EP2937211B1 - Device for compressing containers - Google Patents

Device for compressing containers Download PDF

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Publication number
EP2937211B1
EP2937211B1 EP15164745.0A EP15164745A EP2937211B1 EP 2937211 B1 EP2937211 B1 EP 2937211B1 EP 15164745 A EP15164745 A EP 15164745A EP 2937211 B1 EP2937211 B1 EP 2937211B1
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EP
European Patent Office
Prior art keywords
bar shaped
pressure
shaped operating
strip
elements
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EP15164745.0A
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German (de)
French (fr)
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EP2937211A1 (en
Inventor
Hermann Schwelling
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Individual
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Individual
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Priority to PL15164745T priority Critical patent/PL2937211T3/en
Publication of EP2937211A1 publication Critical patent/EP2937211A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B3/00Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B30B3/04Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with one another, e.g. with co-operating cones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/32Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
    • B30B9/321Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for consolidating empty containers, e.g. cans
    • B30B9/325Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for consolidating empty containers, e.g. cans between rotary pressing members, e.g. rollers, discs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S100/00Presses
    • Y10S100/902Can crushers

Definitions

  • the invention relates to a device for compressing / compacting containers, in particular cans made of tinplate, in particular beverage cans, according to the preamble of claim 1.
  • Such devices having one or more work rolls are used to empty containers (hollow body), in particular those from the food industry, like beverage cans and the like Containers, to compact.
  • the transport volume of the vehicle is better used for transport to the recycling facilities; the transport costs are reduced.
  • compact containers are also an advantage for the recycling process itself.
  • a long-known on the market compacting device is in the DE 85 15 290 U1 described.
  • This device has at least one roller for compressing and perforating empty containers, wherein of the main body project the spines radially out of the roller.
  • the spikes are mounted in radially aligned receptacles of the roll main body.
  • each roller has a plurality of discs along a roller axis.
  • One part of the disks is designed as a pressure disk, the other part of the disks as a cutting disk.
  • the rollers are arranged such that cutting discs of a roller engage in spaces between the discs of the other roller, so cutting discs mesh with each other.
  • a device for compressing containers, in particular PET bottles and tin cans describes the DE 20 2008 008 568 U1 ,
  • This device has a motor rotatably driven roller, which lies opposite a curved abutment surface.
  • the distance between this abutment surface and the peripheral surface of the roller decreases in the direction of rotation of the roller, so that forms a wedge-shaped narrowing space in the direction of rotation of the roller.
  • the peripheral surface of the roller is composed of juxtaposed flat surface portions.
  • radially outwardly extending driver elements are arranged, which may for example have the shape of strips. These strips extend over the entire length of the roller and are straight.
  • the entrainment bars extend either parallel to the axis of the roller or obliquely thereto.
  • JP 2004 322196 A Another device for compacting empty cans is in the JP 2004 322196 A disclosed.
  • This device has two counter-rotating rollers between which a nip for the collection of empty cans is formed. Both rollers have helically on their peripheral surface circumferential strips as catchment elements.
  • the compressed body ejected from the device are now flat with respect to their original shape, but they are particularly strongly curved in a banana shape.
  • a pressure roller pair for compressing, for example, PET bottles is known in which strip-shaped projections are provided with a cross-sectional shape of overhanging teeth and engage the teeth of a pressure roller in the spaces between the teeth of the other pressure roller.
  • a device for compressing containers in particular beverage cans or tin cans from the food sector, at least assemblies for such devices, to be found, which a reduction the production costs and the operating costs in the application causes, in particular achieved energy savings.
  • the quality of the compressed hollow body / container for the subsequent recycling process and the devaluation of deposit disposable containers should be improved.
  • the object is achieved by a device for compressing containers, in particular beverage cans or tin cans from the food sector, with the features of claim 1.
  • the advantages of the invention are in addition to the savings in the manufacture of the device, such as e.g. the manufacturing cost of the rollers, the assembly cost of the device and the energy savings for the production of the device parts, while also reducing the operating costs of the user, in particular by energy savings in the operation of the device of up to 50%, through lower maintenance and u.a. due to less wear on the rollers.
  • One aspect of the invention is a newly designed pressure roller for the device according to the invention, which is profiled in the periphery of its working area, ie in its lateral surface, in a new way.
  • This pressure roller according to the invention is provided in duplicate in the new device.
  • the two pressure rollers are rotatably mounted, which are arranged to form a gap at a distance from each other.
  • the gap is arranged parallel to the respective axis of rotation of the pressure rollers. Initially, this gap is the nip, then - directly between the pressure rollers - the working gap and then the outlet gap, which opens into a provided in the housing of the device outlet opening.
  • these strip-shaped elements which are according to the invention multiple-action elements for the feeder, for a possibly necessary perforation of the containers, for compression and ejection, formed by in the lateral surface of each pressure roller longitudinally arranged grooves. So between each two adjacent grooves a strip-shaped active element is arranged / formed.
  • the grooves are of the same type and width and guided substantially parallel to the axis.
  • the grooves and thus also the strip-shaped active elements are distributed uniformly distributed on the circumference.
  • the strip-shaped active elements of each pressure roller are each arranged divergently at an angle of attack to a reference line extending parallel to its axis of rotation in the lateral surface.
  • the angle of attack of each strip-shaped active element is the same, preferably has a value between 0.1 ° and 40 ° and in particular a value of 15 °.
  • the strip-shaped active elements are trapezoidal.
  • the trapezoidal shape is not symmetrical, and in a second type / embodiment, the trapezoidal shape is symmetrical, i. the side surfaces of the trapezoid are here isosceles.
  • This trapezoidal shape is in each case formed by outwardly directed spaced apart and opposite side surfaces which are connected at the top, ie at their upper ends / edges by a pressure surface.
  • This pressure surface is advantageous in each case the part of the lateral surface of each pressure roller, which is not broken by the incorporation of the grooves.
  • the printing surface is one of the bases of the trapezoid.
  • the other, the lower base of the trapezoid is formed by a (virtual) tangent which rests against the periphery of a circle whose radius is determined by the bottom of the adjacent groove.
  • the strip-shaped active elements is the front lying, so the pointing in the direction of rotation side surface of Acting elements arranged at an inclination angle to a radius line which extends through the edge formed by the intersection of this front surface and the adjacent upper pressure surface.
  • This angle of inclination is preferably in a value range between 1 ° and 20 °, in particular between 8 ° and 12 °.
  • the radius line delimiting the angle does not extend through the said edge but 0.1 mm to 1.5 mm from said edge of the strip-shaped active element in the body.
  • the height of these strip-shaped active elements preferably based on the bottom of each lying next to her groove, preferably has an amount of 2 to 6 mm, in particular, this height is 4.25 mm.
  • the front side lying in the direction of rotation of the strip-shaped active elements and the rear side surface of each hurrying strip-shaped active element are mutually lying at an angle between 70 ° and 30 °, preferably at an angle of 54 ° to 62 °.
  • the isosceles trapezoidal shape of the strip-shaped active elements in the direction of rotation of the pressure roller front side lying side surface is arranged at an inclination angle to a radius line, which the strip-shaped active element divides symmetrically.
  • This angle of inclination is preferably in a value range between 15 ° and 45 °, between 25 ° and 40 °.
  • the height of the strip-shaped active elements preferably based on the bottom of each lying next to her groove, preferably has an amount of 2 to 5 mm, this height is advantageously 3.5 mm.
  • the front side lying in the direction of rotation side of the strip-shaped active elements and the rear side surface of each hurrying strip-shaped active element are mutually lying at an angle between 120 ° and 60 °, preferably at an angle of 82 ° to 95 °.
  • the pressure rollers are made according to the invention of solid material and tempering steel and their lateral surface together with the strip-shaped active elements are at least surface hardened.
  • a further embodiment of the invention is such that the journals of the pressure rollers guided through side walls and guided and held in outward side walls are at least two sealed with respect to the respective openings in the side walls by at least one radially acting seal and at least one axially acting seal.
  • FIG. 1 A schematic side view of a device having a pressure rollers 5 according to the invention and a pressure roller 6 according to the invention is shown in FIG FIG. 1 shown.
  • One of the lateral housing walls is here removed, so that the view falls into the working space of the device.
  • a filling opening 3 is provided on one side in an upper region, for the throw of said containers / hollow bodies to be recycled 15.
  • a feed space 3a In the upper inner area is a feed space 3a, in the lower part of this housing 2, following the Feed chamber 3a is the first pressure roller 5 is arranged and opposite her parallel and spaced the pressure roller 6, which is equal to the pressure roller 5 according to the invention in type and design. It, the pressure roller 6, is rotated only by 180 °, so that the left end side of the pressure roller 5 is then the right end side of the pressure roller 6.
  • the pressure roller 5 and the pressure roller 6 form a gap 9 between them. It is the intake, working and ejection gap at the same time.
  • the containers 15, 16 to be pressed together are successively introduced via the filling opening 3 into the feed space 3a and slide over the chute 10 towards the gap 9.
  • a driving unit 7 is arranged in the feed space 3 a and supports with each one of its wings 71, 72 and 73, which move in accordance with arrow 11, the feeding of the inserted container 15 or 16 to the gap 9, which is the nip, out, these wings push the container in the direction of the gap 9 and at the same time press on this nip, as long as they have contact with the container.
  • the inserted containers are safely retracted and compressed.
  • the pressed against each other portions of the wall of the container, which is then double-layered in the working gap, is reliably compacted according to the already preceding versions. Any existing pledges are validly canceled.
  • the double-layered in the compressed state body receives at least partially an embossed shape, which is such by the rotation and arranged in a new kind strip-shaped active elements that quasi an entanglement of said sections.
  • the strip-shaped active elements here in the embodiment shown, the strip-shaped
  • This angle of attack W1 on both pressure rollers, ie for the respective strip-shaped Acting elements is approximately equal.
  • FIG. 1 As shown (a snapshot of the working device), it is the wing 73, which presses the container / hollow body 16 to the pressure rollers 5 and 6 and in the feed section of the gap 9.
  • the subsequently supplied container 15 is shown in two positions. Once at the throw in and in a later position P; Here, the longitudinally inserted container 15 is shown with a dashed line for distinction. He now lies transversely, ie in its longitudinal direction parallel to the pressure rollers 5 and 6 and the nip formed between them and waits in this position P on the transfer to the nip of the nip 9 by progressive slipping along the chute 10 and / or the back of the Vane 73. The subsequent vane 72 will then, upon further rotation of the entrainment unit 7 about its axis of rotation 70, also push the container 15 towards and into the nip 9, as shown in this figure with respect to the container 16.
  • the driving unit 7 is a separator according to the EP 2 292 333 A2 or the US 7,540,235 B2 , Not shown here are known per se and belonging to a generic device assemblies and components, such as a transmission and a motor and a control unit, which needed to operate the device and are also provided here.
  • FIG. 2 are a schematic view of the mutually arranged pressure rollers 5 and 6 of the new device FIG. 1 shown in plan view. It has a rotation axis 51, laterally bearing pins 56 and 57 and between the left end face 54 and the right end face 55 a roller body with a lateral surface 53. Further details are in the FIG. 2a with respect to the detail A shown.
  • a plurality of grooves 58 are longitudinally embedded. These grooves 58 are uniformly distributed on the circumference of the first pressure roller 5. Between each two grooves, a strip-shaped active element 59 is formed, which also extends longitudinally from the left end face 54 to the right end face 55.
  • the second pressure roller 6 is arranged at a parallel distance from the aforementioned first pressure roller 5.
  • the distance between the two pressure rollers 5 and 6 is the gap 9 (see also FIG. 1 ).
  • the second pressure roller 6 has a rotation axis 61, laterally bearing journals 66 and 67 and between the left end face 64 and the right end face 65 a roller body with a lateral surface 63.
  • a plurality of grooves 68 are longitudinally embedded. These grooves 68 are uniformly distributed on the circumference of the second pressure roller 6. Between each two grooves, a strip-shaped active element 69 is formed, which also extends longitudinally from the left end face 64 to the right end face 65.
  • the strip-shaped active elements of the pressure rollers - shown here by way of example on the pressure roller 6 - are diverging at an angle of attack W1 to a parallel to its axis of rotation 61 in the lateral surface 63 extending reference line.
  • the strip-shaped active elements - in this case the elements 69 - are aligned in a straight line from the left end face 64 to the right end face 65.
  • the pressure rollers 5 and 6 are equipped with strip-shaped active elements 59 and 69 according to a first embodiment.
  • the strip-shaped active element 59 which is respectively arranged between two grooves 58, has a front side surface 12, which is also referred to as a front surface, and an opposite side surface 14, which is shown in FIG Further also back surface is called.
  • Body outward, so the head, both side surfaces are connected by the remaining portion of the lateral surface 53 with each other. This section of the lateral surface 53 is the pressure surface 13.
  • the front surface 12 is disposed at an inclination angle W2 to the radius line passing through the edge formed by the intersection of the front surface 12 and the adjacent uppermost pressure surface 13.
  • This inclination angle W2 is preferably about 10 ° in this embodiment.
  • the front surface 12 and the back surface 14 of the leading strip-shaped active element are preferably arranged to one another at a distance angle W3 of preferably approximately 58 °.
  • second pressure roller 6, which is inventively arranged quasi mirror image to the pressure roller 5 in the device has, as already said, the same shape / shape.
  • the strip-shaped active elements 69 have a side surface / front surface 20, a side surface / back surface 22 and a pressure surface 21.
  • the inclination angle W2 of the front surface 20 and the distance angle W3 are in the same manner and design as in the first pressure roller 5.
  • Between two adjacent strip-shaped active elements 69 is also in this Pressure roller 6 each have a groove 68 is arranged.
  • FIG. 4 and 4a are the pressure rollers, here the pressure rollers 30 and 40 equipped with strip-shaped active elements 35 and 45 according to a second embodiment.
  • the reference numerals 32 and 42 the respective direction of rotation is designated.
  • Each strip-shaped active element 35 arranged between two grooves 34 has a front side surface 39, which is also referred to as a front surface, and an opposite side surface 37, which is also referred to as a back surface. Externally both side surfaces are connected by the still standing portion of the lateral surface 33 with each other. This section of the lateral surface 33 is the pressure surface 38.
  • the front surface 39 is arranged at an inclination angle W4 to the radius line, which divides the strip-shaped active element 35 symmetrically.
  • This inclination angle W4 is preferably about 35 ° in this embodiment.
  • the front surface 39 and the back surface 37 of the leading strip-shaped active element 35 are preferably at a distance angle W5, see FIG FIG. 4a , arranged by preferably about 89 °.
  • second pressure roller 40 of the second embodiment which is arranged quasi mirror image to the first pressure roller 30 of the second embodiment in the device has, as stated earlier, the same shape / shape.
  • the strip-shaped active elements 45 have a similar shaped front surface 49, back surface 47 and pressure surface 48, which are not specifically designated in this figure, the reference numerals 37, 38 and 39 of the first pressure roller 30 second embodiment have the same meaning on this second pressure roller 40.
  • the inclination angle W4 of the front surface 39 and the distance angle W5 are of the same type and construction as those of the first pressure roller 30 of the second embodiment.
  • roller pair with the pressure rollers 30 and 40 is in the FIG. 5 shown in a perspective view.
  • the view goes to the left end faces 90, 92 with the bearing pins 36 and 46.
  • the longitudinal strip-shaped active elements - here by the reference numerals 35 and 45 -
  • a same directed angle of attack W1 (not shown here) have , but then intersect in the gap 9 (in the catchment area, in the working area and in the ejection area).
  • the "intersecting" of the strip-shaped active elements in the gap 9 formed between the pressure rollers 5 and 6 or 30 and 40 and the further details of the shape of the strip-shaped active elements and their arrangement on or in the lateral surface of the pressure rollers and their position under a Incidence angle W1 to the paraxial in the lateral surface of the pressure roller with respect to its axis of rotation have a particularly positive effect on a trouble-free insertion of the container between the pressure rollers and on the secure hooking of the pressed wall sections of the container.
  • the flat pressed by the compression between the pressure rollers container remain in this generated state.
  • the device according to the invention Compared to the known devices is achieved with the device according to the invention to the flattened containers a much higher dimensional stability, also the number of bending edges with a small radius in the body wall of the compressed container is reduced by a multiple, so in particular the emergence of value-reducing white fractions in of the Body wall and / or a "chipping" or a protruding small, partly quasi-cut wall sections is avoided.
  • FIG. 6 is a schematic sectional view of a further embodiment of the new device according to the invention shown by which in particular the maintenance and maintenance interval is positively influenced because suspended solids and liquids from the working space of the device much better than in known solutions from the bearings for the journals of the pressure rollers become.
  • the bearing pin 67 of the second pressure roller 60 after FIG. 2 -
  • On the inside 82 of the bearing plate 80 at least one axially acting seal 85 and in the region of the outer side 81 of the bearing plate 80 on the passed through the through hole 86 bearing pin 67 at least one radially acting seal 84 is arranged.
  • This second, radially acting seal 84 is not directly adjacent to the outer side 81 of the bearing plate. This ensures that eventually the axially acting seal 85 still passing suspended solids and liquids in the region of the passage opening 86, which - in the installed position - has an additional longitudinal groove in the lower point, which is also preferably inclined to the horizontal, are dissipated down.
  • the longitudinal groove not shown in the figure acts to support this, it forms a receiving joint for these suspended solids and liquids.
  • the invention is not limited to the illustrated and described embodiment, but in particular also includes variants that can be formed by combining features or elements described in connection with the present invention. Furthermore, individual features or modes of operation described in conjunction with the figures can in themselves constitute an independent invention.
  • Another feature according to an embodiment of the invention is one or more circumferential grooves which in the lateral surface of at least one of the two cooperating pressure rollers 5, 6; 30, 40 are incorporated, for example, such grooves, as in the FIG. 2 in the pressure roller 5 and in the FIG. 5 can be seen in the pressure roller 30.
  • These grooves arranged transversely to the longitudinal direction of the pressure roller preferably extend to the bottom of the longitudinal grooves 58, 68, 34, 44, respectively.
  • the depth of these transverse grooves is determined inter alia by the material of the containers to be compressed (beverage cans and the like).
  • each strip-shaped active element 59, 69, 35 and 45 divides each strip-shaped active element 59, 69, 35 and 45 into several, at least two sections.
  • these transverse grooves can be arranged distributed uniformly, in pairs or in groups over the entire length of a pressure roller.
  • strip-shaped active elements of the first embodiment and second embodiment are arranged side by side alternately or in groups over the circumference of the pressure roller distributed.
  • a strip-shaped active element has a non-symmetrical trapezoidal shape (cross section) and the adjacent strip-shaped active element has an isosceles trapezoidal shape (cross section).
  • These two types of strip-shaped active elements can also be arranged successively in groups.
  • To the Example of two strip-shaped active elements with non-symmetrical trapezoidal shape follow three strip-shaped active elements with isosceles trapezoidal shape. In the context of the invention, any other group-wise arrangement of these strip-shaped active elements is conceivable. Which of these embodiments is used is also dependent on the material of the container to be compressed, for example beverage cans and the like, their shape and wall thickness.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Rolls And Other Rotary Bodies (AREA)

Description

Die Erfindung betrifft eine Vorrichtung zum Zusammendrücken/ Kompaktieren von Behältern, insbesondere Dosen aus Weißblech, insbesondere Getränkedosen, nach dem Oberbegriff des Patentanspruches 1. Derartige Vorrichtungen mit einer oder mehreren Arbeitswalzen werden verwendet, um leere Behälter (Hohlkörper), insbesondere solche aus dem Lebensmittelbereich, wie Getränkedosen u.ä. Behältnisse, zu kompaktieren. Somit wird für den Transport zu den Recyclinganlagen hin das Transportvolumen des Fahrzeuges besser genutzt; die Transportkosten werden verringert. Aber auch für den Recyclingprozess selbst sind kompaktierte Behältnisse von Vorteil.The invention relates to a device for compressing / compacting containers, in particular cans made of tinplate, in particular beverage cans, according to the preamble of claim 1. Such devices having one or more work rolls are used to empty containers (hollow body), in particular those from the food industry, like beverage cans and the like Containers, to compact. Thus, the transport volume of the vehicle is better used for transport to the recycling facilities; the transport costs are reduced. But compact containers are also an advantage for the recycling process itself.

Eine am Markt seit langem bekannte Kompaktiervorrichtung ist in der DE 85 15 290 U1 beschrieben. Diese Vorrichtung besitzt mindestens eine Walze zum Zusammendrücken und Perforieren von leeren Behältern, wobei von dem Grundkörper der Walze Stacheln radial abragen. Die Stacheln sind in radial ausgerichteten Aufnahmen des Walzengrundkörpers befestigt.A long-known on the market compacting device is in the DE 85 15 290 U1 described. This device has at least one roller for compressing and perforating empty containers, wherein of the main body project the spines radially out of the roller. The spikes are mounted in radially aligned receptacles of the roll main body.

In der DE 103 25 368 B4 ist eine Kompaktiervorrichtung für Getränke-Behälter in Form von Kunststoffflaschen und (Weiß-) Blechdosen offenbart, die zwei gegenläufig antreibbare Walzen umfasst, die parallel in einem Abstand zueinander angeordnet und derart ausgebildet sind, dass leere Behälter zwischen ihnen zusammengedrückt und deren zu den Walzen zeigenden Mantelflächen teilweise eingeschnitten werden. Zu diesem Zweck weist jede Walze mehrere Scheiben entlang einer Walzenachse auf. Ein Teil der Scheiben ist als Druckscheibe ausgebildet, der andere Teil der Scheiben als Schneidscheibe. Zudem sind die Walzen derart angeordnet, dass Schneidscheiben der einen Walze in Zwischenräume zwischen den Scheiben der anderen Walze eingreifen, also Schneidscheiben miteinander kämmen. Durch eine gegenläufige Bewegung der Walzen wird ein leerer Behälter in den Einzugsspalt zwischen den Walzen gezogen und durch die Vielzahl an Druck- und Schneidscheiben zusammengedrückt und teilweise eingeschnitten. Dies ermöglicht insbesondere auch das Kompaktieren von leeren, geschlossenen Behältern, ohne diese vorher perforieren zu müssen.In the DE 103 25 368 B4 discloses a compacting device for beverage containers in the form of plastic bottles and (white) tin cans comprising two counter-drivable rolls arranged in parallel spaced relationship and configured to squeeze empty containers between them and point them towards the rolls Lateral surfaces are partially cut. For this purpose, each roller has a plurality of discs along a roller axis. One part of the disks is designed as a pressure disk, the other part of the disks as a cutting disk. In addition, the rollers are arranged such that cutting discs of a roller engage in spaces between the discs of the other roller, so cutting discs mesh with each other. By an opposite movement of the rollers, an empty container is pulled into the nip between the rollers and compressed by the plurality of pressure and cutting discs and partially cut. This allows in particular the compacting of empty, closed containers without having to perforate them before.

Eine Vorrichtung zum Komprimieren von Behältnissen, insbesondere von PET-Flaschen und Blechdosen beschreibt die DE 20 2008 008 568 U1 . Diese Vorrichtung weist eine motorisch drehantreibbare Walze auf, der eine gewölbte Widerlagerfläche gegenüber liegt. Der Abstand zwischen dieser Widerlagerfläche und der Umfangsfläche der Walze verringert sich in Umlaufrichtung der Walze, so dass sich in Umlaufrichtung der Walze ein keilförmig verengender Raum bildet. Die Umfangsfläche der Walze setzt sich aus aneinander gereihten ebenen Flächenabschnitten zusammen. An den Stoßkanten zwischen den einzelnen Flächenabschnitten sind sich radial nach außen erstreckende Mitnehmerelemente angeordnet, die zum Beispiel die Form von Leisten haben können. Diese Leisten erstrecken sich über die gesamte Länge der Walze und sind gerade ausgebildet. Je nach Art der ebenen Flächenabschnitte der Walzenumfangsfläche verlaufen die Mitnehmerleisten entweder parallel zur Achse der Walze oder schräg dazu.A device for compressing containers, in particular PET bottles and tin cans describes the DE 20 2008 008 568 U1 , This device has a motor rotatably driven roller, which lies opposite a curved abutment surface. The distance between this abutment surface and the peripheral surface of the roller decreases in the direction of rotation of the roller, so that forms a wedge-shaped narrowing space in the direction of rotation of the roller. The peripheral surface of the roller is composed of juxtaposed flat surface portions. At the abutting edges between the individual surface portions radially outwardly extending driver elements are arranged, which may for example have the shape of strips. These strips extend over the entire length of the roller and are straight. Depending on the nature of the planar surface portions of the roller peripheral surface, the entrainment bars extend either parallel to the axis of the roller or obliquely thereto.

Weitere Vorrichtungen zum Kompaktieren von Behältern sind in der JP 11 170095 A und der FR 2 501 535 A1 beschrieben. Beide Vorrichtungen besitzen zwei gegenläufig zu einander angetriebene Walzen, zwischen denen ein Einzugsspalt für zu kompaktierendes Leergut gebildet ist. Auf den Umfangsflächen der Walzen sind unter anderem Einzugselemente angeordnet, die sich durchgehend in Walzenlängsrichtung über die gesamte Walzenlänge erstrecken und parallel zu einander angeordnet sind. Diese Einzugselemente haben die Form eines V, dessen Spitze entgegen der Drehrichtung der Walzen gerichtet ist.Other devices for compacting containers are in the JP 11 170095 A and the FR 2 501 535 A1 described. Both devices have two opposite to each other driven rollers, between which a pull-in gap is formed for empties to be compacted. On the peripheral surfaces of the rollers feeder elements are arranged, inter alia, in the roll longitudinal direction over the entire roll length extend and are arranged parallel to each other. These feeder elements have the shape of a V whose tip is directed counter to the direction of rotation of the rollers.

Eine weitere Vorrichtung zum Kompaktieren von leeren Dosen ist in der JP 2004 322196 A offenbart. Diese Vorrichtung besitzt zwei gegenläufig angetriebene Walzen, zwischen denen ein Walzenspalt zum Einzug von leeren Dosen gebildet ist. Beide Walzen besitzen schraubenförmig auf ihrer Umfangsfläche umlaufende Leisten als Einzugselemente. Bei dieser Vorrichtung sind die zusammengedrückten, aus der Vorrichtung ausgestoßenen Körper gegenüber ihrer Ausgangsform nun zwar platt, jedoch sind sie besonders stark bananenförmig gekrümmt.Another device for compacting empty cans is in the JP 2004 322196 A disclosed. This device has two counter-rotating rollers between which a nip for the collection of empty cans is formed. Both rollers have helically on their peripheral surface circumferential strips as catchment elements. In this device, the compressed body ejected from the device are now flat with respect to their original shape, but they are particularly strongly curved in a banana shape.

Am Markt besteht nach wie vor die Forderung nach effizienteren Vorrichtungen für das Kompaktieren von Hohlkörpern/Behältern aus dem Lebensmittelsektor. Wobei unter Effizienz auch eine Verlängerung der Wartungsintervalle und eine Senkung des Wartungsaufwandes verstanden wird.There is still a demand in the market for more efficient devices for compacting hollowware / containers from the food sector. Where efficiency is also understood as an extension of the maintenance intervals and a reduction of the maintenance effort.

Aus der JP H04 182097 A ist eine Vorrichtung zum Zusammendrücken von Behältern mit zwei parallel zueinander und gegenläufig laufenden Druckwalzen bekannt, bei denen auf der Mantelfläche wenigstens eine der Druckwalzen leistenförmige Erhebungen vorhanden sind, die unter einem Anstellwinkel zu einer Mantellinie verlaufen.From the JP H04 182097 A a device for compressing containers with two parallel and counter-rotating pressure rollers is known in which on the lateral surface of at least one of the pressure rollers strip-shaped elevations are provided which extend at an angle to a surface line.

Aus der US 3,406,624 A ist eine Walzenanordnung gemäss dem Oberbegriff des Anspruchs 1 bekannt, mit leistenförmigen unter einem Anstellwinkel verlaufenden Erhebungen auf nur einer der beiden Druckwalzen, wobei das Walzenpaar zum Zerkleinern von Holzschnitzeln verwendet wird.From the US 3,406,624 A a roller assembly according to the preamble of claim 1 is known, with strip-shaped running at an angle elevations on only one of the two pressure rollers, wherein the roller pair is used for crushing wood chips.

Aus der WO 2006/094819 A2 ist ferner ein Druckwalzen-Paar zum Zusammenpressen von beispielsweise PET-Flaschen bekannt, bei dem leistenförmige Erhebungen mit einer Querschnittsform von überhängenden Zähnen vorhanden sind und die Zähne der einen Druckwalze in die Abstände zwischen die Zähne der anderen Druckwalze eingreifen.From the WO 2006/094819 A2 Further, a pressure roller pair for compressing, for example, PET bottles is known in which strip-shaped projections are provided with a cross-sectional shape of overhanging teeth and engage the teeth of a pressure roller in the spaces between the teeth of the other pressure roller.

Ausgehend von den Lösungen nach dem Stand der Technik soll eine Vorrichtung zum Zusammendrücken von Behältern, insbesondere Getränkedosen oder Blechdosen aus dem Lebensmittelsektor, zumindest Baugruppen für solche Vorrichtungen, gefunden werden, welche eine Verringerung der Herstellungskosten sowie der Betriebskosten bei der Anwendung bewirkt, insbesondere eine Energieeinsparung erzielt. Zudem soll die Qualität der zusammengedrückten Hohlkörper / Behälter für den nachfolgenden RecyclingProzess sowie die Entwertung von Pfand-Einwegbehältern verbessert werden.Based on the solutions of the prior art, a device for compressing containers, in particular beverage cans or tin cans from the food sector, at least assemblies for such devices, to be found, which a reduction the production costs and the operating costs in the application causes, in particular achieved energy savings. In addition, the quality of the compressed hollow body / container for the subsequent recycling process and the devaluation of deposit disposable containers should be improved.

Die Aufgabe wird gelöst durch eine Vorrichtung zum Zusammendrücken von Behältern, insbesondere Getränkedosen oder Blechdosen aus dem Lebensmittelsektor, mit den Merkmalen des Anspruches 1.The object is achieved by a device for compressing containers, in particular beverage cans or tin cans from the food sector, with the features of claim 1.

Die nachgeordneten Ansprüche, die Ansprüche 2 bis 12, offenbaren Ausführungsbeispiele der Vorrichtung nach der Erfindung.The subordinate claims, the claims 2 to 12, disclose embodiments of the device according to the invention.

Gegenüber bekannten Lösungen bestehen die Vorteile der Erfindung neben den Einsparungen bei der Herstellung der Vorrichtung, wie z.B. dem Fertigungsaufwand der Walzen, dem Montageaufwand der Vorrichtung und der Energieeinsparung für die Fertigung der Vorrichtungsteile, dabei auch in der Senkung der Betriebskosten beim Anwender, insbesondere durch Energieeinsparung beim Betrieb der Vorrichtung von bis zu 50%, durch geringeren Wartungsaufwand und u.a. durch geringeren Verschleiß an den Walzen.Compared to known solutions, the advantages of the invention are in addition to the savings in the manufacture of the device, such as e.g. the manufacturing cost of the rollers, the assembly cost of the device and the energy savings for the production of the device parts, while also reducing the operating costs of the user, in particular by energy savings in the operation of the device of up to 50%, through lower maintenance and u.a. due to less wear on the rollers.

Darüber hinaus haben die mit der erfindungsgemäßen Vorrichtung zusammengedrückten Körper eine höhere Formstabilität, sodass in dem nachfolgenden Recyclingprozess unter anderem weniger Störungen bei der Förderung der zusammengedrückten Körper eintreten; in den Recyclingmaschinen selbst und auch zu den Recyclingmaschinen hin.In addition, with the inventive Device compressed body higher dimensional stability, so that occur in the subsequent recycling process, inter alia, less interference in the promotion of compressed bodies; in the recycling machines themselves and also to the recycling machines.

Zudem werden beim Zusammendrücken der Behälter Knickkanten mit kleinem Radius in deren zusammengedrückter Körperwand und Boden weitestgehend vermieden, sodass die Anzahl von Weißbrüchen im Material, also in den plattgedrückten Körperwänden der Behälter wesentlich verringert wird. Gleichzeitig ist jedoch gewährleistet, dass die Entwertung von Pfandbehältern zuverlässig ist, also der an der äußeren Mantelfläche der Behältern/Hohlkörper angebrachte Barcode entwertet ist.In addition, wrinkles with small radius in the compressed body wall and bottom are largely avoided when squeezing the container, so that the number of white fractures in the material, ie in the flattened body walls of the container is substantially reduced. At the same time, however, it is ensured that the devaluation of deposit containers is reliable, that is, the barcode attached to the outer surface of the containers / hollow body is invalidated.

Ein Aspekt der Erfindung ist eine neu gestaltete Druckwalze für die erfindungsgemäße Vorrichtung, welche in der Peripherie ihres Arbeitsbereiches, also in ihrer Mantelfläche, in neuer Art profiliert ist.One aspect of the invention is a newly designed pressure roller for the device according to the invention, which is profiled in the periphery of its working area, ie in its lateral surface, in a new way.

Diese erfindungsgemäße Druckwalze ist in der neuen Vorrichtung zweifach vorgesehen. Die beiden Druckwalzen sind rotierbar gelagert, welche unter Bildung eines Spaltes mit Abstand zueinander angeordnet sind. Der Spalt ist parallel zu der jeweiligen Drehachse der Druckwalzen angeordnet. Anfänglich ist dieser Spalt der Einzugsspalt, dann - direkt zwischen den Druckwalzen - der Arbeitsspalt und sodann der Austrittsspalt, der in einer im Gehäuse der Vorrichtung vorgesehenen Austrittsöffnung mündet.This pressure roller according to the invention is provided in duplicate in the new device. The two pressure rollers are rotatably mounted, which are arranged to form a gap at a distance from each other. The gap is arranged parallel to the respective axis of rotation of the pressure rollers. Initially, this gap is the nip, then - directly between the pressure rollers - the working gap and then the outlet gap, which opens into a provided in the housing of the device outlet opening.

In der bzw. auf der jeweils im Wesentlichen zylinderförmige Mantelfläche des Walzengrundkörpers dieser neuen Druckwalzen sind mehrere, longitudinal von einer Stirnfläche zur gegenüber liegenden Stirnfläche des Körpers der Druckwalzen reichende leistenförmige Elemente vorgesehen.In or on the respectively substantially cylindrical lateral surface of the roller base body of these new pressure rollers, a plurality of longitudinally from one end face to the opposite end face of the body of the pressure rollers reaching strip-shaped elements are provided.

Vorzugsweise werden diese leistenförmigen Elemente, welche nach der Erfindung Mehrfach-Wirkelemente für den Einzug, für ein eventuell notwendiges Perforieren der Behälter, für das Zusammendrücken und für den Ausstoß sind, durch in der Mantelfläche jeder Druckwalze longitudinal angeordnete Nuten gebildet. Also jeweils zwischen zwei benachbarten Nuten ist ein leistenförmiges Wirkelement angeordnet/gebildet. Die Nuten sind gleicher Art und gleicher Breite und im Wesentlichen achsparallel geführt.Preferably, these strip-shaped elements, which are according to the invention multiple-action elements for the feeder, for a possibly necessary perforation of the containers, for compression and ejection, formed by in the lateral surface of each pressure roller longitudinally arranged grooves. So between each two adjacent grooves a strip-shaped active element is arranged / formed. The grooves are of the same type and width and guided substantially parallel to the axis.

Vorzugsweise sind die Nuten und somit auch die leistenförmigen Wirkelemente gleichmäßig am Umfang verteilt vorgesehen.Preferably, the grooves and thus also the strip-shaped active elements are distributed uniformly distributed on the circumference.

Bei der erfindungsgemäßen Vorrichtung sind die leistenförmigen Wirkelemente jeder Druckwalze jeweils unter einem Anstellwinkel zu einer parallel zu ihrer Drehachse in der Mantelfläche verlaufenden Bezugslinie divergierend angeordnet.In the apparatus according to the invention, the strip-shaped active elements of each pressure roller are each arranged divergently at an angle of attack to a reference line extending parallel to its axis of rotation in the lateral surface.

Nach Ausführungen der Erfindung ist der Anstellwinkel jedes leistenförmigen Wirkelementes gleich groß, hat vorzugsweise einen Wert zwischen 0,1° und 40° und insbesondere einen Wert von 15°.According to embodiments of the invention, the angle of attack of each strip-shaped active element is the same, preferably has a value between 0.1 ° and 40 ° and in particular a value of 15 °.

Nach einer weiteren Ausführung der Erfindung sind die leistenförmigen Wirkelemente, im Querschnitt gesehen, trapezförmig. Bei einer ersten Art/Ausführungsart ist die Trapezform nicht symmetrisch und bei einer zweiten Art/Ausführungsart ist die Trapezform symmetrisch, d.h. die Seitenflächen des Trapezes sind hier gleichschenklig. Diese Trapezform wird jeweils durch auswärts gerichtete zueinander beabstandet und gegenüber liegende Seitenflächen gebildet, welche kopfseitig, also an ihren oberen Enden/Kanten durch eine Druckfläche verbunden sind. Diese Druckfläche ist vorteilhaft jeweils der Teil der Mantelfläche einer jeden Druckwalze, welcher nicht durch das Einarbeiten der Nuten aufgebrochen ist. Die Druckfläche ist eine der Grundseiten des Trapezes. Die andere, die untere Grundseite des Trapezes, wird von einer (virtuellen) Tangente gebildet, welche an der Peripherie eines Kreises anliegt, dessen Radius vom Grund der benachbarten Nut bestimmt ist.According to a further embodiment of the invention, the strip-shaped active elements, seen in cross-section, are trapezoidal. In a first type / embodiment, the trapezoidal shape is not symmetrical, and in a second type / embodiment, the trapezoidal shape is symmetrical, i. the side surfaces of the trapezoid are here isosceles. This trapezoidal shape is in each case formed by outwardly directed spaced apart and opposite side surfaces which are connected at the top, ie at their upper ends / edges by a pressure surface. This pressure surface is advantageous in each case the part of the lateral surface of each pressure roller, which is not broken by the incorporation of the grooves. The printing surface is one of the bases of the trapezoid. The other, the lower base of the trapezoid, is formed by a (virtual) tangent which rests against the periphery of a circle whose radius is determined by the bottom of the adjacent groove.

Bei der Ausführung mit der nicht-symmetrischen Trapezform der leistenförmigen Wirkelemente ist die frontseitig liegende, also die in Umlaufrichtung zeigende Seitenfläche der Wirkelemente unter einem Neigungswinkel zu einer Radiuslinie angeordnet, welche durch die von dem Schnittpunkt dieser Frontfläche und der angrenzenden oben liegenden Druckfläche gebildeten Kante verläuft. Dieser Neigungswinkel liegt vorzugsweise in einem Wertebereich zwischen 1° und 20°, insbesondere zwischen 8° und 12°.In the embodiment with the non-symmetrical trapezoidal shape of the strip-shaped active elements is the front lying, so the pointing in the direction of rotation side surface of Acting elements arranged at an inclination angle to a radius line which extends through the edge formed by the intersection of this front surface and the adjacent upper pressure surface. This angle of inclination is preferably in a value range between 1 ° and 20 °, in particular between 8 ° and 12 °.

Bei einer nochmals verbesserten Ausführung verläuft die den Winkel begrenzende Radiuslinie nicht durch die besagte Kante, sondern 0,1 mm bis 1,5 mm von besagter Kante des leistenförmigen Wirkelementes körpereinwärts.In a further improved embodiment, the radius line delimiting the angle does not extend through the said edge but 0.1 mm to 1.5 mm from said edge of the strip-shaped active element in the body.

Die Höhe dieser leistenförmigen Wirkelemente, vorzugsweise bezogen auf den Grund der jeweils neben ihr liegenden Nut, hat vorzugsweise einen Betrag von 2 bis 6 mm, insbesondere ist diese Höhe 4,25 mm.The height of these strip-shaped active elements, preferably based on the bottom of each lying next to her groove, preferably has an amount of 2 to 6 mm, in particular, this height is 4.25 mm.

Die in Drehrichtung frontseitig liegende Seitenfläche der leistenförmigen Wirkelemente und die rückseitig liegende Seitenfläche des jeweils voraus eilenden leistenförmigen Wirkelementes sind zueinander liegend unter einem Winkel zwischen 70° und 30°, vorzugsweise unter einem Winkel von 54° bis 62°, angeordnet.The front side lying in the direction of rotation of the strip-shaped active elements and the rear side surface of each hurrying strip-shaped active element are mutually lying at an angle between 70 ° and 30 °, preferably at an angle of 54 ° to 62 °.

Bei einer weiteren Ausführungsvariante mit der symmetrischen, der gleichschenkligen Trapezform der leistenförmigen Wirkelemente ist die in Drehrichtung der Druckwalze frontseitig liegende Seitenfläche unter einem Neigungswinkel zu einer Radiuslinie angeordnet, welche das leistenförmige Wirkelement symmetrisch teilt. Dieser Neigungswinkel liegt vorzugsweise in einem Wertebereich zwischen 15° und 45°, zwischen 25° und 40°.In a further embodiment with the symmetrical, the isosceles trapezoidal shape of the strip-shaped active elements in the direction of rotation of the pressure roller front side lying side surface is arranged at an inclination angle to a radius line, which the strip-shaped active element divides symmetrically. This angle of inclination is preferably in a value range between 15 ° and 45 °, between 25 ° and 40 °.

Die Höhe der leistenförmigen Wirkelemente, vorzugsweise bezogen auf den Grund der jeweils neben ihr liegenden Nut, hat vorzugsweise einen Betrag von 2 bis 5 mm, vorteilhaft ist diese Höhe 3,5 mm.The height of the strip-shaped active elements, preferably based on the bottom of each lying next to her groove, preferably has an amount of 2 to 5 mm, this height is advantageously 3.5 mm.

Die in Drehrichtung frontseitig liegende Seitenfläche der leistenförmigen Wirkelemente und die rückseitig liegende Seitenfläche des jeweils voraus eilenden leistenförmigen Wirkelementes sind zueinander liegend unter einem Winkel zwischen 120° und 60°, vorzugsweise unter einem Winkel von 82° bis 95°, angeordnet.The front side lying in the direction of rotation side of the strip-shaped active elements and the rear side surface of each hurrying strip-shaped active element are mutually lying at an angle between 120 ° and 60 °, preferably at an angle of 82 ° to 95 °.

Bevorzugt sind die Druckwalzen nach der Erfindung aus Vollmaterial und Vergütungsstahl gefertigt und ihre Mantelfläche nebst den leistenförmigen Wirkelementen sind zumindest oberflächengehärtet.Preferably, the pressure rollers are made according to the invention of solid material and tempering steel and their lateral surface together with the strip-shaped active elements are at least surface hardened.

Eine weitere Ausführungsform der Erfindung ist derart, dass die durch Seitenwände hindurch geführten Lagerzapfen der Druckwalzen, welche in auswärts der Seitenwände angeordneten Lager geführt und gehalten sind, bezüglich den betreffenden Öffnungen in den Seitenwänden wenigstens zweifach abgedichtet sind, und zwar durch wenigstens eine radial wirkende Dichtung und wenigstens eine axial wirkende Dichtung.A further embodiment of the invention is such that the journals of the pressure rollers guided through side walls and guided and held in outward side walls are at least two sealed with respect to the respective openings in the side walls by at least one radially acting seal and at least one axially acting seal.

Die Erfindung wird anhand von schematisch in Zeichnungen gezeigten, die Erfindung jedoch nicht einschränkenden, Ausführungsbeispielen näher und in weiteren Details erläutert. Es zeigen

Fig. 1
eine schematische Seitenansicht einer Vorrichtung nach der Erfindung, mit Blick in den Arbeitsraum dieser Vorrichtung;
Fig. 2
die zueinander angeordneten Druckwalzen der Vorrichtung nach Figur 1;
Fig. 2a, 2b, 2c
Details der Druckwalzen nach Figur 2;
Fig. 3
die Druckwalzen nach Figur 2 mit einer ersten Ausführung von leistenförmigen Wirkelementen;
Fig. 3a
Details zu Fig. 3;
Fig. 4
die Druckwalzen nach Figur 2 mit einer zweiten Ausführung von leistenförmigen Wirkelementen;
Fig. 4a
Details zu Figur 4;
Fig. 5
eine perspektivische Ansicht von Druckwalzen der erfindungsgemäßen Vorrichtung mit leistenförmigen Wirkelementen zweiter Ausführung;
Fig. 6
in Schnittdarstellung die Lagerung der Druckwalzen der neuen Vorrichtung mit neuartiger Dichtung;
The invention will be explained in more detail and in more detail with reference to exemplary embodiments shown schematically in drawings, but not limiting the invention. Show it
Fig. 1
a schematic side view of a device according to the invention, with a view into the working space of this device;
Fig. 2
the mutually arranged pressure rollers of the device after FIG. 1 ;
Fig. 2a, 2b, 2c
Details of the pressure rollers after FIG. 2 ;
Fig. 3
the pressure rollers after FIG. 2 with a first embodiment of strip-shaped active elements;
Fig. 3a
Details too Fig. 3 ;
Fig. 4
the pressure rollers after FIG. 2 with a second embodiment of strip-shaped active elements;
Fig. 4a
Details too FIG. 4 ;
Fig. 5
a perspective view of pressure rollers of the device according to the invention with strip-shaped active elements of the second embodiment;
Fig. 6
in section, the storage of the pressure rollers of the new device with novel seal;

In der folgenden Beschreibung der Ausführungsbeispiele beziehen sich Begriffe wie "oben", "unten", "links" und "rechts" nur auf die betreffenden Figuren und können somit von der Realität abweichen. Auch können die Proportionen in der Realität abweichend zu den Figuren sein. Ferner sind die Figuren keine exakten technischen Zeichnungen, sondern sollen lediglich den Charakter der Erfindung zeigen. Bezüglich der Bezugszeichen wird angemerkt, dass gleiche Nummern in den verschiedenen Figuren auch immer gleiche Bauteile bezeichnen. In der Beschreibung nicht erwähnte Bezugszeichen ergeben sich aus der Bezugszeichenliste oder aus der Erwähnung in einer anderen Figur dieser Offenbarung. Die in den Figuren angezogenen Bezugsziffern haben jeweils die gleiche Bedeutung, auch wenn sie in der Beschreibung der Ausführungen nicht zu jeder Figur ausdrücklich genannt werden.In the following description of the embodiments, terms such as "top", "bottom", "left" and "right" refer only to the figures in question and thus may differ from reality. Also, the proportions in reality may be different from the figures. Furthermore, the figures are not exact technical drawings but are merely intended to show the character of the invention. With respect to the reference numerals, it is noted that the same numbers in the various figures always refer to the same components. Reference numerals not mentioned in the description will be apparent from the list of reference numerals or from the mention in another figure of this disclosure. The reference numerals drawn in the figures have the same meaning each, even if they are not explicitly mentioned in the description of the embodiments for each figure.

Eine schematische Seitenansicht einer Vorrichtung mit einer erfindungsgemäßen Druckwalzen 5 und einer erfindungsgemäßen Druckwalze 6 ist in der Figur 1 gezeigt. Eine der seitlichen Gehäusewände ist hier entfernt, sodass der Blick in den Arbeitsraum der Vorrichtung fällt.A schematic side view of a device having a pressure rollers 5 according to the invention and a pressure roller 6 according to the invention is shown in FIG FIG. 1 shown. One of the lateral housing walls is here removed, so that the view falls into the working space of the device.

In einem Gehäuse 2 ist an einer Seite in einem oberen Bereich eine Einfüllöffnung 3 vorgesehen, für den Einwurf von zu recycelnden besagten Behältern/Hohlkörpern 15. Im oberen inneren Bereich befindet sich ein Zufuhrraum 3a, im unteren Bereich dieses Gehäuses 2, im Anschluss an den Zufuhrraum 3a ist die erste Druckwalze 5 angeordnet und ihr gegenüber liegend parallel und mit Abstand die Druckwalze 6, welche nach der Erfindung in Art und Ausführung gleich der Druckwalze 5 ist. Sie, die Druckwalze 6, ist lediglich um 180° gedreht, sodass die linke Stirnseite der Druckwalze 5 dann die rechte Stirnseite der Druckwalze 6 ist.In a housing 2, a filling opening 3 is provided on one side in an upper region, for the throw of said containers / hollow bodies to be recycled 15. In the upper inner area is a feed space 3a, in the lower part of this housing 2, following the Feed chamber 3a is the first pressure roller 5 is arranged and opposite her parallel and spaced the pressure roller 6, which is equal to the pressure roller 5 according to the invention in type and design. It, the pressure roller 6, is rotated only by 180 °, so that the left end side of the pressure roller 5 is then the right end side of the pressure roller 6.

Die Druckwalze 5 und die Druckwalze 6 bilden zwischen sich einen Spalt 9. Er ist Einzugs-, Arbeits- und Auswurfspalt zugleich. Die zusammenzudrückenden Behälter 15, 16 usw. werden nacheinander folgend über die Einfüllöffnung 3 in den Zuführraum 3a eingeführt und rutschen über die Rutsche 10 zu dem Spalt 9 hin. Eine Mitnahmeeinheit 7 ist im Zuführraum 3a angeordnet und unterstützt mit je einem ihrer Flügel 71, 72 bzw. 73, die sich gemäß Pfeil 11 bewegen, das Zuführen der eingeworfenen Behälter 15 bzw. 16 zu dem Spalt 9, welcher der Einzugsspalt ist, hin, wobei diese Flügel den Behälter in Richtung des Spaltes 9 schieben und zugleich an diesen Einzugsspalt andrücken, solange sie Kontakt mit dem Behälter haben.The pressure roller 5 and the pressure roller 6 form a gap 9 between them. It is the intake, working and ejection gap at the same time. The containers 15, 16 to be pressed together are successively introduced via the filling opening 3 into the feed space 3a and slide over the chute 10 towards the gap 9. A driving unit 7 is arranged in the feed space 3 a and supports with each one of its wings 71, 72 and 73, which move in accordance with arrow 11, the feeding of the inserted container 15 or 16 to the gap 9, which is the nip, out, these wings push the container in the direction of the gap 9 and at the same time press on this nip, as long as they have contact with the container.

Durch die gegenläufig rotierenden Druckwalzen 5 und 6, d.h. durch ihre leistenförmigen Wirkelemente 59 und 69, welche im Einzugsspalt und Arbeitsspalt erfindungsgemäß kreuzweise wirken, werden die eingeworfenen Behälter sicher eingezogen und zusammengedrückt. Die aneinander gedrückten Abschnitte der Wandung der Behälter, welche im Arbeitsspalt dann doppellagig ist, wird entsprechend den bereits vorangstellten Ausführungen zuverlässig kompaktiert. Eventuell vorhandene Pfandmarkierungen werden wirksam entwertet. Der im zusammengedrückten Zustand doppellagige Körper erhält zumindestens abschnittsweise eine prägeartige Formgebung, welche durch die Rotation und die in neuer Art angeordneten leistenförmigen Wirkelemente derart ist, dass quasi ein Verhaken besagter Abschnitte erfolgt. Erfindungsgemäß sind die leistenförmigen Wirkelemente, hier in dem gezeigten Ausführungsbeispiel die leistenförmigenBy the counter-rotating pressure rollers 5 and 6, i. by their strip-shaped active elements 59 and 69, which act cross-wise according to the invention in the nip and working gap, the inserted containers are safely retracted and compressed. The pressed against each other portions of the wall of the container, which is then double-layered in the working gap, is reliably compacted according to the already preceding versions. Any existing pledges are validly canceled. The double-layered in the compressed state body receives at least partially an embossed shape, which is such by the rotation and arranged in a new kind strip-shaped active elements that quasi an entanglement of said sections. According to the strip-shaped active elements, here in the embodiment shown, the strip-shaped

Wirkelemente 59 und 69 der Druckwalze 5 bzw. 6, so angeordnet, dass sie den gleichen Anstellwinkel W1 besitzen. Bei dem Einbau/der Montage dieser Druckwalzen in die Vorrichtung ist darauf zu achten, dass dieser Anstellwinkel W1 an beiden Druckwalzen, d.h. für die jeweiligen leistenförmigen Wirkelemente annähernd gleich ist.Knitting elements 59 and 69 of the pressure roller 5 and 6, arranged so that they have the same angle of attack W1. When installing / mounting these pressure rollers in the device is important to ensure that this angle of attack W1 on both pressure rollers, ie for the respective strip-shaped Acting elements is approximately equal.

In der in Figur 1 gezeigten Darstellung (eine Momentaufnahme der arbeitenden Vorrichtung) ist es der Flügel 73, der den Behälter/Hohlkörper 16 an die Druckwalzen 5 und 6 und in den Einzugsabschnitt des Spaltes 9 drückt. Der nachfolgend zugeführte Behälter 15 ist in zwei Positionen gezeigt. Einmal beim Einwurf und in einer zeitlich späteren Position P; hier ist der in Längsrichtung eingeführte Behälter 15 mit gestrichelter Linie zur Unterscheidung gezeichnet. Er liegt nunmehr quer, also in seiner Längsausrichtung parallel zu den Druckwalzen 5 und 6 und dem zwischen diesen gebildeten Einzugsspalt und wartet in dieser Position P auf die Übergabe an den Einzugsspalt des Spaltes 9 durch voranschreitendes Nachrutschen entlang der Rutsche 10 und/oder der Rückseite des Flügels 73. Der nachfolgende Flügel 72 wird dann bei weiterer Drehung der Mitnahmeeinheit 7 um ihre Drehachse 70 den Behälter 15 ebenso an den Einzugsspalt 9 heran und in ihn hinein drücken, wie es in dieser Figur bezüglich dem Behälter 16 dargestellt ist.In the in FIG. 1 As shown (a snapshot of the working device), it is the wing 73, which presses the container / hollow body 16 to the pressure rollers 5 and 6 and in the feed section of the gap 9. The subsequently supplied container 15 is shown in two positions. Once at the throw in and in a later position P; Here, the longitudinally inserted container 15 is shown with a dashed line for distinction. He now lies transversely, ie in its longitudinal direction parallel to the pressure rollers 5 and 6 and the nip formed between them and waits in this position P on the transfer to the nip of the nip 9 by progressive slipping along the chute 10 and / or the back of the Vane 73. The subsequent vane 72 will then, upon further rotation of the entrainment unit 7 about its axis of rotation 70, also push the container 15 towards and into the nip 9, as shown in this figure with respect to the container 16.

Bevorzugt ist die Mitnahmeeinheit 7 ein Separator gemäß der EP 2 292 333 A2 bzw. der US 7,540,235 B2 . Nicht dargestellt sind hier an sich bekannte und zu einer gattungsgemäßen Vorrichtung gehörende Baugruppen und Bauteile, wie z.B. ein Getriebe und ein Motor sowie eine Steuerungseinheit, welche zum Betrieb der Vorrichtung benötigt werden und hier ebenfalls vorgesehen sind.Preferably, the driving unit 7 is a separator according to the EP 2 292 333 A2 or the US 7,540,235 B2 , Not shown here are known per se and belonging to a generic device assemblies and components, such as a transmission and a motor and a control unit, which needed to operate the device and are also provided here.

In der Figur 2 sind in schematischer Ansicht die zueinander angeordneten Druckwalzen 5 und 6 der neuen Vorrichtung aus Figur 1 in Draufsicht gezeigt. Oben befindet sich die erste Druckwalze 5. Sie besitzt eine Drehachse 51, seitwärts Lagerzapfen 56 und 57 sowie zwischen der linken Stirnfläche 54 und der rechten Stirnfläche 55 einen Walzenkörper mit einer Mantelfläche 53. Weitere Details sind in der Figur 2a bezüglich der Einzelheit A gezeigt. In der Mantelfläche 53 sind eine Vielzahl von Nuten 58 longitudinal eingelassen. Diese Nuten 58 sind gleichmäßig am Umfang der ersten Druckwalze 5 verteilt. Zwischen jeweils zwei Nuten ist je ein leistenförmiges Wirkelement 59 gebildet, welches ebenfalls longitudinal von der linken Stirnfläche 54 bis zur rechten Stirnfläche 55 reicht.In the FIG. 2 are a schematic view of the mutually arranged pressure rollers 5 and 6 of the new device FIG. 1 shown in plan view. It has a rotation axis 51, laterally bearing pins 56 and 57 and between the left end face 54 and the right end face 55 a roller body with a lateral surface 53. Further details are in the FIG. 2a with respect to the detail A shown. In the lateral surface 53, a plurality of grooves 58 are longitudinally embedded. These grooves 58 are uniformly distributed on the circumference of the first pressure roller 5. Between each two grooves, a strip-shaped active element 59 is formed, which also extends longitudinally from the left end face 54 to the right end face 55.

In dieser Figur 2 ist unter der ersten Druckwalze 5 die zweite Druckwalze 6 mit parallelem Abstand zur vorgenannten ersten Druckwalze 5 angeordnet. Der Abstand zwischen beiden Druckwalzen 5 und 6 ist der Spalt 9 (siehe auch Figur 1). Die zweite Druckwalze 6 besitzt eine Drehachse 61, seitwärts Lagerzapfen 66 und 67 sowie zwischen der linken Stirnfläche 64 und der rechten Stirnfläche 65 einen Walzenkörper mit einer Mantelfläche 63.In this FIG. 2 is under the first pressure roller 5, the second pressure roller 6 is arranged at a parallel distance from the aforementioned first pressure roller 5. The distance between the two pressure rollers 5 and 6 is the gap 9 (see also FIG. 1 ). The second pressure roller 6 has a rotation axis 61, laterally bearing journals 66 and 67 and between the left end face 64 and the right end face 65 a roller body with a lateral surface 63.

Weitere Details sind in der Figur 2b bezüglich der Einzelheit B gezeigt. In der Mantelfläche 63 sind eine Vielzahl von Nuten 68 longitudinal eingelassen. Diese Nuten 68 sind gleichmäßig am Umfang der zweiten Druckwalze 6 verteilt. Zwischen jeweils zwei Nuten ist je ein leistenförmiges Wirkelement 69 gebildet, welches ebenfalls longitudinal von der linken Stirnfläche 64 bis zur rechten Stirnfläche 65 reicht.More details are in the FIG. 2b with respect to the detail B shown. In the lateral surface 63, a plurality of grooves 68 are longitudinally embedded. These grooves 68 are uniformly distributed on the circumference of the second pressure roller 6. Between each two grooves, a strip-shaped active element 69 is formed, which also extends longitudinally from the left end face 64 to the right end face 65.

In der Figur 2c sind -hier bezüglich der Einzelheit B - weitere Details der Druckwalzen gezeigt. Die leistenförmigen Wirkelemente der Druckwalzen - hier beispielhaft an der Druckwalze 6 gezeigt - sind unter einem Anstellwinkel W1 zu einer parallel zu ihrer Drehachse 61 in der Mantelfläche 63 verlaufenden Bezugslinie divergierend. Die leistenförmigen Wirkelemente - hier die Elemente 69 - sind von der linken Stirnfläche 64 bis zur rechten Stirnfläche 65 reichend geradlinig ausgerichtet angeordnet.In the Figure 2c Here, with respect to detail B, further details of the pressure rollers are shown. The strip-shaped active elements of the pressure rollers - shown here by way of example on the pressure roller 6 - are diverging at an angle of attack W1 to a parallel to its axis of rotation 61 in the lateral surface 63 extending reference line. The strip-shaped active elements - in this case the elements 69 - are aligned in a straight line from the left end face 64 to the right end face 65.

In den Figuren 3 und 3a sind die Druckwalzen 5 und 6 mit leistenförmigen Wirkelementen 59 bzw. 69 nach einer ersten Ausführungsart ausgestattet. Mit dem Bezugszeichen 52 und 62 ist die jeweilige Drehrichtung bezeichnet. Das jeweils zwischen zwei Nuten 58 angeordnete leistenförmige Wirkelement 59 besitzt eine frontseitige Seitenfläche 12, welche im Weiteren auch Frontfläche genannt wird, und eine gegenüber liegende Seitenfläche 14, welche im Weiteren auch Rückenfläche genannt wird. Körperauswärts, also kopfseitig, werden beide Seitenflächen durch den noch stehen gebliebenen Abschnitt der Mantelfläche 53 miteinander verbunden. Dieser Abschnitt der Mantelfläche 53 ist die Druckfläche 13.In the Figures 3 and 3a the pressure rollers 5 and 6 are equipped with strip-shaped active elements 59 and 69 according to a first embodiment. By the reference numerals 52 and 62, the respective direction of rotation is designated. The strip-shaped active element 59, which is respectively arranged between two grooves 58, has a front side surface 12, which is also referred to as a front surface, and an opposite side surface 14, which is shown in FIG Further also back surface is called. Body outward, so the head, both side surfaces are connected by the remaining portion of the lateral surface 53 with each other. This section of the lateral surface 53 is the pressure surface 13.

Die Frontfläche 12 ist unter einem Neigungswinkel W2 zu der Radiuslinie angeordnet, welche durch die von dem Schnittpunkt der Frontfläche 12 und der angrenzenden, oben liegenden Druckfläche 13 gebildeten Kante verläuft. Dieser Neigungswinkel W2 beträgt in dieser Ausführung vorzugsweise ca. 10°. Die Frontfläche 12 und die Rückenfläche 14 des vorauseilenden leistenförmigen Wirkelementes sind zueinander bevorzugt unter einem Abstand-Winkel W3 von vorzugsweise ca. 58° angeordnet.The front surface 12 is disposed at an inclination angle W2 to the radius line passing through the edge formed by the intersection of the front surface 12 and the adjacent uppermost pressure surface 13. This inclination angle W2 is preferably about 10 ° in this embodiment. The front surface 12 and the back surface 14 of the leading strip-shaped active element are preferably arranged to one another at a distance angle W3 of preferably approximately 58 °.

Die in der Figur 3 auch gezeigte zweite Druckwalze 6, welche erfindungsgemäß quasi spiegelbildlich zur Druckwalze 5 in der Vorrichtung angeordnet ist, hat, wie schon gesagt, die gleiche Form/Formgebung. Dort haben die leistenförmigen Wirkelemente 69 eine Seitenfläche/Frontfläche 20, eine Seitenfläche/Rückenfläche 22 und eine Druckfläche 21. Der Neigungswinkel W2 der Frontfläche 20 und der Abstand-Winkel W3 sind in gleicher Art und Ausführung wie bei der ersten Druckwalze 5. Zwischen zwei benachbarten leistenförmigen Wirkelementen 69 ist auch bei dieser Druckwalze 6 jeweils eine Nut 68 angeordnet.The in the FIG. 3 Also shown second pressure roller 6, which is inventively arranged quasi mirror image to the pressure roller 5 in the device has, as already said, the same shape / shape. There, the strip-shaped active elements 69 have a side surface / front surface 20, a side surface / back surface 22 and a pressure surface 21. The inclination angle W2 of the front surface 20 and the distance angle W3 are in the same manner and design as in the first pressure roller 5. Between two adjacent strip-shaped active elements 69 is also in this Pressure roller 6 each have a groove 68 is arranged.

In der Figur 4 und 4a sind die Druckwalzen, hier die Druckwalzen 30 und 40 mit leistenförmigen Wirkelementen 35 bzw. 45 nach einer zweiten Ausführungsart ausgestattet. Mit dem Bezugszeichen 32 und 42 ist die jeweilige Drehrichtung bezeichnet.In the FIG. 4 and 4a are the pressure rollers, here the pressure rollers 30 and 40 equipped with strip-shaped active elements 35 and 45 according to a second embodiment. By the reference numerals 32 and 42, the respective direction of rotation is designated.

Das jeweils zwischen zwei Nuten 34 angeordnete leistenförmige Wirkelement 35 besitzt eine frontseitige Seitenfläche 39, welche im Weiteren auch Frontfläche genannt wird, und eine gegenüber liegende Seitenfläche 37, welche im Weiteren auch Rückenfläche genannt wird. Körperauswärts werden beide Seitenflächen durch den noch stehen gebliebenen Abschnitt der Mantelfläche 33 miteinander verbunden. Dieser Abschnitt der Mantelfläche 33 ist die Druckfläche 38.Each strip-shaped active element 35 arranged between two grooves 34 has a front side surface 39, which is also referred to as a front surface, and an opposite side surface 37, which is also referred to as a back surface. Externally both side surfaces are connected by the still standing portion of the lateral surface 33 with each other. This section of the lateral surface 33 is the pressure surface 38.

Die Frontfläche 39 ist unter einem Neigungswinkel W4 zu der Radiuslinie angeordnet, welche das leistenförmige Wirkelement 35 symmetrisch teilt. Dieser Neigungswinkel W4 beträgt in dieser Ausführung vorzugsweise ca. 35°. Die Frontfläche 39 und die Rückenfläche 37 des vorauseilenden leistenförmigen Wirkelementes 35 sind zueinander bevorzugt unter einem Abstand-Winkel W5, siehe Figur 4a, von vorzugsweise ca. 89° angeordnet.The front surface 39 is arranged at an inclination angle W4 to the radius line, which divides the strip-shaped active element 35 symmetrically. This inclination angle W4 is preferably about 35 ° in this embodiment. The front surface 39 and the back surface 37 of the leading strip-shaped active element 35 are preferably at a distance angle W5, see FIG FIG. 4a , arranged by preferably about 89 °.

Die in der Figur 4 auch gezeigte zweite Druckwalze 40 zweiter Ausführung, welche quasi spiegelbildlich zur ersten Druckwalze 30 zweiter Ausführungsart in der Vorrichtung angeordnet ist, hat, wie schon weiter vorn gesagt, die gleiche Form/Formgebung. Dort haben die leistenförmigen Wirkelemente 45 eine gleichartig geformte Frontfläche 49, Rückenfläche 47 und Druckfläche 48, die in dieser Figur nicht extra bezeichnet sind, die Bezugszeichen 37, 38 und 39 der ersten Druckwalze 30 zweiter Ausführungsart haben an dieser zweiten Druckwalze 40 die gleiche Bedeutung.The in the FIG. 4 Also shown second pressure roller 40 of the second embodiment, which is arranged quasi mirror image to the first pressure roller 30 of the second embodiment in the device has, as stated earlier, the same shape / shape. There, the strip-shaped active elements 45 have a similar shaped front surface 49, back surface 47 and pressure surface 48, which are not specifically designated in this figure, the reference numerals 37, 38 and 39 of the first pressure roller 30 second embodiment have the same meaning on this second pressure roller 40.

Der Neigungswinkel W4 der Frontfläche 39 und der Abstand-Winkel W5 sind in gleicher Art und Ausführung wie bei der ersten Druckwalze 30 zweiter Ausführungsart.The inclination angle W4 of the front surface 39 and the distance angle W5 are of the same type and construction as those of the first pressure roller 30 of the second embodiment.

Das in der Figur 4 gezeigte Walzenpaar mit den erfindungsgemäßen Druckwalzen 30 und 40 ist in der Figur 5 in einer perspektivischen Ansicht gezeigt. Der Blick geht auf die linken Stirnflächen 90, 92 mit den Lagerzapfen 36 und 46. In dieser Ansicht ist gut erkennbar, dass die longitudinalen leistenförmigen Wirkelemente - hier mit dem Bezugszeichen 35 und 45 - zwar einen gleich gerichteten Anstellwinkel W1 (hier nicht eingezeichnet) besitzen, jedoch sich dann im Spalt 9 (im Einzugsbereich, im Arbeitsbereich und im Auswurfbereich) kreuzen.That in the FIG. 4 shown roller pair with the pressure rollers 30 and 40 according to the invention is in the FIG. 5 shown in a perspective view. The view goes to the left end faces 90, 92 with the bearing pins 36 and 46. In this view, it can be clearly seen that the longitudinal strip-shaped active elements - here by the reference numerals 35 and 45 - Although a same directed angle of attack W1 (not shown here) have , but then intersect in the gap 9 (in the catchment area, in the working area and in the ejection area).

Durch den gleichartigen Aufbau der Druckwalzen 30 und 40, ihrem spiegelbildlichen Einbau in der Vorrichtung sowie ihre gegenläufige Drehrichtung, wird dieses wirkungsmäßig vorteilhafte "Kreuzen" der leistenförmigen Wirkelemente in einfacher Art und zudem kostengünstig realisiert. Dieser Vorteil ergibt sich auch bei dem Walzenpaar nach der ersten Ausführungsart, welches aus den Druckwalzen 5 und 6 gebildet wird, welches z.B. in der Figur 2 gezeigt ist.Due to the similar structure of the pressure rollers 30 and 40, their mirror image installation in the device and their opposite direction of rotation, this effectively advantageous "crossing" of the strip-shaped active elements in a simple manner and also realized cost. This advantage also results in the pair of rollers according to the first embodiment, which is formed from the pressure rollers 5 and 6, which, for example, in the FIG. 2 is shown.

Das "sich Kreuzen" der leistenförmigen Wirkelemente in dem zwischen den Druckwalzen 5 und 6 bzw. 30 und 40 gebildeten Spalt 9 als auch die weiteren Details der Form der leistenförmigen Wirkelemente und deren Anordnung auf bzw. in der Mantelfläche der Druckwalzen und ihre Lage unter einem Anstellwinkel W1 zu der Achsparallelen in der Mantelfläche der Druckwalze bezüglich ihrer Rotationsachse wirken sich besonders positiv auf ein störungsfreies Einziehen der Behälter zwischen die Druckwalzen sowie auf das sichere Verhaken der aneinander gedrückten Wandabschnitte der Behälter aus. Die durch das Zusammendrücken zwischen den Druckwalzen platt gedrückten Behälter bleiben in diesem erzeugten Zustand. Gegenüber den bekannten Vorrichtungen wird mit der Vorrichtung nach der Erfindung an den platt gedrückten Behältern eine wesentlich höhere Formstabilität erreicht, zudem wird die Anzahl von Knickkanten mit kleinem Radius in der Körperwand der zusammengedrückten Behälter um ein Vielfaches reduziert, sodass insbesondere das Entstehen von wertmindernden Weißbrüchen in der Körperwand und/oder ein "Absplittern" oder ein Abragen von kleinen, teils quasi eingeschnittenen Wandabschnitten vermieden wird.The "intersecting" of the strip-shaped active elements in the gap 9 formed between the pressure rollers 5 and 6 or 30 and 40 and the further details of the shape of the strip-shaped active elements and their arrangement on or in the lateral surface of the pressure rollers and their position under a Incidence angle W1 to the paraxial in the lateral surface of the pressure roller with respect to its axis of rotation have a particularly positive effect on a trouble-free insertion of the container between the pressure rollers and on the secure hooking of the pressed wall sections of the container. The flat pressed by the compression between the pressure rollers container remain in this generated state. Compared to the known devices is achieved with the device according to the invention to the flattened containers a much higher dimensional stability, also the number of bending edges with a small radius in the body wall of the compressed container is reduced by a multiple, so in particular the emergence of value-reducing white fractions in of the Body wall and / or a "chipping" or a protruding small, partly quasi-cut wall sections is avoided.

In der Figur 6 ist in einer schematischen Schnittdarstellung eine weitere Ausführung der neuen erfindungsgemäßen Vorrichtung gezeigt, durch welche insbesondere der Wartungsaufwand und das Wartungsintervall positiv beeinflusst wird, weil Schwebstoffe und Flüssigkeiten aus dem Arbeitsraum der Vorrichtung wesentlich besser als bei bekannten Lösungen von den Lagern für die Lagerzapfen der Druckwalzen ferngehalten werden. Im Speziellen ist nach dieser Ausführung vorgesehen, dass innen von der Durchgangsöffnung 86 für einen Lagerzapfen - hier der Lagerzapfen 67 der zweiten Druckwalze 60 nach Figur 2 - an der Innenseite 82 der Lagerplatte 80 wenigstens eine axial wirkende Dichtung 85 und im Bereich der Außenseite 81 der Lagerplatte 80 auf dem durch die Durchgangsöffnung 86 hindurchgeführten Lagerzapfen 67 wenigstens eine radial wirkende Dichtung 84 angeordnet ist.In the FIG. 6 is a schematic sectional view of a further embodiment of the new device according to the invention shown by which in particular the maintenance and maintenance interval is positively influenced because suspended solids and liquids from the working space of the device much better than in known solutions from the bearings for the journals of the pressure rollers become. In particular, it is provided according to this embodiment, that inside of the passage opening 86 for a bearing journal - here the bearing pin 67 of the second pressure roller 60 after FIG. 2 - On the inside 82 of the bearing plate 80 at least one axially acting seal 85 and in the region of the outer side 81 of the bearing plate 80 on the passed through the through hole 86 bearing pin 67 at least one radially acting seal 84 is arranged.

Diese zweite, radial wirkende Dichtung 84 ist nicht unmittelbar anliegend an der Außenseite 81 der Lagerplatte. Hierdurch wird erreicht, dass eventuell die axiale wirkende Dichtung 85 doch noch passierende Schwebstoffe und Flüssigkeiten im Bereich der Durchgangsöffnung 86, welche - in Einbaulage - im unteren Punkt eine zusätzliche Längsnut besitzt, welche zudem vorzugsweise zur Horizontalen geneigt ist, nach unten abgeführt werden. Die in der Figur nicht gezeigte Längsnut wirkt hierzu unterstützend, sie bildet eine Aufnahmefuge für diese Schwebstoffe und Flüssigkeiten.This second, radially acting seal 84 is not directly adjacent to the outer side 81 of the bearing plate. This ensures that eventually the axially acting seal 85 still passing suspended solids and liquids in the region of the passage opening 86, which - in the installed position - has an additional longitudinal groove in the lower point, which is also preferably inclined to the horizontal, are dissipated down. The longitudinal groove, not shown in the figure acts to support this, it forms a receiving joint for these suspended solids and liquids.

Die Erfindung ist nicht auf das dargestellte und beschriebene Ausführungsbeispiel beschränkt, sondern umfasst insbesondere auch Varianten, die durch Kombination von in Verbindung mit der vorliegenden Erfindung beschriebenen Merkmale bzw. Elementen gebildet werden können. Weiterhin können einzelne, in Verbindung mit den Figuren beschriebene Merkmale bzw. Funktionsweisen für sich allein genommen eine selbständige Erfindung darstellen.The invention is not limited to the illustrated and described embodiment, but in particular also includes variants that can be formed by combining features or elements described in connection with the present invention. Furthermore, individual features or modes of operation described in conjunction with the figures can in themselves constitute an independent invention.

Ein weiteres Merkmal nach einer Ausführungsvariante der Erfindung ist eine oder sind mehrere umlaufende Nuten, welche in die Mantelfläche von wenigstens einer der jeweils beiden zusammenarbeitenden Druckwalzen 5, 6; 30, 40 eingearbeitet sind, zum Beispiel solche Nuten, wie sie in der Figur 2 in der Druckwalze 5 und in der Figur 5 in der Druckwalze 30 zu sehen sind.Another feature according to an embodiment of the invention is one or more circumferential grooves which in the lateral surface of at least one of the two cooperating pressure rollers 5, 6; 30, 40 are incorporated, for example, such grooves, as in the FIG. 2 in the pressure roller 5 and in the FIG. 5 can be seen in the pressure roller 30.

Diese quer zur Längsrichtung der Druckwalze angeordneten Nuten reichen vorzugsweise bis zum Grund der längsgerichteten Nuten 58 bzw. 68 bzw. 34 bzw. 44. Die Tiefe dieser quer liegenden Nuten wird unter anderem bestimmt durch das Material der zusammenzudrückenden Behälter (Getränkedosen und dergleichen).These grooves arranged transversely to the longitudinal direction of the pressure roller preferably extend to the bottom of the longitudinal grooves 58, 68, 34, 44, respectively. The depth of these transverse grooves is determined inter alia by the material of the containers to be compressed (beverage cans and the like).

Diese quer liegenden Nuten unterteilen jedes leistenförmige Wirkelement 59, 69, 35 bzw. 45 in mehrere, wenigstens zwei Abschnitte.These transverse grooves divide each strip-shaped active element 59, 69, 35 and 45 into several, at least two sections.

Nach der Erfindung können diese quer liegenden Nuten in gleichmäßigem Abstand, paarweise oder gruppenweise über die gesamte Länge einer Druckwalze verteilt angeordnet sein.According to the invention, these transverse grooves can be arranged distributed uniformly, in pairs or in groups over the entire length of a pressure roller.

Nach einer weiteren, in den Figuren nicht dargestellten Ausführungsvariante der Erfindung ist vorgesehen, dass wenigstens an einer der Druckwalzen eines Walzenpaares leistenförmige Wirkelemente erster Ausführungsart und zweiter Ausführungsart nebeneinander abwechselnd oder gruppenweise über den Umfang der Druckwalze verteilt angeordnet werden. Das heißt, dass ein leistenförmiges Wirkelement eine nicht symmetrische Trapezform (Querschnitt) hat und das daneben liegende leistenförmige Wirkelement eine gleichschenklige Trapezform (Querschnitt) hat. Diese beiden Arten von leistenförmigen Wirkelementen können auch gruppenweise nacheinander folgend angeordnet sein. Zum Beispiel auf zwei leistenförmige Wirkelemente mit nicht symmetrischer Trapezform folgen drei leistenförmige Wirkelemente mit gleichschenkliger Trapezform. Im Rahmen der Erfindung ist auch jede andere gruppenweise Anordnung dieser leistenförmigen Wirkelemente denkbar. Welche dieser Ausführungen benutzt wird, ist auch hier unter anderem von dem Material der zu zusammenzudrückenden Behälter, zum Beispiel Getränkedosen und dergleichen, deren Formgebung und Wandstärke abhängig.According to a further, not shown in the figures embodiment of the invention, it is provided that at least on one of the pressure rollers of a pair of rollers strip-shaped active elements of the first embodiment and second embodiment are arranged side by side alternately or in groups over the circumference of the pressure roller distributed. This means that a strip-shaped active element has a non-symmetrical trapezoidal shape (cross section) and the adjacent strip-shaped active element has an isosceles trapezoidal shape (cross section). These two types of strip-shaped active elements can also be arranged successively in groups. To the Example of two strip-shaped active elements with non-symmetrical trapezoidal shape follow three strip-shaped active elements with isosceles trapezoidal shape. In the context of the invention, any other group-wise arrangement of these strip-shaped active elements is conceivable. Which of these embodiments is used is also dependent on the material of the container to be compressed, for example beverage cans and the like, their shape and wall thickness.

Bezugsziffernverzeichnis:References directory:

11
Vorrichtungcontraption
22
Gehäusecasing
33
Einfüllöffnungfill opening
3a3a
Zufuhrraumsupply space
44
Austrittsöffnungoutlet opening
55
erste Druckwalzen (erster Ausführungsart)
 51  Drehachse
 52  Drehrichtung
 53  Mantelfläche
 54  linke Stirnfläche
 55  rechte Stirnfläche
 56  Lagerzapfen
 57  Lagerzapfen
 58  Nuten (längs in Pos. 53)
 59  leistenförmige Wirkelemente
first pressure rollers (first embodiment)
51 rotation axis
52 direction of rotation
53 lateral surface
54 left end face
55 right end face
56 journals
57 journals
58 slots (longitudinal in pos. 53)
59 strip-shaped active elements
66
zweite Druckwalze (erster Ausführungsart)
 61  Drehachse
 62  Drehrichtung
 63  Mantelfläche
 64  linke Stirnfläche
 65  rechte Stirnfläche
 66  Lagerzapfen
 67  Lagerzapfen
 68  Nuten (längs in Pos. 63)
 69  leistenförmige Wirkelemente
second pressure roller (first embodiment)
61 axis of rotation
62 direction of rotation
63 lateral surface
64 left end face
65 right end face
66 journals
67 journals
68 grooves (longitudinal in pos. 63)
69 strip-shaped active elements
77
Mitnahmeeinheit
 70  Drehachse von Pos. 7
 71, 72, 73  Flügel von Pos. 7
driving unit
70 axis of rotation of pos. 7
71, 72, 73 wings of pos. 7
88th
Leitblechbaffle
99
Spalt (Einzugsspalt, Perforationsspalt, Arbeitsspalt und Auswurfsspalt)Gap (intake nip, perforation gap, working gap and discharge gap)
1010
Rutscheslide
1111
Pfeilarrow
1212
Seitenfläche (Frontfläche von Pos. 59)Side surface (front surface of item 59)
1313
Druckfläche (an Pos. 59)Pressure surface (at pos. 59)
1414
Seitenfläche (Rückenfläche von Pos. 59)Side surface (back surface of item 59)
15,1615.16
Behälter (zugeführter Behälter, z.B.Getränkedosen, Blechdosen aus dem Lebensmittelsektor)Containers (containers supplied, for example, beverage cans, food cans)
1717
zusammengedrückter Behältercompressed container
2020
Seitenfläche (Frontfläche von Pos. 69)Side surface (front surface of item 69)
2121
Druckfläche (an Pos. 69)Pressure surface (at pos. 69)
2222
Seitenfläche (Rückenfläche von Pos. 69)Side surface (back surface of item 69)
3030
erste Druckwalze zweiter Art (zweiter Ausführungsart)first pressure roller of the second type (second embodiment)
3131
Drehachseaxis of rotation
3232
Drehrichtungdirection of rotation
3333
Mantelflächelateral surface
3434
Nuten (längs in Pos. 33)Grooves (along in pos. 33)
3535
leistenförmige Wirkelementestrip-shaped active elements
3636
Lagerzapfenpivot
3737
Seitenfläche (Rückenfläche von Pos. 35)Side surface (back surface of item 35)
3838
Druckfläche (an Pos. 35)Pressure surface (at pos. 35)
3939
Seitenfläche (Frontfläche von Pos. 35)Side surface (front surface of item 35)
4040
zweite Druckwalze zweiter Art (zweiter Ausführungsart)second pressure roller of the second type (second embodiment)
4141
Drehachseaxis of rotation
4242
Drehrichtungdirection of rotation
4343
Mantelflächelateral surface
4444
Nuten (längs in Pos. 43)Grooves (longitudinal in pos. 43)
4545
leistenförmige Wirkelementestrip-shaped active elements
4646
Lagerzapfenpivot
4747
Seitenfläche (Rückenfläche von Pos. 45)Side surface (back surface of item 45)
4848
Druckfläche (an Pos. 45)Pressure surface (at pos. 45)
4949
Seitenfläche (Frontfläche von Pos. 45)Side surface (front surface of item 45)
8080
Lagerplattebearing plate
8181
Außenseiteoutside
8282
Innenseiteinside
8383
Lagercamp
8484
radial wirkende Dichtungradially acting seal
8585
axial wirkende Dichtungaxially acting seal
8686
Durchgangsöffnung (in Pos. 80)Through hole (in pos. 80)
9090
linke Stirnfläche (von Pos. 30, 33)left end face (from Pos. 30, 33)
9191
rechte Stirnfläche (von Pos. 30, 33)right end face (from Pos. 30, 33)
9292
linke Stirnfläche (von Pos. 40, 43)left end face (from pos. 40, 43)
9393
rechte Stirnfläche (von Pos. 40, 43)right end face (from pos. 40, 43)
H1H1
Höhe (von Pos. 59 bezüglich dem Nutgrund)Height (from pos. 59 with respect to the bottom of the groove)
H2H2
Höhe (von Pos. 35 bezüglich dem Nutgrund)Height (from pos. 35 with respect to the bottom of the groove)
W1W1
Anstellwinkel zwischen dem leistenförmigen Wirkelement (59, 69, 35 bzw. 45) und der Achsparallelen in der Mantelfläche der DruckwalzeAngling between the strip-shaped active element (59, 69, 35 and 45) and the axis parallel in the lateral surface of the pressure roller
W2W2
Neigungswinkel zwischen der Frontfläche 12 bzw. 20 des leistenförmigen Wirkelementes 59 bzw. 69 und der durch den Schnittpunkt der Frontfläche und der angrenzenden Druckfläche 13 bzw. 21 gebildeten Kante verlaufenden RadiuslinieInclination angle between the front surface 12 and 20 of the strip-shaped active element 59 and 69 and the edge formed by the intersection of the front surface and the adjacent pressure surface 13 and 21 edge radius line
W3W3
Abstand-Winkel zwischen der Frontfläche 12 bzw. 20 und der in Drehrichtung vorauseilenden Rückenfläche 14 bzw. 22 des nächsten leistenförmigen Wirkelementes 59 bzw. 69Distance angle between the front surface 12 and 20 and the leading surface in the direction of rotation back surface 14 and 22 of the next strip-shaped active element 59 and 69, respectively
W4W4
Neigungswinkel zwischen der Frontfläche 39 des leistenförmigen Wirkelementes 35 und der Radiuslinie, welche das leistenförmige Wirkelement 35 symmetrisch teiltInclination angle between the front surface 39 of the strip-shaped active element 35 and the radius line which divides the strip-shaped active element 35 symmetrically
W5W5
Abstand-Winkel zwischen der Frontfläche 39 und der in Drehrichtung vorauseilenden Rückenfläche 37 des nächsten leistenförmigen Wirkelementes 59 bzw. 69Distance angle between the front surface 39 and the protruding in the direction of rotation back surface 37 of the next strip-shaped active element 59 and 69th

Claims (12)

  1. A device (1) for crushing containers (15, 16), in particular beverage cans or food cans, the device comprising:
    - two compression rollers (30, 40) that are respectively rotatable about a rotation axis (31, 41) and rotate counteracting, wherein
    - enveloping surfaces (33, 43) of the compression rollers respectively include plural bar shaped elements,
    - the bar shaped elements reach longitudinally from a left face of the compression rollers (30, 40) to an opposite right face of the compression rollers (30, 40), wherein
    - the bar shaped elements of each compression roller (30, 40) are bar shaped operating elements (35, 45) which diverge respectively with an angle of attack (W1) from a reference line that extends in the enveloping surface parallel to the rotation axis (31, 41),
    characterized in that
    - the compression rollers (30, 40) are arranged with a gap (9) between each other,
    - the bar shaped operating elements (35, 45) of the pressure rollers (30, 40) have an identically oriented angle of attack (W1) but intersect in the gap (9).
  2. The device according to claim 1,
    characterized in that
    the angle of attack (W1) of each bar shaped operating element (59, 69; 35, 45) is identical in size, advantageously has a value between 0.1° and 40°, in particular a value of 15°.
  3. The device according to claim 1,
    characterized in that
    the bar shaped operating elements (59, 69) have a cross section with a non symmetrical trapezoid shape which is defined on an outside by a side surface (12, 20), an opposite side surface (14, 22) and a pressure surface (13, 21) that connects the upper ends/edges of both side surfaces (12, 20 or 14, 22).
  4. The device according to claim 2,
    characterized in that
    the bar shaped operating elements (59, 69) have a cross section with a non symmetrical trapezoid shape which is defined by a side surface (12, 20), an opposite side surface (14, 22) and a pressure surface (13, 21) that connects the upper ends/edges of both side surfaces (12, 20 or 14, 22).
  5. The device according to claim 3 or 4,
    characterized in that
    the side surface (12, 20) that is in front in the rotation direction (52, 62) is arranged at an inclination angle (W2) to the radius line which extends through an edge that is defined by an intersection point of the front surface (12, 20) and the adjacent upper pressure surface (13, 21).
  6. The device according to claim 1,
    characterized in that
    bar shaped operating elements (35, 45) are provided which have a cross section with a symmetrical trapeze shape which is defined on an outside by a side surface (39), an opposite side surface (37) and a pressure surface (38) which connects the upper ends/edges of both side surfaces (39, 37).
  7. The device according to claim 2,
    characterized in that
    bar shaped operating elements (35, 45) are provided which have a cross section with a symmetrical trapeze shape which is defined on an outside by a side surface (39), an opposite side surface (37) and a pressure surface (38) which connects the upper ends/edges of both side surfaces (39, 37).
  8. The device according to claim 6 or 7,
    characterized in that
    the side surface (39, 49) that is in front in the rotating direction (32, 42) is arranged at an inclination angle (W4) relative to the associated radius line which symmetrically divides the cross section surface of the bar shaped operating element (35, 45) .
  9. The device according to one of the claims 1 through 5,
    characterized in that
    longitudinal grooves are arranged in the enveloping surface (53, 63) of the pressure rollers (5, 6) wherein a respective bar shaped operating element (59, 69) is arranged between two grooves (58, 68).
  10. The device according to claim 9,
    characterized in that
    each bar shaped operating element (59, 69) has a height between 2 mm and 6 mm with reference to a base of the groove (58, 68), advantageously a height of 4.25 mm.
  11. The device according to one of the claims 1, 2, 6, 7 or 8,
    characterized in that
    longitudinal grooves (34, 44) are arranged in the enveloping surface (33, 43) of each compression roller (30, 40), wherein a bar shaped operating element (35, 45) is respectively arranged between two grooves (34, 44).
  12. The device according to claim 11,
    characterized in that
    each bar shaped operating element (35, 45) has a height of 2 mm to 5 mm, advantageously a height (H2) of 3.5 mm with reference to a base of the groove (34, 44).
EP15164745.0A 2014-04-22 2015-04-22 Device for compressing containers Active EP2937211B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL15164745T PL2937211T3 (en) 2014-04-22 2015-04-22 Device for compressing containers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102014105672.8A DE102014105672B4 (en) 2014-04-22 2014-04-22 Device for compressing containers

Publications (2)

Publication Number Publication Date
EP2937211A1 EP2937211A1 (en) 2015-10-28
EP2937211B1 true EP2937211B1 (en) 2018-06-13

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ID=53002544

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Application Number Title Priority Date Filing Date
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US (1) US10836130B2 (en)
EP (1) EP2937211B1 (en)
DE (1) DE102014105672B4 (en)
PL (1) PL2937211T3 (en)

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Also Published As

Publication number Publication date
PL2937211T3 (en) 2018-12-31
US10836130B2 (en) 2020-11-17
DE102014105672A1 (en) 2015-10-22
US20150298415A1 (en) 2015-10-22
EP2937211A1 (en) 2015-10-28
DE102014105672B4 (en) 2020-10-29

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