EP3621742B1 - Walzenmühle und verfahren zum betreiben einer walzenmühle - Google Patents

Walzenmühle und verfahren zum betreiben einer walzenmühle Download PDF

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Publication number
EP3621742B1
EP3621742B1 EP18716235.9A EP18716235A EP3621742B1 EP 3621742 B1 EP3621742 B1 EP 3621742B1 EP 18716235 A EP18716235 A EP 18716235A EP 3621742 B1 EP3621742 B1 EP 3621742B1
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EP
European Patent Office
Prior art keywords
roller
mill
grinding
edge
scraper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP18716235.9A
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German (de)
English (en)
French (fr)
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EP3621742A1 (de
Inventor
Frank Schroers
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FLSmidth AS
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FLSmidth AS
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Application filed by FLSmidth AS filed Critical FLSmidth AS
Publication of EP3621742A1 publication Critical patent/EP3621742A1/de
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/283Lateral sealing shields
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/30Shape or construction of rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/40Detachers, e.g. scrapers

Definitions

  • the invention relates to a roller mill with edge elements for comminuting granular material and a method for operating a roller mill.
  • Roller mills are usually used to crush grist, such as limestone, clinker or similar rocks.
  • grist such as limestone, clinker or similar rocks.
  • edge elements In order to influence the lateral outflow of ground material from a grinding gap formed between the grinding rollers of a roller mill in a controlled manner, it is known to arrange edge elements on one of the grinding rollers.
  • Such a roller mill with edge elements is, for example, from DE 20 2014 006 837 U1 known. An increased specific grinding pressure acts on the edge elements, which leads to a high load on the edge elements and thus often to wear or breakage of the edge elements.
  • WO2013/156586 A2 shows a roller mill with edge elements according to the preamble of claim 1.
  • a roller mill for comminuting granular material comprises a first grinding roller and a second grinding roller, which are arranged opposite one another and can be driven in opposite directions, with a grinding gap being formed between the grinding rollers.
  • At least one of the grinding rollers has an edge element on an end region of a grinding roller end, which is designed in such a way that it extends across the grinding gap and at least partially covers the opposite grinding roller at the front.
  • a scraper element for removing material is arranged on the end region of the end of the grinding roller that is provided with an edge element.
  • the scraper element is used in particular for at least partially removing material that has accumulated on the end region of the grinding roller.
  • the material is scraped off by the scraper element during operation of the roller mill, with the grinding rollers rotating in opposite directions.
  • the scraper element is preferably arranged on the end area of the grinding roller in such a way that it does not touch the grinding roller.
  • the end area of the grinding roller comprises, for example, the end face of the grinding roller, the surface of the grinding roller adjoining it, and an area surrounding the surface of the grinding roller, in which material is deposited.
  • such a region has a height of more than or equal to 1.5mm-3mm, in particular more than or equal to 2mm-5mm, preferably 4mm.
  • the edge element includes, in particular, an encircling circular ring, preferably a circular disk.
  • the edge element is attached to the end face of the respective grinding roller, for example screwed or welded.
  • an end gap is preferably formed in each case.
  • a gap at the end prevents the edge element from colliding with the end region of the respectively opposite grinding roller in the event of the grinding rollers running out of alignment, with the grinding rollers lying opposite one another not being arranged parallel to one another.
  • the grinding rollers include, in particular, a roller base body, with the edge element being detachably connected to the roller base body of the respective grinding roller.
  • the grinding roller preferably comprises a drive shaft for driving the grinding roller, on which the roller base body is arranged.
  • a detachable arrangement of the edge elements on the roller body offers the advantage of quick and easy replacement of the edge elements in the event of wear.
  • the edge elements are, for example, glued, soldered, welded or screwed onto the roller body and preferably have wear protection.
  • the wear protection is arranged on the inner surface of the edge element pointing in the direction of the milling gap.
  • Such wear protection includes, for example, a wear-resistant coating, such as build-up welding, wear-protection elements or wear-protection coatings.
  • the edge elements are preferably made of steel.
  • this wear protection layer is thicker on the end areas of the roll ends, which are provided with edge elements, than on the other areas of the grinding rolls. This leads to increased grinding pressure, which puts more stress on the edge elements and causes them to wear out or fail more often.
  • the material build-up on the edge elements at the ends of the grinding rollers is reliably prevented by means of the scraper elements. This minimizes the risk of increased wear and failure of the edge elements.
  • the scraper element is arranged in such a way that it removes material that has accumulated on the edge element and/or on the end region of the grinding roller during operation of the roller mill.
  • the scraper element is arranged to be stationary or movable relative to the rotatable grinding rollers, so that the grinding rollers rotate relative to the scraper element.
  • the scraper element is arranged at a distance from the edge element and/or the end region of the grinding roller.
  • the distance between the scraper element and the edge element and/or the end area of the grinding roller is preferably more than or equal to 1.5 mm-3 mm, in particular more than or equal to 2 mm.
  • a distance between the scraper element and the edge element and/or the end area of the grinding roller prevents the scraper element from coming into contact with the grinding roller and thus reduces wear on the scraper element.
  • the scraper element is arranged in such a way that the distance between the scraper element and the edge element and/or between the scraper element and the end region of the grinding roller can be adjusted.
  • the thickness of the material layer at the end areas of the grinding rollers should not exceed a specific value of, for example, 1-30 mm, in particular 2-25 mm, preferably 5-10 mm.
  • An adjustable distance ensures that when the scraper element wears, the distance between the scraper element and the edge element and/or the end area of the grinding roller is kept constant.
  • the service life of the wiper element is extended and replacement is not necessary in the event of wear.
  • the roller mill has a stationary machine frame and the scraper element is attached to the machine frame.
  • the machine frame includes, for example, a number of frame elements that are connected to bearing blocks of the grinding rollers, so that the grinding force acting on the grinding rollers is transmitted to the machine frame.
  • a machine frame of a roller mill comprises a frame element which extends essentially in the axial direction of the grinding rollers and to which the scraper element is preferably attached. The scraper element extends from the machine frame in the direction of the grinding roller, in particular in the end area of the grinding roller.
  • the roller mill has at least two stripper elements, which are arranged at end regions of different roller ends of the grinding roller.
  • the stripper elements are preferably arranged on opposite end areas of a grinding roller.
  • the scraper element has a scraper plate which is formed from a wear-resistant material such as tungsten carbide.
  • the stripper plate is arranged on the end of the stripper element facing the grinding roller and is in contact with the material to be stripped during operation of the roller mill. The stripper plate is therefore exposed to a high level of wear, with wear-resistant material extending the service life of the stripper plate.
  • the wiper element has an arm on which the wiper plate is detachably fastened.
  • the stripper plate is clamped or screwed to the arm.
  • the stripper plate preferably protrudes beyond the arm in the direction of the grinding roller.
  • each of the grinding rollers has an edge element at an end region of a roller end, which is designed such that it extends across the grinding gap and at least partially covers the opposite grinding roller at the front.
  • the edge elements are arranged diagonally opposite with respect to the end regions of the grinding rollers.
  • the wiper element extends along an edge element.
  • the wiper element extends in the radial direction Grinding roller, for example parallel or oblique to the edge element.
  • the distance between the edge element and the wiping element is preferably constant over the length of the wiping element.
  • the invention also relates to a method for operating a roller mill for comminuting granular material with a first grinding roller and a second grinding roller which are arranged opposite one another and can be driven in opposite directions, with a grinding gap being formed between the grinding rollers.
  • At least one of the grinding rollers has an edge element on an end region of a roller end, which is designed in such a way that it extends across the grinding gap and at least partially covers the opposite grinding roller at the front.
  • the method has at least the following step: removing material from an end area of a grinding roller. The material is preferably removed from the roller mill during operation of the roller mill with the grinding rollers rotating.
  • the material is removed by means of two scraper elements which are stationary relative to the grinding rollers.
  • the material is removed at two end areas each provided with an edge element.
  • FIG. 1 shows a roller mill 10 with a first grinding roller 12 and a second grinding roller 14, each of which has a substantially cylindrical roller body.
  • the grinding rollers 12, 14 are arranged opposite one another and can be driven in opposite directions.
  • a grinding gap 16 is formed between the grinding rollers 12, 14 and extends in the axial direction.
  • the grinding rollers 12, 14 are arranged almost parallel to one another, so that the grinding gap 16 extending between the grinding rollers 12, 14 has an almost constant width.
  • Each of the grinding rollers 12, 14 also has a drive shaft 30, 32 which extends through the respective grinding roller 12, 14 along the central axis and drives the grinding rollers to rotate about its central axis.
  • the first and the second grinding roller 12, 14 have the same diameter, the first grinding roller 12 being longer than the second grinding roller 14 can be.
  • the grinding rollers 12, 14 each have a first end region 24, 28 and a second end region 22, 26 which are arranged at opposite ends of the grinding roller.
  • the first end area 24 of the first grinding roller 12 is arranged opposite the first end area 28 of the second grinding roller 14 , the second end area 22 of the first grinding roller 12 being arranged opposite the second end area 26 of the second grinding roller 14 .
  • the first grinding roller 12 has two edge elements 18, 20 which are each attached to an end region of the grinding roller 12.
  • the first edge element 18 is attached to the first edge area 22 of the first grinding roller 12 and extends in the radial direction across the grinding gap 16 so that it partially covers the end face of the second grinding roller 14 at the first end area 26 .
  • the second edge element 20 is attached to the second end area 24 of the first grinding roller 12 and extends in the radial direction across the grinding gap 16 so that it partially covers the end face of the second grinding roller 14 over the second end area 28 .
  • a respective end face gap 34, 36 is formed between the edge elements 18 and the respective end face of the second grinding roller 14 a respective end face gap 34, 36 is formed.
  • the edge elements 18, 20 each comprise a circumferential circular ring, which can also consist of segments, for example, which is attached to the respective grinding roller 12, 14 in a manner that is not shown.
  • the edge elements 18, 20 are attached to the end face or to the outer circumference of the grinding roller, in particular the respective roller body.
  • the edge elements 18, 20 are made of a wear-resistant material, such as steel, and have a wear-resistant coating, in particular on the inside facing the milling gap 16.
  • the edge elements 18, 20 have a thickness of 10 mm to 100 mm, for example, and cover the opposite grinding rollers 12, 14 by about 2-20%, in particular 4-10%, preferably 3-6% of the roller diameter.
  • FIG. 2 shows a further embodiment of a grinding roller with edge elements 18, 20, wherein the grinding roller essentially corresponds to that in 1 shown grinding roller corresponds with the difference that in the embodiment of 2 each of the grinding rollers 12, 14 has a respective edge element 18, 20.
  • the first and the second grinding roller 12, 14 have the same diameter and the same length and are of essentially identical construction.
  • the edge elements 18, 20 are arranged diagonally opposite one another in relation to the end regions 22-28 of the grinding rollers 12, 14.
  • the first grinding roller 12 has at its first end area 24 an edge element 18 which extends in the radial direction over the grinding gap 16 and partially covers the end face of the second grinding roller 14 at the first end area 28 .
  • the second grinding roller 14 has at its second end area 26 an edge element 20 which extends in the radial direction over the grinding gap 16 and partially covers the end face of the first grinding roller 12 at its second edge area 22 .
  • the second edge element 20 is arranged on the diagonally opposite end region 26 of the second grinding roller 14 with respect to the first edge element 18 .
  • the grinding rollers 12, 14 are offset in the axial direction, so that a first end-side gap 34 is formed between the first edge element 18 and the end face of the second grinding roller 14, and a second end-side gap is formed between the second edge element 20 and the end face of the first grinding roller 12 36 is formed.
  • the first and the second end gap 34, 36 each extend in the radial direction.
  • FIG 3 shows a section of a first grinding roller 12 of the roller mill 10 according to FIG Fig.1 with a roller frame 40 on which the first and second grinding rollers 12, 14 are attached.
  • the Roller frame 38 has a support 40 which extends in the axial direction of the grinding roller 12 and is arranged at a distance therefrom.
  • Two stripper elements 42 , 44 are attached to the carrier 40 , each extending in the direction of a respective end region of the grinding roller 12 .
  • the scraper elements 42, 44 are arranged at a distance from the grinding roller 12 and the edge element 18, 20 of the grinding roller 12, so that the scraper does not touch the grinding roller 12 and the edge elements 18, 20.
  • the first scraper element 42 is attached to a region of the carrier 40 that is opposite the first end region 22 of the grinding roller 12, the first scraper element 42 extending in the radial direction of the grinding roller 12 along the first edge element 18 and being aligned essentially parallel to it. However, other orientations are also possible.
  • the second stripper element 44 is arranged in a corresponding manner on the second end area 24 and the second edge element 20 of the grinding roller 12 .
  • the wiper elements 42, 44 each extend along the inwardly facing surface of the edge elements 18, 20.
  • the wiper elements 4, 44 are, for example, of identical design.
  • FIG. 1 only shows the arrangement of the stripping elements 42, 44 on a roller mill according to FIG Fig.1 .
  • the roller mill 10 shown also has two stripper elements 42, 44.
  • Each grinding roller 12, 14 of the in 2 Roller mill 10 shown each has a scraper element 42, 44, which is attached, for example, to a respective carrier 40 of a roller frame 36 and corresponding to the embodiment of FIG 3 in the direction of a respective end region of the grinding roller 12, 14 having an edge element 18, 20.
  • FIG. 4 12 shows an enlarged view of an exemplary scraper element 42, 44.
  • the scraper element 42, 44 has a fastening plate 46 which, in the mounted position of the scraper element 42, 44, is attached to the carrier 40 of the roller frame 38.
  • the mounting plate has a plurality of mounting holes 48, which are used to attach the wiper element 42, 44 to the carrier 40, for example by means of screws.
  • An arm 50 is attached to the mounting plate 46 and extends, for example, at an angle of approximately 30-60°, in particular approximately 45°, to the mounting plate 46 in the direction of the grinding roller 12, 14 (not shown).
  • Attached to the arm 50 is a stripper plate 52 which is secured to the arm 50 by means of two screws 54 and a clamping plate 56 .
  • the stripper plate extends parallel to the arm 50 beyond that of the mounting plate 46 remote end of the arm addition, so that the stripper plate 52 on the arm 50 in the radial direction of the grinding roller 12, 14 protrudes.
  • the stripper plate 52 is clamped between the clamping plate 56 and the arm 50 so that it can be easily replaced if it becomes worn.
  • the stripper plate 58 is arranged in a clamping receptacle 58 which is arranged between the clamping plate 56 and the arm 50 and is clamped by means of the clamping plate 56 and the screws 54 .
  • the front edge of the stripper plate 52 extends in the embodiment of FIG 4 at an angle to the surface of the respective grinding roller 12, 14, so that the distance between the stripper plate 52 and the surface of the grinding roller 12, 14 is smaller in the direction of the grinding roller end.
  • the angle between the stripper plate 52 and the surface of the grinding roller 12, 14 is 45° - 135°, for example. It is also conceivable that the front edge of the stripper plate 52 extends essentially parallel to the surface of the respective grinding roller 12, 14, in particular in the axial direction direction of the grinding roller.
  • the side surface of the stripper plate 52 and the side surface of the arm 50 extend along the respective edge element 18, 20. In particular, between the stripper element 42, 44 and the surface of the grinding roller 12, 14 there is a gap of more than or equal to 1 mm, in particular more than or equal to 2 mm.
  • the mounting plate 46, arm, clamp seat 58 and clamp plate 56 are formed of steel, for example.
  • the stripper plate is formed, for example, from a highly wear-resistant material such as tungsten carbide.
  • figure 5 shows a rear view of the wiper element 42, 44 of 4 .
  • the arm 50 has a substantially U-shaped profile, with the clamping plate 56 and the clamping receptacle 58 being attached to the arm 50 by means of screws 54 and nuts.
  • the edge elements 18, 20 prevent material from escaping laterally from the grinding gap 16.
  • Autogenous wear protection is built up on the surface of the grinding rollers 12, 14 as a result of the deposition of material.
  • the scraper elements 42, 44 strip off material that has been deposited on the end areas of the grinding roller 12, 14 and thus ensure that the autogenous wear protection layer is also removed in the end areas of the grinding rollers 12, 14, to which the edge elements are attached , does not increase beyond a certain thickness, so that the edge elements are reliably protected against high pressure from deposited material.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)
EP18716235.9A 2017-05-11 2018-04-05 Walzenmühle und verfahren zum betreiben einer walzenmühle Active EP3621742B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102017208014.0A DE102017208014A1 (de) 2017-05-11 2017-05-11 Walzenmühle und Verfahren zum Betreiben einer Walzenmühle
PCT/EP2018/058700 WO2018206200A1 (de) 2017-05-11 2018-04-05 Walzenmühle und verfahren zum betreiben einer walzenmühle

Publications (2)

Publication Number Publication Date
EP3621742A1 EP3621742A1 (de) 2020-03-18
EP3621742B1 true EP3621742B1 (de) 2023-01-11

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EP (1) EP3621742B1 (es)
AU (1) AU2018264756B2 (es)
BR (1) BR112019023541A2 (es)
CL (1) CL2019003207A1 (es)
DE (1) DE102017208014A1 (es)
DK (1) DK3621742T3 (es)
FI (1) FI3621742T3 (es)
PE (1) PE20200043A1 (es)
WO (1) WO2018206200A1 (es)
ZA (1) ZA201908218B (es)

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Publication number Priority date Publication date Assignee Title
DE102019200190A1 (de) * 2019-01-09 2020-07-09 Thyssenkrupp Ag Mahlwalze mit Randelementen
DE102019209514A1 (de) * 2019-06-28 2020-12-31 Thyssenkrupp Ag Walzenmühle und Verfahren zum Betreiben einer Walzenmühle
DE102019209511A1 (de) * 2019-06-28 2020-12-31 Thyssenkrupp Ag Walzenmühle mit Randelementen und Verfahren zum Einstellen eines stirnseitigen Spalts der Walzenmühle
DE102019213493A1 (de) 2019-09-05 2021-03-11 Thyssenkrupp Ag Verfahren zur Herstellung von Alkoholen
CN112058412B (zh) * 2020-09-04 2021-11-02 浙江省东阳市开源金属制品有限公司 一种卧式多级滚动球磨机
US12076729B2 (en) 2021-10-22 2024-09-03 Metso Outotec USA Inc. Roller crusher and method for arrangement thereof
US11925942B2 (en) 2021-10-22 2024-03-12 Metso Outotec USA Inc. Roller crusher and method for operating thereof
EP4419257A1 (en) 2021-10-22 2024-08-28 Metso USA Inc. Roller crusher and method for operating thereof
US11938488B2 (en) * 2021-12-09 2024-03-26 Metso Outotec USA Inc. Roller crusher and method for operation thereof
US20240082849A1 (en) * 2022-09-08 2024-03-14 Metso Outotec USA Inc. Roller crusher and a method for operating the same
DE102022126862A1 (de) 2022-10-14 2024-04-25 Flsmidth A/S Zweistufige Aufbereitungsanlage
WO2024079707A1 (en) 2022-10-14 2024-04-18 Flsmidth A/S Two-stage processing plant

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DE457037C (de) 1928-03-06 Bergedorfer Maschinenfabrik Vo Walzwerk zum Aufbereiten von Ton oder anderen breiigen oder koernigen Massen mit an den Stirnseiten der Walzen liegenden Abschlussplatten fuer den Walzenspalt
GB397597A (en) * 1932-04-20 1933-08-31 Harold Parker Lord Improvements relating to roller mills for the treatment of grain
US2125859A (en) 1936-10-19 1938-08-02 Day J H Co Scraper
US5054701A (en) * 1989-06-20 1991-10-08 Fives-Cail Babcock Milling process and apparatus
US5269477A (en) 1991-05-28 1993-12-14 Kloeckner-Humboldt-Deutz Ag Wear-resistant grinding drum for employment in roller machines, particularly in high-pressure roll presses
WO1996037306A1 (en) 1995-05-26 1996-11-28 F.L. Smidth & Co. A/S Roller mill with continuous grinding-off of those grinding surfaces that are subjected to least wear
US7841273B2 (en) 2004-06-12 2010-11-30 KHD Humboldft Wedag GmbH Roller bearing in a roller press
WO2013158346A1 (en) 2012-04-20 2013-10-24 Metso Minerals Industries, Inc. Crushiing roll with edge protection
WO2013156586A2 (en) * 2012-04-20 2013-10-24 Metso Minerals (Sweden) Ab Roller crusher having at least one roller comprising a flange
DE202014006837U1 (de) 2014-08-27 2014-09-08 Thyssenkrupp Ag Mahlwalze für eine Walzenmühle, sowie eine Walzenmühle
WO2016059163A1 (de) 2014-10-16 2016-04-21 Khd Humboldt Wedag Gmbh Rollenpresse mit verbreitertem rahmenkopf

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GB397597A (en) * 1932-04-20 1933-08-31 Harold Parker Lord Improvements relating to roller mills for the treatment of grain
US2125859A (en) 1936-10-19 1938-08-02 Day J H Co Scraper
US5054701A (en) * 1989-06-20 1991-10-08 Fives-Cail Babcock Milling process and apparatus
US5269477A (en) 1991-05-28 1993-12-14 Kloeckner-Humboldt-Deutz Ag Wear-resistant grinding drum for employment in roller machines, particularly in high-pressure roll presses
WO1996037306A1 (en) 1995-05-26 1996-11-28 F.L. Smidth & Co. A/S Roller mill with continuous grinding-off of those grinding surfaces that are subjected to least wear
US7841273B2 (en) 2004-06-12 2010-11-30 KHD Humboldft Wedag GmbH Roller bearing in a roller press
WO2013158346A1 (en) 2012-04-20 2013-10-24 Metso Minerals Industries, Inc. Crushiing roll with edge protection
WO2013156586A2 (en) * 2012-04-20 2013-10-24 Metso Minerals (Sweden) Ab Roller crusher having at least one roller comprising a flange
DE202014006837U1 (de) 2014-08-27 2014-09-08 Thyssenkrupp Ag Mahlwalze für eine Walzenmühle, sowie eine Walzenmühle
WO2016059163A1 (de) 2014-10-16 2016-04-21 Khd Humboldt Wedag Gmbh Rollenpresse mit verbreitertem rahmenkopf

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HERMAN, V.S. ET AL.: "Building the world´s largest HPGR - the HRCTM 3000 at the Morenci Metcalf concentrator", SAG 2015 CONFERENCE VANCOUVER, 2015, pages 1 - 20
MULAR, M.A. ET AL.: "Design and operation of the Metcalf Concentrator comminution circuit", SAG 2015 CONFERENCE PROCEEDINGS, VANCOUVER, 2015, pages 1 - 26

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WO2018206200A1 (de) 2018-11-15
ZA201908218B (en) 2023-10-25
EP3621742A1 (de) 2020-03-18
AU2018264756A1 (en) 2019-12-12
DE102017208014A1 (de) 2018-11-15
DK3621742T3 (da) 2023-03-20
PE20200043A1 (es) 2020-01-15
BR112019023541A2 (pt) 2020-05-26
FI3621742T3 (fi) 2023-03-29
AU2018264756B2 (en) 2021-09-30
CL2019003207A1 (es) 2020-04-03

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