EP3574161B1 - Precast laminated concrete slab - Google Patents
Precast laminated concrete slab Download PDFInfo
- Publication number
- EP3574161B1 EP3574161B1 EP18713787.2A EP18713787A EP3574161B1 EP 3574161 B1 EP3574161 B1 EP 3574161B1 EP 18713787 A EP18713787 A EP 18713787A EP 3574161 B1 EP3574161 B1 EP 3574161B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profile
- precast concrete
- concrete
- spacer profile
- shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- 239000004567 concrete Substances 0.000 title claims description 89
- 239000011178 precast concrete Substances 0.000 claims description 42
- 125000006850 spacer group Chemical group 0.000 claims description 25
- 239000012774 insulation material Substances 0.000 claims description 22
- 229920003023 plastic Polymers 0.000 claims description 18
- 239000004033 plastic Substances 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 16
- 239000004793 Polystyrene Substances 0.000 claims description 10
- 229920002223 polystyrene Polymers 0.000 claims description 10
- 230000002787 reinforcement Effects 0.000 claims description 10
- 239000004753 textile Substances 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 5
- 238000009415 formwork Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000013590 bulk material Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000012432 intermediate storage Methods 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 7
- 239000011796 hollow space material Substances 0.000 claims 3
- 230000001154 acute effect Effects 0.000 claims 1
- 239000011888 foil Substances 0.000 claims 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 16
- -1 polylactate (PLA) Substances 0.000 description 16
- 239000011810 insulating material Substances 0.000 description 15
- 238000004873 anchoring Methods 0.000 description 12
- 239000000835 fiber Substances 0.000 description 11
- 238000009413 insulation Methods 0.000 description 10
- 239000004952 Polyamide Substances 0.000 description 7
- 239000004698 Polyethylene Substances 0.000 description 7
- 229920002647 polyamide Polymers 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 239000002557 mineral fiber Substances 0.000 description 6
- 239000011490 mineral wool Substances 0.000 description 6
- 229920002635 polyurethane Polymers 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- 239000002023 wood Substances 0.000 description 6
- 210000002268 wool Anatomy 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 239000004696 Poly ether ether ketone Substances 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 239000011494 foam glass Substances 0.000 description 4
- 229910021485 fumed silica Inorganic materials 0.000 description 4
- 230000002209 hydrophobic effect Effects 0.000 description 4
- 229910044991 metal oxide Inorganic materials 0.000 description 4
- 150000004706 metal oxides Chemical class 0.000 description 4
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 4
- 229920002530 polyetherether ketone Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000004926 polymethyl methacrylate Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 229920002522 Wood fibre Polymers 0.000 description 3
- 239000000378 calcium silicate Substances 0.000 description 3
- 229910052918 calcium silicate Inorganic materials 0.000 description 3
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 239000002025 wood fiber Substances 0.000 description 3
- 244000025254 Cannabis sativa Species 0.000 description 2
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 2
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 241000208202 Linaceae Species 0.000 description 2
- 235000004431 Linum usitatissimum Nutrition 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 235000009120 camo Nutrition 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 235000005607 chanvre indien Nutrition 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000007799 cork Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000011491 glass wool Substances 0.000 description 2
- 239000011487 hemp Substances 0.000 description 2
- BVRHQICYSINRIG-UHFFFAOYSA-N iron;magnesium;silicic acid Chemical compound [Mg].[Mg].[Mg].[Fe].O[Si](O)(O)O.O[Si](O)(O)O BVRHQICYSINRIG-UHFFFAOYSA-N 0.000 description 2
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 2
- 239000000391 magnesium silicate Substances 0.000 description 2
- 229910052919 magnesium silicate Inorganic materials 0.000 description 2
- 235000019792 magnesium silicate Nutrition 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000010451 perlite Substances 0.000 description 2
- 235000019362 perlite Nutrition 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000008262 pumice Substances 0.000 description 2
- 150000004760 silicates Chemical class 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 239000010455 vermiculite Substances 0.000 description 2
- 229910052902 vermiculite Inorganic materials 0.000 description 2
- 235000019354 vermiculite Nutrition 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 241000219146 Gossypium Species 0.000 description 1
- 240000007058 Halophila ovalis Species 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000011492 sheep wool Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/003—Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/028—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members for double - wall articles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
- E04C2/2885—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material with the insulating material being completely surrounded by, or embedded in, a stone-like material, e.g. the insulating material being discontinuous
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
- E04C2002/045—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete with two parallel leaves connected by tie anchors
Definitions
- the invention relates to a precast concrete slab, a method for producing the same and a method for disposing of insulating material.
- Precast concrete panels are known to produce industrial buildings.
- DE-U-20 2010 017 363 describes a basement wall made of two concrete slabs, which by means of spacers from a latticework, form a cavity between the concrete slabs, which can be filled with thermal insulation filler, whereby the latticework is corrosive and represents a thermal bridge, so that the thermal insulation values inside the basement wall are lowered, whereby the concrete slabs have a joint on their installation surface (between the precast concrete part and the floor surface) which is filled with mortar.
- EP 0 756 045 A1 describes a self-supporting construction panel for the erection of a sloping roof which has a defined cavity formed by two concrete slabs, which is formed by a latticework inside, which is corrosive and represents a thermal bridge, so that the thermal insulation values inside the basement wall are low Cavity for receiving a heat insulating filling, is suitable.
- DE-U-91 11 755 describes a two-shell wall system in which the space between the two wall shells and partial volumes of the wall shells themselves are filled with the loose - bulk material clay or its mixtures and has openings 2 from which the insulation trickles when the plaster layer, which is also additionally due to the openings is damaged.
- precast concrete slabs are uninsulated or have spacers made of corrosive metal to form a cavity for insulation between two concrete slabs, although the insulation of these known concrete slabs has a poor thermal insulation value due to the corrosive spacers that allow moisture to enter the interior the insulation.
- insulation materials such as polystyrene
- Another problem is that up to now it has not been possible to use a pourable or blow-in insulation material for precast concrete panels.
- Another precast concrete slab is from the EP-A-2 295 665 known.
- the object was therefore to improve the state of the art and, in particular, to provide insulated precast concrete panels and, preferably, to dispose of insulating material at the same time.
- the subject of the invention is a precast concrete slab according to claim 1.
- the precast concrete slab preferably has two concrete slabs, which preferably have reinforcement, preferably with reinforcing bars, that is to say reinforcing steel; textile reinforcement, preferably glass fiber, carbon fiber, can also serve as reinforcement. There is a cavity between the two concrete slabs that is filled with insulating material.
- the precast concrete slab could have even more than two concrete slabs and a cavity, such as three concrete slabs and two cavities, which are filled with insulation material, the insulation material being air-enclosing, air-binding bulk material, such as preferably polystyrene particles, such as preferably foamed plastics such as polystyrene, polyurethane , Neopor acrylonitrile butadiene styrene (ABS), polyamides (PA), polylactate (PLA), polymethyl methacrylate (PMMA), polycarbonate (PC), polyethylene terephthalate (PET), polyethylene (PE), polyether ether ketone (PEEK), polypropylene, polyvinyl chloride; Wood fiber materials such as wood wool, cork; vegetable or animal fibers such as hemp, flax, wood fiber, seagrass, wood wool, coconut fiber, reed, cotton, sheep wool, cellulose fibers, textile fibers; Synthetic fibers such as polyamide or polyester fibers; inorganic thermal insulation materials
- Polystyrenes and polyurethanes can preferably also be foamed directly into the cavities or preferably as recycled polystyrene or polyurethane, which is comminuted, that is, preferably shredded, which is introduced into the cavity.
- the precast concrete slab according to the invention preferably has a dimension of 0.5m, 1m, 1.5m, 2m, 2.5m, 3m, 3.5m, 4m, 4.5m, 5m, 5.5m, 6m, 6.5m, 7m, 7.5m, 8m, 8.5m, 9m, 9.5m, 10m in length and 0.5m, 1m, 1.5m, 2m, 2.5m, 3m, 3.5m, 4m, 4.5m, 5m , 5.5m, 6m, 6.5m, 7m, 7.5m, 8m in width, the dimensions of 6 mx 3 m being preferred, the concrete slabs each preferably having a thickness of 15 cm and the Insulation layer a thickness of 8 cm, 9 cm, 10 cm, 11 cm, 12 cm, 13 cm, 14 cm, 15 cm, 15.5 cm, 16 cm, 16.5 cm, 17 cm, 17.5 cm, 18 cm, 18.5 cm, 19 cm, 19.5 cm, 20 cm, 20 cm, 20.5 cm, 21 cm, 21.5 cm, 22 cm
- the concrete slab of the precast concrete slab that forms the outside is preferably thinner, i.e. 1 cm, 2 cm, 3 cm, 4 cm, 5 cm, 6 cm, 7 cm, 8 cm, 9 cm, 10 cm, 11 cm, 12 cm , 13 cm, 14 cm, 15 cm, 19.5 cm, 20 cm, 20 cm, 20.5 cm, 21 cm, 21.5 cm, 22 cm, 22.5 cm, 23 cm, 23.5 cm, 24.5 cm, 24 cm, 25 cm as the concrete slab of the precast concrete slab that forms the inside, which is therefore thicker than the concrete slab that forms the outside, i.e. 12 cm, 13 cm, 14 cm, 15 cm, 16 cm, 17 cm, 18 cm.
- the individual concrete slabs are preferably connected with connecting means, such as preferably rod-shaped steel pins or plastic pins, carbon pins or fiberglass pins, these connecting pins being regularly distributed vertically over the horizontal surface of the two concrete slabs, so that preferably one or two connecting means per 1 square meter available are.
- connecting means such as preferably rod-shaped steel pins or plastic pins, carbon pins or fiberglass pins, these connecting pins being regularly distributed vertically over the horizontal surface of the two concrete slabs, so that preferably one or two connecting means per 1 square meter available are.
- Connection pins, support anchors, torsion anchors are also to be understood as connecting means.
- the spacing profile, soffit profile which runs between the two concrete slabs along the outer circumference within the concrete slabs, the spacing profile, soffit profile preferably having at least one chamber with air, i.e. air chamber or a chamber filled with insulating material or an inwardly open chamber as a C-profile.
- the spacing profile, soffit profile preferably has several chambers as air chambers or filled with insulating material, which can be preferably the same size, preferably different size, preferably rectangular, honeycomb, square, triangular or trapezoidal, cube-shaped chambers, which can preferably be divided diagonally by a stiffening wall can, which can preferably be arranged at least in one row to the fastening surface.
- “Installable” in this context means the sides of the spacing profile that can have direct contact with the concrete slab.
- the material used for the spacing profile, soffit profile is preferably a plastic, such as plastic made of polyamide, polyvinyl chloride, polyethylene or polypropylene, preferably fiber-reinforced, preferably glass fiber-reinforced or also preferably natural fiber-reinforced plastic, foam glass, (pressed) mineral fiber, which is preferably extrudable or extrudable.
- a wood or metal, preferably aluminum or steel can also preferably be used.
- the spacing profile, soffit profile can preferably be extruded as a bar profile in any length, for example as a meter.
- the spacing profile, soffit profile is preferably a right-angled molded body that can be fastened within a concrete slab, preferably a hollow profile.
- the shaped body can, however, also have any other shape, such as an acute-angled, obtuse-angled, trapezoidal, oval shape or shaped body having rounded edges.
- the fastening side facing the concrete slab preferably has a chamber, such as an air chamber or a chamber filled with insulating material, over the entire surface.
- This chamber can preferably extend over the entire hollow profile or preferably the spacing profile, soffit profile has several chambers, which can be chambers of the same size, preferably square, triangular or trapezoidal or any other shape, which are preferably also diagonal, preferably one or more edges of the spacing profile, soffit profile can be divided by a stiffening wall.
- This stiffening wall is preferably arranged at least in the chambers which are arranged along the edges of the spacing profile, soffit profile, which are arranged so that they can be installed in relation to the concrete slab.
- the chambers can preferably extend over the entire spacing profile, soffit profile lengthways in several rows, preferably 1 to 30 rows, preferably 1 to 24, preferably 1 to 12, preferably 1 to 6, preferably 1, 2, 3 rows, with one row the row of chambers preferably extends over the entire spacing profile, soffit profile, in the case of several rows of chambers these are preferably arranged next to and one behind the other, whereby the arrangement can take place in any shape and number. For example, 3 rows can be arranged in width and 3 rows in depth.
- the chambers are in the spacing profile according to the invention, soffit profile, preferably by longitudinal and crossbars formed. These longitudinal and transverse webs also stiffen the spacing profile, soffit profile, statically.
- the chambers can also preferably be an insulating material, such as preferably foamed plastics such as polystyrene, polyurethane, Neopor; Wood fiber materials such as wood wool, cork; vegetable or animal fibers such as hemp, flax, cotton, wool, cellulose fibers, textile fibers; Synthetic fibers such as polyamide or polyester fibers; inorganic thermal insulation materials, such as mineral fibers, such as glass wool, mineral wool, rock wool, basalt wool, slag wool, ceramic fibers, silica fibers, foam glass, (pressed) mineral fibers, silica, preferably hydrophobic silica, preferably fumed silica, particularly preferably hydrophobic fumed silica, pumice stone, perlite, vermiculite , Metal oxides, such as preferably metal oxides such as aluminum oxide, titanium oxide, iron oxide, silicates such as calcium silicate, magnesium silicate, magnesium iron silicate, fire protection foams.
- foamed plastics such as polystyrene, polyurethan
- Polystyrenes and polyurethanes can preferably be foamed directly into the cavities or, particularly preferably, be introduced as recycled insulation materials, such as preferably polystyrene particles or polyurethane particles.
- the spacing profile, soffit profile is preferably also a strip-shaped molded body, rectangular molded body that can be fastened within a concrete slab and is preferably made of a foamed plastic such as acrylonitrile-butadiene-styrene (ABS), polyamides (PA), polylactate (PLA), polymethyl methacrylate (PMMA) ), Polycarbonate (PC), polyethylene terephthalate (PET), polyethylene (PE), polyetheretherketone (PEEK), polypropylene, polyvinylchloride, polystyrene, polyurethane foam glass, (pressed) mineral fiber, or other dimensionally stable insulating material.
- ABS acrylonitrile-butadiene-styrene
- PA polyamides
- PLA polylactate
- PMMA polymethyl methacrylate
- PC polycarbonate
- PET polyethylene terephthalate
- PE polyethylene
- PEEK polyetheretherketone
- polypropylene polyvinylch
- That Spacer profile, soffit profile made of a foamed plastic is preferably attached to one of the two concrete slabs, preferably with a fastening means, such as preferably a nail or several nails made of metal, wood, plastic, preferably the nail has barbs, particularly preferably a nail made of plastic with barbs .
- the spacing profile, soffit profile is preferably also a C-shaped textile profile, preferably as a flat knitted fabric, woven fabric, mesh or scrim, the spatial extent of which in a plane of extension is preferably greater than in the spatial direction at right angles to the plane of extension.
- the dimensioning of the reinforcement depends on the structural requirements.
- the textile reinforcement can therefore have an essentially two-dimensional shape. However, it is also possible for the textile reinforcement to have a three-dimensional shape.
- the spacing profile, soffit profile is preferably formed by a three-dimensional textile lattice structure.
- the textile lattice structure preferably has filaments or threads, which are preferably arranged crossed or intertwined in such a way that openings or breakthroughs are formed, the size of these openings preferably being smaller than the grain size of the insulating material contained in the cavity.
- the formation of these openings can be achieved by a knitted fabric, a knitted fabric, a knitted fabric, a scrim or a woven fabric.
- the threads can, for example, preferably be made of glass fibers or carbon fibers.
- the threads can also preferably be glued to one another.
- the spacing profile, soffit profile preferably has at least one foam film, air cushion film, which is preferably glued to the spacing profile, on at least one longitudinal side or both longitudinal sides, i.e. on the side or sides of the spacing profile that extend into the depth of the concrete slab on the installation side.
- This air cushion film is preferably made of plastic, such as preferably polyethylene or polypropylene, into which chambers with air are incorporated so that air cushions are formed.
- the air cushion film is preferably attached on the side that faces the installation side of the concrete slab that is to form the outer wall, but it can also be attached on the side that faces the installation side of the second concrete slab that is to form the inner wall, the air cushion film preferably extends over the entire side of the spacing profile, soffit profile that faces the concrete slab.
- the air poster film preferably prevents concrete from penetrating the spacing profile and forms a soft recess which prevents the concrete shell from hitting the profile when it expands.
- the air cushion film is preferably thicker than the wall thickness of the profile.
- the spacing profile according to the invention soffit profile, preferably on the at least one chamber or chambers or on the molded body made of foamed plastic, has at least one extension which preferably extends into or on the concrete slab on the installation side, i.e. preferably at right angles or parallel to Long side of the spacing profile and which therefore extends on one of the sides of the spacing profile facing the first concrete slab or second concrete slab on the installation side.
- the extension is preferably located on the side of the spacing profile which, on the installation side, faces the concrete slab that is to form the inner wall.
- the installation side facing the second concrete slab which is to form the outer wall which preferably has a pointed ending so that on
- This extension preferably extends over the entire longitudinal profile of the spacing profile.
- the extension can, however, also preferably be interrupted, so that it has voids over the longitudinal profile and these are preferably formed at defined intervals, similar to a comb.
- the extensions can preferably have different lengths in terms of depth, so that one extension can be shorter or longer than the other.
- At least the spacing profile and / or at least one extension to the concrete slab on the installation side preferably at least one row of anchoring extensions, the pegs tapering towards the shaped body and expanding from the shaped body to the peg ends, preferably trapezoidal pegs or pegs that have a T - or L-shape or triangular shape or round shape.
- the anchoring extensions can also have another shape, such as preferably a spherical shape, a pyramid shape, or preferably a T- or L-shaped shape. These anchoring extensions are helpful for spacing profiles that are concreted in or built in with construction foam.
- the anchoring extensions preferably form an unbroken line, particularly when they are extruded.
- the anchoring extensions can also preferably be interrupted, similar to a comb.
- the spacing profile according to the invention has at least one extension at the extension end a preferably outwardly angled extension with preferably a knob.
- This nub is used to manually bend up the insulation. It is preferably not necessary when fixing by foaming, controlling or blowing in.
- Another object is a method for producing the precast concrete slab according to the invention, the first concrete slab being concreted horizontally in a formwork, preferably with reinforcement, the spacing profile is preferably pressed in all around the edges of the freshly concreted concrete slab and connecting means such as preferably metal pins or plastic pins over the Freshly concreted concrete slab is pressed in perpendicular to the horizontal concrete slab, the preferably shredded insulation material, is applied to the freshly concreted concrete slab and the second concrete slab is concreted directly onto these two layers of the first concrete slab and insulation material.
- the insulating material can preferably be separated from the concrete slab in each case with a plastic film, such as a polyethylene film.
- Another subject matter is a process for the production of the precast concrete slab according to the invention, the first concrete slab being concreted horizontally in a formwork, preferably with reinforcement, the spacing profile being pressed in around the edges of the freshly concreted concrete slab and connecting means such as metal pins or plastic pins or support anchors over the freshly concreted concrete slab are pressed in perpendicular to the horizontal concrete slab, if the strip-shaped molded bodies are attached as a spacing profile, the strip-shaped molded bodies are held in place with fastening means, such as preferably a nail or several nails made of metal, wood, plastic, preferably the nail has barbs the freshly concreted concrete slab Depressed perpendicular to the horizontal concrete slab and the first concrete slab is allowed to harden and then overturned 180 ° and placed on a freshly concreted concrete slab, whereby the spacer profile can alternatively be applied in this step and allowed to harden and insulation material is blown in through on-site holes in the spacer profile.
- the insulating material can preferably be introduced, that is to say
- Another subject matter is a method for the disposal of insulation material, which is disposed of as shredded reused insulation material in the cavity of a precast concrete slab and / or chamber of the spacing profile.
- the precast concrete slabs according to the invention can preferably be used as a wall element or a ceiling element.
Description
Die Erfindung betrifft eine Betonfertigschichtplatte, ein Verfahren zur Herstellung derselben und ein Verfahren zur Entsorgung von Dämmstoff.The invention relates to a precast concrete slab, a method for producing the same and a method for disposing of insulating material.
Betonfertigplatten sind bekannt, um Industriebauwerke herzustellen.
In
Nachteilig an bekannten Betonfertigplatten ist, dass sie ungedämmt sind oder Abstandhalter aus korrosivem Metall aufweisen, um einen Hohlraum für eine Dämmung zwischen zwei Betonplatten zu bilden, wobei allerdings die Dämmung dieser bekannten Betonplatten einen schlechten Wärmedämmwert aufgrund der korrosiven Abstandhalter aufweisen, die Feuchtigkeit in das Innere der Dämmung transportieren. Ein weiteres Problem ist, dass Dämmstoffe oft schwierig und teuer zu entsorgen sind, wie zum Beispiel Polystyrol, was für die Anwender oft Probleme darstellt, da die Gesetze zur Entsorgung oft willkürlich und überraschend vom Gesetzgeber geändert werden. Ein weiteres Problem ist, dass bisher kein schüttbares, bzw. einblasbarer Dämmstoff bei Betonfertigschichtplatten verwendet werden konnte.The disadvantage of known precast concrete slabs is that they are uninsulated or have spacers made of corrosive metal to form a cavity for insulation between two concrete slabs, although the insulation of these known concrete slabs has a poor thermal insulation value due to the corrosive spacers that allow moisture to enter the interior the insulation. Another problem is that insulation materials, such as polystyrene, are often difficult and expensive to dispose of, which often poses problems for users because the laws on disposal are often arbitrarily and surprisingly changed by the legislature. Another problem is that up to now it has not been possible to use a pourable or blow-in insulation material for precast concrete panels.
Eine weitere Betonfertigplatte ist aus der
Es bestand daher die Aufgabe den Stand der Technik zu verbessern und insbesondere gedämmte Betonfertigplatten zur Verfügung zu stellen und vorzugsweise gleichzeitig Dämmstoff zu entsorgen.The object was therefore to improve the state of the art and, in particular, to provide insulated precast concrete panels and, preferably, to dispose of insulating material at the same time.
Gegenstand der Erfindung ist eine Betonfertigschichtplatte nach Anspruch 1.The subject of the invention is a precast concrete slab according to
Die Betonfertigschichtplatte weist vorzugsweise zwei Betonplatten auf, die vorzugsweise eine Bewehrung vorzugsweise mit Moniereisen, also Bewehrungsstahl aufweisen, als Bewehrung kann auch eine Textilbewehrung, vorzugsweise als Glasfaser, Carbonfaser dienen. Zwischen den beiden Betonplatten befindet sich ein Hohlraum, der mit Dämmstoff gefüllt wird. Die Betonfertigschichtplatte könnte noch mehr wie zwei Betonplatten und einen Hohlraum aufweisen, wie zum Beispiel drei Betonplatten und zwei Hohlräume aufweisen, die mit Dämmstoff gefüllt sind, wobei der Dämmstoff lufteinschließendes, luftbindendes Schüttgut ist, wie vorzugsweise Polystyrolteilchen, wie vorzugsweise geschäumte Kunststoffe wie Polystyrol, Polyurethan, Neopor Acrylnitril-Butadien-Styrol (ABS), Polyamide (PA), Polylactat (PLA), Polymethylmethacrylat (PMMA), Polycarbonat (PC), Polyethylenterephthalat (PET), Polyethylen (PE), Polyetheretherketon (PEEK), Polypropylen, Polyvinylchlorid; Holzfaserwerkstoffe, wie Holzwolle, Kork; pflanzliche oder tierische Faser wie z.B. Hanf, Flachs, Holzfaser, Seegras, Holzwolle, Kokosfaser, Schilf, Baumwolle, Schafwolle, Cellulosefasern, Textilfasern; Kunststoffasern, wie Polyamid-oder Polyesterfasern; anorganische Wärmedämmstoffe, wie Mineralfasern, wie Glaswolle, Mineralwolle, Steinwolle, Basaltwolle, Schlackenwolle, keramische Fasern, Silicafasern, Schaumglas, (gepresste) Mineralfaser, Kieselsäure, vorzugsweise hydrophobe Kieselsäure, bevorzugt pyrogene Kieselsäure, besonders bevorzugt hydrophobe pyrogene Kieselsäure, Bimsstein, Perlite, Vermiculite, Metalloxide, wie vorzugsweise Metalloxide, wie Aluminiumoxid, Titanoxid, Eisenoxid, Silikate, wie Calciumsilikat, Magnesiumsilikat, Magnesium-Eisensilikat, enthalten. Weitere Dämmstoffe sind Blähton, Calciumsilicat, Schaumglas.The precast concrete slab preferably has two concrete slabs, which preferably have reinforcement, preferably with reinforcing bars, that is to say reinforcing steel; textile reinforcement, preferably glass fiber, carbon fiber, can also serve as reinforcement. There is a cavity between the two concrete slabs that is filled with insulating material. The precast concrete slab could have even more than two concrete slabs and a cavity, such as three concrete slabs and two cavities, which are filled with insulation material, the insulation material being air-enclosing, air-binding bulk material, such as preferably polystyrene particles, such as preferably foamed plastics such as polystyrene, polyurethane , Neopor acrylonitrile butadiene styrene (ABS), polyamides (PA), polylactate (PLA), polymethyl methacrylate (PMMA), polycarbonate (PC), polyethylene terephthalate (PET), polyethylene (PE), polyether ether ketone (PEEK), polypropylene, polyvinyl chloride; Wood fiber materials such as wood wool, cork; vegetable or animal fibers such as hemp, flax, wood fiber, seagrass, wood wool, coconut fiber, reed, cotton, sheep wool, cellulose fibers, textile fibers; Synthetic fibers such as polyamide or polyester fibers; inorganic thermal insulation materials, such as mineral fibers, such as glass wool, mineral wool, rock wool, basalt wool, slag wool, ceramic fibers, silica fibers, foam glass, (pressed) mineral fibers, silica, preferably hydrophobic silica, preferably fumed silica, particularly preferably hydrophobic fumed silica, pumice stone, perlite, vermiculite , Metal oxides, such as, preferably, metal oxides such as aluminum oxide, titanium oxide, iron oxide, silicates such as calcium silicate, magnesium silicate, magnesium iron silicate. Other insulation materials are expanded clay, calcium silicate, foam glass.
Polystyrole und Polyurethane können vorzugsweise auch direkt in die Hohlräume eingeschäumt werden oder bevorzugt als wiederverwertetes Polystyrol oder Polyurethan, das zerkleinert, also vorzugsweise geschreddert ist, das in den Hohlraum eingebracht wird.Polystyrenes and polyurethanes can preferably also be foamed directly into the cavities or preferably as recycled polystyrene or polyurethane, which is comminuted, that is, preferably shredded, which is introduced into the cavity.
Die erfindungsgemäße Betonfertigschichtplatte weist vorzugsweise ein Maß von 0,5m, 1m, 1,5m, 2m, 2,5m, 3m, 3,5m, 4m, 4,5m, 5m, 5,5m, 6m, 6,5m, 7m, 7,5m, 8m, 8,5m, 9m, 9,5m, 10m in der Länge und 0,5m, 1m, 1,5m, 2m, 2,5m, 3m, 3,5m, 4m, 4,5m, 5m, 5,5m, 6m, 6,5m, 7m, 7,5m, 8m in der Breite auf, wobei die Masse von 6 m x 3 m bevorzugt sind, wobei die Betonplatten jeweils vorzugsweise eine Stärke von 15 cm aufweisen und die Dämmschicht eine Stärke von 8 cm, 9 cm, 10 cm, 11 cm, 12 cm, 13 cm, 14 cm, 15 cm, 15,5 cm, 16 cm, 16,5 cm, 17 cm, 17,5 cm, 18 cm, 18,5 cm, 19 cm, 19,5 cm, 20 cm, 20 cm, 20,5 cm, 21 cm, 21,5 cm, 22 cm, 22,5 cm, 23 cm, 23,5 cm, 24,5 cm, 24 cm, 25 cm aufweist. Vorzugsweise ist die Betonplatte der Betonfertigschichtplatte, die die Außenseite bildet, dünner, also 1 cm, 2 cm, 3 cm, 4 cm, 5 cm, 6 cm, 7 cm, 8 cm, 9 cm, 10 cm, 11 cm, 12 cm, 13 cm, 14 cm, 15 cm, 19,5 cm, 20 cm, 20 cm, 20,5 cm, 21 cm, 21,5 cm, 22 cm, 22,5 cm, 23 cm, 23,5 cm, 24,5 cm, 24 cm, 25 cm als die Betonplatte der Betonfertigschichtplatte, die die Innenseite bildet , die also dicker ist als die Betonplatte, die die Außenseite bildet, also 12 cm, 13 cm, 14 cm, 15 cm, 16 cm, 17 cm, 18 cm.The precast concrete slab according to the invention preferably has a dimension of 0.5m, 1m, 1.5m, 2m, 2.5m, 3m, 3.5m, 4m, 4.5m, 5m, 5.5m, 6m, 6.5m, 7m, 7.5m, 8m, 8.5m, 9m, 9.5m, 10m in length and 0.5m, 1m, 1.5m, 2m, 2.5m, 3m, 3.5m, 4m, 4.5m, 5m , 5.5m, 6m, 6.5m, 7m, 7.5m, 8m in width, the dimensions of 6 mx 3 m being preferred, the concrete slabs each preferably having a thickness of 15 cm and the Insulation layer a thickness of 8 cm, 9 cm, 10 cm, 11 cm, 12 cm, 13 cm, 14 cm, 15 cm, 15.5 cm, 16 cm, 16.5 cm, 17 cm, 17.5 cm, 18 cm, 18.5 cm, 19 cm, 19.5 cm, 20 cm, 20 cm, 20.5 cm, 21 cm, 21.5 cm, 22 cm, 22.5 cm, 23 cm, 23.5 cm, 24.5 cm, 24 cm, 25 cm. The concrete slab of the precast concrete slab that forms the outside is preferably thinner, i.e. 1 cm, 2 cm, 3 cm, 4 cm, 5 cm, 6 cm, 7 cm, 8 cm, 9 cm, 10 cm, 11 cm, 12 cm , 13 cm, 14 cm, 15 cm, 19.5 cm, 20 cm, 20 cm, 20.5 cm, 21 cm, 21.5 cm, 22 cm, 22.5 cm, 23 cm, 23.5 cm, 24.5 cm, 24 cm, 25 cm as the concrete slab of the precast concrete slab that forms the inside, which is therefore thicker than the concrete slab that forms the outside, i.e. 12 cm, 13 cm, 14 cm, 15 cm, 16 cm, 17 cm, 18 cm.
Bei der erfindungsgemäßen Betonfertigschichtplatte sind die einzelnen Betonplatten vorzugsweise mit Verbindungsmitteln, wie vorzugsweise stabförmigen Stahlstiften oder Kunststoffstiften, Carbonstiften oder Fiberglasstifte verbunden, wobei sich diese Verbindungsstifte regelmäßig senkrecht über die horizontale Fläche der beiden Betonplatten verteilen, so dass vorzugsweise pro 1 qm jeweils ein bis zwei Verbindungsmitteln vorhanden sind. Als Verbindungsmittel sind auch Verbundnadeln, Traganker, Torsionsanker zu verstehen.In the precast concrete slab according to the invention, the individual concrete slabs are preferably connected with connecting means, such as preferably rod-shaped steel pins or plastic pins, carbon pins or fiberglass pins, these connecting pins being regularly distributed vertically over the horizontal surface of the two concrete slabs, so that preferably one or two connecting means per 1 square meter available are. Connection pins, support anchors, torsion anchors are also to be understood as connecting means.
Um den Hohlraum zwischen den beiden Betonplatten zu bilden, bzw. zu begrenzen, ist ein Beabstandungsprofil, Laibungsprofil vorhanden, das zwischen den beiden Betonplatten entlang des äußeren Umfangs innerhalb der Betonplatten umläuft, wobei das Beabstandungsprofil, Laibungsprofil vorzugsweise zumindest eine Kammer mit Luft, also Luftkammer oder eine Kammer gefüllt mit Dämmstoff oder eine nach Innen offene Kammer als C-Profil aufweist.In order to form or limit the cavity between the two concrete slabs, there is a spacing profile, soffit profile, which runs between the two concrete slabs along the outer circumference within the concrete slabs, the spacing profile, soffit profile preferably having at least one chamber with air, i.e. air chamber or a chamber filled with insulating material or an inwardly open chamber as a C-profile.
Das Beabstandungsprofil, Laibungsprofil weist vorzugsweise mehrere Kammern als Luftkammern oder gefüllt mit Dämmstoff auf, die vorzugsweise gleich große, vorzugsweise unterschiedlich große, vorzugsweise rechteckige, wabenförmige, quadratische, dreieckige oder trapezförmige, würfelförmige Kammern sein können, die vorzugsweise noch diagonal durch eine Versteifungswand geteilt sein können, die vorzugsweise zumindest in einer Reihe zur Befestigungsfläche angeordnet sein können.The spacing profile, soffit profile preferably has several chambers as air chambers or filled with insulating material, which can be preferably the same size, preferably different size, preferably rectangular, honeycomb, square, triangular or trapezoidal, cube-shaped chambers, which can preferably be divided diagonally by a stiffening wall can, which can preferably be arranged at least in one row to the fastening surface.
"Einbaubar" bedeutet in diesem Zusammenhang die Seiten des Beabstandungsprofils, die direkten Kontakt zur Betonplatte haben können."Installable" in this context means the sides of the spacing profile that can have direct contact with the concrete slab.
Als Material für das Beabstandungsprofil, Laibungsprofil wird vorzugsweise ein Kunststoff, wie Kunststoff aus Polyamid, Polyvinylchlorid, Polyethylen oder Polypropylen vorzugsweise faserverstärkter, bevorzugt glasfaserverstärkter oder auch vorzugsweise naturfaserverstärkter Kunststoff, Schaumglas, (gepresste) Mineralfaser, verwendet, der vorzugsweise extrudierbar oder strangpressbar ist. Des Weiteren kann auch vorzugsweise ein Holz oder Metall, vorzugsweise Aluminium oder Stahl verwendet werden. Das Beabstandungsprofil, Laibungsprofil kann vorzugsweise als Stangenprofil in beliebiger Länge, z.B. als Meterware extrudiert werden.The material used for the spacing profile, soffit profile, is preferably a plastic, such as plastic made of polyamide, polyvinyl chloride, polyethylene or polypropylene, preferably fiber-reinforced, preferably glass fiber-reinforced or also preferably natural fiber-reinforced plastic, foam glass, (pressed) mineral fiber, which is preferably extrudable or extrudable. Furthermore, a wood or metal, preferably aluminum or steel, can also preferably be used. The spacing profile, soffit profile can preferably be extruded as a bar profile in any length, for example as a meter.
Das Beabstandungsprofil, Laibungsprofil ist vorzugsweise ein rechtwinkliger Formkörper, der innerhalb einer Betonplatte befestigbar ist, vorzugsweise ein Hohlprofil. Der Formkörper kann aber auch jede beliebige andere Form aufweisen, wie eine spitzwinklige, stumpfwinklige, trapezförmige, ovale Form oder gerundete Kanten aufweisender Formkörper sein. Die der Betonplatte zugewandte Befestigungsseite weist vorzugsweise über die gesamte Fläche vorzugsweise eine Kammer, wie eine Luftkammer oder Kammer gefüllt mit Dämmstoff auf. Diese Kammer kann sich vorzugsweise über das gesamte Hohlprofil erstrecken oder vorzugsweise weist das Beabstandungsprofil, Laibungsprofil mehrere Kammern auf, die vorzugsweise gleich große, vorzugsweise quadratische, dreieckige oder trapezförmige oder auch jede andere beliebige Form aufweisende Kammern sein können, die vorzugsweise noch diagonal, vorzugsweise an einer oder mehreren Kanten des Beabstandungsprofils, Laibungsprofil durch eine Versteifungswand geteilt sein können. Vorzugsweise ist diese Versteifungswand zumindest in den Kammern angeordnet, die entlang der Kanten des Beabstandungsprofils, Laibungsprofil angeordnet sind, die einbaubar zur Betonplatte angeordnet sind. Die Kammern können sich vorzugsweise über das gesamte Beabstandungsprofil, Laibungsprofil längs in mehreren Reihen erstrecken, vorzugsweise 1 bis 30 Reihen, bevorzugt 1 bis 24, bevorzugt 1 bis 12, bevorzugt 1 bis 6 bevorzugt 1, 2, 3 Reihen, wobei bei einer Reihe sich die Reihe an Kammern vorzugsweise über das gesamte Beabstandungsprofil, Laibungsprofil erstreckt, bei mehreren Reihen an Kammern sind diese vorzugsweise neben und hintereinander angeordnet, wobei die Anordnung in beliebiger Form und Anzahl erfolgen kann. So können z.B. 3 Reihen in der Breite und dazu jeweils 3 Reihen in der Tiefe angeordnet sein. Die Kammern werden im erfindungsgemäßen Beabstandungsprofil, Laibungsprofil vorzugsweise durch Längs- und Querstege gebildet. Diese Längs- und Querstege versteifen gleichzeitig noch das Beabstandungsprofil, Laibungsprofil statisch aus.The spacing profile, soffit profile is preferably a right-angled molded body that can be fastened within a concrete slab, preferably a hollow profile. The shaped body can, however, also have any other shape, such as an acute-angled, obtuse-angled, trapezoidal, oval shape or shaped body having rounded edges. The fastening side facing the concrete slab preferably has a chamber, such as an air chamber or a chamber filled with insulating material, over the entire surface. This chamber can preferably extend over the entire hollow profile or preferably the spacing profile, soffit profile has several chambers, which can be chambers of the same size, preferably square, triangular or trapezoidal or any other shape, which are preferably also diagonal, preferably one or more edges of the spacing profile, soffit profile can be divided by a stiffening wall. This stiffening wall is preferably arranged at least in the chambers which are arranged along the edges of the spacing profile, soffit profile, which are arranged so that they can be installed in relation to the concrete slab. The chambers can preferably extend over the entire spacing profile, soffit profile lengthways in several rows, preferably 1 to 30 rows, preferably 1 to 24, preferably 1 to 12, preferably 1 to 6, preferably 1, 2, 3 rows, with one row the row of chambers preferably extends over the entire spacing profile, soffit profile, in the case of several rows of chambers these are preferably arranged next to and one behind the other, whereby the arrangement can take place in any shape and number. For example, 3 rows can be arranged in width and 3 rows in depth. The chambers are in the spacing profile according to the invention, soffit profile, preferably by longitudinal and crossbars formed. These longitudinal and transverse webs also stiffen the spacing profile, soffit profile, statically.
In einer bevorzugten Ausführungsform können die Kammern auch vorzugsweise einen Dämmstoff, wie vorzugsweise geschäumte Kunststoffe wie Polystyrol, Polyurethan, Neopor; Holzfaserwerkstoffe, wie Holzwolle, Kork; pflanzliche oder tierische Faser wie z.B. Hanf, Flachs, Baumwolle, Wolle, Cellulosefasern, Textilfasern; Kunststoffasern, wie Polyamid-oder Polyesterfasern; anorganische Wärmedämmstoffe, wie Mineralfasern, wie Glaswolle, Mineralwolle, Steinwolle, Basaltwolle, Schlackenwolle, keramische Fasern, Silicafasern, Schaumglas, (gepresste) Mineralfaser, Kieselsäure, vorzugsweise hydrophobe Kieselsäure, bevorzugt pyrogene Kieselsäure, besonders bevorzugt hydrophobe pyrogene Kieselsäure, Bimsstein, Perlite, Vermiculite, Metalloxide, wie vorzugsweise Metalloxide, wie Aluminiumoxid, Titanoxid, Eisenoxid, Silikate, wie Calciumsilikat, Magnesiumsilikat, Magnesium-Eisensilikat, Brandschutzschäume enthalten.In a preferred embodiment, the chambers can also preferably be an insulating material, such as preferably foamed plastics such as polystyrene, polyurethane, Neopor; Wood fiber materials such as wood wool, cork; vegetable or animal fibers such as hemp, flax, cotton, wool, cellulose fibers, textile fibers; Synthetic fibers such as polyamide or polyester fibers; inorganic thermal insulation materials, such as mineral fibers, such as glass wool, mineral wool, rock wool, basalt wool, slag wool, ceramic fibers, silica fibers, foam glass, (pressed) mineral fibers, silica, preferably hydrophobic silica, preferably fumed silica, particularly preferably hydrophobic fumed silica, pumice stone, perlite, vermiculite , Metal oxides, such as preferably metal oxides such as aluminum oxide, titanium oxide, iron oxide, silicates such as calcium silicate, magnesium silicate, magnesium iron silicate, fire protection foams.
Polystyrole und Polyurethane können vorzugsweise direkt in die Hohlräume eingeschäumt werden oder besonders bevorzugt als wiederverwertete Dämmstoffe wie vorzugsweise Polystyrolteilchen, Polyurethanteilchen eingebracht werden.Polystyrenes and polyurethanes can preferably be foamed directly into the cavities or, particularly preferably, be introduced as recycled insulation materials, such as preferably polystyrene particles or polyurethane particles.
Das Beabstandungsprofil, Laibungsprofil ist vorzugsweise auch ein streifenförmiger Formkörper, rechtwinkliger Formkörper, der innerhalb einer Betonplatte befestigbar ist und vorzugsweise aus einem geschäumten Kunststoff, wie Acrylnitril-Butadien-Styrol (ABS), Polyamide (PA), Polylactat (PLA), Polymethylmethacrylat (PMMA), Polycarbonat (PC), Polyethylenterephthalat (PET), Polyethylen (PE), Polyetheretherketon (PEEK), Polypropylen, Polyvinylchlorid, Polystyrol, Polyurethan Schaumglas, (gepresste) Mineralfaser, oder anderem formstabilen Dämmstoff aufgebaut. Das Beabstandungsprofil, Laibungsprofil aus einem geschäumten Kunststoff wird vorzugsweise auf einer der beiden Betonplatten befestigt, vorzugsweise mit einem Befestigungsmittel, wie vorzugsweise einem Nagel oder mehreren Nägeln aus Metall, Holz, Kunststoff, vorzugsweise weist der Nagel Widerhaken auf, besonders bevorzugt ein Nagel aus Kunststoff mit Widerhaken.The spacing profile, soffit profile is preferably also a strip-shaped molded body, rectangular molded body that can be fastened within a concrete slab and is preferably made of a foamed plastic such as acrylonitrile-butadiene-styrene (ABS), polyamides (PA), polylactate (PLA), polymethyl methacrylate (PMMA) ), Polycarbonate (PC), polyethylene terephthalate (PET), polyethylene (PE), polyetheretherketone (PEEK), polypropylene, polyvinylchloride, polystyrene, polyurethane foam glass, (pressed) mineral fiber, or other dimensionally stable insulating material. That Spacer profile, soffit profile made of a foamed plastic is preferably attached to one of the two concrete slabs, preferably with a fastening means, such as preferably a nail or several nails made of metal, wood, plastic, preferably the nail has barbs, particularly preferably a nail made of plastic with barbs .
Das Beabstandungsprofil, Laibungsprofil ist vorzugsweise auch ein C förmiges Textilprofil vorzugsweise als flächiges Gestrick, Gewirk, Gewebe, Gitter oder Gelege ausgeführt sein, dessen räumliche Ausdehnung in einer Erstreckungsebene vorzugsweise größer ist als in der Raumrichtung rechtwinkelig zur Erstreckungsebene. Die Dimensionierung der Bewehrung hängt von den statischen Anforderungen ab. Die Textilbewehrung kann mithin eine im Wesentlichen zweidimensionale Gestalt haben. Es ist aber auch möglich, dass die Textilbewehrung eine dreidimensionale Form aufweist. Das Beabstandungsprofil, Laibungsprofil ist vorzugsweise durch eine dreidimensionale Textilgitterstruktur gebildet. Die Textilgitterstruktur weist vorzugsweise Filamente bzw. Fäden auf, die vorzugsweise derart gekreuzt oder verschlungen angeordnet sind, dass Öffnungen bzw. Durchbrüche gebildet sind, wobei die Größe dieser Öffnungen vorzugsweise kleiner als die Korngröße des im Hohlraum enthaltenen Dämmstoffes. Die Bildung dieser Öffnungen kann durch ein Gewirk, ein Gestrick, ein Gewirk, ein Gelege oder eine Gewebe erreicht werden. Die Fäden können beispielsweise vorzugsweise aus Glasfasern oder Karbonfasern hergestellt sein. Die Fäden können auch vorzugsweise miteinander verklebt sein.The spacing profile, soffit profile is preferably also a C-shaped textile profile, preferably as a flat knitted fabric, woven fabric, mesh or scrim, the spatial extent of which in a plane of extension is preferably greater than in the spatial direction at right angles to the plane of extension. The dimensioning of the reinforcement depends on the structural requirements. The textile reinforcement can therefore have an essentially two-dimensional shape. However, it is also possible for the textile reinforcement to have a three-dimensional shape. The spacing profile, soffit profile is preferably formed by a three-dimensional textile lattice structure. The textile lattice structure preferably has filaments or threads, which are preferably arranged crossed or intertwined in such a way that openings or breakthroughs are formed, the size of these openings preferably being smaller than the grain size of the insulating material contained in the cavity. The formation of these openings can be achieved by a knitted fabric, a knitted fabric, a knitted fabric, a scrim or a woven fabric. The threads can, for example, preferably be made of glass fibers or carbon fibers. The threads can also preferably be glued to one another.
Das Beabstandungsprofil, Laibungsprofil weist vorzugsweise auf zumindest einer Längsseite oder beiden Längsseiten, also auf der oder den Seiten des Beabstandungsprofils, die einbauseitig sich in die Tiefe der Betonplatte erstrecken, zumindest eine Schaumfolie, Luftpolsterfolie auf, die vorzugsweise an das Beabstandungsprofil geklebt wird.The spacing profile, soffit profile preferably has at least one foam film, air cushion film, which is preferably glued to the spacing profile, on at least one longitudinal side or both longitudinal sides, i.e. on the side or sides of the spacing profile that extend into the depth of the concrete slab on the installation side.
Diese Luftpolsterfolie besteht vorzugsweise aus Kunststoff wie vorzugsweise Polyethylen, Polypropylen, in die Kammern mit Luft eingearbeitet sind, so dass Luftpolster gebildet werden.This air cushion film is preferably made of plastic, such as preferably polyethylene or polypropylene, into which chambers with air are incorporated so that air cushions are formed.
Die Luftpolsterfolie wird vorzugsweise auf der Seite, die einbauseitig der Betonplatte, die die Außenwand bilden soll, zugewandt ist, angebracht, sie kann aber auch auf der Seite, die einbauseitig der zweiten Betonplatte, die die Innenwand bilden soll, zugewandt ist, angebracht sein, die Luftpolsterfolie erstreckt sich vorzugsweise über der gesamten Seite des Beabstandungsprofils, Laibungsprofil das der Betonplatte zugewandt ist. Die Luftposterfolie verhindert vorzugsweise das Eindringen von Beton an das Beabstandungsprofil und bildet eine weiche Aussparung, die verhindert, dass die Betonschale beim Ausdehnen am Profil anstößt. Die Luftpolsterfolie ist vorzugsweise dicker als die Wandstärke des Profils.The air cushion film is preferably attached on the side that faces the installation side of the concrete slab that is to form the outer wall, but it can also be attached on the side that faces the installation side of the second concrete slab that is to form the inner wall, the air cushion film preferably extends over the entire side of the spacing profile, soffit profile that faces the concrete slab. The air poster film preferably prevents concrete from penetrating the spacing profile and forms a soft recess which prevents the concrete shell from hitting the profile when it expands. The air cushion film is preferably thicker than the wall thickness of the profile.
In einer Ausführungsform weist das erfindungsgemäße Beabstandungsprofil, Laibungsprofil vorzugsweise an die zumindest eine Kammer oder Kammern oder an den Formkörper aus geschäumten Kunststoff, zumindest einen Fortsatz auf, der sich vorzugsweise einbauseitig in die oder an der Betonplatte erstreckt, also vorzugsweise im rechten Winkel oder parallel zur Längsseite des Beabstandungsprofil und der sich also auf einer der einbauseitig zur ersten Betonplatte oder zweiten Betonplatte gewandten Seiten des Beabstandungsprofils erstreckt. Bevorzugt befindet sich der Fortsatz auf der Seite des Beabstandungsprofils, das einbauseitig zur Betonplatte, die die Innenwand bilden soll, gewandt ist. Es kann jedoch vorzugsweise auch ein weiterer Fortsatz auf der anderen Seite, der einbauseitig zur zweiten Betonplatte, die die Außenwand bilden soll, zu gewandten Seite vorhanden sein, der vorzugsweise eine zugespitzte Endung aufweist, so dass auf beiden einbauseitigen Seiten des Beabstandungsprofils im rechten, oder stumpfen Winkel in der Betonplatte, zu der Luftkammer oder den Luftkammern jeweils ein Fortsatz vorhanden ist, so dass sich an die zumindest eine Kammer oder Kammern sich vorzugsweise zwei Fortsätze im rechten Winkel vorzugsweise C-förmig anschließen. Dieser Fortsatz erstreckt sich vorzugsweise über das gesamte Längsprofil des Beabstandungsprofils. Der Fortsatz kann aber auch vorzugsweise unterbrochen sein, so dass er über das Längsprofil Leerstellen aufweist und diese sind vorzugsweise in definierten Abständen ausgebildet, ähnlich einem Kamm. Des Weiteren können die Fortsätze vorzugsweise unterschiedliche Längen in die Tiefe aufweisen, so dass ein Fortsatz kürzer oder länger sein kann als der andere.In one embodiment, the spacing profile according to the invention, soffit profile, preferably on the at least one chamber or chambers or on the molded body made of foamed plastic, has at least one extension which preferably extends into or on the concrete slab on the installation side, i.e. preferably at right angles or parallel to Long side of the spacing profile and which therefore extends on one of the sides of the spacing profile facing the first concrete slab or second concrete slab on the installation side. The extension is preferably located on the side of the spacing profile which, on the installation side, faces the concrete slab that is to form the inner wall. However, there can preferably also be a further extension on the other side, the installation side facing the second concrete slab which is to form the outer wall, which preferably has a pointed ending so that on There is an extension on both sides of the spacer profile on the installation side at right or obtuse angles in the concrete slab, to the air chamber or air chambers, so that the at least one chamber or chambers are preferably followed by two extensions at right angles, preferably in a C-shape. This extension preferably extends over the entire longitudinal profile of the spacing profile. The extension can, however, also preferably be interrupted, so that it has voids over the longitudinal profile and these are preferably formed at defined intervals, similar to a comb. Furthermore, the extensions can preferably have different lengths in terms of depth, so that one extension can be shorter or longer than the other.
Vorzugsweise weist zumindest das Beabstandungsprofil und/oder zumindest ein Fortsatz einbauseitig zur Betonplatte, vorzugsweise zumindest eine Reihe von Verankerungsfortsätzen auf, wobei sich die Zapfen zum Formkörper hin verjüngen und sich vom Formkörper zu den Zapfenenden erweitern, vorzugsweise trapezförmige Zapfen bzw. Zapfen, die eine T- oder L-Form oder dreieckige Form oder runde Form aufweisen. Falls mehrere Reihen von Verankerungsfortsätzen vorhanden sind, sind diese vorzugsweise parallel und im gleichen Abstand zu einander angeordnet. Die Verankerungsfortsätze können auch eine andere Form haben, wie vorzugsweise eine Kugelform, eine Pyramidenform, oder bevorzugt eine T- oder L-förmige Form. Diese Verankerungsfortsätze sind bei Beabstandungsprofilen hilfreich, die einbetoniert oder mit Bauschaum eingebaut werden. Die Verankerungsfortsätze bilden vorzugsweise eine nicht unterbrochene Linie, insbesondere wenn sie extrudiert werden. Prinzipiell können die Verankerungsfortsätze auch vorzugsweise unterbrochen sein, ähnlich einem Kamm.Preferably, at least the spacing profile and / or at least one extension to the concrete slab on the installation side, preferably at least one row of anchoring extensions, the pegs tapering towards the shaped body and expanding from the shaped body to the peg ends, preferably trapezoidal pegs or pegs that have a T - or L-shape or triangular shape or round shape. If there are several rows of anchoring extensions, these are preferably arranged in parallel and at the same distance from one another. The anchoring extensions can also have another shape, such as preferably a spherical shape, a pyramid shape, or preferably a T- or L-shaped shape. These anchoring extensions are helpful for spacing profiles that are concreted in or built in with construction foam. The anchoring extensions preferably form an unbroken line, particularly when they are extruded. In principle, the anchoring extensions can also preferably be interrupted, similar to a comb.
In einer Ausführungsform weist das erfindungsgemäße Beabstandungsprofil an zumindest einem Fortsatz am Fortsatzende einen vorzugsweise nach außen abgewinkelten Fortsatz mit vorzugsweise einer Noppe auf. Diese Noppe dient zum händischen Aufbiegen zum Einbringen der Isolierung. Bei Befestigung durch Einschäumen, Einsteuern, Einblasen ist sie vorzugsweise nicht notwendig.In one embodiment, the spacing profile according to the invention has at least one extension at the extension end a preferably outwardly angled extension with preferably a knob. This nub is used to manually bend up the insulation. It is preferably not necessary when fixing by foaming, controlling or blowing in.
Ein weiterer Gegenstand ist ein Verfahren zur Herstellung der erfindungsgemäßen Betonfertigschichtplatte, wobei die erste Betonplatte in einer Schalung, vorzugsweise mit Bewehrung, horizontal betoniert wird, das Beabstandungsprofil umlaufend an den Rändern der frisch betonierten Betonplatte vorzugsweise eingedrückt wird und Verbindungsmittel wie vorzugsweise Metallstifte oder Kunststoffstifte über die frisch betonierte Betonplatte senkrecht zur horizontalen Betonplatte eingedrückt werden, der vorzugsweise geschredderte Dämmstoff, wird auf die frisch betonierte Betonplatte aufgebracht und auf diese beiden Schichten aus erster Betonplatte und Dämmstoff wird die zweite Betonplatte direkt betoniert. Der Dämmstoff kann vorzugsweise von der Betonplatte jeweils mit einer Kunststofffolie, wie einer Polyethylenfolie getrennt sein.Another object is a method for producing the precast concrete slab according to the invention, the first concrete slab being concreted horizontally in a formwork, preferably with reinforcement, the spacing profile is preferably pressed in all around the edges of the freshly concreted concrete slab and connecting means such as preferably metal pins or plastic pins over the Freshly concreted concrete slab is pressed in perpendicular to the horizontal concrete slab, the preferably shredded insulation material, is applied to the freshly concreted concrete slab and the second concrete slab is concreted directly onto these two layers of the first concrete slab and insulation material. The insulating material can preferably be separated from the concrete slab in each case with a plastic film, such as a polyethylene film.
Ein weiterer Gegenstand ist ein Verfahren zur Herstellung der erfindungsgemäßen Betonfertigschichtplatte, wobei die erste Betonplatte in einer Schalung, vorzugsweise mit Bewehrung, horizontal betoniert wird, das Beabstandungsprofil umlaufend an den Rändern der frisch betonierten Betonplatte vorzugsweise eingedrückt wird und Verbindungsmittel wie Metallstifte oder Kunststoffstifte oder Traganker über die frisch betonierte Betonplatte senkrecht zur horizontalen Betonplatte eingedrückt werden, falls die streifenförmigen Formkörper als Beabstandungsprofil angebracht werden, werden die streifenförmigen Formkörper mit Befestigungsmitteln festgehalten, wie vorzugsweise einem Nagel oder mehreren Nägeln aus Metall, Holz, Kunststoff, vorzugsweise weist der Nagel Widerhaken auf, über die frisch betonierte Betonplatte senkrecht zur horizontalen Betonplatte eingedrückt und die erste Betonplatte wird aushärten gelassen und dann um 180 ° gestürzt und auf eine frisch betonierte Betonplatte gelegt, wobei auch bei diesem Schritt das Beabstandungsprofil alternativ aufgebracht werden kann und aushärten gelassen und durch bauseitige Bohrungen im Beabstandungsprofil wird Dämmstoff eingeblasen. Der Dämmstoff kann vorzugsweise im Herstellungsbetrieb der Betonfertigschichtplatte, anderswo, wie Zwischenlager oder vorzugsweise an der Baustelle, wo sie verbaut wird, eingebracht, also eingeblasen, eingeschüttet werden.Another subject matter is a process for the production of the precast concrete slab according to the invention, the first concrete slab being concreted horizontally in a formwork, preferably with reinforcement, the spacing profile being pressed in around the edges of the freshly concreted concrete slab and connecting means such as metal pins or plastic pins or support anchors over the freshly concreted concrete slab are pressed in perpendicular to the horizontal concrete slab, if the strip-shaped molded bodies are attached as a spacing profile, the strip-shaped molded bodies are held in place with fastening means, such as preferably a nail or several nails made of metal, wood, plastic, preferably the nail has barbs the freshly concreted concrete slab Depressed perpendicular to the horizontal concrete slab and the first concrete slab is allowed to harden and then overturned 180 ° and placed on a freshly concreted concrete slab, whereby the spacer profile can alternatively be applied in this step and allowed to harden and insulation material is blown in through on-site holes in the spacer profile. The insulating material can preferably be introduced, that is to say blown in, poured in in the production plant for the precast concrete layer, elsewhere, such as intermediate storage or preferably at the construction site where it is being installed.
Ein weiterer Gegenstand ist ein Verfahren zur Entsorgung von Dämmstoff, der als zerkleinerter wiederverwendeter Dämmstoff in den Hohlraum einer Betonfertigschichtplatte und/oder Kammer des Beabstandungsprofil entsorgt wird.Another subject matter is a method for the disposal of insulation material, which is disposed of as shredded reused insulation material in the cavity of a precast concrete slab and / or chamber of the spacing profile.
Die erfindungsgemäßen Betonfertigschichtplatten können vorzugsweise als Wandelement oder Deckenelement verwendet werden.The precast concrete slabs according to the invention can preferably be used as a wall element or a ceiling element.
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Figur 1
Figur 1 zeigt die erfindungsgemäße Betonfertigschichtplatte 1 unten inFigur 1 als Draufsicht. Dabei ist das umlaufende Beabstandungsprofil 2, das in Draufsicht nicht direkt zu sehen ist, Innen zwischen den beiden Betonplatten umlaufend an deren Rand durch eine gestrichelte Linie dargestellt.
Oben inFigur 1 ist die erfindungsgemäße Betonfertigschichtplatte 1 als Schnittansicht zu sehen, wobei die obere Betonplatte der Betonfertigschichtplatte 1 zu sehen ist, die dicker als die untere Betonplatte 3 ist, wobei die obere Betonplatte 1 dicker ist und vorzugsweise die Innenseite in einem Gebäude bildet, während die unter Betonplatte 3 dünner als die obere Betonplatte 1 ist und vorzugsweise die Außenseite in einem Gebäude bildet. Links und Rechts begrenzt das Beabstandungsprofil 2 den Hohlraum zwischen den beiden Betonplatten, der mit Dämmstoff 4 gefüllt ist.Figure 1
Figure 1 shows the precastconcrete slab 1 according to the invention at the bottom inFigure 1 as a top view. Thecircumferential spacing profile 2, which cannot be seen directly in plan view, is shown on the inside between the two concrete slabs circumferentially at their edge by a dashed line.
Up inFigure 1 the precastconcrete slab 1 according to the invention can be seen as a sectional view, the upper concrete slab of the precastconcrete slab 1 can be seen, which is thicker than the lowerconcrete slab 3, the upperconcrete slab 1 is thicker and preferably forms the inside in a building, while the underconcrete slab 3 is thinner than the upperconcrete slab 1 and preferably forms the outside in a building. On the left and right, thespacing profile 2 delimits the cavity between the two concrete slabs, which is filled with insulatingmaterial 4. -
Figur 2
Im Beabstandungsprofil sind die pentagonalen Luftkammern 5 in drei Reihen in die Tiefe und vier Reihen in die Breite zur Isolation zu sehen. An den Längs- und Querstegen 6, die das Gesamtprofil statisch aussteifen, sind auf der Seite zur Innenwand Verankerungsfortsätze 8 zur Verankerung in der Wand in Form von Zapfen zu sehen. Direkt an die einbausseitig zur Außenwand weisenden Seite des erfindungsgemäßen Beabstandungsprofil 2 schließt sich eine Luftpolsterfolie 7 an. Das Beabstandungsprofil 2 weist an seinen Enden einen Fortsatz 16 auf.Figure 2
In the spacing profile, thepentagonal air chambers 5 can be seen in three rows in depth and four rows in width for isolation. On the longitudinal andtransverse webs 6, which statically stiffen the overall profile, anchoringextensions 8 for anchoring in the wall in the form of pegs can be seen on the side facing the inner wall. Anair cushion film 7 adjoins the side of thespacing profile 2 according to the invention which faces the outer wall on the installation side. Thespacing profile 2 has anextension 16 at its ends. -
Figur 3
Figur 3 zeigt das Beabstandungsprofil 2 im Querschnitt, das in einer erfindungsgemäße Betonfertigschichtplatte eingebaut ist. Dabei ist der untere Teil die Betonplatte 3, die die Außenwand bildet und der mittlere Teil Dämmstoff 4, während die obere breitere Betonplatte 1, die Innenwand bildet. Im Beabstandungsprofil sind die pentagonalen Luftkammern 5 in drei Reihen in die Tiefe und vier Reihen in die Breite zur Isolation zu sehen. An den Längs- und Querstegen 6, die das Gesamtprofil statisch aussteifen, sind auf der Seite zur Innenwand sind Verankerungsfortsätze 8 zur Verankerung in der Wand in Form von Zapfen zu sehen. Direkt an die einbausseitig zur Außenwand weisenden Seite des erfindungsgemäßen Beabstandungsprofil 2 schließt sich eine Luftpolsterfolie 7 an. Das Beabstandungsprofil 2 weist an seinen Enden einen Fortsatz 16 auf.Figure 3
Figure 3 shows thespacing profile 2 in cross section, which is installed in a precast concrete slab according to the invention. The lower part is theconcrete slab 3, which forms the outer wall, and the middle part is insulatingmaterial 4, while the upper, widerconcrete slab 1 forms the inner wall. In the spacing profile, thepentagonal air chambers 5 can be seen in three rows in depth and four rows in width for isolation. Anchoringextensions 8 for anchoring in the wall in the form of pegs can be seen on the side facing the inner wall on the longitudinal andtransverse webs 6, which statically stiffen the overall profile. Anair cushion film 7 adjoins the side of thespacing profile 2 according to the invention which faces the outer wall on the installation side. ThatSpacer profile 2 has anextension 16 at its ends. -
Figur 4
Figur 4 zeigt das Beabstandungsprofil 2 im Querschnitt, das in einer erfindungsgemäße Betonfertigschichtplatte eingebaut ist. Dabei ist der untere Teil die Betonplatte 3, die die Außenwand bildet und der mittlere Teil Dämmstoff 4, während der obere breitere Betonplatte'1, die Innenwand bildet. Im Beabstandungsprofil sind die pentagonalen Luftkammern 5 in drei Reihen in die Tiefe und vier Reihen in die Breite zur Isolation zu sehen. An den Längs- und Querstegen 6, die das Gesamtprofil statisch aussteifen, sind auf der Seite zur Innenwand und zur Außenwand Verankerungsfortsätze 8 zur Verankerung in der Wand in Form von Zapfen zu sehen. Das Beabstandungsprofil 2 weist an seinen Enden einen Fortsatz 16 auf.Figure 4
Figure 4 shows thespacing profile 2 in cross section, which is installed in a precast concrete slab according to the invention. The lower part is theconcrete slab 3, which forms the outer wall, and the middle part is insulatingmaterial 4, while the upper, wider concrete slab '1 forms the inner wall. In the spacing profile, thepentagonal air chambers 5 can be seen in three rows in depth and four rows in width for isolation. On the longitudinal andtransverse webs 6, which statically stiffen the overall profile, anchoringextensions 8 for anchoring in the wall in the form of pegs can be seen on the side facing the inner wall and the outer wall. Thespacing profile 2 has anextension 16 at its ends. -
Figur 5
Figur 5 zeigt ein Verfahren zur Herstellung der erfindungsgemäßen Betonfertigschichtplatte, wobei die erste Betonplatte 1 in einer Schalung, vorzugsweise mit Bewehrung, horizontal betoniert wird, das Beabstandungsprofil 2 umlaufend an den Rändern der frisch betonierten Betonplatte 1 eingedrückt wird und Verbindungsmittel 13 wie Metallstifte oder Kunststoffstift über die frisch betonierte Betonplatte 1 senkrecht zur horizontalen Betonplatte 1 eingedrückt werden (Schritt 9), und die erste Betonplatte 1 wird aushärten gelassen und dann um 180 ° gestürzt (Schritt 10) und auf eine frisch betonierte Betonplatte 3 gelegt, wobei auch bei diesem Schritt das Beabstandungsprofil 2 alternativ aufgebracht werden kann und aushärten gelassen (Schritt 11) und durch bauseitige Bohrungen 14 im Beabstandungsprofil 2 wird in den entstandenen Hohlraum 15 Dämmstoff 4 eingeblasen (Schritt 12).Figure 5
Figure 5 shows a method for producing the precast concrete slab according to the invention, the firstconcrete slab 1 being concreted horizontally in a formwork, preferably with reinforcement, thespacing profile 2 being pressed all around the edges of the freshly concretedconcrete slab 1 and connectingmeans 13 such as metal pins or plastic pins over the fresh concretedconcrete slab 1 can be pressed in perpendicular to the horizontal concrete slab 1 (step 9), and the firstconcrete slab 1 is allowed to harden and then overturned by 180 ° (step 10) and placed on a freshly concretedconcrete slab 3, with thespacing profile 2 in this step as well alternatively, it can be applied and allowed to harden (step 11) and through on-site bores 14 in thespacing profile 2, insulatingmaterial 4 is blown into thecavity 15 formed (step 12). -
Figur 6
Figur 6 zeigt das Beabstandungsprofil 2 im Querschnitt, das in einer erfindungsgemäße Betonfertigschichtplatte eingebaut ist. Dabei ist der untere Teil die Betonplatte 3, die die Außenwand bildet, während der obere breitere Betonplatte 1, die Innenwand bildet. Das Beabstandungsprofil 2 weist als Befestigungsmittel 1 einen Nagel mit Widerhaken auf.Figure 6
Figure 6 shows thespacing profile 2 in cross section, which is installed in a precast concrete slab according to the invention. The lower part is theconcrete slab 3, which forms the outer wall, while the upper, widerconcrete slab 1 forms the inner wall. Thespacer profile 2 has a barbed nail as the fastening means 1.
Claims (13)
- A precast concrete laminate plate comprising at least two concrete plates, a hollow space being present between the two concrete plates (1), (3) and being formed and bounded by a spacer profile (2); the spacer profile (2) running between the two concrete plates along the outer periphery within the concrete plates, the spacer profile (2) comprising at least one chamber (5) having air, air chamber, or chamber (5) having insulation material, or chamber open to the interior as a C-profile, a C-shaped textile profile made of a planar knitted fabric, fabric, weave, mesh, or mat, or a strip-shaped molding made of foamed plastic or other dimensionally stable insulation material as a spacer profile or reveal profile extending preferably over the entire spacing surface, the hollow space comprising insulation material (4) in the form of bulk material enclosing and binding air, such as preferably polystyrene particles.
- The precast concrete laminate plate according to claim 1, characterized in that the concrete plates are connected by means of connecting means (13), preferably bar-shaped steel or plastic pins.
- The precast concrete laminate plate according to any one or more of the preceding claims, characterized in that the spacer profile (2) comprises a plurality of chambers (5) having air, an air chamber, or a chamber (5) having insulation material, or a chamber open to the interior as a C-profile, potentially being identical in size or of different sizes of square, triangular, or trapezoidal, cuboid air chambers, further potentially divided diagonally by a reinforcing wall.
- The precast concrete laminate plate according to any one or more or the preceding claims, characterized in that the spacer profile (2) comprises at least one row of anchor protrusions (8) on at least one side of two sides, by means of which the top side or the bottom side of the spacer profile (2) can be attached in the concrete plate, wherein the anchor protrusions (8) are preferably studs tapering down toward the molding and expanding from the molding toward the ends of the studs, or are anchor protrusions in any arbitrary shape, preferably in a T-shape, L-shape, triangular shape, or round shape.
- The precast concrete laminate plate according to any one or more of the preceding claims, characterized in that the spacer profile (2) comprises at least one air cushion foil (7) on an installation side of the spacer profile (2).
- The precast concrete laminate plate according to any one or more of the preceding claims, characterized in that at least one protrusion (16) is connected to the at least one chamber (5), such as an air chamber or air chambers, at a right angle or parallel to the installation side of the spacer profile (2).
- The precast concrete laminate plate according to any one or more of the preceding claims, characterized in that two protrusions (16) are connected to the at least one air chamber or air chambers at a right angle in a U-shape or at an acute angle to the installation side of the spacer profile (2).
- The precast concrete laminate plate according to any one or more of the preceding claims, characterized in that at least one protrusion (16) comprises at least one row of anchor protrusions (8), preferably trapezoidal studs wherein the studs taper down toward the molding and expand from the molding to the ends of the studs, or studs having a T-shape, L-shape, triangular shape, or round shape.
- The precast concrete laminate plate according to any one or more of the preceding claims, characterized in that a protrusion angled toward the outside and preferably having a burl is connected to at least one leg at the end of the leg.
- The precast concrete laminate plate according to any one or more of the preceding claims, characterized in that the spacer profile (2) comprises at least one row of anchor protrusions (8) on the installation side, preferably trapezoidal studs, wherein the studs taper down toward the molding and expand from the molding to the ends of the studs, or studs having a T-shape, L-shape, triangular shape, or round shape.
- A method for producing the precast concrete laminate plate according to any one or more of the claims 1 through 10, characterized in that the first concrete plate (1) is poured horizontally in a formwork, preferably having reinforcement, the spacer profile (2) is pressed into the freshly poured concrete plate all around at the edges, and connecting means (13) such as preferably metal pins or plastic pins are pressed into the freshly poured concrete plate perpendicular to the horizontal concrete plate, the preferably shredded insulation material is applied to the freshly poured concrete plate, and the second concrete plate (3) is poured on said two layers of the first concrete plate and the insulation material.
- The method for producing the precast concrete laminate plate according to claim 11, characterized in that the first concrete plate is allowed to cure and then flipped 180° and placed on a freshly poured concrete plate (3), wherein in the present step the spacer profile can also be applied alternatively and allowed to cure, and insulation material (4) is introduced, that is, blown or poured in, through holes (14) drilled in the spacer profile (2) at the construction site during the production operation of the precast concrete laminate plate at a different location, such as an intermediate storage area or at the construction site where the precast concrete laminate plate is installed.
- A method for disposing of insulation material, characterized in that comminuted insulation material is disposed of in the hollow space of a precast concrete laminate plate according to any one or more of the claims 1 through 10 and/or the chamber of the spacer profile of a precast concrete laminate plate according to any one or more of the claims 1 through 10.
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PL18713787T PL3574161T3 (en) | 2017-01-24 | 2018-01-23 | Precast laminated concrete slab |
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DE102017000579 | 2017-01-24 | ||
DE102017007574.3A DE102017007574A1 (en) | 2017-01-24 | 2017-08-11 | Precast concrete layer plate |
PCT/EP2018/000029 WO2018137886A1 (en) | 2017-01-24 | 2018-01-23 | Precast laminated concrete slab |
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EP3574161A1 EP3574161A1 (en) | 2019-12-04 |
EP3574161B1 true EP3574161B1 (en) | 2021-09-01 |
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18713787.2A Active EP3574161B1 (en) | 2017-01-24 | 2018-01-23 | Precast laminated concrete slab |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP3574161B1 (en) |
DE (1) | DE102017007574A1 (en) |
DK (1) | DK3574161T3 (en) |
HU (1) | HUE057570T2 (en) |
LT (1) | LT3574161T (en) |
PL (1) | PL3574161T3 (en) |
WO (1) | WO2018137886A1 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE805705C (en) * | 1949-01-01 | 1951-05-28 | Hans Lau | Concrete double slab |
DE2045729A1 (en) * | 1970-09-16 | 1972-06-22 | Keller, Herbert, Dipl.-Ing., 6600 Saarbrücken; Köhler, Helmut, Dr., 7800 Freiburg | Prefabricated three-shell wall element |
DE2326230B2 (en) * | 1973-05-23 | 1977-07-14 | Schafheutle Albert, Dipl Kfm, 7800 Freiburg | DOUBLE GLASS PANEL, IN PARTICULAR INSULATING PANEL |
DE2550324A1 (en) * | 1975-11-08 | 1977-05-18 | Spannbetonwerk Koch Kg | Laminated panel for roofs, ceilings and walls - with framework of longitunidal and transverse ribs |
ITAR20090033A1 (en) * | 2009-08-10 | 2011-02-11 | Carlo Izzo | COMPOSITE PANEL FOR CIVIL, INDUSTRIAL AND RESIDENTIAL BUILDING, PARTICULARLY FOR BUFFERS, FLOORS AND SHEETS IN PREFABRICATED BUILDINGS |
-
2017
- 2017-08-11 DE DE102017007574.3A patent/DE102017007574A1/en not_active Withdrawn
-
2018
- 2018-01-23 HU HUE18713787A patent/HUE057570T2/en unknown
- 2018-01-23 EP EP18713787.2A patent/EP3574161B1/en active Active
- 2018-01-23 PL PL18713787T patent/PL3574161T3/en unknown
- 2018-01-23 DK DK18713787.2T patent/DK3574161T3/en active
- 2018-01-23 LT LTEPPCT/EP2018/000029T patent/LT3574161T/en unknown
- 2018-01-23 WO PCT/EP2018/000029 patent/WO2018137886A1/en unknown
Also Published As
Publication number | Publication date |
---|---|
LT3574161T (en) | 2021-12-27 |
HUE057570T2 (en) | 2022-05-28 |
PL3574161T3 (en) | 2022-02-07 |
EP3574161A1 (en) | 2019-12-04 |
WO2018137886A1 (en) | 2018-08-02 |
DK3574161T3 (en) | 2021-12-06 |
DE102017007574A1 (en) | 2018-07-26 |
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