be achieved in a simple manner, in order to reach the support mode again if a support mode is briefly canceled.
  • first wedge element is assigned to the first roller and the second wedge element is assigned to the second roller.
  • the first wedge element is connected to the first roller so as to be non-displaceable with respect to the first displacement axis. If the first roller is non-displaceable in relation to the machine frame in the first displacement axis, then the first wedge element is also arranged non-displaceably in relation to the first displacement axis on the machine frame. It is then structurally advantageous if the first wedge element is displaceable, since the displaceability in the first displacement axis can be realized in a non-displaceable manner with respect to the machine frame. In particular, the first wedge element can then be guided on a displacement guide, which is non-displaceable with respect to the machine frame.
  • the second wedge element is displaceable with the second roller in the first displacement axis (relative to the machine frame). In this way, in particular in an effective and structurally simple manner, a roll impact protection can be achieved after the second roll is lifted relative to the first roll.
  • the first wedge element is arranged on a first bearing housing of the first roll, via which the first roll is seated on the machine frame.
  • the first roller is rotatably mounted about an axis of rotation via the bearing housing.
  • the second wedge element is arranged on a second bearing housing, via which the second roller is seated on the machine frame.
  • the second roller is rotatably mounted via the bearing housing.
  • the second roller can also be displaced in the first displacement axis relative to the machine frame via the bearing housing.
  • both the first roller and the second roller can be displaceable relative to the machine frame (in the first displacement axis).
  • the first roller is positioned on the machine frame so as to be non-displaceable with respect to the first displacement axis.
  • the second roller which is slidable in the first displacement axis relative to the first roller on the machine frame, is then seated above the first roller in relation to the direction of gravity.
  • first displacement axis is oriented transversely and in particular perpendicular to the second displacement axis. This results in effective roller impact protection with a structurally simple design of the roller impact protection.
  • the corresponding wedge device can be integrated into the rotary cutting device with little space requirement.
  • the first displacement axis is an axis that is parallel to the direction of gravity.
  • the second displacement axis is then in particular a horizontal axis.
  • first axis of displacement and/or the second axis of displacement are oriented transversely and in particular perpendicularly to an axis of rotation of the first roller. This results in an effective cutting operation with a structurally simple design protection against roller impact.
  • the wedge device comprises a first sub-device and a second sub-device, the first sub-device and the second sub-device being spaced apart from one another in a direction parallel to an axis of rotation of the first roll, and with the support mode supporting the second roll on both the first sub-device and is supported on the second sub-device. This results in a symmetrical support of the second roll with respect to the machine frame.
  • first sub-device and the second sub-device are of the same design, resulting in effective support and also effective roller impact protection.
  • the orientation of the axes of rotation of the first Roll and the second roll not changed to each other and in particular they remain oriented parallel.
  • the drive device has a first drive for the first sub-device and a second drive for the second sub-device, with the first drive and the second drive in particular being synchronized. It is possible to achieve effective roll impact protection. An orientation of the axes of rotation of the first roller and the second roller is retained and in particular the parallelism of the axes of rotation is retained.
  • the drive device is designed in such a way that it constantly exerts a force on the at least one displaceable wedge element. It is then provided in particular that in a machining operation, taking into account the force exerted via the cutting pressure device, the force exerted by the drive device is not sufficient to displace the at least one displacement element. Only when the force is reduced, which occurs when the second roller is lifted off the first roller, does the constant application of force lead to a displacement of the at least one movable wedge element. A type of prestressing on the wedge device can thus be achieved in a simple manner via the drive device. In the event of a fault, the at least one movable wedge element can be displaced in a simple manner without, for example, a complex control circuit being necessary. It is also possible for a controlled force (a controlled pretension) to be constantly exerted on the at least one displaceable wedge element. Furthermore, it is possible that there is no permanent pretension on the displaceable wedge element.
  • the drive device is or includes, for example, a mechanical drive (in particular with a spring device) or pneumatic drive (with one or more pneumatic cylinders) or hydraulic drive (with one or more hydraulic cylinders) or magnetic drive or inductive drive or electromagnetic drive or a motor drive.
  • the drive device can be designed to be relatively compact and integrated into the rotary cutting device in a space-saving manner.
  • the tool roller is a cutting roller or an embossing roller or a knife roller or a compression roller or a crushing roller.
  • the tool roller causes workpiece processing, in particular in a defined area of the workpiece.
  • a cutting roller the shape of a cutting edge specifies the workpiece machining area.
  • the first roller and/or the second roller is supported by at least one other roller. Excessive deflection of the first roller or second roller can be prevented as a result.
  • the first roller can be supported directly on the second roller (in particular via support rings), particularly during the cutting operation.
  • there is in particular indirect support via the wedge device This provides a starting position to achieve effective roll crash protection.
  • the drive device moves the at least one displaceable wedge element (preferably automatically) in such a way that due to a then restored support of the second roller on the wedge device, the second roller cannot collide against the first roller. Proceeding from a support mode, there is briefly no longer any support on the wedge device when the second roller is lifted off the first roller. By pushing the at least one displaceable wedge element further, the support is restored (whereby in particular there is no longer any support ring support). In the state of this restored support, however, the at least one sliding wedge element is displaced with respect to its initial position in the cutting operation and thereby the distance between the second roller and the first roller is increased compared to the machining operation.
  • the rotary cutting device then usually has to be switched off, and this can be done automatically, in particular.
  • a machining operation is only possible again when the wedge device with the at least one movable wedge element is brought into its starting position for the machining operation.
  • a sensor device which determines a displacement position of the at least one displaceable wedge element and in particular determines it relative to the machine frame. It can then be recognized via the sensor device that the second roller has been lifted off the first roller. This manifests itself in a changed displacement position of the at least one displaceable wedge element. This means a disruption in normal operation and the rotary cutting device is then switched off, in particular on the basis of the corresponding sensor signals.
  • a display device and/or an evaluation device is provided, which is coupled to the sensor device in a signal-effective manner. If it is recognized that a new displacement position of the at least one displaceable wedge element is present, which must be caused by a fault, then the rotary cutting device can be switched off via the evaluation device in order to prevent further possible damage. Furthermore, faults in the material web can then also be detected with regard to products and corresponding faults can be eliminated. A corresponding fault can be displayed via the display device.
  • a method of the type mentioned in which the second roller is supported in a support mode on a wedge device, and at least one movable wedge element is displaced in such a way that when the second roller is lifted from the first roller, the second roller is again supported of the wedge means, in which case the second roll is positioned spaced from the first roll.
  • the method according to the invention has the advantages already explained in connection with the rotary cutting device according to the invention.
  • the rotary cutting device according to the invention can be operated with the method according to the invention or the method according to the invention can be carried out on the rotary cutting device according to the invention.
  • the at least one displaceable wedge element is advantageously automatically displaced in such a way that, after the second roller has lifted off the first roller, the second roller is prevented from impacting the first roller due to the second roller being supported on the wedge device.
  • the method according to the invention can be carried out without any outlay on control or regulation.
  • the corresponding wedge device can be integrated into the corresponding rotary cutting device in a space-saving manner.
  • FIG. 1 An embodiment of a rotary cutting device 10 according to the invention ( Figures 1 to 4(b) ) comprises a machine frame 12.
  • the machine frame 12 has a base 14, via which the rotary cutting device 10 can be set up on a base.
  • a frame 16 is arranged on the base 14 .
  • the frame 16 comprises carriers 18 oriented transversely to the base 14 and fixed thereto.
  • the carriers 18 are oriented in particular parallel to the direction of gravity g.
  • Adjacent beams 18 are connected to one another via cross braces 20 .
  • the frame 16 comprises a first frame element 22, which is composed of two spaced beams and a cross brace arranged between them.
  • the frame 16 also includes a second frame element 24 which is configured at least approximately the same as the first frame element 22 and is seated on the base 14 at a distance from the first frame element 22 .
  • the first frame member 22 and the second frame member 24 are interconnected by one or more struts 26 , the strut or struts 26 being located at an upper portion of the respective frame members 22 , 24 and spaced from the base 14 .
  • a first roller 30 is rotatably mounted about an axis of rotation 32 on the frame 16 via a first bearing housing 28 .
  • the first roller 30 is positioned between the first frame element 22 and the second frame element 24 .
  • the first bearing housing 28 is fixed to the first frame member 22 and the second frame member 24, respectively.
  • the first roller 30 is held to the frame 16 in a non-displaceable manner.
  • the first roller 30 is a tool roller 34 such as a cutting roller.
  • This has a first support ring 36 and a spaced second support ring 38 .
  • the first support ring 36 and the second support ring 38 are spaced apart from one another in a direction parallel to the axis of rotation 32 .
  • first support ring 36 and the second support ring 38 there is a cutting edge 40 on the tool roller 34, which is designed in such a way that a corresponding area with the desired shape can be cut out of a material web.
  • a second roller 42 is also seated on the frame 16 .
  • the second roller 42 is mounted on a second bearing housing 44 so that it can rotate about an axis of rotation 46 .
  • the axis of rotation 46 is parallel to the axis of rotation 32 of the first roller 30.
  • the second bearing housing 44 is fixed to the frame 16 .
  • the second roller 42 is positioned between the first frame member 22 and the second frame member 24 in alignment with the first roller 30 .
  • first roll 30 is a tool roll
  • second roll 42 is a counter roll (anvil roll) 48.
  • the counter-roller 48 is supported on the tool roller 34 via the support rings 36, 38.
  • a web of material can run between the support rings 36, 38 on the backing roller 48 and the tool roller 34.
  • the counter-roller 48 has a length in a direction parallel to the axis of rotation 32 or 46, which is greater than the length of the tool roller 34 in the same direction between the first support ring 36 and the second support ring 38.
  • a rotary drive for the rotary movement of the first roller 30 about the axis of rotation 32 is seated on the first bearing housing 28 .
  • a drive for a rotational movement of the second roller 42 about the axis of rotation 46 is seated on the second bearing housing 44.
  • the second roller 42 is located above the first roller 30 in relation to the gravitational direction g.
  • the second roller 42 is mounted on the machine frame 12 such that it can be displaced in a first displacement axis 50 on the machine frame 12 .
  • the first displacement axis 50 is transverse and in particular perpendicular to the axis of rotation 32 or 46.
  • the first displacement axis 50 is parallel to the gravitational direction g when the machine frame 12 is set up on a support via its base 14 .
  • a corresponding guide device is provided for guiding the displacement of the second roller 42 on the machine frame 12 .
  • a cutting pressure device 52 is seated on the machine frame 12 and can be used to set a cutting force during a cutting process between the tool roller 34 and the counter roller 48 .
  • the cutting pressure device 52 presses the second roller 42 against the first roller 30 with the desired force (with support on the support rings 36, 38). Due to the displaceability of the second roller 42 in the first displacement axis 50, a cutting force or a cutting pressure on a material web can be set accordingly.
  • the cutting pressure device 52 has, in particular, appropriate adjustment means such as, for example, one or more hydraulic cylinders or one or more pneumatic cylinders.
  • the cutting pressure device 52 can also have motor drives for setting the cutting force.
  • the cutting printer 52 includes a first sub-assembly 54 and a second sub-assembly 56 . This allows the second roller 42 (the counter-roller 48) to be pressed in the first displacement axis 50 in the direction of the first roller 30 (the tool roller 34) with the desired force, so that the desired cutting force is set.
  • a pressure force of the second roller 42 in a direction 58 in the first displacement axis 50 towards the first roller 30 is set via the cutting pressure device 52 .
  • the second roller 42 can be lifted off the first roller 30 in a direction 60 opposite to the direction 58 .
  • a wedge device 62 is provided, via which the second roller 42 is supported relative to the first roller 30 in a support mode (this will be explained in more detail below).
  • the first roller 30 is arranged on the machine frame 12 so that it is non-displaceable (in particular in the first displacement axis 50).
  • the second roller 42 can be supported in the support mode with respect to the machine frame 12 via the wedge device 62 .
  • the counter-roller 48 is supported on the first roller 30 via the support rings 36, 38. Furthermore, it is supported on the machine frame 12 via the wedge device 62 .
  • the wedge device 62 is arranged and designed accordingly so that the second roller 42 can be supported both directly on the first roller 30 via the support rings 36 , 38 and indirectly via the machine frame 12 during the cutting operation.
  • the wedge device 62 comprises a first partial device 64 which is assigned to the first frame element 22 and a second partial device 66 which is assigned to the second frame element 24 .
  • the first sub-device 64 and the second sub-device 66 are of identical design.
  • the first sub-equipment 64 and the second sub-equipment 66 are spaced apart from one another in a direction parallel to the axis of rotation 32 and 46, respectively.
  • the first roller 30 or the second roller 42 is positioned between them in relation to this direction.
  • the first partial device 64 and the second partial device 66 each have a first wedge element 68 and a second wedge element 70 .
  • the first wedge element 68 is connected to the first bearing housing 28 in such a way that it is fixed against displacement with respect to the first displacement axis 50 .
  • the first wedge element 68 can be displaced in a second displacement axis 72 relative to the machine frame 12 or the first bearing housing 28.
  • the second displacement axis 72 is transverse and in particular perpendicular to the first displacement axis 50. Furthermore, the second displacement axis 72 is transverse and in particular perpendicular to the axis of rotation 32 or 46.
  • the first wedge element 68 of the wedge device 62 is guided on a corresponding displacement guide.
  • the second wedge element 70 is arranged on the second bearing housing 44 and is firmly connected thereto. It is non-displaceable with respect to the second bearing housing 44 both in the first axis of displacement 50 and in the second axis of displacement 72 .
  • the second wedge member 70 is mated to the first wedge member 68 .
  • the first wedge member 68 has a first support surface 74 .
  • the second wedge element 70 has a second support surface 76 opposite the first support surface.
  • the second support surface 76 rests against the first support surface 74.
  • Both the first support surface 74 and the second support surface 76 are inclined surfaces. They have the same inclination in terms of amount.
  • a distance from a bottom 78 of the first wedge element 68 to a top 80 of the second wedge element 70 along the second displacement axis 72 is the same.
  • a distance from the underside 78 of the first wedge element 68 to the first support surface 74 varies along the second displacement axis 72.
  • a distance between the upper side 80 of the second wedge element 70 and the second support surface 76 varies along the second displacement axis 72.
  • the variation is linear in each case.
  • a height of the first wedge member 68 decreases in a direction 82 between the bottom 78 and the first support surface 74.
  • a height of the second wedge member 70 between the top 18 and the second support surface 76 decreases in a direction 84, which is a opposite direction to direction 82 .
  • a drive device designated as a whole by 86 is assigned to the wedge device.
  • the drive device 86 includes a first drive 88, which is assigned to the first sub-device 64, and a second drive 90, which is assigned to the second sub-device 66.
  • the first drive 88 or the second drive 90 acts on the respective first wedge element 68 of the corresponding first partial device 64 or the second partial device 66.
  • the respective drive 88 or 90 causes a displacement of the corresponding first wedge element 68 in the direction 82.
  • the drive device 86 is designed in such a way that the first drive 88 and the second drive 90 are synchronized, so that the respective first wedge elements 68 of the first partial device 64 and the second partial device 66 are displaced synchronously in the direction 82 (see below) and thereby a parallel alignment of the axes of rotation 32 and 46 is maintained.
  • the drive device 86 is designed in such a way that it is prestressed. When the rotary cutting device 10 is in active operation (cutting operation), the drive device 86 in particular exerts a constant force on the respective wedge element 68 . In an alternative embodiment, which is described below with reference to FIG figures 6 and 7 is described, the drive device is designed without bias.
  • the force is such that no movement of the corresponding first wedge element 68 occurs.
  • the drive device 86 with the first drive 88 and the second drive 90 includes in particular a hydraulic drive or a pneumatic drive or a mechanical drive such as a spring device.
  • the drive device 86 it is also possible for the drive device 86 to comprise a motor drive or an electric, electromotive or magnetic drive, etc.
  • the drive device 86 has a pneumatic cylinder 92 with connections 94 on the first drive 88 and the second drive 90 in each case.
  • This pneumatic cylinder 92 is coupled to the first wedge element 68 or the second wedge element 70 in the second drive 90 and constantly applies a corresponding force to it.
  • the pretension which the drive device 86 exerts on the first wedge element 68 is unregulated, or for it to be regulated.
  • this is achieved by the drive device 86 predetermined. For example, a constant force acts.
  • the preload is adjusted to the actually prevailing conditions. For example, this allows movements of the wedge element 68 due to guide play and vibrations to be compensated.
  • a sensor device 91 is provided in particular, which detects a movement or change in position, in particular of the respective first wedge element 68 .
  • Corresponding sensor signals are forwarded to an evaluation device 98 (see below).
  • the evaluation device 98 controls the respective first drive 88 and the second drive 90 with regard to the prestress and adapts this to the current state of the respective wedge element 68 .
  • a separate sensor device 91 is provided for the first wedge element 68 which is assigned to the first drive 88 and for the corresponding wedge element which is assigned to the second drive 90 .
  • a signal-effective connection of the sensor device 91 to the evaluation device 98 is in figure 2 schematically indicated by a line with the reference number 91a.
  • a signal-effective connection of the evaluation device 98 to the first drive 88 for setting the preload on the first drive 88 with respect to the first wedge element 68 is in figure 2 indicated schematically by a signal line with the reference number 91b.
  • the drive device preload with respect to the wedge device 62 (in the support mode).
  • the wedge device 62 is assigned a sensor device 96 by which a displacement position of the respective first wedge element 68 or just one wedge element 68 on its displacement guide and in particular with respect to the first bearing housing 28 can be detected.
  • the sensor device 96 is connected to an evaluation device 98 and/or a display device in a signal-effective manner. It can thereby be determined whether a displacement of the first wedge element 68 has taken place.
  • a displacement of the first wedge element 68 via the evaluation device 98 can lead to a cutting operation of the rotary cutting device 10 being switched off.
  • the rotary cutter 10 works as follows: In an inactive operation of the rotary cutting device 10 ( Figure 3(a) ) the first wedge element 68 is positioned so that no cutting operation can be performed.
  • the tool roller 34 is supported on the counter-roller 48 via its support rings 36 , 38 .
  • the counter-roller 48 is pressed against the tool roller 34 with the desired force via the cutting pressure device 52 in the first displacement axis 50 in order to adjust the corresponding cutting force.
  • the first wedge member 68 is positioned to be in a support mode and the second wedge member 70 is supported on the first wedge member 68 .
  • the second roll 42 (the counter roll 48) is indirectly supported on the first roll and is thereby supported directly on the machine frame 12.
  • the counter-roller 48 is supported directly on the tool roller 34 via the support rings 36 , 38 .
  • the position of the first wedge element 68 in the support mode and thereby in the cutting operation is such that a cutting process with the desired cutting force on the material web 100 takes place.
  • the web of material 100 contains foreign objects and in particular metallic foreign objects such as screws, forgotten tools and the like.
  • the second roller 42 (the counter-roller 48) is mounted on the machine frame 12 so as to be displaceable in the first displacement axis 50
  • a foreign body can cause the counter-roller to lift off 48 lead away from the first tool roller 34 in the direction 60, in particular counter to the direction of gravity g.
  • Disturbances such as deformed products, doubled products, offset material webs, etc. can also lead to lift-off.
  • the support mode on the wedge device 62 is (temporarily) canceled.
  • the second roller 42 moving away from the first roller 30 along the first displacement axis 50 in the direction 60, the second wedge element 70 is released from the first wedge element 68, i.e. the second support surface 76 no longer touches the first support surface 74.
  • the counterforce which has hitherto prevented displacement of the first wedge element 68 in the direction 82 in the support mode, is reduced in such a way that the first wedge element 68 moves in the direction 82 driven by the drive device 86 .
  • the first wedge element 68 is thereby displaced in such a way that the first support surface 74 is again in contact with the second support surface 76 .
  • This displacement of the first wedge element 68 takes place automatically due to the prestressing of the drive device 86 as soon as the opposing force on the wedge device 62 is reduced by lifting the counter-roller 48 off the tool roller 34 .
  • This movement of the first wedge element 68 in the direction 82 in turn produces the support mode in which the second roller 42 (the counter-roller 48) is supported on the machine frame 12 via the wedge device 62 .
  • the second roller 42 is lifted from the first roller 30, the corresponding first wedge element 68 is automatically tracked via the drive device 86 and a support mode is again established, in which the second roller 42 is then spaced apart from the first reel is 30.
  • Such a collision can result in damage to the blade 40 and/or the backing roll 48.
  • a lifting of the second roller 42 from the first roller 30 caused by disturbances in the material web 100 is, so to speak, "frozen” by the automatic displacement of the first wedge element 68 in the direction 82 in order to prevent the counter-roller 48 from colliding with the tool roller 34.
  • Such a disturbance which has led to a corresponding displacement of the first wedge element 68, can be detected via the sensor device 86. It can be seen from the shifted position of the first wedge element 68 that the second roller 42 is lifted off the first roller 30 .
  • the rotary cutting device in particular is then controlled via the evaluation device 98 10 is stopped, that is, rotation of the first roller 30 and the second roller 42 is stopped.
  • the rotary cutting device 10 is used, for example, to produce hygiene articles or packaging articles.
  • first wedge member 68 has been described as being slidable and coupled to the drive mechanism 86 .
  • the second wedge element 70 may be displaceable and in particular to be displaceable in the direction 84 .
  • both the first wedge member 68 and the second wedge member can be slidable in opposite directions to provide crash protection.
  • a drive device is then designed accordingly.
  • the solution according to the invention makes it possible to provide impact protection between the counter-roller 48 and the tool roller 34, which is automated and in particular prevents damage to the counter-roller 48 and/or the tool roller 34 occurring at low hardening depths.
  • a roller impact protection is provided, which is integrated into the rotary cutting device 10 in a structurally simple manner.
  • the first wedge element 68 and the second wedge element 70 are self-locking, which prevents the lifted roller (in the exemplary embodiment of the second roller 42) from falling back.
  • the tool roll 34 is a cutting roll. It is also possible that the tool roller, which acts on a workpiece and "changes" it during operation, is an embossing roller, knife roller, crushing processing roller or compression roller, etc., for example.
  • FIG. 1 Another embodiment of a rotary cutting device according to the invention, which figure 5 shown and denoted by 110, comprises a machine frame 112 on which a tool roller and, for example, a cutting roller sits as a first roller 114 via a bearing housing. Furthermore, a second roller 116, which is a counter-roller, sits on the machine frame 112 below the first roller 114 with respect to the direction of gravity g.
  • a third roller 118 acts on the first roller 114 and is positioned above the first roller 114 on the machine frame 112 in relation to the direction of gravity g.
  • the third roller 118 is a support roller which is supported on the first roller 114 and prevents the first roller 114 from deflecting too much during a cutting operation.
  • the second roller 116 is held on the machine frame 112 so that it can be displaced in a first displacement axis 50 .
  • the third roller 118 is also slidably movable in the displacement axis 50 .
  • the second roller 116 can be pressed against the first roller 114 via a cutting pressure device 120 in order to set a cutting force.
  • a wedge device 122 with at least one displaceable wedge element is provided, which enables the second roller 116 to be supported.
  • the wedge device 122 functions basically the same as the wedge device 62, which was described above.
  • the counter-roller prefferably be arranged above the tool roller in relation to the direction of gravity g, and for the third roller (support roller) to be arranged below the tool roller in relation to the direction of gravity g.
  • the counter-roller can also be supported by a further roller.
  • the wedge device 122 can be used to protect against roller impact; after the second roller 116 has lifted off due to a disruption in a material web, this is prevented from being able to impact the first roller 114 .
  • FIG. 10 Another embodiment of a rotary cutting device according to the invention, which is shown schematically in figure 6 is shown and is denoted by 10′ is basically the same as the rotary cutting device 10.
  • the same reference numbers are used for the same elements.
  • the rotary cutting device 10 ′ includes a sensor device 130 which serves to detect the position of the second roller 42 relative to the machine frame 12 .
  • the sensor device 130 is a path measuring sensor device or position sensor device, which detects the position of the second roller 42 relative to the machine frame 12 and thus also to the first roller 30 .
  • Sensor signals from sensor device 130 are sent to evaluation device 98 . Furthermore, in order to control the drive device 86, the evaluation device 98 is connected in a signal-effective manner to the first drive 88 and the second drive 90; evaluation device 98 forms a control device for drive device 86.
  • the sensor device 130 is connected to the evaluation device 98 in a signal-effective manner.
  • the evaluation device 98 controls the drive device 86 with the first drive 88 and the second drive 90 on the basis of sensor results from the sensor device 130 .
  • the sensor device 130 comprises a first sensor 132 which is assigned to the first frame element 22 . It also includes a second sensor 134 which is assigned to the second frame element 24 .
  • the first sensor 132 and the second sensor 134 are non-translatably connected to the second roller 42 .
  • a displacement of the second roller 42 causes a displacement of the sensors 132 and 134.
  • a first transmitter 136 which cooperates with the first sensor 132 is fixedly arranged on the first frame element 22 .
  • a position relative to the first transmitter 136 can be detected via the first sensor 132 or a distance between the first sensor 132 and the first transmitter 136 can be measured.
  • a second encoder 138 which cooperates with the second sensor 134 , is arranged on the second frame element 24 in a non-displacement manner.
  • the sensors can be connected to the second roller 42 in a non-displacement manner and for the corresponding sensors of the sensor device to be connected 130 fixed to the machine frame 12 (on the frame members 22, 24) are arranged. It is also possible for one sensor to be fixed on the machine frame 12 and the other sensor to be fixed in relation to the second roller 42, and accordingly for the sensor which is assigned to the sensor which can be moved with the second roller 42 to be fixed in place on the machine frame 12; the sensor, which is assigned to the sensor fixed to the machine frame 12, can then be moved with the second roller 42.
  • the position of the second roller 42 in relation to the machine frame 12 and thus also in relation to the first roller 30 or in relation to the wedge device 62 can be detected via the sensor device 130 .
  • a lifting of the second roller 42 and thus the lifting of a support of the second roller 42 on the wedge device 62 can then be detected via the sensor device 130 .
  • the exceeding of a certain threshold value, which is determined by the sensor device 130 is used as the detection result for the lift-off.
  • the evaluation device 98 controls the drive device 86 depending on the sensor results of the sensor device 130 . In particular, if the certain threshold value is exceeded, the drive device 86 is operated in such a way that the first wedge element 68 is displaced in such a way that the second roller 42 is again supported on the wedge device 62, the second roller 42 then being spaced apart from the first reel is 30.
  • the sensor device 130 in cooperation with the evaluation device 98 allows the drive device 86 to be designed in such a way that no prestressing with respect to the first wedge element 68 is necessary.
  • the drive device 86 can then be controlled in such a way that a force is only exerted on the first wedge element 68 when the aforementioned threshold has been detected by the sensor device 130 .
  • position changes of the first wedge element 68 in the support mode cannot be compensated for due to guide play and/or vibrations on the rotary cutting device 10'.
  • the sensor device 130 with the sensors 132 , 134 can be used to detect the position of the second roller 42 in the machine frame 12 both with respect to the first frame element 22 and the second frame element 24 .
  • the first drive 88 and the second drive 90 are controlled separately. It is thereby possible to achieve optimized roller impact protection.
  • a sensor device 150 is provided, which detects a position of the second roller 116 to the machine frame 112.
  • the sensor device 150 has, in particular, a first sensor 152 and a second sensor 154, which are assigned to opposite sides of the machine frame 12 (corresponding to the frame elements).
  • the first sensor 152 and the second sensor 154 are each fixedly connected to the machine frame 112 .
  • a first encoder 156 and a second encoder 158 are connected to the second roller 116 in a non-displacement manner.
  • the first sensor 152 cooperates with the first encoder 156; the second sensor 154 cooperates with the second transmitter 158.
  • the distance between the first sensor 152 and the first transmitter 156 or between the second sensor 154 and the second transmitter 158 can be detected via the sensor device 150. In this way, the position of the second roller 116 on the machine frame 112 and thus the position of the second roller 116 in relation to the wedge device 122 or of the second roller 116 in relation to the first roller 114 can be detected.
  • the sensor device 150 is connected in a signal-effective manner to the corresponding evaluation device 98 and supplies it with its sensor signals.
  • the Evaluation device 98 controls a drive device 160 with a first drive 162 and a second drive 164 for wedge device 122 .
  • Evaluation device 98 is a control device for drive device 160.
  • the drive device 160 is controlled in such a way that the corresponding first wedge element of the wedge device 122 is displaced in such a way that after the Support by moving the movable wedge element, the support is restored automatically.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Details Of Cutting Devices (AREA)
  • Turning (AREA)
EP19728339.3A 2018-05-23 2019-05-23 Rotationsschneidvorrichtung und verfahren zum betreiben einer rotationsschneidvorrichtung Active EP3797019B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102018112310.8A DE102018112310A1 (de) 2018-05-23 2018-05-23 Rotationsschneidvorrichtung und Verfahren zum Betreiben einer Rotationsschneidvorrichtung
PCT/EP2019/063319 WO2019224301A1 (de) 2018-05-23 2019-05-23 Rotationsschneidvorrichtung und verfahren zum betreiben einer rotationsschneidvorrichtung

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EP3797019A1 EP3797019A1 (de) 2021-03-31
EP3797019B1 true EP3797019B1 (de) 2023-08-16
EP3797019C0 EP3797019C0 (de) 2023-08-16

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EP (1) EP3797019B1 (zh)
CN (1) CN112041135B (zh)
DE (1) DE102018112310A1 (zh)
ES (1) ES2964408T3 (zh)
HU (1) HUE063365T2 (zh)
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US20220111547A1 (en) * 2020-10-13 2022-04-14 Bernal, Llc Rotary Die Axis Synchronization System and Adjustable Wedge Apparatus Therefor

Family Cites Families (13)

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Publication number Priority date Publication date Assignee Title
DE2912458A1 (de) * 1979-03-29 1980-10-09 Winkler Duennebier Kg Masch Rotationsstanze mit gegen die messerwalze abgestuetzter gegenwalze
US5001950A (en) * 1988-10-14 1991-03-26 Sequa Corporation Rotary die cutter
DK9600280U3 (da) * 1996-08-27 1997-12-29 Frithiof Erik Oerbaek Rotationsstanseapparat eller trykværk
US20050229762A1 (en) * 2002-05-30 2005-10-20 Blue Ip, Inc. Cnc slitter machine
US20040003699A1 (en) * 2002-07-02 2004-01-08 The Procter & Gamble Company Rotary apparatus for severing web materials
DE102004050443B4 (de) * 2004-10-16 2006-11-23 Electro Optic Werkzeugtechnik Gmbh Vorrichtung zum Rotationsstanzen, Umrüstsatz für eine Vorrichtung zum Rotationsstanzen und Verfahren zum Umrüsten
DE102005022604A1 (de) * 2005-05-11 2006-11-16 Aichele Werkzeuge Gmbh Rotationsschneidvorrichtung, Verfahren zur Außerbetriebnahme einer Rotationsschneidvorrichtung und Verfahren zum Betrieb einer Rotationsschneidvorrichtung
DE102007016451A1 (de) * 2007-03-30 2008-10-02 Wilhelm Aichele Rotationsschneidevorrichtung
EP2656988B1 (en) * 2012-04-27 2016-04-06 Sandvik Intellectual Property AB Cutting unit comprising a stationary frame, a cutting drum, and an anvil drum
CN105189061B (zh) * 2013-03-07 2018-01-23 鲍勃斯脱梅克斯股份有限公司 用于加工平的基片的可调节加工装置,具有该装置的匣盒、单元和机器
DE102013110510A1 (de) * 2013-09-23 2015-03-26 Rototechnix Sas Vorrichtung zum Rotationsstanzen
JP6198313B2 (ja) * 2013-10-01 2017-09-20 ホリゾン・インターナショナル株式会社 回転式打抜機
CN206393709U (zh) * 2016-12-23 2017-08-11 三明市宏立机械制造有限公司 一种弧切总成装置

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PL3797019T3 (pl) 2024-02-19
CN112041135B (zh) 2022-08-30
ES2964408T3 (es) 2024-04-05
EP3797019A1 (de) 2021-03-31
US20210078194A1 (en) 2021-03-18
DE102018112310A1 (de) 2019-11-28
CN112041135A (zh) 2020-12-04
EP3797019C0 (de) 2023-08-16
WO2019224301A1 (de) 2019-11-28
HUE063365T2 (hu) 2024-01-28

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