EP3747811B1 - Équipement pour enrouler une tubulure médicale - Google Patents

Équipement pour enrouler une tubulure médicale Download PDF

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Publication number
EP3747811B1
EP3747811B1 EP19179055.9A EP19179055A EP3747811B1 EP 3747811 B1 EP3747811 B1 EP 3747811B1 EP 19179055 A EP19179055 A EP 19179055A EP 3747811 B1 EP3747811 B1 EP 3747811B1
Authority
EP
European Patent Office
Prior art keywords
winding
medical tubing
unit
units
tubing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19179055.9A
Other languages
German (de)
English (en)
Other versions
EP3747811A1 (fr
Inventor
Hazret IBRAHIMOVIC
Philippe JACQUOT
Roger RITTER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mikron Switzerland Ag
Original Assignee
Mikron Switzerland Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mikron Switzerland Ag filed Critical Mikron Switzerland Ag
Priority to EP19179055.9A priority Critical patent/EP3747811B1/fr
Priority to SG11202110866YA priority patent/SG11202110866YA/en
Priority to CN202080029183.3A priority patent/CN114144373B/zh
Priority to PCT/IB2020/053491 priority patent/WO2020212834A1/fr
Priority to US17/603,900 priority patent/US11958714B2/en
Publication of EP3747811A1 publication Critical patent/EP3747811A1/fr
Application granted granted Critical
Publication of EP3747811B1 publication Critical patent/EP3747811B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/56—Winding of hanks or skeins
    • B65H54/58—Swifts or reels adapted solely for the formation of hanks or skeins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/56—Winding of hanks or skeins
    • B65H54/62—Binding of skeins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/33—Hollow or hose-like material

Definitions

  • the present invention discloses an equipment for winding medical tubing employing automated and sequentially-arranged workstations, which can be operated simultaneously.
  • Flexible plastic tubing is produced for a variety of sectors, ranging from engineering (automotive, aerospace), agriculture, horticulture and water management, plumbing, hydraulics, oil and gas, as well as the medical and healthcare.
  • the specifications of the tubing such as dimensions, material and its chemical and physical properties, are adapted to its specific use, whereby a coiled or wound assembly of the tubing generally eases the packaging, transport, use and manipulation of the tubing.
  • different types of coiling machines mostly employing motorised rotating reels, have been developed for industrial tubing and are available on the market today.
  • plastic tubing for fluid or gas transfer.
  • Such medical tubing must comply with international norms and display adequate quality requirements concerning its sterility, performance, ingredients, etc.
  • Document CN108313424 describes an automatic winding and bagging mechanism for a medical catheter.
  • the automatic winding and bagging mechanism comprises a rack, a catheter winding mechanism and a bagging grinding device, and the catheter winding mechanism and the bagging grinding device are sequentially arranged on the rack.
  • the throughput of this mechanism is limited.
  • Document US2018008798 discloses a device for holding coils of medical tubing to simplify packaging and handling thus making it easier for patient to manipulate each coil of tubing and reducing the probability of entanglement.
  • This solution is particularly suited to organise medical tubing conveying medical fluid in connection with dialysis machines, as it simplifies the handling of the tubing in a clinical or in a domestic setting.
  • this method does not provide a solution for winding large volumes of medical tubing at industrial scale.
  • One objective of the present invention is to provide an equipment for winding medical tubing which is adapted for industrial-scale manufacturing, thereby increasing efficiency of winding medical tubing.
  • Another objective is to propose an equipment for winding medical tubing which is capable of operating in a controlled environment, thereby reducing the risk of contamination.
  • those objectives are achieved by providing an equipment for winding medical tubing, employing a plurality distinct operational units performing automated tasks and which are capable of operating simultaneously comprising:
  • the equipment for winding medical tubing may furthermore comprise:
  • said one or more operational units can be arranged and combined with other operational units in sequentially arranged and simultaneously operating working stations, including
  • This equipment effectively solves the above-mentioned problems of the prior art with automated, sequentially-arranged units and sequentially arranged workstations which can operate simultaneously and are adapted for industrial-scale manufacturing to match a specific production line speed, thereby increasing efficiency and safety of winding and packaging medical tubing.
  • Each workstation can comprise a plurality of units in parallel and/or serial arrangement.
  • the number of units of each type might be increased to improve the throughput.
  • the number of workstations of each type might be increased to improve the throughput.
  • the number of units and/or workstations of different types might be different. For example, the number of slow units with a low throughput might be higher that the number of fast units with a higher throughput.
  • the equipment might comprise a plurality of bending units in parallel, and/or a plurality of winding units and/or winding stations in parallel.
  • Workstation of the same type may be mounted in parallel arrangement.
  • Workstation of different types may be mounted in serial arrangement.
  • the equipment may further comprise one or more said packaging units for packaging each tubing after its winding, said packaging units.
  • the arrangement of the units permits the equipment to operate efficiently and at a high and adjustable throughput rate due to the following favourable aspects:
  • the medical tubing is arranged in a "U"-shape with optimal dimensions for the winding process in the winding unit.
  • the ratio between the number of bending units, the number of loading units and the number of winding stations can be optimised to achieve efficient and smooth operations as well as a favourable throughput rate.
  • the distal end of the tubing is received below the plate of the winding station by rotatable jaws, which are connected to and rotating with the winding module, permitting winding of the medical tubing around the vertical axis of the winding module, thus facilitating a favourable compact arrangement of several winding units.
  • the rotatable jaws are operated by fixed jaw grippers which are actuated by an independent motor, thus permitting the rotatable jaws an unlimited range of freedom.
  • the rotatable jaws favourable perform a rotating movement along the vertical axis of the winding module together with the rotating winding core, which is actuated by a motor.
  • tube jaws favourably keep the tube positioned within the winding nest and below the level of the winding station plate.
  • the wound medical tubing is advantageously raised along the vertical axis to the level of the winding station plate in a controlled movement preventing the tubing from being compressed or damaged and presented to the grippers of the unloading unit which optionally transfer the medical tubing to the packaging unit.
  • the ratio between the number of winding stations, which may contain a plurality of winding units, and the number of the unloading units can be optimised to achieve efficient and coordinated operations as well as a favourable throughput rate.
  • a cover plate is advantageously positioned over it in an automated gliding movement, which prevents the unwinding of the wound medical tubing.
  • the present invention describes an equipment for automated winding of medical tubing employing sequentially arranged operational units and workstations, comprising a plurality of units.
  • a first workstation 1, called preparation station comprises at least one conveying unit 2 and at least one bending unit 3.
  • a second workstation 5, called winding station comprises at least one, but preferably a plurality of winding units 24.
  • One or more loading units 4 connect the operational processes of the preparation station 1 to the winding station 5.
  • One or more unloading units 6 connect the operational processes of the winding station 5 to a packaging unit 7.
  • the equipment of the present invention is configured to wind different type of medical tubing 10, such as but not limited to catheters, dialysis tubing, fluid management (drainage), respiratory equipment, biopharmaceutical equipment and others.
  • medical tubing such as but not limited to catheters, dialysis tubing, fluid management (drainage), respiratory equipment, biopharmaceutical equipment and others.
  • Figure 1 exemplifies an arrangement of the equipment comprising a preparation station 1, a loading unit 4, two winding stations 5, an unloading unit 6 and a packaging unit 7.
  • the preparation station 1 comprises a conveying unit 2 configured to dispose medical tubing 10 ( Figure 2 ) into three bending units 3.
  • the medical tubing 10 ( Figure 2 ) might be transferred by the loading unit 4 servicing two separate winding stations 5 comprising each three of winding units 24, each comprising a winding nest 16 ( Figure 4 ) and three winding modules 17 ( Figure 4 ).
  • the unloading unit 6 might be configured to alternatingly remove medical tubing 10 ( Figure 2 ) from two winding stations 5 and transfer it to the packaging unit 7.
  • the above-mentioned numbers of workstations and different units are intended to be an example and can be varied according to specific needs.
  • the loading unit 4 and the unloading unit 6 might be equipped with sensors able to detect, if a receiving cavity, such as the winding nest 16 ( Figure 4 ) or the packaging container, is unloaded before the deposition of the medical tubing 10 ( Figure 4 ) in either the receiving cavity, thus enabling the equipment to operate in a highly coordinated and efficient manner.
  • a receiving cavity such as the winding nest 16 ( Figure 4 ) or the packaging container
  • the winding station 5 might be moved from proximity of the preparation station 1 to proximity of the packaging unit 7 during the winding process in order to minimise the transfer distances of the medical tubing 10 and to increase efficiency of the process.
  • Figure 2A illustrates the possible composition of a preparation station comprising a conveying unit 2 and three sequentially arranged bending units 3 and parts of the loading unit 4 with its tube grippers 12.
  • Figure 2B illustrates the binding unit lever 13 in two possible positions, wherein its rotating movement performed to stretch the bent medical tubing 10 is indicated by arrows.
  • the ends of the medical tubing 10 are fastened by end grippers 8 of the bending unit 3 and arranged in a "U" shape with the aid of two open end grippers 14 located next to the end grippers 8 and a lever 13, which moves the middle section of the medical tubing 10 in the opposite direction of its ends.
  • the distance between the end grippers 8 configured to fasten the medical tubing 10 and the lever 13 can be adapted to suit the length of the medical tubing.
  • Figure 3 illustrates the preparation station 1, in which the medical tubing 10 is delivered to the binding unit 3 by the conveying unit 2, which employs end grippers 8 ( Figure 2A ) to fasten the ends of the medical tubing 10.
  • the medical tubing 10 is received in its "U" shape by the loading unit 4 ( Figure 1 ), which comprises a plurality of grippers to transfer and subsequently dispose the medical tubing 10 in its maintained “U” shape in the winding nest 16 of the winding station 5, which is depicted in Figure 4 .
  • the loading unit 4 ( Figure 2A ) employs two end grippers grasping the ends of the medical tubing and one tube gripper 12 ( Figure 2A ) grasping the middle section of the medical tubing.
  • the plurality of grippers is adjusted to suit the plurality of bending units 3 and the plurality of winding stations 5.
  • the loading unit 4 ( Figure 1 ) can transfer medical tubing 10 to a plurality of winding stations 5 ( Figure 1 ) in an alternating manner.
  • the medical tubing 10 is configured to be positioned in the winding nest 16, shown in Figure 4 , which is milled into a winding station plate 15, whereby the distal end of the medical tubing is lowered into a descending groove 20 as shown in in Figures 7 A to C .
  • the ends of the medical tubing are fastened by a fixed gripper 22 at the level of the winding station plate 15 and by rotatable jaws 18 ( Figure 5 ), which are actuated by fixed jaw grippers 23 ( Figure 5 ) and positioned below the winding station plate 15.
  • the medical tubing 10 is wound vertically around the winding core 19 of the winding module as shown in Figures 7 A to C, whereby the rotatable jaws 18 clasping one end of the medical tubing are attached to and perform the rotating movement with the winding module 17.
  • tube jaws 21 ( Figure 5 ), which are connected to the winding station plate 15 and can be moved into close proximity of the winding core 19 and away from it in a rotating movement, keeping the medical tubing positioned within the winding nest 16 and below the level of the winding station plate 15.
  • the wound medical tubing is raised to the level of the winding station plate 15 ( Figure 5 ) and received by the unloading unit 6 ( Figure 1 ), which employs a plurality of grippers suited to the number of medical tubing to be transferred.
  • the unloading unit 6 subsequently transfers the medical tubing to the packaging unit 7 ( Figure 1 ).
  • a sliding cover plate is moved onto the packaging container in a gliding movement in order to prevent the wound medical tubing from unwinding.

Landscapes

  • External Artificial Organs (AREA)

Claims (14)

  1. Un équipement d'enroulement de tubes médicaux comprenant :
    (i) une ou plusieurs unités de transport (2) arrangées pour transporter des tubes médicaux vers une ou plusieurs unités de pliage (3) ;
    (ii) une ou plusieurs unités de pliage (3) arrangées pour plier des tubes médicaux (10) en forme de U ;
    (iii) une ou plusieurs unités de chargement (4) adaptées pour saisir individuellement et transporter chaque tube médical (10) après son pliage;
    (iv) une ou plusieurs unités d'enroulement (24) pour enrouler les tubes médicaux (10), comprenant une cavité d'enroulement (16) arrangée pour recevoir un tube médical (10) de l'unité de chargement (4), et un module d'enroulement (17) adapté pour enrouler un tube médical (10) après son dépôt dans la cavité d'enroulement (16).
  2. L'équipement selon la revendication 1, comprenant en outre :
    (i) une ou plusieurs unités de déchargement (6) adaptées pour saisir individuellement et transporter chaque tube médical (10) après son enroulement ;
    (ii) une ou plusieurs unités de conditionnement (7) pour conditionner chaque tube après son enroulement, les unités de conditionnement (7) utilisant un couvercle coulissant pour maintenir les tubes médicaux (10) dans leur position enroulée.
  3. Un équipement selon l'une des revendications 1 à 2, comprenant une pluralité d'unités de pliage (3) en parallèle.
  4. Un équipement selon l'une des revendication 1 à 3, comprenant une pluralité d'unités d'enroulement (24) en parallèle.
  5. L'équipement selon l'une des revendication 1 à 4, dans lequel une ou plusieurs unités opérationnelles distinctes sont organisées en stations de travail automatisées en série aptes à fonctionner simultanément, comprenant :
    (i) une ou plusieurs stations de préparation (1) comprenant les une ou plusieurs unités de transport (2) et les une ou plusieurs unités de pliage (3) ; et
    (ii) une ou plusieurs stations d'enroulement (5) comprenant les une ou plusieurs unités d'enroulement (24).
  6. L'équipement selon l'une des revendications 1 à 5, les une ou plusieurs unités de transport (2) comprenant des pinces extrémales (8) arrangées pour tenir les extrémités proximales et distales des tubes médicaux (10) et des pinces ouvertes extrémales (14) pour positionner les tubes médicaux, et les une ou plusieurs unités de pliage (3) comprenant un levier (13) arrangé pour tirer une section médiane des tubes médicaux dans la direction opposée aux pinces extrémales (8), de sorte à placer les tubes médicaux (10) en forme de « U ».
  7. Un équipement selon l'une des revendications 1 à 6, les une ou plusieurs unités de chargement (4) comprenant pour chaque pièce de tube médical (10) deux pinces extrémales (8) apte à saisir les extrémités de la pièce de tube médical et une pince de tube (12) apte à saisir la section médiane du tube médical et de transférer la pièce de tube médical à la une ou plusieurs unités d'enroulement (24).
  8. Un équipement selon l'une des revendications 1 à 7, dans lequel les une ou plusieurs unités d'enroulement (24) comprennent :
    (i) la cavité d'enroulement (16), qui est renfoncée dans une paroi de la station d'enroulement (15), comprenant une rainure descendante (20) et étant adaptée pour recevoir le tube médical placé en forme de « U » de la une ou plusieurs unité de chargement (4) ;
    (ii) deux mâchoires de tubes (21) aptes à maintenir le tube médical en position dans la cavité d'enroulement (16) et sous la surface de la paroi (15), une rainure descendante adaptée pour présenter l'extrémité distale du tube médical à des mâchoires rotatives (18) ; et
    (iii) une bobine rotative d'enroulement (19) alimentée par un moteur fixe ;
    (iv) une pince fixe (22) apte à tenir l'extrémité proximale du tube médical ; et
    (v) une pince à mâchoires fixe (23) apte à actionner les mâchoires rotatives (18).
  9. Un équipement selon la revendication 8, comprenant en outre un moteur fixe pour actionner la pince à mâchoires fixe (23), dans lequel les mâchoires rotatives (18) et la pince à mâchoires fixe (23) sont situées sous la paroi de la station d'enroulement (15).
  10. Un équipement selon l'une des revendications 1 à 9, comprenant une unité de déchargement (6) munie de pinces aptes à saisir, transférer et lâcher le tube médical enroulé.
  11. Un équipement selon l'une des revendications 2 à 10, les une ou plusieurs unités de conditionnement (7) étant munies de contenants de conditionnement apte à recevoir les tubes médicaux enroulés des une ou plusieurs unités de déchargement (6), les couvercles coulissants étant aptes à être placés sur les contenants de conditionnement par glissement.
  12. Un équipement selon la revendication 11, comprenant une pluralité des contenants de conditionnement et des couvercles coulissants.
  13. Une méthode utilisant un équipement selon l'une des revendications 1 à 12 pour enroulement des tubes médicaux dans un processus automatisé, comprenant les étapes de :
    i) transporter les tubes médicaux (10) avec les une ou plusieurs unités de transport (2) ;
    ii) placer les tubes médicaux (10) en forme de U dans les une ou plusieurs unités de pliage (3) ;
    iii) saisir individuellement chaque tube médical (10) et le placer sur une unité d'enroulement (24) ;
    iv) recevoir le tube médical d'une unité de chargement (4) dans la cavité d'enroulement (16) d'une unité d'enroulement (24) ;
    v) enrouler le tube médical (10) après son dépôt dans la cavité d'enroulement (16).
  14. Une méthode selon la revendication 13, dans laquelle le tube médical (10) est mis en position dans la cavité d'enroulement (16) par l'unité de chargement (4), et dans laquelle l'extrémité proximale est tenue par une pince fixe (22) au niveau de la paroi de la station d'enroulement (15) et dans laquelle l'extrémité distale du tube médical (10) est abaissée dans la rainure descendante (20) de la station d'enroulement et tenue par les mâchoires rotatives (18), qui sont actionnées par la pince à mâchoires fixe motorisée (22) située sous la paroi de la station d'enroulement (15) et qui opère un mouvement rotatif avec la bobine d'enroulement (19), qui est actionnée par un moteur.
EP19179055.9A 2019-04-15 2019-06-07 Équipement pour enrouler une tubulure médicale Active EP3747811B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP19179055.9A EP3747811B1 (fr) 2019-06-07 2019-06-07 Équipement pour enrouler une tubulure médicale
SG11202110866YA SG11202110866YA (en) 2019-04-15 2020-04-14 Equipment for winding medical tubing
CN202080029183.3A CN114144373B (zh) 2019-04-15 2020-04-14 用于缠绕医疗管的设备
PCT/IB2020/053491 WO2020212834A1 (fr) 2019-04-15 2020-04-14 Équipement pour enrouler une tubulure médicale
US17/603,900 US11958714B2 (en) 2019-04-15 2020-04-14 Equipment for winding medical tubing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP19179055.9A EP3747811B1 (fr) 2019-06-07 2019-06-07 Équipement pour enrouler une tubulure médicale

Publications (2)

Publication Number Publication Date
EP3747811A1 EP3747811A1 (fr) 2020-12-09
EP3747811B1 true EP3747811B1 (fr) 2022-03-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP19179055.9A Active EP3747811B1 (fr) 2019-04-15 2019-06-07 Équipement pour enrouler une tubulure médicale

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EP (1) EP3747811B1 (fr)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3523848A1 (de) * 1985-07-03 1987-01-08 Sortimat Creuz & Co Gmbh Vorrichtung zum wickeln und schneiden von medizinischen schlaeuchen
US6135164A (en) * 1997-09-29 2000-10-24 Komax Holding Ag Apparatus and method for preparing wires in a harness making machine
DE10308432A1 (de) * 2003-02-27 2004-09-23 Bernhard Schäfer Werkzeug- und Sondermaschinenbau GmbH Verfahren und Vorrichtung zur maschinellen Herstellung von spulenlosen Kabelwickeln
EP2714543B1 (fr) 2011-05-31 2019-07-03 CompactCath, Inc. Ensemble cathéter compact
CN103523560B (zh) * 2013-10-22 2015-09-30 迈得医疗工业设备股份有限公司 一种医用导管卷绕装置
US10245409B2 (en) 2016-07-08 2019-04-02 Fresenius Medical Care Holdings, Inc. Packaging and organizing coils of medical tubing
CN108313424B (zh) 2018-03-24 2023-05-26 肖六月 一种医用导管自动卷绕装袋机构及其卷绕装袋方法

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