EP3476486B1 - Method and device for crushing bulk material particles - Google Patents
Method and device for crushing bulk material particles Download PDFInfo
- Publication number
- EP3476486B1 EP3476486B1 EP18202393.7A EP18202393A EP3476486B1 EP 3476486 B1 EP3476486 B1 EP 3476486B1 EP 18202393 A EP18202393 A EP 18202393A EP 3476486 B1 EP3476486 B1 EP 3476486B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- bulk material
- circumferential groove
- grains
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- 239000013590 bulk material Substances 0.000 title claims description 52
- 238000000034 method Methods 0.000 title claims description 10
- 239000002245 particle Substances 0.000 title description 4
- 235000013339 cereals Nutrition 0.000 claims description 67
- 239000004464 cereal grain Substances 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
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- 241000196324 Embryophyta Species 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
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- 244000249359 Avena odorata Species 0.000 description 1
- 244000075850 Avena orientalis Species 0.000 description 1
- 235000007319 Avena orientalis Nutrition 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- 240000006162 Chenopodium quinoa Species 0.000 description 1
- 241000238424 Crustacea Species 0.000 description 1
- 240000008620 Fagopyrum esculentum Species 0.000 description 1
- 235000009419 Fagopyrum esculentum Nutrition 0.000 description 1
- 235000015466 Hierochloe odorata Nutrition 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 241000533293 Sesbania emerus Species 0.000 description 1
- 244000299461 Theobroma cacao Species 0.000 description 1
- 235000009470 Theobroma cacao Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 235000021374 legumes Nutrition 0.000 description 1
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- 238000007790 scraping Methods 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
- B02C4/12—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member in the form of a plate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
- B02C4/12—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member in the form of a plate
- B02C4/16—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member in the form of a plate specially adapted for milling grain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
- B02C4/18—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member in the form of a bar
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
- B02C4/18—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member in the form of a bar
- B02C4/24—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member in the form of a bar specially adapted for milling grain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C9/00—Other milling methods or mills specially adapted for grain
- B02C9/02—Cutting or splitting grain
Definitions
- the invention relates to a device for comminuting bulk material grains and in particular grain grains and kernels.
- the invention further relates to a method for comminuting bulk material grains with a device according to the invention.
- Groats cutting machines are for example from the US 1,744,169 and EP 1 151 797 A1 known. These devices comprise a perforated hollow drum which is horizontally rotatably mounted. The grain to be cut is conveyed into the interior of the rotating hollow drum and falls through the openings of the hollow drum. The cereal grains protruding from the openings are then stripped and cut on knives.
- a disadvantage of such devices is that not all cereal grains are cut in the first pass.
- the device for crushing is therefore always followed by at least one separating device (e.g. sifter or trimmer), which does not sort out or cut insufficiently cut grain, which is then returned to the device.
- at least one separating device e.g. sifter or trimmer
- the size distribution of the cut cereal grains is very wide and unsatisfactory.
- cereal grains include both fruits from plants of the sweet grass genus and from so-called pseudo-cereal plants, such as Quinoa and buckwheat meant.
- Grain kernels are grains of grain that have been peeled / skinned.
- the device according to the invention for comminuting bulk material grains comprises a first element with a first surface and a first receiving section, a second element with a second surface and a second receiving section and a feed device.
- the device according to the invention is particularly suitable for the comminution of cereal grains and kernels.
- the first surface and the second surface are arranged parallel and facing each other.
- the first surface and the second surface preferably touch.
- the first element and the second element can also be moved back and forth relative to one another between a first position and a second position.
- the direction of movement i.e. the motion vector of the first element and the second element lies in the plane of the first surface and the second surface.
- the first receiving section and the second receiving section are connected to one another via a passage and thereby form a receptacle in which a bulk material grain can be positioned via the feed device.
- the cross section of the passage lies in a plane parallel to the first surface and the second surface.
- the virtual area of the passage (since it is not a physical area) is reduced when the first element and the second element are moved.
- the feed device can be a simple opening which allows the bulk material grain to be positioned in the receptacle.
- the first receiving section and the second receiving section are designed as a depression, in particular as a groove.
- the receiving section is defined by the depression or groove and an enveloping surface of the first or second element.
- the enveloping surface comprises the imaginary continuation of the first or second surface in the region of the depression or groove.
- first receiving section and / or the second receiving section can be designed as a through hole.
- the openings of the receiving sections on the first surface and the second surface are arranged one above the other in the first position, so that a passage is formed between the first receiving section and the second receiving section.
- the openings of the receiving sections on the first surface and the second surface are preferably of identical design, so that these are aligned.
- a cross section of the passage corresponds to a cross section of the opening of the receiving portion on the first and second surfaces.
- first element and the second element can also comprise a plurality of first receiving sections and second receiving sections, each of which forms a corresponding plurality of receptacles.
- only one receiving section is designed as a through hole and the other receiving section is designed as a depression or groove.
- the first element is designed as a rotor rotatably mounted about a rotor axis with a cylindrical circumferential surface, the first receiving section being an at least partially formed circumferential groove.
- the rotor has an axial groove that crosses the circumferential groove.
- the first surface is designed as a side wall of the axial groove.
- the second element is designed as a shear bar, arranged in the axial groove and movably mounted to and fro along the axial groove, the second receiving section being a recess in the shear bar.
- the cutout of the shear bar is preferably designed as a continuation of the circumferential groove of the rotor when the shear bar and rotor are in the first position.
- partially formed circumferential groove it is meant that the circumferential groove does not necessarily have to extend over the entire circumference of the rotor, but can only be formed in sections on the circumferential surface.
- the circumferential groove can have an annular or a helical shape.
- axial groove it is meant that the groove is parallel to the rotor axis.
- the axial groove can be formed by a material recess in the rotor surface. It is also conceivable that strips on a rotor surface are spaced apart and aligned parallel to the rotor axis, so that a groove is formed between the strips.
- the rotor When the device is operated, the rotor is rotated about the rotor axis. Bulk grains are fed to the circulation groove and the recess via the feed device.
- the device preferably further comprises a housing with a housing wall which coaxially surrounds the rotor at least in sections and has at least one feed opening and at least one outlet opening for the bulk material grains.
- the feed device comprises the feed opening.
- the feed is preferably carried out through a feed opening in the housing wall, which extends along an axial direction, preferably over the entire height, of the rotor.
- the housing wall preferably has at least one movable housing wall section.
- the movable housing wall section is arranged such that, viewed radially with respect to the rotor axis, the movable housing wall section overlaps the first receiving section and the second receiving section.
- a corresponding number of movable housing wall sections is preferably provided, which are arranged adjacent in the axial direction. If the rotor has a plurality of shear bars, are preferably in the circumferential direction of the rotor also several housing wall sections arranged side by side.
- the movable housing wall section can be designed, for example, as a hinged flap.
- the housing wall section is preferably designed and mounted in such a way that an essentially translatory movement in the radial direction is made possible.
- the movable housing wall section is preferably biased in the direction of the rotor, in particular biased in the radial direction of the rotor.
- the prestressing can take place using an elastic element and is preferably implemented with a spring element, the spring prestressing force of which is preferably adjustable. By adjusting the spring prestressing force, the movable housing wall section can be adapted to the bulk material grains to be comminuted, so that only foreign bodies cause a displacement of the housing wall section.
- the at least one movable housing wall section preferably interacts with a motion sensor for determining a movement of the movable housing wall section.
- the movement sensor can thus determine the movement of the movable housing wall section and consequently the presence of a foreign body can be recognized. Thereupon can be provided, for example be that the device for protecting the rotor is stopped or that the bulk material grains are sorted out due to the foreign matter contained.
- the motion sensor preferably comprises a flexible line and a process sensor, in particular a pressure or level sensor.
- the flexible line is filled with a fluid, preferably with a liquid, and is arranged radially further from the rotor axis with respect to the rotor axis than the movable housing wall section.
- the flexible line is arranged in the housing in such a way that a movement of the movable housing wall section causes an elastic deformation of the line, which in turn causes a change in pressure or level in the flexible line.
- the process sensor enables the determination of a change in pressure or level in the line, which is attributable to the movement of the movable housing wall section.
- the line is particularly preferably arranged essentially parallel to the rotor axis and is filled with a liquid, wherein a change in the liquid level in the line can be determined by means of a capacitive sensor.
- the change in the liquid level can take place by directly determining the liquid level or by determining the displacement of a floating body in the line.
- the feed opening is provided with a braking device which slows down the bulk material grain supply and supports the inclusion of the bulk material grains in the receptacle.
- This braking device is preferably designed as a grid which is attached to the feed opening.
- a storage chamber on the side facing away from the rotor is also provided. The bulk grains accumulate in the storage chamber and thus reach the rotor through the grid with a correspondingly large perforation, line up in the circumferential groove and are carried along by the rotation of the rotor.
- the rotor axis is preferably arranged vertically.
- the circumferential groove is preferably designed such that the comminuted bulk material grains can leave the circumferential groove, e.g. by gravity.
- a finger attached to the housing can be formed, which protrudes into the circumferential groove and supports the leaving of the circumferential groove. It goes without saying that in the case of a rotor with a plurality of circumferential grooves, a type of comb with a corresponding number of fingers can be arranged on the housing.
- the circumferential groove is preferably a circumferential groove. This means that with the shear bar in the first position, a circumferential groove is formed from the circumferential groove and the recess.
- the axial groove preferably extends over the entire height of the rotor.
- the circumferential groove and the recess preferably have a trapezoidal profile in the radial section through the rotor.
- the profile of an isosceles trapezoid is preferred.
- the base of the trapezoid is open and matches the circumferential surface of the rotor.
- the other, shorter base side thus extends essentially parallel to the peripheral surface of the rotor.
- This preferred embodiment of the circumferential groove ensures that the bulk material grains can leave the circumferential groove independently. In addition, damage to the rotor and / or the shear bar is largely avoided if solid objects such as Stones are present.
- the profile of the circumferential groove ensures that solids, which due to their hardness cannot be crushed and could damage the device, are pushed outwards by the legs of the circumferential groove and the recess with respect to a rotor axis, without the rotor and / or damage the shear bar, especially if a movable housing wall section is provided.
- Openings are then preferably formed in the housing, which enable foreign bodies to be removed from the device.
- the movable housing wall section is preferably spring-biased in the direction of the rotor.
- the spring force of the preload is selected such that when foreign bodies are moved out of the circumferential groove and / or the recess through the profile thereof, the foreign body against the movable housing wall section is pressed and displaced, so that an opening is released through which the foreign body can leave the device.
- the bulk grains be fed to the device without foreign bodies, e.g. through an upstream cleaning, which can be done mechanically, optically, magnetically etc.
- a torque determination of a drive of the rotor can also be used in order to identify an increased load.
- a shear pin can also be provided in order to be able to separate the rotor from the drive if foreign bodies which cannot be comminuted get into the circulation groove.
- the load on the shear bar can also be monitored or the shear bar can be secured with a shear pin / predetermined breaking point, which separates the shear bar from a shear bar drive when overloaded.
- the bulk grains can also be analyzed at the feed opening to identify foreign bodies and to take the necessary steps.
- the rotor preferably has a plurality of circumferential grooves, which are in particular equally spaced from one another.
- the shaving strip comprises a plurality of cutouts, each cutout being assigned to a first circumferential groove in the first position.
- the bulk material grains, which are located in the circumferential grooves, can thus be comminuted at the same time with a single shear bar. It is also advantageous that only one actuator has to be present for the shear bar.
- a recess assigned in the first position to a first circumferential groove is preferably assigned to a second circumferential groove in the second position, the second circumferential groove preferably being arranged adjacent to the first circumferential groove.
- the recess which in the first position has formed a continuous channel with the first circulation groove assigned to it, forms a continuous channel with another, second circulation groove, in which the bulk material grains can be reduced.
- the second circumferential groove is preferably arranged adjacent to the first circumferential groove. Bulk material grains can thus be crushed when moving the shear bar from the first position to the second position and removed from the circulation groove or recess, whereby bulk material grains can also be comminuted during the movement from the second position to the first position, in particular if the device has several Inlet and outlet openings, which are arranged circumferentially of the rotor, is equipped.
- the shear bar does not necessarily have to be moved from the first position to the second position and then back to the first position per comminution cycle.
- a movement from the first position to the second position (and analog from the second position to the first position), several comminution cycles can thus be carried out, depending on the number of circulation grooves arranged between the first and the second circulation groove.
- the rotor preferably comprises a plurality of shear strips, which are each arranged in an axial groove.
- the shear bars are in particular arranged at the same distance from one another on the peripheral surface of the rotor.
- the shear bars are preferably spaced from 1 to 10 mm apart.
- the shaving strips are preferably also between 1 and 10 mm wide.
- the width of the shaving bars is equal to the distance between the adjacent shaving bars, so that a uniform size reduction - i.e. a narrow particle size distribution - is achieved.
- the circumferential groove preferably has a width between 1 and 10 mm and / or a depth between 1 and 10 mm.
- the rotor preferably has an outside diameter between 200 and 600 mm.
- the housing wall which at least partially surrounds the rotor, is preferably arranged at a distance of between 0 and 5 mm from the peripheral surface of the rotor.
- the housing wall thus serves as a termination of the circumferential groove, so that the bulk material grains arranged in the circumferential groove remain in the circumferential groove when the shear bar is moved.
- the housing wall or parts thereof can be described with openings for the removal of foreign bodies and / or with movable and possibly spring-biased housing wall sections for.
- the rotor can preferably be driven at a speed of between 5 and 100 revolutions / min.
- the shear bar is preferably displaceable by means of a cam mechanism.
- a cam mechanism is a very simple variant for forming an actuator for the shear bar.
- shear bar can also be driven differently, e.g. by means of mechanical, pneumatic or hydraulic actuators.
- the cam mechanism comprises at least one control cam, which is arranged in a rotationally fixed manner with respect to a direction of rotation of the rotor at an axial end of the rotor.
- the control curve is preferably a control wheel which is rotatably mounted about an axis.
- the control curve is arranged in such a way that an axial end of the shear strip (s) touches the control curve and is moved axially when the rotor rotates.
- the axial end of the shaving bar which cooperates with the control cam, preferably comprises a plunger which is axially guided in a guide bore of the rotor.
- the stamp preferably interacts with an elastic element, in particular a spring element, or is already pretensioned in the axial direction. This ensures that the movement between the first position and the second position is effected in one direction only by the control curve, the shear strip being moved back in the opposite direction by the elastic element.
- control disks can be provided on both axial ends of the rotor, which control the movement of the shear bar between the first position and the second position.
- a plurality of adjacent shaving strips are assigned to a stamp, so that the cutting strips can be moved in groups between the first position and the second position.
- This preferred drive arrangement allows large forces to be exerted on the shaving strips, which are necessary for crushing the bulk material grains.
- such a drive arrangement is very robust, simple in construction and low in wear.
- the cam mechanism preferably comprises a circumferential groove in which a projection of the shear bar is arranged.
- the circumferential groove serves as a guide for the projection of the shear bar and is designed such that the shear bar is moved back and forth between the first position and the second position when the rotor is rotated.
- the invention further relates to a method for comminuting bulk material grains with a device according to the invention, in which method the product is not returned.
- the product is thus fed to a subsequent process step or stored.
- a device as described above it is possible with a device as described above to process the comminuted bulk material grains directly, i.e. without a separation step, without that a product return takes place on the same device or on an analog device.
- the dimensions of the first receiving section and the second receiving section it is possible, by selecting the dimensions of the first receiving section and the second receiving section, to define the maximum particle size of the comminuted bulk material grains.
- the distance perpendicular to the first or second surface between the plane of the passage and a delimitation of the first or second receiving section determines the maximum grain size that can be achieved with the device.
- the maximum grain size corresponds exactly to the width of the shear bar.
- the device 1 comprises a first element 2 and a second element 5, each with a through hole, which form a first and a second receiving section 4 or 7 for a bulk material K.
- the receiving sections 4 and 7 thus form a receptacle for the bulk grain K.
- the through hole 7 is shown in dashed lines since it is covered by the first element 2.
- the first and second elements 2 and 5 also each have a flat surface 3 or 6, which are arranged parallel to one another.
- the through holes 4 and 7 are aligned.
- a passage 9 connects the first through hole 4 and the second through hole 7.
- the first element 2 and the second element 5 are moved back and forth between the first position P1 and a second position P2, not shown, by means of a drive.
- the direction of movement M lies in the plane of the first surface 3 or second surface 6.
- the receiving sections 4 and 7 are formed as a depression of the respective element 2 and 5, respectively.
- the device 1 comprises a housing 11 which has a feed opening 8 and an outlet opening 12 for the bulk material grains K.
- the housing 11 is opened so that the internal structure of the device 1 can be seen.
- the device 1 comprises a rotor 21 with a cylindrical peripheral surface, which in the Figures 5A and 5B is shown schematically.
- the rotor 21 is rotatably supported about a rotor axis A by means of bearings 13.
- a motor unit 14 comprising a motor and a gear serves as a rotor drive.
- the rotor 21 is shown schematically.
- the rotor 21 has on its circumferential surface a plurality of circumferential circumferential grooves 41, 41 ', only two of which are shown, which are designed to receive the bulk material grains K.
- Each circumferential groove 41, 41 ' has a width B and a depth T extending in the radial direction of the rotor 21 (which in FIG Figure 7A will be shown).
- the rotor 21 also has a plurality of shear bars 51, 51 ', of which only the shear bar 51 in the Figures 5A and 5B is shown.
- the shear bar 51 is arranged in an axial groove 10 of the rotor 21 and can be displaced along a direction of movement M.
- the axial groove 10 crosses the circumferential groove 41 (and 41 ').
- the rotor thus has a plurality of axial grooves, in which Figures 5A and 5B only one axial groove 10 is shown for the sake of simplicity.
- the first receiving section is designed as a circumferential groove 41, and the first surface 3 corresponds to a side wall 31 of the axial groove 10.
- the shear bar 51 thus corresponds to the second element 5, the second receiving section 7 being designed as a recess 71 in the shear bar 51.
- the circumferential groove 41 and recess 71 have an identical cross section in radial section through the rotor 21 and are in the first Position P1 of the Figure 5A aligned.
- the bulk material grains K are fed via the feed opening 8 to the rotating rotor 21, where they enter the circumferential grooves 41, 41 'and are carried along by the rotation of the rotor 21.
- One end of the shear bars 51, 51 ' cooperates with a cam 15, which is arranged at an end face of the rotor 21.
- the shear bars 51, 51 ' are thus between a first position P1 (which in the Figure 5A is shown) and a second, not shown position P2 moved back and forth.
- the associated reduction in the cross section of a transition 9 between the respective Circumferential groove 41, 41 'and the recess 71, 71' of the shear bar 51 in the region of the intersection between the circumferential grooves 41, 41 'and axial grooves 10, 10' has the consequence that the bulk material grains K are crushed.
- the shredding is in the Figure 5B shown. If the width B of the circumferential groove 41, 41 'corresponds to the width of the shear bar 51, it can thus be ensured that the size distribution of the comminuted bulk material grains K corresponds to a maximum of B.
- FIG. 6 a detail of the feed and discharge device of the device 1 is shown separately.
- the inlet 8 and outlet opening 12 are connected via a line to corresponding inlet openings 80 and outlet openings 120 of a housing wall 16.
- inlet openings 80 or outlet openings 120 are arranged circumferentially of the rotor 21, wherein in the Figure 6 only one entrance opening 80 and one exit opening 120 are shown.
- the entrance opening 80 is provided with a grid 17.
- a storage container 18 Arranged on the side facing away from the rotor 21 is a storage container 18 which is filled with bulk material grains when the device 1 is operated, so that it can be ensured that bulk material grains can be fed to the rotor 21 over the entire height.
- the grid 17 supports the formation of a bulk material column in the storage container 18 and ensures that not too many bulk materials reach the rotor 21, which could lead to faults in the device 1.
- an outlet opening 120 is arranged downstream of the inlet opening 80.
- a comb device 19 is attached to the housing wall 16.
- the comb device 19 has a plurality of fingers 20, which are each assigned to a circumferential groove 41, 41 'of the device. The fingers 20 protrude into the respective circumferential groove 41, 41 'and have the effect that the comminuted bulk material grains are removed from the circumferential groove 41, 41' and can leave the device 1 through the outlet opening 120 for further processing.
- the function of the cam plate 15 as a possible drive of the shear bars 51, 51 ' is shown schematically.
- the shear bar 51 is shown in simplified form with only one recess 71.
- the cam disc 15 comprises a circumferential groove 22 which is formed facing the rotor axis A.
- a projection 23 is formed, which is received in the circumferential groove 22.
- the circumferential groove 22 is designed such that the shear bar 51 axially rotates between the first position P1 of the Figure 7A and a second position P2 is moved.
- FIG. 8A and 8B Another embodiment of the drive of the shear bars 51, 51 'is shown.
- the scraper bars 51, 51 'etc. are connected to a holder 29 in a tensile and compressive manner.
- the holder 29 is in turn connected to a stamp 27 in a tensile and compressive manner.
- the punches 27 and 27 'etc. (of which only two are provided with a reference symbol for the sake of clarity) are guided axially in an associated guide bore 30 or 30' of the rotor 21 with respect to the axis of rotation A of the rotor 21.
- a spiral spring 28 surrounds the respective stamp 27, 27 'etc. and is supported at one end on the rotor 21 and at the other end on the respective stamp 27.
- control cams 26 are arranged, of which only one is in the Figures 8A and 8B are visible.
- the control cam 26 is mounted in a rotationally fixed manner with respect to a direction of rotation of the rotor 21, so that it does not remain stationary when the rotor 21 is rotating, is designed as a circular control wheel and is freely rotatable about the axis Z — ie without a drive.
- the movement of the plunger 27 moves the shear bars 51, 51 'etc. from the first position P1 to the second position P2.
- the punch 27 is moved against a spring force of the spiral spring 28.
- the coil spring 28 is thus compressed.
- the stamp 27 is pressed upward by the spring force of the spiral spring 28.
- the ram 27 is moved upward again in the course of the lateral surface 33 until the holder 29 experiences a stop against a stop surface of the rotor 21.
- the shear bars 51, 51 'etc. thus return from the second position P2 to the starting position, which corresponds to the first position P1.
- a plurality of control cams 26 are provided which drive the shear bars 51, 51 'etc. between the respective input opening 80 and output opening 120.
- the housing wall 16 comprises a plurality of housing wall segments 24, which are each assigned to a circumferential groove 41 of the rotor 21 and are arranged next to one another in the axial direction of the rotor 21.
- housing wall section 24 is provided with a reference symbol.
- Each housing wall section 24 is biased in the direction of the rotor 21 by a spiral spring 34.
- the trapezoidal profile of the circumferential groove 41 and the recess 71 causes the bulk material grains K to be pressed against the housing wall 16 when the shear bar 51 is moved.
- the biasing force of the spiral spring 34 is selected such that the housing wall sections 24 are not displaced when the shear bar 51 is moved.
- a foreign body which is hard and therefore cannot be shredded by the device 1
- gets into the circumferential groove 41 and the recess 71 the trapezoidal profile causes the foreign body against the associated one Housing wall section 24 is pressed and moves it in the radial direction of the rotor 21 to the outside. This largely prevents damage to the rotor 21 and in particular the circumferential groove 41 or the recess 71 in the shear bar 51.
- the housing wall 16 comprises a plurality of movable housing wall sections 24, which are analogous to the housing wall sections 24 Figure 9 are trained.
- the device 1 additionally comprises a motion sensor 25.
- the motion sensor 25 comprises a flexible line 35, which is arranged radially with respect to the axis of rotation A outside the housing wall 16, immediately behind the housing wall sections 24.
- the flexible line 35 runs parallel to the axis of rotation A of the rotor 21 and is filled to a desired level with a liquid.
- a level sensor monitors the liquid level.
- the flexible line 35 is arranged in such a way that it is squeezed when a housing wall section 24 is displaced outwards, thus causing an increase in the liquid level.
- the level sensor determines the deviation of the liquid level from the target level. It can thus be recognized whether one or more housing wall sections 24 have been displaced and thus that the device 1 contains objects which cannot be comminuted.
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Crushing And Pulverization Processes (AREA)
- Adjustment And Processing Of Grains (AREA)
Description
Die Erfindung betrifft eine Vorrichtung zum Zerkleinern von Schüttgutkörnern und insbesondere von Getreidekörnern und - kernen. Die Erfindung betrifft ferner ein Verfahren zum Zerkleinern von Schüttgutkörnern mit einer erfindungsgemässen Vorrichtung.The invention relates to a device for comminuting bulk material grains and in particular grain grains and kernels. The invention further relates to a method for comminuting bulk material grains with a device according to the invention.
Sog. Grützeschneidemaschinen sind beispielsweise aus der
Aus dem Dokument
Nachteilig bei solchen Vorrichtungen ist, dass nicht alle Getreidekörner beim ersten Durchgang geschnitten werden. Der Vorrichtung zum Zerkleinern ist somit immer wenigstens eine Trennvorrichtung (z.B. Sichter oder Trieur) nachgeschaltet, welche nicht oder ungenügend geschnittenes Getreide aussortiert, welches der Vorrichtung dann rückgeführt wird. Zudem ist die Grössenverteilung der geschnittenen Getreidekörner sehr breit und nicht zufriedenstellend.A disadvantage of such devices is that not all cereal grains are cut in the first pass. The device for crushing is therefore always followed by at least one separating device (e.g. sifter or trimmer), which does not sort out or cut insufficiently cut grain, which is then returned to the device. In addition, the size distribution of the cut cereal grains is very wide and unsatisfactory.
Es ist daher Aufgabe der vorliegenden Erfindung eine Vorrichtung zum Zerkleinern von Schüttgutkörnern anzugeben, welche die Nachteile des Bekannten vermeidet und insbesondere eine effizientere und gleichmässige Zerkleinerung von Schüttgutkörnern ermöglicht und keine nachgeschaltete Trennvorrichtung benötigt.It is therefore an object of the present invention to provide a device for comminuting bulk material grains which avoids the disadvantages of the known and in particular a more efficient one and enables uniform comminution of bulk material grains and requires no downstream separating device.
Die Aufgabe wird mit einer Vorrichtung gemäss dem unabhängigen Anspruch gelöst.The object is achieved with a device according to the independent claim.
Die erfindungsgemässe Vorrichtung kann in den folgenden Gebieten eingesetzt werden:
- Verarbeitung von Getreide, Getreidevermahlungsprodukten und Getreideendprodukte der Müllerei oder Spezialmüllerei;
- Verarbeitung von Hülsenfrüchten;
- Herstellung von Futter für Nutz- und Haustiere, Fische und Krustentiere;
- Verarbeitung von Ölsaaten;
- Verarbeitung von Biomasse und Herstellung von Energiepellets;
- industrielle Mälzerei- und Schroterei-Anlagen;
- Verarbeitung von Kakaobohnen, Nüssen und Kaffeebohnen.
- Processing of grain, grain milling products and grain end products of milling or special milling;
- Processing of legumes;
- Manufacture of feed for farm and domestic animals, fish and crustaceans;
- Oilseed processing;
- Processing of biomass and production of energy pellets;
- industrial malting and scraping plants;
- Processing of cocoa beans, nuts and coffee beans.
Als Getreidekörner im Sinne der vorliegenden Erfindung sind sowohl Früchte aus Pflanzen der Gattung der Süssgräser als auch aus sog. Pseudogetreidepflanzen wie z.B. Quinoa und Buchweizen gemeint. Getreidekerne sind Getreidekörner, welche geschält/enthäutet worden sind.For the purposes of the present invention, cereal grains include both fruits from plants of the sweet grass genus and from so-called pseudo-cereal plants, such as Quinoa and buckwheat meant. Grain kernels are grains of grain that have been peeled / skinned.
Die erfindungsgemässe Vorrichtung zum Zerkleinern von Schüttgutkörnern umfasst ein erstes Element mit einer ersten Fläche und einem ersten Aufnahmeabschnitt, ein zweites Element mit einer zweiten Fläche und einem zweiten Aufnahmeabschnitt und eine Zufuhreinrichtung.The device according to the invention for comminuting bulk material grains comprises a first element with a first surface and a first receiving section, a second element with a second surface and a second receiving section and a feed device.
Die erfindungsgemässe Vorrichtung eignet sich insbesondere für die Zerkleinerung von Getreidekörnern und -kernen.The device according to the invention is particularly suitable for the comminution of cereal grains and kernels.
Die erste Fläche und die zweite Fläche sind dabei zueinander parallel und zugewandt angeordnet. Bevorzugt berühren sich die erste Fläche und die zweite Fläche.The first surface and the second surface are arranged parallel and facing each other. The first surface and the second surface preferably touch.
Das erste Element und das zweite Element sind ferner relativ zueinander hin-und-her zwischen einer ersten Position und einer zweiten Position bewegbar. Die Bewegungsrichtung, d.h. der Bewegungsvektor des ersten Elements und des zweiten Elements liegt dabei in der Ebene der ersten Fläche und der zweiten Fläche.The first element and the second element can also be moved back and forth relative to one another between a first position and a second position. The direction of movement, i.e. the motion vector of the first element and the second element lies in the plane of the first surface and the second surface.
Wenn das erste Element und das zweite Element sich in der ersten Position befinden, stehen der erste Aufnahmeabschnitt und der zweite Aufnahmeabschnitt über einen Durchgang miteinander in Verbindung und bilden dabei eine Aufnahme, in welche ein Schüttgutkorn über die Zufuhreinrichtung positionierbar ist.When the first element and the second element are in the first position, the first receiving section and the second receiving section are connected to one another via a passage and thereby form a receptacle in which a bulk material grain can be positioned via the feed device.
Beim Bewegen des ersten Elements und des zweiten Elements von der ersten Position in die zweite Position wird ein Querschnitt des Durchgangs verengt, so dass ein sich in der Aufnahme befindliches Schüttgutkorn einer Scherkraft ausgesetzt und gebrochen bzw. zerkleinert wird.When the first element and the second element are moved from the first position to the second position, a cross section of the passage is narrowed, so that a bulk material grain located in the receptacle is subjected to a shear force and broken or crushed.
Der Querschnitt des Durchgangs liegt in einer Ebene parallel zur ersten Fläche und zur zweiten Fläche. Der virtuelle Flächeninhalt des Durchgangs (da es sich nicht um eine physische Fläche handelt) wird beim Bewegen des ersten Elements und des zweiten Elements verkleinert.The cross section of the passage lies in a plane parallel to the first surface and the second surface. The virtual area of the passage (since it is not a physical area) is reduced when the first element and the second element are moved.
Bei der Zufuhreinrichtung kann es sich im einfachsten Fall um eine einfache Öffnung handeln, welche es erlaubt, das Schüttgutkorn in die Aufnahme zu positionieren.In the simplest case, the feed device can be a simple opening which allows the bulk material grain to be positioned in the receptacle.
Der erste Aufnahmeabschnitt und der zweite Aufnahmeabschnitt sind dabei als Vertiefung, insbesondere als Nut, ausgebildet.The first receiving section and the second receiving section are designed as a depression, in particular as a groove.
In einem solchen Fall wird der Aufnahmeabschnitt durch die Vertiefung oder Nut und eine Hüllfläche des ersten bzw. zweiten Elements definiert. Insbesondere umfasst die Hüllfläche die gedachte Fortsetzung der ersten bzw. zweiten Fläche im Bereich der Vertiefung oder Nut.In such a case, the receiving section is defined by the depression or groove and an enveloping surface of the first or second element. In particular, the enveloping surface comprises the imaginary continuation of the first or second surface in the region of the depression or groove.
Alternativ können der erste Aufnahmeabschnitt und/oder der zweite Aufnahmeabschnitt als Durchgangsloch ausgebildet sein.Alternatively, the first receiving section and / or the second receiving section can be designed as a through hole.
Bei dieser sehr einfachen Ausführungsform werden die Öffnungen der Aufnahmeabschnitte an der ersten Fläche und der zweiten Fläche in der ersten Position übereinander angeordnet, so dass ein Durchgang zwischen dem ersten Aufnahmeabschnitt und dem zweiten Aufnahmeabschnitt gebildet wird. Bevorzugt sind die Öffnungen der Aufnahmeabschnitte an der ersten Fläche und der zweiten Fläche gleich ausgebildet, so dass diese fluchtend ausgerichtet werden. In diesem Fall entspricht ein Querschnitt des Durchganges einem Querschnitt der Öffnung des Aufnahmeabschnittes an der ersten und zweiten Fläche.In this very simple embodiment, the openings of the receiving sections on the first surface and the second surface are arranged one above the other in the first position, so that a passage is formed between the first receiving section and the second receiving section. The openings of the receiving sections on the first surface and the second surface are preferably of identical design, so that these are aligned. In this case, a cross section of the passage corresponds to a cross section of the opening of the receiving portion on the first and second surfaces.
Es versteht sich, dass das erste Element und das zweite Element auch eine Mehrzahl von ersten Aufnahmeabschnitten und zweiten Aufnahmeabschnitten umfassen können, die jeweils eine entsprechende Mehrzahl von Aufnahmen bilden.It goes without saying that the first element and the second element can also comprise a plurality of first receiving sections and second receiving sections, each of which forms a corresponding plurality of receptacles.
Auch ist es möglich, dass lediglich ein Aufnahmeabschnitt als Durchgangsloch ausgebildet ist und der andere Aufnahmeabschnitt als Vertiefung oder Nut ausgebildet ist.It is also possible that only one receiving section is designed as a through hole and the other receiving section is designed as a depression or groove.
Das erste Element ist als um eine Rotorachse drehbar gelagerter Rotor mit einer zylindrischen Umfangsfläche ausgebildet, wobei der erste Aufnahmeabschnitt eine zumindest teilweise ausgebildete Umfangsnut ist.The first element is designed as a rotor rotatably mounted about a rotor axis with a cylindrical circumferential surface, the first receiving section being an at least partially formed circumferential groove.
Der Rotor weist dabei eine axiale Nut auf, welche die Umfangsnut kreuzt. Die erste Fläche ist als eine Seitenwand der axialen Nut ausgebildet.The rotor has an axial groove that crosses the circumferential groove. The first surface is designed as a side wall of the axial groove.
Das zweite Element ist als Scherleiste ausgebildet, in der axialen Nut angeordnet und entlang der axialen Nut hin-und-her beweglich gelagert, wobei der zweite Aufnahmeabschnitt eine Aussparung der Scherleiste ist.The second element is designed as a shear bar, arranged in the axial groove and movably mounted to and fro along the axial groove, the second receiving section being a recess in the shear bar.
Bevorzugt ist die Aussparung der Scherleiste als Fortsetzung der Umlaufnut des Rotors ausgebildet, wenn Scherleiste und Rotor sich in der ersten Position befinden.The cutout of the shear bar is preferably designed as a continuation of the circumferential groove of the rotor when the shear bar and rotor are in the first position.
Mit "teilweise ausgebildeter Umfangsnut" ist gemeint, dass die Umfangsnut sich dabei nicht zwangsläufig über den gesamten Umfang des Rotors erstecken muss sondern auch nur abschnittsweise an der Umfangsfläche ausgebildet sein kann.By "partially formed circumferential groove" it is meant that the circumferential groove does not necessarily have to extend over the entire circumference of the rotor, but can only be formed in sections on the circumferential surface.
Die Umfangsnut kann dabei einen ringförmigen oder einen schraubenlinienförmigen Verlauf aufweisen.The circumferential groove can have an annular or a helical shape.
Mit "axialer Nut" ist gemeint, dass die Nut einen parallelen Verlauf zur Rotorachse aufweist.By "axial groove" it is meant that the groove is parallel to the rotor axis.
Die axiale Nut kann durch eine Materialaussparung in der Rotoroberfläche ausgebildet sein. Denkbar ist auch, dass Leisten an einer Rotoroberfläche voneinander beabstandet und parallel zur Rotorachse ausgerichtet angeordnet werden, so dass zwischen den Leisten eine Nut ausgebildet wird.The axial groove can be formed by a material recess in the rotor surface. It is also conceivable that strips on a rotor surface are spaced apart and aligned parallel to the rotor axis, so that a groove is formed between the strips.
Beim Betreiben der Vorrichtung wird der Rotor um die Rotorachse gedreht. Schüttgutkörner werden der Umlaufnut und der Aussparung über die Zufuhreinrichtung zugeführt.When the device is operated, the rotor is rotated about the rotor axis. Bulk grains are fed to the circulation groove and the recess via the feed device.
Bevorzugt umfasst die Vorrichtung ferner ein Gehäuse mit einer Gehäusewand, welche den Rotor zumindest abschnittsweise koaxial umgibt und wenigstens eine Zufuhröffnung und wenigstens eine Auslassöffnung für die Schüttgutkörner aufweist.The device preferably further comprises a housing with a housing wall which coaxially surrounds the rotor at least in sections and has at least one feed opening and at least one outlet opening for the bulk material grains.
Es versteht sich, dass bei einer solchen Ausführungsform die Zufuhreinrichtung die Zufuhröffnung umfasst.It is understood that in such an embodiment the feed device comprises the feed opening.
Bevorzugt erfolgt das Zuführen durch eine Zufuhröffnung in der Gehäusewand, welche sich entlang einer axialen Richtung, bevorzugt über die gesamte Höhe, des Rotors erstreckt.The feed is preferably carried out through a feed opening in the housing wall, which extends along an axial direction, preferably over the entire height, of the rotor.
Bevorzugt weist die Gehäusewand wenigstens einen beweglichen Gehäusewandabschnitt auf. Der bewegliche Gehäusewandabschnitt ist derart angeordnet, dass radial bezüglich der Rotorachse betrachtet der bewegliche Gehäusewandabschnitt den ersten Aufnahmeabschnitt und den zweiten Aufnahmeabschnitt überlappt.The housing wall preferably has at least one movable housing wall section. The movable housing wall section is arranged such that, viewed radially with respect to the rotor axis, the movable housing wall section overlaps the first receiving section and the second receiving section.
Falls der Rotor mehrere erste und zweite Aufnahmeabschnitte aufweist, ist bevorzugt eine entsprechende Anzahl von beweglichen Gehäusewandabschnitten vorgesehen, welche in axialer Richtung benachbart angeordnet sind. Falls der Rotor eine Mehrzahl von Scherleisten aufweist, sind bevorzugt in Umfangsrichtung des Rotors ebenfalls mehrere Gehäusewandabschnitte nebeneinander angeordnet.If the rotor has a plurality of first and second receiving sections, a corresponding number of movable housing wall sections is preferably provided, which are arranged adjacent in the axial direction. If the rotor has a plurality of shear bars, are preferably in the circumferential direction of the rotor also several housing wall sections arranged side by side.
Dadurch wird erreicht, dass Fremdkörper, welche härter sind als die zu zerkleinernden Schüttgutkörner und den Rotor beschädigen können, aus der Umfangsnut und/oder der Aussparung durch das Profil derselben radial nach aussen gedrückt werden. Der bewegliche Gehäusewandabschnitt ermöglicht somit eine Verschiebung des Fremdkörpers radial nach aussen.It is thereby achieved that foreign bodies, which are harder than the bulk material grains to be comminuted and can damage the rotor, are pressed radially outward from the circumferential groove and / or the recess through the profile thereof. The movable housing wall section thus enables the foreign body to be displaced radially outward.
Der bewegliche Gehäusewandabschnitt kann beispielsweise als angelenkte Klappe ausgebildet sein. Bevorzugt wird jedoch der Gehäusewandabschnitt derart ausgebildet und gelagert, dass eine im Wesentlichen translatorische Bewegung in radialer Richtung ermöglicht wird.The movable housing wall section can be designed, for example, as a hinged flap. However, the housing wall section is preferably designed and mounted in such a way that an essentially translatory movement in the radial direction is made possible.
Der bewegliche Gehäusewandabschnitt ist dabei bevorzugt in Richtung des Rotors vorgespannt, insbesondere in radialer Richtung des Rotors vorgespannt. Die Vorspannung kann anhand eines elastischen Elements erfolgen und wird bevorzugt mit einem Federelement realisiert, dessen Federvorspannkraft bevorzugt einstellbar ist. Durch eine Einstellung der Federvorspannkraft kann der bewegliche Gehäusewandabschnitt an die zu zerkleinernden Schüttgutkörner angepasst, so dass lediglich Fremdkörper eine Verschiebung des Gehäusewandabschnittes verursachen.The movable housing wall section is preferably biased in the direction of the rotor, in particular biased in the radial direction of the rotor. The prestressing can take place using an elastic element and is preferably implemented with a spring element, the spring prestressing force of which is preferably adjustable. By adjusting the spring prestressing force, the movable housing wall section can be adapted to the bulk material grains to be comminuted, so that only foreign bodies cause a displacement of the housing wall section.
Bevorzugt wirkt der wenigstens eine bewegliche Gehäusewandabschnitt mit einem Bewegungssensor zur Ermittlung einer Bewegung des beweglichen Gehäusewandabschnittes zusammen.The at least one movable housing wall section preferably interacts with a motion sensor for determining a movement of the movable housing wall section.
Mit dem Bewegungssensor kann somit die Bewegung des beweglichen Gehäusewandabschnittes ermittelt und folglich das Vorhandensein eines Fremdkörpers erkannt werden. Daraufhin kann z.B. vorgesehen sein, dass die Vorrichtung zum Schutz des Rotors angehalten oder dass die Schüttgutkörner aufgrund des enthaltenen Fremdkörpers aussortiert werden.The movement sensor can thus determine the movement of the movable housing wall section and consequently the presence of a foreign body can be recognized. Thereupon can be provided, for example be that the device for protecting the rotor is stopped or that the bulk material grains are sorted out due to the foreign matter contained.
Der Bewegungssensor umfasst bevorzugt eine flexible Leitung und einen Prozesssensor, insbesondere einen Druck- oder Füllstandsensor. Die flexible Leitung ist mit einem Fluid, bevorzugt mit einer Flüssigkeit, gefüllt und radial bezüglich der Rotorachse weiter entfernt von der Rotorachse als der bewegliche Gehäusewandabschnitt angeordnet. Die flexible Leitung ist derart im Gehäuse angeordnet, dass eine Bewegung des beweglichen Gehäusewandabschnittes eine elastische Verformung der Leitung verursacht, welche wiederum eine Druck- bzw. Füllstandänderung in der flexiblen Leitung verursacht. Der Prozesssensor ermöglicht dabei die Ermittlung einer Druck- bzw. Füllstandänderung in der Leitung, welche auf die Bewegung des beweglichen Gehäusewandabschnittes zurückzuführen ist.The motion sensor preferably comprises a flexible line and a process sensor, in particular a pressure or level sensor. The flexible line is filled with a fluid, preferably with a liquid, and is arranged radially further from the rotor axis with respect to the rotor axis than the movable housing wall section. The flexible line is arranged in the housing in such a way that a movement of the movable housing wall section causes an elastic deformation of the line, which in turn causes a change in pressure or level in the flexible line. The process sensor enables the determination of a change in pressure or level in the line, which is attributable to the movement of the movable housing wall section.
Besonders bevorzugt ist die Leitung im Wesentlichen parallel zur Rotorachse angeordnet und ist mit einer Flüssigkeit gefüllt, wobei mittels eines kapazitiven Sensors eine Änderung des Flüssigkeitsniveau in der Leitung ermittelbar ist.The line is particularly preferably arranged essentially parallel to the rotor axis and is filled with a liquid, wherein a change in the liquid level in the line can be determined by means of a capacitive sensor.
Die Änderung des Flüssigkeitsniveaus kann dabei durch eine direkte Ermittlung des Flüssigkeitspegels oder durch die Ermittlung der Verschiebung eines Schwimmkörpers in der Leitung erfolgen.The change in the liquid level can take place by directly determining the liquid level or by determining the displacement of a floating body in the line.
In einer bevorzugten Ausführung, ist die Zufuhröffnung mit einer Bremsvorrichtung versehen, welche die Schüttgutkörnerzufuhr verlangsamt und die Aufnahme der Schüttgutkörner in die Aufnahme unterstützt.In a preferred embodiment, the feed opening is provided with a braking device which slows down the bulk material grain supply and supports the inclusion of the bulk material grains in the receptacle.
Bevorzugt ist diese Bremsvorrichtung als Gitter ausgebildet, welches an der Zufuhröffnung angebracht ist. Eine Vorratskammer an der dem Rotor abgewandten Seite ist ferner vorgesehen. Die Schüttgutkörner sammeln sich in der Vorratskammer an und gelangen somit durch das Gitter mit entsprechend gross gewählter Perforation zum Rotor, reihen sich in der Umlaufnut auf und werden durch die Drehung des Rotors mitgenommen.This braking device is preferably designed as a grid which is attached to the feed opening. A storage chamber on the side facing away from the rotor is also provided. The bulk grains accumulate in the storage chamber and thus reach the rotor through the grid with a correspondingly large perforation, line up in the circumferential groove and are carried along by the rotation of the rotor.
Die Rotorachse ist bevorzugt vertikal angeordnet.The rotor axis is preferably arranged vertically.
Durch die relative Bewegung der Scherleiste relativ zum Rotor wird der Querschnitt des Durchganges am Übergang zwischen Umfangsnut und Aussparung der Scherleiste verringert und die Schüttgutkörner werden somit zerkleinert. Die zerkleinerten Schüttgutkörner verlassen dann die Vorrichtung durch die Auslassöffnung.Due to the relative movement of the shear bar relative to the rotor, the cross section of the passage at the transition between the circumferential groove and the recess in the shear bar is reduced and the bulk material grains are thus comminuted. The crushed bulk grains then leave the device through the outlet opening.
Die Umlaufnut ist dabei bevorzugt derart ausgebildet, dass die zerkleinerten Schüttgutkörner die Umlaufnut verlassen können, z.B. durch Schwerkraft.The circumferential groove is preferably designed such that the comminuted bulk material grains can leave the circumferential groove, e.g. by gravity.
Zusätzlich oder alternativ kann ein am Gehäuse befestigter Finger ausgebildet sein, welcher in die Umfangsnut hineinragt und das Verlassen der Umfangsnut unterstützt. Es versteht sich, dass bei einem Rotor mit einer Mehrzahl von Umfangsnuten eine Art Kamm mit einer entsprechenden Anzahl von Fingern am Gehäuse angeordnet sein kann.Additionally or alternatively, a finger attached to the housing can be formed, which protrudes into the circumferential groove and supports the leaving of the circumferential groove. It goes without saying that in the case of a rotor with a plurality of circumferential grooves, a type of comb with a corresponding number of fingers can be arranged on the housing.
Bevorzugt ist die Umfangsnut eine umlaufende Nut. Damit ist gemeint, dass mit der Scherleiste in der ersten Position, eine Umlaufende Nut aus der Umlaufnut und der Aussparung gebildet wird. Bevorzugt erstreckt sich die axiale Nut über die gesamte Höhe des Rotors.The circumferential groove is preferably a circumferential groove. This means that with the shear bar in the first position, a circumferential groove is formed from the circumferential groove and the recess. The axial groove preferably extends over the entire height of the rotor.
Die Umfangsnut und die Aussparung weisen bevorzugt im Radialschnitt durch den Rotor ein trapezförmiges Profil auf. Bevorzugt ist das Profil eines gleichschenkligen Trapezes. Dabei ist die Basis des Trapezes offen und stimmt mit der Umfangsfläche des Rotors überein. Die andere, kürzere Grundseite erstreckt sich somit im Wesentlichen parallel zur Umfangsfläche des Rotors.The circumferential groove and the recess preferably have a trapezoidal profile in the radial section through the rotor. The profile of an isosceles trapezoid is preferred. The base of the trapezoid is open and matches the circumferential surface of the rotor. The other, shorter base side thus extends essentially parallel to the peripheral surface of the rotor.
Durch diese bevorzugte Ausgestaltung der Umfangsnut wird erreicht, dass die Schüttgutkörner die Umlaufnut selbstständig verlassen können. Zudem wird damit eine Beschädigung des Rotors und/oder der Scherleiste weitestgehend vermieden, falls Festkörper wie z.B. Steine vorhanden sind.This preferred embodiment of the circumferential groove ensures that the bulk material grains can leave the circumferential groove independently. In addition, damage to the rotor and / or the shear bar is largely avoided if solid objects such as Stones are present.
Durch das Profil der Umfangsnut wird erreicht, dass Festkörper, welche aufgrund ihrer Härte nicht zerkleinert werden können und zu einer Beschädigung der Vorrichtung führen könnten, von den Schenkeln der Umfangsnut und der Aussparung bezüglich einer Rotorachse nach aussen geschoben werden, ohne dass diese den Rotor und/oder die Scherleiste beschädigen können, insbesondere wenn ein beweglicher Gehäusewandabschnitt vorgesehen ist.The profile of the circumferential groove ensures that solids, which due to their hardness cannot be crushed and could damage the device, are pushed outwards by the legs of the circumferential groove and the recess with respect to a rotor axis, without the rotor and / or damage the shear bar, especially if a movable housing wall section is provided.
Bevorzugt sind im Gehäuse dann Öffnungen ausgebildet, welche das Entfernen von Fremdkörpern aus der Vorrichtung ermöglichen.Openings are then preferably formed in the housing, which enable foreign bodies to be removed from the device.
Bevorzugt wird das mit dem beweglichen Gehäusewandabschnitt realisiert. Der bewegliche Gehäusewandabschnitt ist bevorzugt in Richtung des Rotors federvorgespannt. Die Federkraft der Vorspannung ist so ausgewählt, dass, wenn Fremdkörper aus der Umfangsnut und/oder der Aussparung durch das Profil derselben bewegt werden, der Fremdkörper gegen den beweglichen Gehäusewandabschnitt gedrückt wird und diesen verschiebt, so dass eine Öffnung freigegeben wird, durch welche der Fremdkörper die Vorrichtung verlassen kann.This is preferably achieved with the movable housing wall section. The movable housing wall section is preferably spring-biased in the direction of the rotor. The spring force of the preload is selected such that when foreign bodies are moved out of the circumferential groove and / or the recess through the profile thereof, the foreign body against the movable housing wall section is pressed and displaced, so that an opening is released through which the foreign body can leave the device.
Selbstverständlich ist es wünschenswert, dass die Schüttgutkörner der Vorrichtung ohne Fremdkörper zugeführt werden, z.B. durch eine vorgeschaltete Reinigung, welche mechanisch, optisch, magnetisch usw. erfolgen kann.Of course, it is desirable that the bulk grains be fed to the device without foreign bodies, e.g. through an upstream cleaning, which can be done mechanically, optically, magnetically etc.
Alternativ kann auch eine Drehmomentermittlung eines Antriebs des Rotors herangezogen werden, um eine erhöhte Belastung zu erkennen. Auch kann ein Abscherstift vorgesehen sein, um den Rotor vom Antrieb trennen zu können, falls Fremdkörper in der Umlaufnut gelangen, welche nicht zerkleinert werden können. Auch kann die Belastung der Scherleiste überwacht werden bzw. die Scherleiste mit einem Abscherstift/Sollbruchstelle gesichert werden, welcher bei Überbelastung die Scherleiste von einem Scherleistenantrieb trennt.Alternatively, a torque determination of a drive of the rotor can also be used in order to identify an increased load. A shear pin can also be provided in order to be able to separate the rotor from the drive if foreign bodies which cannot be comminuted get into the circulation groove. The load on the shear bar can also be monitored or the shear bar can be secured with a shear pin / predetermined breaking point, which separates the shear bar from a shear bar drive when overloaded.
Die Schüttgutkörner können auch an der Zufuhröffnung analysiert werden, um Fremdkörper zu erkennen und die notwendigen Schritte einzuleiten.The bulk grains can also be analyzed at the feed opening to identify foreign bodies and to take the necessary steps.
Der Rotor weist bevorzugt eine Mehrzahl von Umlaufnuten auf, welche insbesondere voneinander gleich beabstandet sind.The rotor preferably has a plurality of circumferential grooves, which are in particular equally spaced from one another.
Die Scherleiste umfasst dabei eine Mehrzahl von Aussparungen, wobei in der ersten Position jede Aussparung einer ersten Umlaufnut zugeordnet ist.The shaving strip comprises a plurality of cutouts, each cutout being assigned to a first circumferential groove in the first position.
Das bedeutet insbesondere, dass in der ersten Position die Umlaufnut und die der Umlaufnut zugeordnete Aussparung jeweils einen durchgehenden Kanal bilden, in welcher die Schüttgutkörner verkleinert werden können.This means in particular that in the first position the circumferential groove and the recess assigned to the circumferential groove each have one form a continuous channel in which the bulk grains can be reduced.
Somit können mit einer einzigen Scherleiste die Schüttgutkörner, welche sich in den Umfangsnuten befinden, gleichzeitig zerkleinert werden. Vorteilhaft ist auch, dass nur ein Aktuator für die Scherleiste vorhanden sein muss.The bulk material grains, which are located in the circumferential grooves, can thus be comminuted at the same time with a single shear bar. It is also advantageous that only one actuator has to be present for the shear bar.
Bei einer Scherleiste mit einer Mehrzahl von Aussparungen ist bevorzugt eine in der ersten Position einer ersten Umlaufnut zugeordnete Aussparung in der zweiten Position einer zweiten Umlaufnut zugeordnet, wobei die zweite Umlaufnut bevorzugt der ersten Umlaufnut benachbart angeordnet ist.In the case of a shear bar with a plurality of recesses, a recess assigned in the first position to a first circumferential groove is preferably assigned to a second circumferential groove in the second position, the second circumferential groove preferably being arranged adjacent to the first circumferential groove.
Das bedeutet insbesondere, dass in der zweiten Position die Aussparung, welche in der ersten Position mit der ihr zugeordneten, ersten Umlaufnut einen durchgehenden Kanal gebildet hat, mit einer anderen, zweiten Umlaufnut einen durchgehenden Kanal bildet, in welcher die Schüttgutkörner verkleinert werden können. Die zweite Umlaufnut ist in axialer Richtung des Rotors betrachtet bevorzugt der ersten Umlaufnut benachbart angeordnet.
Damit können Schüttgutkörner beim Bewegen der Scherleiste von der ersten Position in die zweite Position zerkleinert und aus der Umlaufnut bzw. Aussparung entfernt werden, wobei bei der Bewegung von der zweiten Position in die erste Position ebenfalls Schüttgutkörner zerkleinert werden können, insbesondere wenn die Vorrichtung mit mehreren Zu- und Auslassöffnungen, welche umfänglich des Rotors angeordnet sind, ausgestattet ist.This means in particular that in the second position the recess, which in the first position has formed a continuous channel with the first circulation groove assigned to it, forms a continuous channel with another, second circulation groove, in which the bulk material grains can be reduced. When viewed in the axial direction of the rotor, the second circumferential groove is preferably arranged adjacent to the first circumferential groove.
Bulk material grains can thus be crushed when moving the shear bar from the first position to the second position and removed from the circulation groove or recess, whereby bulk material grains can also be comminuted during the movement from the second position to the first position, in particular if the device has several Inlet and outlet openings, which are arranged circumferentially of the rotor, is equipped.
Somit muss pro Zerkleinerungszyklus die Scherleiste nicht zwangsläufig von der ersten Position in die zweite Position und dann zurück in die erste Position gebracht werden. Mit einer Bewegung von der ersten Position in die zweite Position (und analog von der zweiten Position in die erste Position) können somit mehrere Zerkleinerungszyklen durchgeführt werden, je nach Anzahl der zwischen der ersten und der zweiten Umlaufnut angeordneten Umlaufnuten.Thus, the shear bar does not necessarily have to be moved from the first position to the second position and then back to the first position per comminution cycle. With a movement from the first position to the second position (and analog from the second position to the first position), several comminution cycles can thus be carried out, depending on the number of circulation grooves arranged between the first and the second circulation groove.
Bevorzugt umfasst der Rotor eine Mehrzahl von Scherleisten, welche jeweils in einer axialen Nut angeordnet sind.The rotor preferably comprises a plurality of shear strips, which are each arranged in an axial groove.
Die Scherleisten sind insbesondere an der Umfangsfläche des Rotors voneinander gleich beabstandet angeordnet.The shear bars are in particular arranged at the same distance from one another on the peripheral surface of the rotor.
Die Scherleisten sind dabei bevorzugt zwischen 1 bis 10 mm voneinander beabstandet angeordnet.The shear bars are preferably spaced from 1 to 10 mm apart.
Die Scherleisten sind bevorzugt ebenfalls zwischen 1 und 10 mm breit. Insbesondere ist die Breite der Scherleisten gleich dem Abstand zwischen den benachbarten Scherleisten, damit eine gleichmässige Zerkleinerung - d.h. eine schmale Partikelgrössenverteilung - erreicht wird.The shaving strips are preferably also between 1 and 10 mm wide. In particular, the width of the shaving bars is equal to the distance between the adjacent shaving bars, so that a uniform size reduction - i.e. a narrow particle size distribution - is achieved.
Die Umfangsnut weist bevorzugt eine Breite zwischen 1 und 10 mm und/oder eine Tiefe zwischen 1 und 10 mm auf.The circumferential groove preferably has a width between 1 and 10 mm and / or a depth between 1 and 10 mm.
Der Rotor weist bevorzugt einen Aussendurchmesser zwischen 200 und 600 mm auf.The rotor preferably has an outside diameter between 200 and 600 mm.
Die Gehäusewand, welche den Rotor zumindest teilweise umgibt ist bevorzugt von der Umfangsfläche des Rotors zwischen 0 und 5 mm beabstandet angeordnet.The housing wall, which at least partially surrounds the rotor, is preferably arranged at a distance of between 0 and 5 mm from the peripheral surface of the rotor.
Die Gehäusewand dient somit als Abschluss der Umfangsnut, so dass beim Bewegen der Scherleiste die in der Umfangsnut angeordneten Schüttgutkörner in der Umfangsnut verbleiben. Wie oben bereits beschrieben kann die Gehäusewand oder Teile davon mit Öffnungen für die Entfernung von Fremdkörpern und/oder mit beweglichen und ggf. federvorgespannten Gehäusewandabschnitten für versehen sein.The housing wall thus serves as a termination of the circumferential groove, so that the bulk material grains arranged in the circumferential groove remain in the circumferential groove when the shear bar is moved. As above The housing wall or parts thereof can be described with openings for the removal of foreign bodies and / or with movable and possibly spring-biased housing wall sections for.
Der Rotor ist bevorzugt mit einer Drehzahl zwischen 5 und 100 Umdrehungen/min antreibbar.The rotor can preferably be driven at a speed of between 5 and 100 revolutions / min.
Die Scherleiste ist bevorzugt mittels eines Kurvengetriebes verschiebbar.The shear bar is preferably displaceable by means of a cam mechanism.
Ein Kurvengetriebe stellt eine sehr einfache Variante zur Ausbildung eines Aktuators für die Scherleiste dar.A cam mechanism is a very simple variant for forming an actuator for the shear bar.
Es versteht sich aber, dass die Scherleiste auch anders angetrieben werden kann, z.B. mittels mechanischen, pneumatischen oder hydraulischen Aktuatoren.However, it goes without saying that the shear bar can also be driven differently, e.g. by means of mechanical, pneumatic or hydraulic actuators.
Das Kurvengetriebe umfasst wenigstens eine Steuerkurve, welche bezüglich einer Drehrichtung des Rotors drehfest an einem axialen Ende des Rotors angeordnet ist. Die Steuerkurve ist bevorzugt als um eine Achse drehbar gelagertes Steuerrad. Die Steuerkurve ist dabei derart angeordnet, dass ein axiales Ende der Scherleiste(n) bei Drehung des Rotors die Steuerkurve berührt und axial bewegt wird.The cam mechanism comprises at least one control cam, which is arranged in a rotationally fixed manner with respect to a direction of rotation of the rotor at an axial end of the rotor. The control curve is preferably a control wheel which is rotatably mounted about an axis. The control curve is arranged in such a way that an axial end of the shear strip (s) touches the control curve and is moved axially when the rotor rotates.
Bevorzugt umfasst das mit der Steuerkurve zusammenwirkende, axiale Ende der Scherleiste einen Stempel, welcher in eine Führungsbohrung des Rotors axial geführt wird.The axial end of the shaving bar, which cooperates with the control cam, preferably comprises a plunger which is axially guided in a guide bore of the rotor.
Bevorzugt wirkt der Stempel mit einem elastischen Element, insbesondere ein Federelement, zusammen oder ist bereits in axialer Richtung vorgespannt. Damit wird sichergestellt, dass die Bewegung zwischen der ersten Position und der zweiten Position nur in eine Richtung von der Steuerkurve bewirkt wird, wobei durch das elastische Element die Scherleiste in die entgegengesetzte Richtung zurückbewegt wird. Alternativ können an beiden axialen Enden des Rotors Steuerscheiben vorgesehen sein, welche die Bewegung der Scherleiste zwischen der ersten Position und der zweiten Position bewirken.The stamp preferably interacts with an elastic element, in particular a spring element, or is already pretensioned in the axial direction. This ensures that the movement between the first position and the second position is effected in one direction only by the control curve, the shear strip being moved back in the opposite direction by the elastic element. Alternatively, control disks can be provided on both axial ends of the rotor, which control the movement of the shear bar between the first position and the second position.
Bei einer bevorzugten Ausführungsform sind mehrere, benachbart angeordnete Scherleisten einem Stempel zugeordnet, so dass die Scherleisten gruppenweise zwischen der ersten Position und der zweiten Position bewegt werden können.In a preferred embodiment, a plurality of adjacent shaving strips are assigned to a stamp, so that the cutting strips can be moved in groups between the first position and the second position.
Durch diese bevorzugte Antriebsanordnung können grosse Kräfte auf die Scherleisten ausgeübt werden, welche für das Zerkleinern der Schüttgutkörner notwendig sind. Zudem ist eine solche Antriebsanordnung sehr robust, konstruktiv einfach und verschleissarm.This preferred drive arrangement allows large forces to be exerted on the shaving strips, which are necessary for crushing the bulk material grains. In addition, such a drive arrangement is very robust, simple in construction and low in wear.
Das Kurvengetriebe umfasst bevorzugt eine Umlaufnut, in welche ein Vorsprung der Scherleiste angeordnet ist. Die Umlaufnut dient als Führung für den Vorsprung der Scherleiste und ist derart ausgebildet, dass die Scherleiste beim Drehen des Rotors zwischen der ersten Position und der zweiten Position hin-und-her bewegt wird.The cam mechanism preferably comprises a circumferential groove in which a projection of the shear bar is arranged. The circumferential groove serves as a guide for the projection of the shear bar and is designed such that the shear bar is moved back and forth between the first position and the second position when the rotor is rotated.
Die Erfindung betrifft ferner ein Verfahren zum Zerkleinern von Schüttgutkörnern mit einer erfindungsgemässen Vorrichtung bei welchem Verfahren keine Rückführung des Produktes erfolgt. Das Produkt wird somit einem nachgeschalteten Verfahrensschritt zugeführt oder eingelagert. Im Unterschied zu Verfahren nach dem Stand der Technik, wo die Partikelgrössenverteilung der Vorrichtungen nicht zufriedenstellend ist und das Produkt nach dem Zerkleinern gesiebt und/oder nach Form getrennt wird (z.B. durch einen Trieur) und die nicht oder unzureichend zerkleinerten Schüttgutkörner wieder der Vorrichtung zugeführt werden, ist bei einer Vorrichtung wie oben beschrieben möglich, die zerkleinerten Schüttgutkörner direkt, d.h. ohne Trennschritt, weiter zu verarbeiten, ohne dass eine Produktrückführung auf die gleiche oder auf eine analoge Vorrichtung stattfindet.The invention further relates to a method for comminuting bulk material grains with a device according to the invention, in which method the product is not returned. The product is thus fed to a subsequent process step or stored. In contrast to methods according to the prior art, where the particle size distribution of the devices is unsatisfactory and the product after crushing sieved and / or separated according to shape (e.g. by a trimmer) and the not or insufficiently comminuted bulk material grains are returned to the device, it is possible with a device as described above to process the comminuted bulk material grains directly, i.e. without a separation step, without that a product return takes place on the same device or on an analog device.
Insbesondere ist es dabei möglich, durch Auswahl der Dimensionen des ersten Aufnahmeabschnittes und des zweiten Aufnahmeabschnittes, die maximale Partikelgrösse der zerkleinerten Schüttgutkörner zu definieren. Dabei bestimmt der Abstand senkrecht zur ersten bzw. zweiten Fläche zwischen der Ebene des Durchganges und einer Abgrenzung des ersten bzw. zweiten Aufnahmeabschnittes die maximale Korngrösse, die mit der Vorrichtung erreichbar ist.In particular, it is possible, by selecting the dimensions of the first receiving section and the second receiving section, to define the maximum particle size of the comminuted bulk material grains. The distance perpendicular to the first or second surface between the plane of the passage and a delimitation of the first or second receiving section determines the maximum grain size that can be achieved with the device.
Im Falle einer Vorrichtung mit Scherleisten welche voneinander gleich beabstandet sind und so breit sind wie der Abstand zwischen den benachbarten Scherleisten, entspricht die maximale Korngrösse genau der Breite der Scherleiste.In the case of a device with shear bars which are equally spaced from one another and are as wide as the distance between the adjacent shear bars, the maximum grain size corresponds exactly to the width of the shear bar.
Die Erfindung wird nachfolgend anhand von bevorzugten Ausführungsbeispielen in Verbindung mit den Figuren besser beschrieben. Es zeigen:
- Fig. 1
- eine schematische, perspektivische Darstellung einer ersten, nicht erfindungsgemässen Ausführungsform;
- Fig. 2
- eine schematische, perspektivische Darstellung einer zweiten, nicht erfindungsgemässen Ausführungsform;
- Fig. 3
- eine perspektivische Ansicht einer erfindungsgemässen Vorrichtung mit geschlossenem Gehäuse;
- Fig. 4
- die Vorrichtung der
Fig. 3 mit offenem Gehäuse; - Fig. 5A
- eine schematische Darstellung des Rotors der
Figur 4 in der ersten Position; - Fig. 5B
- eine schematische Darstellung des Rotors der
Figur 4 beim Bewegen von der ersten Position in die zweite Position; - Fig. 6
- eine schematische Ansicht der Zufuhröffnung und der Auslassöffnung der Vorrichtung der
Figur 4 ; - Fig. 7A
- eine Prinzipskizze der Funktionsweise der Scherleiste in der ersten Position;
- Fig. 7B
- eine Prinzipskizze der Funktionsweise der Scherleiste beim Bewegen von der ersten Position in die zweite Position;
- Fig. 8A
- eine perspektivische Ansicht einer Steuerkurve mit Stempeln zur axialen Bewegung der Scherleisten;
- Fig. 8B
- eine teilweise Schnittansicht der Steuerkurve mit Stempeln;
- Fig. 9
- eine Schnittansicht durch die Gehäusewand mit beweglichen Gehäusewandabschnitten; und
- Fig. 10
- eine Schnittansicht durch die Gehäusewand mit beweglichen Gehäusewandabschnitten und Bewegungssensor.
- Fig. 1
- a schematic, perspective view of a first embodiment not according to the invention;
- Fig. 2
- a schematic, perspective view of a second embodiment not according to the invention;
- Fig. 3
- a perspective view of an inventive device with a closed housing;
- Fig. 4
- the device of the
Fig. 3 with open housing; - Figure 5A
- a schematic representation of the rotor of the
Figure 4 in the first position; - Figure 5B
- a schematic representation of the rotor of the
Figure 4 when moving from the first position to the second position; - Fig. 6
- is a schematic view of the supply opening and the outlet opening of the device of
Figure 4 ; - Figure 7A
- a schematic diagram of the operation of the shaving bar in the first position;
- Figure 7B
- a schematic diagram of the operation of the shaving bar when moving from the first position to the second position;
- Figure 8A
- a perspective view of a control cam with stamps for axial movement of the shear bars;
- Figure 8B
- a partial sectional view of the control cam with stamps;
- Fig. 9
- a sectional view through the housing wall with movable housing wall sections; and
- Fig. 10
- a sectional view through the housing wall with movable housing wall sections and motion sensor.
In der
Die Vorrichtung 1 umfasst ein erstes Element 2 und ein zweites Element 5 mit je einer Durchgangsbohrung, die einen ersten und einen zweiten Aufnahmeabschnitt 4 bzw. 7 für ein Schüttgutkorn K ausbilden. Die Aufnahmeabschnitte 4 und 7 bilden somit eine Aufnahme für das Schüttgutkorn K. Die Durchgangsbohrung 7 ist gestrichelt dargestellt, da diese vom ersten Element 2 abgedeckt wird. Das erste und das zweite Element 2 und 5 weisen ferner je eine ebene Fläche 3 bzw. 6 auf, die zueinander parallel angeordnet sind. Die Durchgangsbohrungen 4 und 7 sind fluchtend ausgerichtet. Ein Durchgang 9 verbindet die erste Durchgangsbohrung 4 und die zweite Durchgangsbohrung 7.The
Beim Bewegen des ersten Elements 2 und/oder des zweiten Elements 5 entlang der Bewegungsrichtung M von der in der in der
Das erste Element 2 und das zweite Element 5 werden erfindungsgemäss mittels eines Antriebs hin-und-her zwischen der ersten Position P1 und einer zweiten, nicht gezeigten Position P2 bewegt. Die Bewegungsrichtung M liegt dabei in der Ebene der ersten Fläche 3 bzw. zweiten Fläche 6.According to the invention, the
In der
Im Unterschied zur Vorrichtung 1 der
Auch in diesem Fall kann durch Bewegung des ersten Elements 2 und/oder des zweiten Elements 5 entlang der Bewegungsrichtung M von der in der in der
In der
In der
In den
Der Rotor 21 weist ferner eine Mehrzahl von Scherleisten 51, 51' auf, von denen nur die Scherleiste 51 in den
Es ist ersichtlich, dass die Funktionsweise der der Vorrichtung der
Die Scherleiste 51 entspricht somit dem zweiten Element 5, wobei der zweite Aufnahmeabschnitt 7 als Vertiefung 71 der Scherleiste 51 ausgebildet ist. Eine Seitenfläche 61 der Scherleiste 51, welche an der Seitenwand 31 der axialen Nut 10 grenzt, entspricht demzufolge der zweiten Fläche 6 des zweiten Elements 5. Umlaufnut 41 und Vertiefung 71 weisen im Radialschnitt durch den Rotor 21 einen identischen Querschnitt auf und sind in der ersten Position P1 der
Beim Betreiben der Vorrichtung 1 werden die Schüttgutkörner K über die Zufuhröffnung 8 dem sich drehenden Rotor 21 zugeführt, wo sie in die Umlaufnuten 41, 41' gelangen und durch die Drehung des Rotors 21 mitgenommen werden.When the
Ein Ende der Scherleisten 51, 51' wirkt mit einer Kurvenscheibe 15 zusammen, welche an einem stirnseitigen Ende des Rotors 21 angeordnet ist. Beim Drehen des Rotors 21, werden die Scherleisten 51, 51' somit zwischen einer ersten Position P1 (welche in der
Die Zerkleinerung ist in der
Nach dem Schneiden der Schüttgutkörner werden diese aus der Umlaufnut 41, 41' entfernt und verlassen die Vorrichtung 1 durch die Auslassöffnung 12.After the bulk material grains have been cut, they are removed from the
In der
In Drehrichtung R des Rotors 21 betrachtet, welche durch den Pfeil schematisch dargestellt ist, der Eingangsöffnung 80 nachgeordnet ist eine Ausgangsöffnung 120 angeordnet. An der Gehäusewand 16 ist eine Kammvorrichtung 19 befestigt. Die Kammvorrichtung 19 weist eine Mehrzahl von Fingern 20 auf, welche jeweils einer Umlaufnut 41, 41' der Vorrichtung zugewiesen sind. Die Finger 20 ragen in die jeweilige Umfangsnut 41, 41' hinein und bewirken, dass die zerkleinerten Schüttgutkörner aus der Umlaufnut 41, 41' entfernt werden und durch die Ausgangsöffnung 120 zur weiteren Verarbeitung die Vorrichtung 1 verlassen können.When viewed in the direction of rotation R of the
In den
In den
Im Bereich des axialen Ende S des Rotors 21 sind mehrere Steuerkurven 26 angeordnet, von denen lediglich eine in den
Bei Drehung des Rotors 21 kommt ein oberer, linsenförmiger Kopf 32 des Stempels 27 in Kontakt mit der Mantelfläche 33 der Steuerkurve 26. Der Stempel 27 wird dabei bis zum Erreichen des Scheitels der Mantelfläche 33 zunächst nach unten gedrückt, wobei die Bewegungsrichtung des Stempels 27 im Wesentlichen parallel zur Drehachse A des Rotors 21 ist. Die Steuerkurve 26 wird gleichzeitig durch Reibung um die Achse Z gedreht.When the
Durch die Bewegung des Stempels 27 werden die Scherleisten 51, 51' usw. von der ersten Position P1 in die zweite Position P2 bewegt. Der Stempel 27 wird dabei gegen eine Federkraft der Spiralfeder 28 bewegt. Die Spiralfeder 28 wird somit komprimiert.The movement of the
Durch die Federkraft der Spiralfeder 28 wird der Stempel 27 nach oben gedrückt. Durch die weitere Drehung des Rotors 21 und den Verlauf der Mantelfläche 33 wird der Stempel 27 wieder nach oben bewegt, bis der Halter 29 einen Anschlag gegen eine Anschlagsfläche des Rotors 21 erfährt. Die Scherleisten 51, 51' usw. kehren somit von der zweiten Position P2 in die Ausgangsposition, welche der ersten Position P1 entspricht.The
Um die Durchsatzleistung der Vorrichtung 1 zu erhöhen sind entsprechend der oben beschriebenen Beispiele mehrere Steuerkurven 26 vorgesehen, welche die Scherleisten 51, 51' usw. Zwischen der jeweiligen Eingangsöffnung 80 und Ausgangsöffnung 120 antreiben.In order to increase the throughput of the
In der
Jeder Gehäusewandabschnitt 24 wird durch eine Spiralfeder 34 in Richtung auf den Rotor 21 vorgespannt.Each
Wie bereits oben erläutert bewirkt das trapezförmige Profil der Umfangsnut 41 und der Vertiefung 71, dass die Schüttgutkörner K beim Bewegen der Scherleiste 51 gegen die Gehäusewand 16 gedrückt werden.As already explained above, the trapezoidal profile of the
Die Vorspannkraft der Spiralfeder 34 ist so gewählt, dass die Gehäusewandabschnitte 24 beim Bewegen der Scherleiste 51 nicht verschoben werden. Gelangt jedoch ein Fremdkörper, welcher hart ist und somit von der Vorrichtung 1 nicht zerkleinert werden kann, in die Umfangsnut 41 und die Vertiefung 71, bewirkt das trapezförmige Profil, dass der Fremdkörper gegen den zugeordneten Gehäusewandabschnitt 24 gedrückt wird und diesen in radialer Richtung des Rotors 21 nach aussen verschiebt. Dadurch wird eine Beschädigung des Rotors 21 und insbesondere der Umfangsnut 41 bzw. der Vertiefung 71 der Scherleiste 51 weitestgehend vermieden.The biasing force of the
In der
Ein nicht dargestellter Niveausensor überwacht dabei das Flüssigkeitsniveau. Die flexible Leitung 35 ist dabei so angeordnet, dass sie gequetscht wird, wenn ein Gehäusewandabschnitt 24 nach aussen verschoben wird, und damit eine Steigung des Flüssigkeitsniveaus verursacht wird. Der Niveausensor ermittelt dabei die Abweichung des Flüssigkeitsniveaus vom Sollniveau. Es kann somit erkannt werden, ob ein oder mehrere Gehäusewandabschnitte 24 verschoben worden sind und somit dass Gegenstände in der Vorrichtung 1 enthalten sind, welche nicht zerkleinert werden können. A level sensor, not shown, monitors the liquid level. The
Claims (15)
- Device (1) for comminuting grains of bulk material, in particular cereal grains and kernels, comprising:- a first element (2) with a first surface (3) and a first receiving section (4),- a second element (5) with a second surface (6) and a second receiving section (7),- a feed device (8), whereinthe first surface (3) and the second surface (6) are arranged parallel to one another and facing each other, preferably are in contact with one another,
the first element (2) and the second element (5) are movable back and forth relative to one another between a first position (P1) and a second position (P2), wherein the direction of movement is located in the plane of the first and second surfaces (3, 6),
in the first position (P1), the first receiving section (4) and the second receiving section (7) communicate with each other via a passage (9) and form a receiving area, in which a grain of bulk material can be positioned via the feed device (8),
when the first element (2) and the second element (5) are moved from the first position (P1) into the second position (P2), a cross section of the through-passage (9) is narrowed,
characterized in that- the first element (2) is formed as a rotor (21) rotatably mounted about a rotor axis (A) and having a cylindrical circumferential surface, wherein the first receiving section (4) is an at least partially formed circumferential groove (41), and the rotor has at least one axial groove (10) crossing the circumferential groove (41), wherein the first surface (3) is a side wall (31) of the axial groove (10), and- the second element (5) is designed in the form of a shear bar (51) and is arranged in the axial groove (10) so as to be movable back and forth along the axial groove (10), wherein the second receiving section (7) is a recess (71) of the shear bar (51). - Device (1) according to Claim 1, also comprising a housing (11) with a housing wall (16), which surrounds the rotor (21) coaxially at least in sections and has at least one feed opening (8) and at least one outlet opening (12) for the grains of bulk material.
- Device according to Claim 2, characterized in that the housing wall (16) has at least one movable housing-wall section (24), which overlaps the first receiving section (4) radially in relation to the rotor axis (A), wherein the movable housing-wall section (24) is preferably preloaded in the direction of the rotor (21), in particular in the radial direction of the rotor (21).
- Device according to Claim 3, characterized in that the at least one movable housing-wall section (24) interacts with a movement sensor (25) for detecting a movement of the movable housing-wall section (24).
- Device (1) according to Claims 1 to 4, characterized in that the rotor axis (A) is arranged vertically.
- Device (1) according to one of Claims 1 to 5, characterized in that the circumferential groove (41) is a groove extending circumenferentially.
- Device (1) according to one of Claims 1 to 6, characterized in that the axial groove (10) extends over the entire height of the rotor (21).
- Device (1) according to one of Claims 1 to 7, characterized in that, as seen in a radial section through the rotor (21), the circumferential groove (41) and the recess (71) have a trapezoidal profile.
- Device (1) according to Claim 8, characterized in that the circumferential groove (4) and the recess (71) have the profile of an isosceles trapezoid, wherein the shorter base of the trapezoid is arranged parallel to the rotor axis (A).
- Device (1) according to one of Claims 1 to 9, characterized in that the rotor (21) has a plurality of circumferential grooves (41, 41').
- Device (1) according to Claim 10, characterized in that the shear bar (51) comprises a plurality of recesses (71, 71'), wherein, in the first position (P1), each recess (71, 71') is associated with one of said circumferential grooves (41, 41').
- Device (1) according to Claim 11, characterized in that, in the second position (P2), a recess (71, 71'), which in the first position (P1) is associated with a first circumferential groove (41, 41'), is associated with a second circumferential groove (41', 41") in the second position, wherein the second circumferential groove (41', 41") is preferably arranged adjacent to the first circumferential groove (41, 41').
- Device (1) according to one of the preceding claims, characterized in that the rotor (21) comprises a plurality of shear bars (51, 51'), which are each arranged in an axial groove (10, 10').
- Device (1) according to one of the preceding claims, characterized in that the shear bar (51) is movable from the first position (P1) into the second position (P2), and/or from the second position (P2) into the first position (P1), by means of a cam gear, wherein the cam gear comprises at least one control cam (26), which is arranged at an axial end (S) of the rotor (21) in a rotationally fixed manner, with respect to a direction of rotation of the rotor (21), wherein, when the rotor (21) rotates, the control cam (26) moves an axial end of the shear bar (51) axially, wherein preferably the device (1) further comprises at least one punch (27), which is guided axially into a guide bore (30) of the rotor, wherein the punch (27) is connected to at least one shear bar (51) and, when the rotor (21) rotates, is moved axially by the control cam (26).
- Method for processing grains of bulk material, comprising the following steps:- comminuting grains of bulk material using a device according to one of the preceding claims;- further processing the comminuted grains of bulk material or storing the comminuted grains of bulk material;characterized in that there is no separating step carried out between the comminuting step and the further-processing/storage step and, in particular, in that there is no feeding back of the comminuted grains of bulk material to a device for comminuting bulk material.
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16/759,936 US11213828B2 (en) | 2017-10-30 | 2018-10-29 | Device and method for comminuting bulk material grains |
UAA202003247A UA126347C2 (en) | 2017-10-30 | 2018-10-29 | Device and method for comminuting bulk material grains |
CA3080660A CA3080660C (en) | 2017-10-30 | 2018-10-29 | Device and method for comminuting bulk material grains |
PCT/EP2018/079567 WO2019086375A1 (en) | 2017-10-30 | 2018-10-29 | Device and method for comminuting bulk material grains |
RU2020117719A RU2745118C1 (en) | 2017-10-30 | 2018-10-29 | Device and method for grinding bulk grain |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17199189 | 2017-10-30 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3476486A1 EP3476486A1 (en) | 2019-05-01 |
EP3476486B1 true EP3476486B1 (en) | 2020-07-01 |
Family
ID=60191269
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18202393.7A Active EP3476486B1 (en) | 2017-10-30 | 2018-10-24 | Method and device for crushing bulk material particles |
Country Status (6)
Country | Link |
---|---|
US (1) | US11213828B2 (en) |
EP (1) | EP3476486B1 (en) |
CA (1) | CA3080660C (en) |
RU (1) | RU2745118C1 (en) |
UA (1) | UA126347C2 (en) |
WO (1) | WO2019086375A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3782733B1 (en) | 2019-08-20 | 2021-10-20 | Bühler AG | Shearing strip for bulk material crushing apparatus |
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- 2018-10-29 CA CA3080660A patent/CA3080660C/en active Active
- 2018-10-29 US US16/759,936 patent/US11213828B2/en active Active
- 2018-10-29 WO PCT/EP2018/079567 patent/WO2019086375A1/en active Application Filing
- 2018-10-29 UA UAA202003247A patent/UA126347C2/en unknown
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Also Published As
Publication number | Publication date |
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RU2745118C1 (en) | 2021-03-22 |
UA126347C2 (en) | 2022-09-21 |
WO2019086375A1 (en) | 2019-05-09 |
US20200391217A1 (en) | 2020-12-17 |
EP3476486A1 (en) | 2019-05-01 |
CA3080660A1 (en) | 2019-05-09 |
CA3080660C (en) | 2021-04-20 |
US11213828B2 (en) | 2022-01-04 |
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