EP3767002A1 - Piercer plug - Google Patents
Piercer plug Download PDFInfo
- Publication number
- EP3767002A1 EP3767002A1 EP19767149.8A EP19767149A EP3767002A1 EP 3767002 A1 EP3767002 A1 EP 3767002A1 EP 19767149 A EP19767149 A EP 19767149A EP 3767002 A1 EP3767002 A1 EP 3767002A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sprayed coating
- plug
- concentration
- oxides
- iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000576 coating method Methods 0.000 claims abstract description 76
- 239000011248 coating agent Substances 0.000 claims abstract description 69
- 239000011651 chromium Substances 0.000 claims abstract description 49
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 45
- 229910052742 iron Inorganic materials 0.000 claims abstract description 21
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 17
- 239000000956 alloy Substances 0.000 claims abstract description 17
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 11
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000004458 analytical method Methods 0.000 claims abstract description 8
- 238000004876 x-ray fluorescence Methods 0.000 claims abstract description 8
- 238000005507 spraying Methods 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 239000000203 mixture Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 239000011572 manganese Substances 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 229910052748 manganese Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000001000 micrograph Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 235000013980 iron oxide Nutrition 0.000 description 3
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000010285 flame spraying Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B25/00—Mandrels for metal tube rolling mills, e.g. mandrels of the types used in the methods covered by group B21B17/00; Accessories or auxiliary means therefor ; Construction of, or alloys for, mandrels or plugs
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
- C23C4/11—Oxides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/123—Spraying molten metal
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/129—Flame spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B19/00—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work
- B21B19/02—Tube-rolling by rollers arranged outside the work and having their axes not perpendicular to the axis of the work the axes of the rollers being arranged essentially diagonally to the axis of the work, e.g. "cross" tube-rolling ; Diescher mills, Stiefel disc piercers or Stiefel rotary piercers
- B21B19/04—Rolling basic material of solid, i.e. non-hollow, structure; Piercing, e.g. rotary piercing mills
Definitions
- the present invention relates to a piercer plug.
- a piercer plug for piercing and rolling to produce a seamless steel pipe is provided with a scale coating on its surface before use to ensure the thermal insulation, lubrication and seizure resistance of the surface.
- a scale coating gradually wears down during each round of piercing/rolling.
- base material i.e., plug body
- the base material may be eroded and/or seize upon the material to be processed.
- a scale coating significantly wears down during piercing of a material that is difficult to process, such as stainless steel; the coating may wear out just after several passes. Each time this occurs, heat treatment is necessary to form a scale coating once again, which requires several hours to several dozens of hours, meaning poor efficiency.
- WO 2009/057471 proposes forming a sprayed coating made from iron and oxides on the surface of the base material of the piercer plug.
- WO 2014/034376 discloses a piercer plug including a sprayed coating containing iron and iron oxides and, in addition, in mass %, 0.015 to 0.6 % C, 0.05 to 0.5 % Si, 0.1 to 1.0 % Mn, and 0 to 0.3 % Cu.
- Sprayed coatings have better adhesion with respect to base material and better wear resistance than scale coatings, and can be formed in several minutes to several dozens of minutes. As such, sprayed coatings have longer lives than scale coatings, and, even when a sprayed coating has worn out, it can be restored in a short period of time. Meanwhile, it is desirable to further increase the life of piercer plugs to increase the manufacture efficiency of seamless steel pipes. It is thus desirable to further increase the wear resistance of coatings.
- An object of the present invention is to provide a piercer plug with further increased wear resistance.
- Apiercer plug includes: a plug body; and a sprayed coating formed on a surface of the plug body.
- the sprayed coating contains an iron-based alloy and an oxide of the iron-based alloy.
- a chromium concentration determined by analyzing the sprayed coating with X-ray fluorescence analysis is 3 to 20 mass %.
- the present invention provides a piercer plug with further increased wear resistance.
- FIG. 1 is a longitudinal cross-sectional view of a piercer plug 10 according to an embodiment of the present invention.
- the piercer plug 10 includes a plug body 11 and a sprayed coating 12.
- the plug body 11 is projectile-shaped. Specifically, the plug body 11 has a circular transverse section and is shaped such that its outer diameter increases as it goes from the tip of the plug body 11 toward the rear body's end.
- the plug body 11 is formed from an iron-based alloy, for example.
- the sprayed coating 12 is provided on the surface of the plug body 11.
- the sprayed coating 12 covers the entire surface of the plug body 11 except for the rear end face of the plug body 11.
- the thickness of the sprayed coating 12 may not be constant.
- the sprayed coating 12 is preferably formed such that its portions overlying the tip 11a of the plug body 11 are thicker than those overlying the body's trunk portion 11b.
- the sprayed coating 12 contains at least an iron-based alloy and oxides thereof.
- the sprayed coating 12 may contain other compounds.
- the iron-based alloy in the sprayed coating 12 is mainly composed of iron (Fe), and also contains carbon (C), silicon (Si), manganese (Mn) and chromium (Cr), for example.
- the iron-based alloy in the sprayed coating 12 may contain only one or some of C, Si, Mn and Cr, and may contain elements other than C, Si, Mn and Cr.
- the chemical composition of the iron-based alloy in the sprayed coating 12 may not be uniform. For example, when viewed microscopically, portions containing almost no Cr and portions with high Cr contents may be present in a mixed manner.
- the oxides in the sprayed coating 12 are the oxides resulting from the iron-based alloy being oxidized.
- the oxides in the sprayed coating 12 are iron oxides and complex oxides of iron and chromium, for example.
- the iron oxides may be FeO or Fe 3 O 4 , for example.
- the complex oxides of iron and chromium may be (Fe,Cr) 3 O 4 , for example.
- the oxides in the sprayed coating 12 may contain oxides of other metals.
- the proportion of metal i.e., iron-based alloy
- the proportion of oxides in the sprayed coating 12 is preferably 25 to 80 vol%, and more preferably 35 to 65 vol%.
- portions of the coating near the plug body 11 have high proportions of metal and portions located toward the surface have higher proportions of oxides. Such a construction will further increase the adhesion with respect to the plug body 11.
- the volume ratio of oxides can be determined by observing a cross section of the sprayed coating 12 and doing calculations.
- the chromium concentration determined by analyzing the sprayed coating 12 with X-ray fluorescence analysis (hereinafter referred to as "XRF-Cr concentration") is 3 to 20 mass %.
- An XRF-Cr concentration of 3 mass % or higher provides a better wear resistance than a concentration below 3 mass %. This is presumably because the complex oxides of iron and chromium increase the hardness of the sprayed coating 12. On the other hand, an XRF-Cr concentration exceeding 20 mass % results in insufficient lubrication of the sprayed coating 12, which reduces piercing efficiency.
- the lower limit for XRF-Cr concentration is preferably 5 mass %, and more preferably 8 mass %.
- the upper limit for XRF-Cr concentration is preferably 18 mass %, and more preferably 16 mass %.
- XRF-Cr concentration can be measured in the following manner: an X-ray is directed into the sprayed coating 12 through its surface, and the resulting X-ray fluorescence is detected with a detector.
- the incident X-ray is generated by a 3 mm ⁇ spot collimator with a target of Rh and an output of 40 kV ⁇ 100 pA.
- the detector is a Si drift detector.
- the concentration of Cr is determined as a mass percentage, where the denominator is the total amount of all the elements detected.
- the numerator for XRF-Cr concentration includes both the Cr amount in the iron-based alloy and the Cr amount in the oxides.
- the iron concentration determined by analyzing the sprayed coating 12 with X-ray fluorescence analysis is 50 mass % or higher.
- the determination of iron concentration by analyzing the coating with X-ray fluorescence analysis involves the same measurement method as for XRF-Cr concentration.
- the plug body 11 is prepared.
- the plug body 11 may be any plug body known to a person skilled in the art.
- a sprayed coating 12 is formed on the plug body 11.
- the sprayed coating 12 may be formed using an arc sprayer 20, shown in FIG. 2 .
- the arc sprayer 20 includes a spraying gun 21 and a rotating base 24.
- the spraying gun 21 generates an arc at the tips of a positive-electrode wire 22 and a negative-electrode wire 23 to melt metal, which is then ejected by means of compressed air.
- the chemical composition of, and the XRF-Cr concentration in, the sprayed coating 12 may be regulated by adjusting the chemical compositions of the positive- and negative-electrode wires 22 and 23.
- the positive- and negative electrode wires 22 and 23 may have the same chemical composition or may have different chemical compositions. If wires of different chemical compositions are used, metal from the positive-electrode wire 22 and metal from the negative-electrode wire 23 mix together to form a pseudo-alloy.
- the positive- and negative-electrode wires 22 and 23 may be made of carbon steel or stainless steel, for example.
- the positive- and negative-electrode wires 22 and 23 may be made of cored wire 30, shown in FIG. 3 .
- the cored wire 30 includes an outer sheath 31 made from carbon steel and a filler 32 filling the outer sheath 31.
- the chemical composition of the metal ejected from the spraying gun 21 may be changed at will by changing the type of the filler 32.
- spraying distance The longer the distance between the tip of the spraying gun 21 and the surface of the plug body 11 (hereinafter referred to as "spraying distance"), the higher the proportion of oxides in the sprayed coating 12. This is because the oxidation of metal ejected from the tip of the spraying gun 21 progresses along the spraying distance.
- the spraying distance may be 100 to 1400 mm, for example. Further, spraying at gradually increasing spraying distances results in higher proportions of metal in portions near the plug body 11 and higher proportions of oxides in portions located toward the surface.
- the numerator for XRF-Cr concentration includes both the Cr amount in the iron-based alloy and the Cr amount in the oxides. As such, the XRF-Cr concentration does not significantly change even if the proportion of oxides in the sprayed coating 12 changes. Thus, the XRF-Cr concentration does not significantly change even when the spraying distance is changed.
- Spraying is performed while the rotating base 24 rotates the plug body 11 about its axis until the thickness of the sprayed coating 12 reaches a predetermined level.
- the thickness of the sprayed coating 12 may be 200 to 3000 ⁇ m, for example.
- the formation of the sprayed coating 12 is followed by heat treatment for diffusion purposes.
- the plug is preferably held at 600 to 1250 °C for 10 minutes or longer, for example.
- the heat-treatment temperature is more preferably 600 to 1100 °C.
- the piercer plug 10 according to an embodiment of the present invention has been described.
- the XRF-Cr concentration in the sprayed coating 12 is 3 to 20 mass %. This will increase the wear resistance of the piercer plug 10.
- the plug body 11 is projectile-shaped.
- the plug body 11 may have any shape.
- the piercer plug may be a plug body 13 with a protruding tip, as shown in FIG. 4 , with a sprayed coating 12 formed thereon, or may be a plug body 14 of a divided construction, as shown in FIG. 5 , with a sprayed coating 12 formed thereon.
- the above-described embodiments illustrate implementations where the sprayed coating 12 is formed by arc spraying.
- a method for forming the sprayed coating 12 is not limited thereto.
- the sprayed coating 12 may be formed by, for example, plasma spraying, flame spraying, highspeed flame spraying, etc.
- a model plug mainly composed of 0.15 C, 0.5 Si, 1.0 Ni, 0.5 Mn, 1.5 Mo, 3.0 W, and balance Fe was prepared and a sprayed coating was formed thereon.
- a positive-electrode wire and a negative-electrode wire were prepared by combining wires of a low-carbon steel, SUS 410 and SUS 430, and cored wires with different Cr concentrations to adjust the compound of the sprayed coating to be formed.
- the XRF-Cr concentration in the sprayed coating was analyzed by the method described in connection with the embodiment.
- the X-ray fluorescence analyzer used was DP-2000 Delta Premium from JEOL Ltd., and the analysis was performed using ALLOY PLUS alloy analysis software from JEOL Ltd.
- the Vickers hardness of the sprayed coating of each plug was measured.
- the Vickers hardness of each plug was obtained by conducting three-point measurement and determining the average of the measurements.
- Table 1 shows the relationship between XRF-Cr concentration and average hardness.
- "-" in the column for XRF-Cr concentration indicates that the XRF-Cr concentration was below the lower limit for analysis.
- [Table 1] TABLE 1 Mark XRF-Cr concentration (mass %) Vickers hardness (Hv) A - 320 B 1.04 345 C 3.03 380 D 7.85 400 E 11.52 450 F 15.53 500 G 18.11 520 H 22.30 550
- FIG. 6 shows a cross-sectional microphotograph of the sprayed coating labeled Mark A in Table 1.
- FIG. 7 shows a cross-sectional microphotograph of the sprayed coating labeled Mark C in Table 1.
- a sprayed coating containing Cr was composed of metal and oxides, similar to the sprayed coating containing no Cr ( FIG. 6 ).
- relatively bright portions represent portions made from metal
- dark-gray portions represent portions made from oxides.
- the ratio between metal and oxides was substantially the same for each of the sprayed coatings prepared for the present application, where the proportion of oxides was about 44 to 55 vol%.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coating By Spraying Or Casting (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Analysing Materials By The Use Of Radiation (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018047307 | 2018-03-14 | ||
PCT/JP2019/001486 WO2019176279A1 (ja) | 2018-03-14 | 2019-01-18 | ピアサープラグ |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3767002A4 EP3767002A4 (en) | 2021-01-20 |
EP3767002A1 true EP3767002A1 (en) | 2021-01-20 |
Family
ID=67907651
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19767149.8A Pending EP3767002A1 (en) | 2018-03-14 | 2019-01-18 | Piercer plug |
Country Status (7)
Country | Link |
---|---|
US (1) | US20210101194A1 (pt) |
EP (1) | EP3767002A1 (pt) |
JP (1) | JP6954447B2 (pt) |
CN (1) | CN111836911A (pt) |
BR (1) | BR112020014527A2 (pt) |
MX (1) | MX2020007617A (pt) |
WO (1) | WO2019176279A1 (pt) |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5913924B2 (ja) * | 1979-12-25 | 1984-04-02 | 日本鋼管株式会社 | 穿孔圧延機用芯金 |
JPH01154808A (ja) * | 1987-12-11 | 1989-06-16 | Nippon Steel Corp | 鋼管圧延用工具 |
JPH03204106A (ja) * | 1989-12-28 | 1991-09-05 | Sumitomo Metal Ind Ltd | 熱間継目無管製造用プラグ |
JP4346780B2 (ja) * | 2000-03-06 | 2009-10-21 | 新日鉄マテリアルズ株式会社 | 耐熱耐摩耗複合構造部材およびその製造方法 |
MX2010004438A (es) | 2007-11-01 | 2010-05-05 | Sumitomo Metal Ind | Punzon de perforacion y laminacion para uso reciclado en un tren de perforacion y laminacion a ser empleado en la perforacion y laminacion de tubos de acero sin costura, procedimiento y linea de equipos para regenerar dicho punzon. |
UA97027C2 (uk) * | 2007-11-01 | 2011-12-26 | Сумитомо Мэтал Индастриз, Лтд. | Прошивна і прокатна оправка, спосіб відновлення цієї прошивної і прокатної оправки і технологічна лінія для відновлення цієї прошивної і прокатної оправки |
JP5440741B1 (ja) * | 2012-04-11 | 2014-03-12 | 新日鐵住金株式会社 | 穿孔機に用いられるプラグ及びプラグの再生方法 |
JP5365723B2 (ja) * | 2012-04-24 | 2013-12-11 | 新日鐵住金株式会社 | 穿孔圧延用プラグの製造方法 |
JP6136625B2 (ja) * | 2012-06-25 | 2017-05-31 | 新日鐵住金株式会社 | 熱間加工用潤滑剤および潤滑被膜ならびに熱間加工方法 |
CA2875456C (en) * | 2012-07-20 | 2016-11-29 | Nippon Steel & Sumitomo Metal Corporation | Piercing plug |
BR112014028246B1 (pt) | 2012-08-28 | 2020-12-08 | Nippon Steel Corporation | ponta de mandril perfurante e método de produção de ponta de mandril perfurante |
JP6540441B2 (ja) * | 2015-10-06 | 2019-07-10 | 日本製鉄株式会社 | プラグの製造方法 |
-
2019
- 2019-01-18 CN CN201980018646.3A patent/CN111836911A/zh active Pending
- 2019-01-18 WO PCT/JP2019/001486 patent/WO2019176279A1/ja active Application Filing
- 2019-01-18 JP JP2020505625A patent/JP6954447B2/ja active Active
- 2019-01-18 EP EP19767149.8A patent/EP3767002A1/en active Pending
- 2019-01-18 US US16/971,149 patent/US20210101194A1/en not_active Abandoned
- 2019-01-18 BR BR112020014527-0A patent/BR112020014527A2/pt active IP Right Grant
- 2019-01-18 MX MX2020007617A patent/MX2020007617A/es unknown
Also Published As
Publication number | Publication date |
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WO2019176279A1 (ja) | 2019-09-19 |
MX2020007617A (es) | 2020-09-14 |
CN111836911A (zh) | 2020-10-27 |
EP3767002A4 (en) | 2021-01-20 |
BR112020014527A2 (pt) | 2020-12-08 |
US20210101194A1 (en) | 2021-04-08 |
JP6954447B2 (ja) | 2021-10-27 |
JPWO2019176279A1 (ja) | 2021-01-07 |
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