EP3747811B1 - Ausrüstung zur aufwicklung eines medizinischen schlauchs - Google Patents

Ausrüstung zur aufwicklung eines medizinischen schlauchs Download PDF

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Publication number
EP3747811B1
EP3747811B1 EP19179055.9A EP19179055A EP3747811B1 EP 3747811 B1 EP3747811 B1 EP 3747811B1 EP 19179055 A EP19179055 A EP 19179055A EP 3747811 B1 EP3747811 B1 EP 3747811B1
Authority
EP
European Patent Office
Prior art keywords
winding
medical tubing
unit
units
tubing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19179055.9A
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English (en)
French (fr)
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EP3747811A1 (de
Inventor
Hazret IBRAHIMOVIC
Philippe JACQUOT
Roger RITTER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mikron Switzerland Ag
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Mikron Switzerland Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mikron Switzerland Ag filed Critical Mikron Switzerland Ag
Priority to EP19179055.9A priority Critical patent/EP3747811B1/de
Priority to SG11202110866YA priority patent/SG11202110866YA/en
Priority to CN202080029183.3A priority patent/CN114144373B/zh
Priority to PCT/IB2020/053491 priority patent/WO2020212834A1/en
Priority to US17/603,900 priority patent/US11958714B2/en
Publication of EP3747811A1 publication Critical patent/EP3747811A1/de
Application granted granted Critical
Publication of EP3747811B1 publication Critical patent/EP3747811B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/56—Winding of hanks or skeins
    • B65H54/58—Swifts or reels adapted solely for the formation of hanks or skeins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/56—Winding of hanks or skeins
    • B65H54/62—Binding of skeins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/33—Hollow or hose-like material

Definitions

  • the present invention discloses an equipment for winding medical tubing employing automated and sequentially-arranged workstations, which can be operated simultaneously.
  • Flexible plastic tubing is produced for a variety of sectors, ranging from engineering (automotive, aerospace), agriculture, horticulture and water management, plumbing, hydraulics, oil and gas, as well as the medical and healthcare.
  • the specifications of the tubing such as dimensions, material and its chemical and physical properties, are adapted to its specific use, whereby a coiled or wound assembly of the tubing generally eases the packaging, transport, use and manipulation of the tubing.
  • different types of coiling machines mostly employing motorised rotating reels, have been developed for industrial tubing and are available on the market today.
  • plastic tubing for fluid or gas transfer.
  • Such medical tubing must comply with international norms and display adequate quality requirements concerning its sterility, performance, ingredients, etc.
  • Document CN108313424 describes an automatic winding and bagging mechanism for a medical catheter.
  • the automatic winding and bagging mechanism comprises a rack, a catheter winding mechanism and a bagging grinding device, and the catheter winding mechanism and the bagging grinding device are sequentially arranged on the rack.
  • the throughput of this mechanism is limited.
  • Document US2018008798 discloses a device for holding coils of medical tubing to simplify packaging and handling thus making it easier for patient to manipulate each coil of tubing and reducing the probability of entanglement.
  • This solution is particularly suited to organise medical tubing conveying medical fluid in connection with dialysis machines, as it simplifies the handling of the tubing in a clinical or in a domestic setting.
  • this method does not provide a solution for winding large volumes of medical tubing at industrial scale.
  • One objective of the present invention is to provide an equipment for winding medical tubing which is adapted for industrial-scale manufacturing, thereby increasing efficiency of winding medical tubing.
  • Another objective is to propose an equipment for winding medical tubing which is capable of operating in a controlled environment, thereby reducing the risk of contamination.
  • those objectives are achieved by providing an equipment for winding medical tubing, employing a plurality distinct operational units performing automated tasks and which are capable of operating simultaneously comprising:
  • the equipment for winding medical tubing may furthermore comprise:
  • said one or more operational units can be arranged and combined with other operational units in sequentially arranged and simultaneously operating working stations, including
  • This equipment effectively solves the above-mentioned problems of the prior art with automated, sequentially-arranged units and sequentially arranged workstations which can operate simultaneously and are adapted for industrial-scale manufacturing to match a specific production line speed, thereby increasing efficiency and safety of winding and packaging medical tubing.
  • Each workstation can comprise a plurality of units in parallel and/or serial arrangement.
  • the number of units of each type might be increased to improve the throughput.
  • the number of workstations of each type might be increased to improve the throughput.
  • the number of units and/or workstations of different types might be different. For example, the number of slow units with a low throughput might be higher that the number of fast units with a higher throughput.
  • the equipment might comprise a plurality of bending units in parallel, and/or a plurality of winding units and/or winding stations in parallel.
  • Workstation of the same type may be mounted in parallel arrangement.
  • Workstation of different types may be mounted in serial arrangement.
  • the equipment may further comprise one or more said packaging units for packaging each tubing after its winding, said packaging units.
  • the arrangement of the units permits the equipment to operate efficiently and at a high and adjustable throughput rate due to the following favourable aspects:
  • the medical tubing is arranged in a "U"-shape with optimal dimensions for the winding process in the winding unit.
  • the ratio between the number of bending units, the number of loading units and the number of winding stations can be optimised to achieve efficient and smooth operations as well as a favourable throughput rate.
  • the distal end of the tubing is received below the plate of the winding station by rotatable jaws, which are connected to and rotating with the winding module, permitting winding of the medical tubing around the vertical axis of the winding module, thus facilitating a favourable compact arrangement of several winding units.
  • the rotatable jaws are operated by fixed jaw grippers which are actuated by an independent motor, thus permitting the rotatable jaws an unlimited range of freedom.
  • the rotatable jaws favourable perform a rotating movement along the vertical axis of the winding module together with the rotating winding core, which is actuated by a motor.
  • tube jaws favourably keep the tube positioned within the winding nest and below the level of the winding station plate.
  • the wound medical tubing is advantageously raised along the vertical axis to the level of the winding station plate in a controlled movement preventing the tubing from being compressed or damaged and presented to the grippers of the unloading unit which optionally transfer the medical tubing to the packaging unit.
  • the ratio between the number of winding stations, which may contain a plurality of winding units, and the number of the unloading units can be optimised to achieve efficient and coordinated operations as well as a favourable throughput rate.
  • a cover plate is advantageously positioned over it in an automated gliding movement, which prevents the unwinding of the wound medical tubing.
  • the present invention describes an equipment for automated winding of medical tubing employing sequentially arranged operational units and workstations, comprising a plurality of units.
  • a first workstation 1, called preparation station comprises at least one conveying unit 2 and at least one bending unit 3.
  • a second workstation 5, called winding station comprises at least one, but preferably a plurality of winding units 24.
  • One or more loading units 4 connect the operational processes of the preparation station 1 to the winding station 5.
  • One or more unloading units 6 connect the operational processes of the winding station 5 to a packaging unit 7.
  • the equipment of the present invention is configured to wind different type of medical tubing 10, such as but not limited to catheters, dialysis tubing, fluid management (drainage), respiratory equipment, biopharmaceutical equipment and others.
  • medical tubing such as but not limited to catheters, dialysis tubing, fluid management (drainage), respiratory equipment, biopharmaceutical equipment and others.
  • Figure 1 exemplifies an arrangement of the equipment comprising a preparation station 1, a loading unit 4, two winding stations 5, an unloading unit 6 and a packaging unit 7.
  • the preparation station 1 comprises a conveying unit 2 configured to dispose medical tubing 10 ( Figure 2 ) into three bending units 3.
  • the medical tubing 10 ( Figure 2 ) might be transferred by the loading unit 4 servicing two separate winding stations 5 comprising each three of winding units 24, each comprising a winding nest 16 ( Figure 4 ) and three winding modules 17 ( Figure 4 ).
  • the unloading unit 6 might be configured to alternatingly remove medical tubing 10 ( Figure 2 ) from two winding stations 5 and transfer it to the packaging unit 7.
  • the above-mentioned numbers of workstations and different units are intended to be an example and can be varied according to specific needs.
  • the loading unit 4 and the unloading unit 6 might be equipped with sensors able to detect, if a receiving cavity, such as the winding nest 16 ( Figure 4 ) or the packaging container, is unloaded before the deposition of the medical tubing 10 ( Figure 4 ) in either the receiving cavity, thus enabling the equipment to operate in a highly coordinated and efficient manner.
  • a receiving cavity such as the winding nest 16 ( Figure 4 ) or the packaging container
  • the winding station 5 might be moved from proximity of the preparation station 1 to proximity of the packaging unit 7 during the winding process in order to minimise the transfer distances of the medical tubing 10 and to increase efficiency of the process.
  • Figure 2A illustrates the possible composition of a preparation station comprising a conveying unit 2 and three sequentially arranged bending units 3 and parts of the loading unit 4 with its tube grippers 12.
  • Figure 2B illustrates the binding unit lever 13 in two possible positions, wherein its rotating movement performed to stretch the bent medical tubing 10 is indicated by arrows.
  • the ends of the medical tubing 10 are fastened by end grippers 8 of the bending unit 3 and arranged in a "U" shape with the aid of two open end grippers 14 located next to the end grippers 8 and a lever 13, which moves the middle section of the medical tubing 10 in the opposite direction of its ends.
  • the distance between the end grippers 8 configured to fasten the medical tubing 10 and the lever 13 can be adapted to suit the length of the medical tubing.
  • Figure 3 illustrates the preparation station 1, in which the medical tubing 10 is delivered to the binding unit 3 by the conveying unit 2, which employs end grippers 8 ( Figure 2A ) to fasten the ends of the medical tubing 10.
  • the medical tubing 10 is received in its "U" shape by the loading unit 4 ( Figure 1 ), which comprises a plurality of grippers to transfer and subsequently dispose the medical tubing 10 in its maintained “U” shape in the winding nest 16 of the winding station 5, which is depicted in Figure 4 .
  • the loading unit 4 ( Figure 2A ) employs two end grippers grasping the ends of the medical tubing and one tube gripper 12 ( Figure 2A ) grasping the middle section of the medical tubing.
  • the plurality of grippers is adjusted to suit the plurality of bending units 3 and the plurality of winding stations 5.
  • the loading unit 4 ( Figure 1 ) can transfer medical tubing 10 to a plurality of winding stations 5 ( Figure 1 ) in an alternating manner.
  • the medical tubing 10 is configured to be positioned in the winding nest 16, shown in Figure 4 , which is milled into a winding station plate 15, whereby the distal end of the medical tubing is lowered into a descending groove 20 as shown in in Figures 7 A to C .
  • the ends of the medical tubing are fastened by a fixed gripper 22 at the level of the winding station plate 15 and by rotatable jaws 18 ( Figure 5 ), which are actuated by fixed jaw grippers 23 ( Figure 5 ) and positioned below the winding station plate 15.
  • the medical tubing 10 is wound vertically around the winding core 19 of the winding module as shown in Figures 7 A to C, whereby the rotatable jaws 18 clasping one end of the medical tubing are attached to and perform the rotating movement with the winding module 17.
  • tube jaws 21 ( Figure 5 ), which are connected to the winding station plate 15 and can be moved into close proximity of the winding core 19 and away from it in a rotating movement, keeping the medical tubing positioned within the winding nest 16 and below the level of the winding station plate 15.
  • the wound medical tubing is raised to the level of the winding station plate 15 ( Figure 5 ) and received by the unloading unit 6 ( Figure 1 ), which employs a plurality of grippers suited to the number of medical tubing to be transferred.
  • the unloading unit 6 subsequently transfers the medical tubing to the packaging unit 7 ( Figure 1 ).
  • a sliding cover plate is moved onto the packaging container in a gliding movement in order to prevent the wound medical tubing from unwinding.

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  • External Artificial Organs (AREA)

Claims (14)

  1. Eine Vorrichtung zum Aufwickeln von medizinischen Schläuchen, Folgendes umfassend:
    (i) eine oder mehrere Fördereinheiten (2), die angeordnet sind, medizinische Schläuche zu einer oder zu mehreren Biegeeinheiten (3) zu befördern;
    (ii) eine oder mehrere der Biegeeinheiten (3), die ausgebildet sind, medizinische Schläuche (10) in eine U-Form zu biegen;
    (iii) eine oder mehrere Ladeeinheiten (4), die geeignet sind, jeden medizinischen Schlauch (10) nach dem Biegen einzeln in Empfang zu nehmen und zu transportieren;
    (iv) eine oder mehrere Wickeleinheiten (24) zum Aufwickeln von medizinischen Schläuchen (10), die ein Wickelnest (16), das angeordnet ist, die medizinischen Schläuche (10) von der Ladeeinheit (4) aufzunehmen, und ein Wickelmodul (17), das zum Wickeln von medizinischen Schläuchen (10) nach deren Ablage in das Wickelnest (16) geeignet ist, umfassen.
  2. Die Vorrichtung nach Anspruch 1, weiters umfassend:
    (i) eine oder mehrere Entladeeinheiten (6), die geeignet sind, jeden medizinischen Schlauch (10) nach seiner Aufwicklung einzeln zu entnehmen und zu transportieren;
    (ii) eine oder mehrere Verpackungseinheiten (7) zum Verpacken jedes Schlauchs nach seinem Aufwickeln, wobei die Verpackungseinheiten (7) eine verschiebbare Abdeckplatte aufweisen, um den medizinischen Schlauch (10) in seinem gewickelten Zustand zu halten.
  3. Die Vorrichtung nach einem der Ansprüche 1 oder 2, umfassend eine Vielzahl der Biegeeinheiten (3) in paralleler Anordnung.
  4. Die Vorrichtung nach einem der Ansprüche 1 bis 3, umfassend eine Vielzahl der Wickeleinheiten (24) in paralleler Anordnung.
  5. Die Vorrichtung nach einem der Ansprüche 1 bis 4, wobei eine oder mehrere unterschiedliche Betriebseinheiten in automatisierten, sequentiell angeordneten Arbeitsstationen organisiert sind, wobei die Arbeitsstationen gleichzeitig arbeiten können, einschließlich:
    (i) eine oder mehrere Vorbereitungsstationen (1), die die Fördereinheit(en) (2) und die Biegeeinheit(en) (3) umfassen; und
    (ii) eine oder mehrere Wickelstationen (5), die die Wickeleinheit(en) (24) umfassen.
  6. Die Vorrichtung nach einem der Ansprüche 1 bis 5, wobei die Fördereinheit (2) Endgreifer (8), die zum Befestigen proximaler und distaler Enden des medizinischen Schlauchs (10) angeordnet sind, und offene Endgreifer (14) zum Positionieren des medizinischen Schlauchs umfasst, und wobei die Biegeeinheit (3) einen Hebel (13) aufweist, der zum Ziehen eines mittleren Abschnitts des medizinischen Schlauchs in die den Endgreifern (8) entgegengesetzte Richtung angeordnet ist, um den medizinischen Schlauch (10) in einer "U"-Form anzuordnen.
  7. Die Vorrichtung nach einem der Ansprüche 1 bis 6, wobei die Ladeeinheit (4) für jeden medizinischen Schlauch (10) zwei Endgreifer (8), die die Enden des medizinischen Schlauchs ergreifen können, und einen Schlauchgreifer (12), der den mittleren Abschnitt des medizinischen Schlauchs ergreifen und den medizinischen Schlauch zu der Wickeleinheit (24) transferieren kann, umfasst.
  8. Die Vorrichtung nach einem der Ansprüche 1 bis 5, wobei die Wickeleinheit (24) Folgendes umfasst:
    (i) das Wickelnest (16), das in die Platte der Wickelstation (15) geschnitten ist, das eine absteigende Nut (20) aufweist, und das zum Empfang des U-förmigen medizinischen Schlauchs von der Ladeeinheit (4) geeignet ist;
    (ii) zwei Schlauchklemmen (21), die den medizinischen Schlauch innerhalb des Wickelnests (16) und unterhalb der Oberfläche der Platte (15) können , eine absteigende Nut, die dazu geeignet ist, das distale Ende des medizinischen Schlauchs den drehbaren Klemmbacken (18) zu präsentieren;
    (iii) einem drehbaren Wickelkern (19), der von einem feststehenden Motor angetrieben wird;
    (iv) einen feststehenden Greifer (22), der in der Lage ist, das proximale Ende des medizinischen Schlauches zu befestigen; und
    (v) einen feststehenden Backengreifer (23), der die drehbaren Klemmbacken (18) betätigen kann.
  9. Die Vorrichtung nach Anspruch 8, weiters umfassend einen feststehenden Motor zum Betätigen des feststehenden Backengreifers (23), wobei die drehbaren Klemmbacken (18) und der feststehenden Backengreifers (23) unterhalb der Wickelstation (15) angeordnet sind.
  10. Die Vorrichtung nach einem der Ansprüche 1 bis 9, die eine Entladeeinheit (6) umfasst, die mit Greifern ausgestattet ist, welche den gewickelten medizinischen Schlauch ergreifen, transferieren, und freigeben können.
  11. Die Vorrichtung nach einem der Ansprüche 2 bis 10, wobei die Verpackungseinheit (7) mit Verpackungsbehältern ausgestattet ist, die die medizinischen Wundschläuche von der Entladeeinheit (6) aufnehmen können, wobei die verschiebbare Abdeckplatte in einer gleitenden Bewegung auf den Verpackungsbehälter aufgesetzt werden kann.
  12. Die Vorrichtung nach Anspruch 11, umfassend eine Vielzahl von Verpackungsbehältern und verschiebbaren Abdeckplatten.
  13. Ein Verfahren, bei dem die Vorrichtung nach einem der Ansprüche 1 bis 12 verwendet wird, um medizinische Schläuche in einem automatisierten Prozess aufzuwickeln, umfassend die folgenden Schritte:
    (i) Transportieren der medizinischen Schläuche (10) mittels der Fördereinheit (2);
    (ii) Anordnen des medizinischen Schlauches (10) in U-Form in der Biegeeinheit (3);
    (iii) einzelnes Aufnehmen jedes Schlauchs (10) und Ablegen auf die Wickeleinheit (24);
    (iv) Aufnahme des Schlauches in das Wickelnest (16) der Wickeleinheit (24) von der Ladeeinheit (4);
    (v) Aufwickeln des medizinischen Schlauchs (10) nach seiner Ablage in das Wickelnest (16).
  14. Das Verfahren nach Anspruch 13, wobei der medizinische Schlauch (10) durch die Ladeeinheit (4) in dem Wickelnest (16) in Position gebracht wird, wobei das proximale Ende durch einen feststehenden Greifer (22) auf der Höhe der Wickelstationsplatte (15) befestigt wird, und wobei das distale Ende des medizinischen Schlauchs (10) in die absteigende Nut (20) der Wickelstation abgesenkt und durch die drehbaren Klemmbacken (18) befestigt wird, wobei die drehbaren Klemmbacken mittels des motorisierten feststehenden Greifers (22) betätigt werden, der unterhalb der Wickelstationsplatte (15) angeordnet ist und der eine Drehbewegung zusammen mit dem Wickelkern (19) ausführt, welcher durch einen Motor betätigt wird.
EP19179055.9A 2019-04-15 2019-06-07 Ausrüstung zur aufwicklung eines medizinischen schlauchs Active EP3747811B1 (de)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP19179055.9A EP3747811B1 (de) 2019-06-07 2019-06-07 Ausrüstung zur aufwicklung eines medizinischen schlauchs
SG11202110866YA SG11202110866YA (en) 2019-04-15 2020-04-14 Equipment for winding medical tubing
CN202080029183.3A CN114144373B (zh) 2019-04-15 2020-04-14 用于缠绕医疗管的设备
PCT/IB2020/053491 WO2020212834A1 (en) 2019-04-15 2020-04-14 Equipment for winding medical tubing
US17/603,900 US11958714B2 (en) 2019-04-15 2020-04-14 Equipment for winding medical tubing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP19179055.9A EP3747811B1 (de) 2019-06-07 2019-06-07 Ausrüstung zur aufwicklung eines medizinischen schlauchs

Publications (2)

Publication Number Publication Date
EP3747811A1 EP3747811A1 (de) 2020-12-09
EP3747811B1 true EP3747811B1 (de) 2022-03-02

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EP19179055.9A Active EP3747811B1 (de) 2019-04-15 2019-06-07 Ausrüstung zur aufwicklung eines medizinischen schlauchs

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Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3523848A1 (de) * 1985-07-03 1987-01-08 Sortimat Creuz & Co Gmbh Vorrichtung zum wickeln und schneiden von medizinischen schlaeuchen
US6135164A (en) * 1997-09-29 2000-10-24 Komax Holding Ag Apparatus and method for preparing wires in a harness making machine
DE10308432A1 (de) * 2003-02-27 2004-09-23 Bernhard Schäfer Werkzeug- und Sondermaschinenbau GmbH Verfahren und Vorrichtung zur maschinellen Herstellung von spulenlosen Kabelwickeln
EP2714543B1 (de) 2011-05-31 2019-07-03 CompactCath, Inc. Kompakte katheteranordnung
CN103523560B (zh) * 2013-10-22 2015-09-30 迈得医疗工业设备股份有限公司 一种医用导管卷绕装置
US10245409B2 (en) 2016-07-08 2019-04-02 Fresenius Medical Care Holdings, Inc. Packaging and organizing coils of medical tubing
CN108313424B (zh) 2018-03-24 2023-05-26 肖六月 一种医用导管自动卷绕装袋机构及其卷绕装袋方法

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