EP2937211B1 - Device for compressing containers - Google Patents
Device for compressing containers Download PDFInfo
- Publication number
- EP2937211B1 EP2937211B1 EP15164745.0A EP15164745A EP2937211B1 EP 2937211 B1 EP2937211 B1 EP 2937211B1 EP 15164745 A EP15164745 A EP 15164745A EP 2937211 B1 EP2937211 B1 EP 2937211B1
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- EP
- European Patent Office
- Prior art keywords
- bar shaped
- pressure
- shaped operating
- strip
- elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B3/00—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
- B30B3/04—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs co-operating with one another, e.g. with co-operating cones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
- B30B9/321—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for consolidating empty containers, e.g. cans
- B30B9/325—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for consolidating empty containers, e.g. cans between rotary pressing members, e.g. rollers, discs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S100/00—Presses
- Y10S100/902—Can crushers
Definitions
- the invention relates to a device for compressing / compacting containers, in particular cans made of tinplate, in particular beverage cans, according to the preamble of claim 1.
- Such devices having one or more work rolls are used to empty containers (hollow body), in particular those from the food industry, like beverage cans and the like Containers, to compact.
- the transport volume of the vehicle is better used for transport to the recycling facilities; the transport costs are reduced.
- compact containers are also an advantage for the recycling process itself.
- a long-known on the market compacting device is in the DE 85 15 290 U1 described.
- This device has at least one roller for compressing and perforating empty containers, wherein of the main body project the spines radially out of the roller.
- the spikes are mounted in radially aligned receptacles of the roll main body.
- each roller has a plurality of discs along a roller axis.
- One part of the disks is designed as a pressure disk, the other part of the disks as a cutting disk.
- the rollers are arranged such that cutting discs of a roller engage in spaces between the discs of the other roller, so cutting discs mesh with each other.
- a device for compressing containers, in particular PET bottles and tin cans describes the DE 20 2008 008 568 U1 ,
- This device has a motor rotatably driven roller, which lies opposite a curved abutment surface.
- the distance between this abutment surface and the peripheral surface of the roller decreases in the direction of rotation of the roller, so that forms a wedge-shaped narrowing space in the direction of rotation of the roller.
- the peripheral surface of the roller is composed of juxtaposed flat surface portions.
- radially outwardly extending driver elements are arranged, which may for example have the shape of strips. These strips extend over the entire length of the roller and are straight.
- the entrainment bars extend either parallel to the axis of the roller or obliquely thereto.
- JP 2004 322196 A Another device for compacting empty cans is in the JP 2004 322196 A disclosed.
- This device has two counter-rotating rollers between which a nip for the collection of empty cans is formed. Both rollers have helically on their peripheral surface circumferential strips as catchment elements.
- the compressed body ejected from the device are now flat with respect to their original shape, but they are particularly strongly curved in a banana shape.
- a pressure roller pair for compressing, for example, PET bottles is known in which strip-shaped projections are provided with a cross-sectional shape of overhanging teeth and engage the teeth of a pressure roller in the spaces between the teeth of the other pressure roller.
- a device for compressing containers in particular beverage cans or tin cans from the food sector, at least assemblies for such devices, to be found, which a reduction the production costs and the operating costs in the application causes, in particular achieved energy savings.
- the quality of the compressed hollow body / container for the subsequent recycling process and the devaluation of deposit disposable containers should be improved.
- the object is achieved by a device for compressing containers, in particular beverage cans or tin cans from the food sector, with the features of claim 1.
- the advantages of the invention are in addition to the savings in the manufacture of the device, such as e.g. the manufacturing cost of the rollers, the assembly cost of the device and the energy savings for the production of the device parts, while also reducing the operating costs of the user, in particular by energy savings in the operation of the device of up to 50%, through lower maintenance and u.a. due to less wear on the rollers.
- One aspect of the invention is a newly designed pressure roller for the device according to the invention, which is profiled in the periphery of its working area, ie in its lateral surface, in a new way.
- This pressure roller according to the invention is provided in duplicate in the new device.
- the two pressure rollers are rotatably mounted, which are arranged to form a gap at a distance from each other.
- the gap is arranged parallel to the respective axis of rotation of the pressure rollers. Initially, this gap is the nip, then - directly between the pressure rollers - the working gap and then the outlet gap, which opens into a provided in the housing of the device outlet opening.
- these strip-shaped elements which are according to the invention multiple-action elements for the feeder, for a possibly necessary perforation of the containers, for compression and ejection, formed by in the lateral surface of each pressure roller longitudinally arranged grooves. So between each two adjacent grooves a strip-shaped active element is arranged / formed.
- the grooves are of the same type and width and guided substantially parallel to the axis.
- the grooves and thus also the strip-shaped active elements are distributed uniformly distributed on the circumference.
- the strip-shaped active elements of each pressure roller are each arranged divergently at an angle of attack to a reference line extending parallel to its axis of rotation in the lateral surface.
- the angle of attack of each strip-shaped active element is the same, preferably has a value between 0.1 ° and 40 ° and in particular a value of 15 °.
- the strip-shaped active elements are trapezoidal.
- the trapezoidal shape is not symmetrical, and in a second type / embodiment, the trapezoidal shape is symmetrical, i. the side surfaces of the trapezoid are here isosceles.
- This trapezoidal shape is in each case formed by outwardly directed spaced apart and opposite side surfaces which are connected at the top, ie at their upper ends / edges by a pressure surface.
- This pressure surface is advantageous in each case the part of the lateral surface of each pressure roller, which is not broken by the incorporation of the grooves.
- the printing surface is one of the bases of the trapezoid.
- the other, the lower base of the trapezoid is formed by a (virtual) tangent which rests against the periphery of a circle whose radius is determined by the bottom of the adjacent groove.
- the strip-shaped active elements is the front lying, so the pointing in the direction of rotation side surface of Acting elements arranged at an inclination angle to a radius line which extends through the edge formed by the intersection of this front surface and the adjacent upper pressure surface.
- This angle of inclination is preferably in a value range between 1 ° and 20 °, in particular between 8 ° and 12 °.
- the radius line delimiting the angle does not extend through the said edge but 0.1 mm to 1.5 mm from said edge of the strip-shaped active element in the body.
- the height of these strip-shaped active elements preferably based on the bottom of each lying next to her groove, preferably has an amount of 2 to 6 mm, in particular, this height is 4.25 mm.
- the front side lying in the direction of rotation of the strip-shaped active elements and the rear side surface of each hurrying strip-shaped active element are mutually lying at an angle between 70 ° and 30 °, preferably at an angle of 54 ° to 62 °.
- the isosceles trapezoidal shape of the strip-shaped active elements in the direction of rotation of the pressure roller front side lying side surface is arranged at an inclination angle to a radius line, which the strip-shaped active element divides symmetrically.
- This angle of inclination is preferably in a value range between 15 ° and 45 °, between 25 ° and 40 °.
- the height of the strip-shaped active elements preferably based on the bottom of each lying next to her groove, preferably has an amount of 2 to 5 mm, this height is advantageously 3.5 mm.
- the front side lying in the direction of rotation side of the strip-shaped active elements and the rear side surface of each hurrying strip-shaped active element are mutually lying at an angle between 120 ° and 60 °, preferably at an angle of 82 ° to 95 °.
- the pressure rollers are made according to the invention of solid material and tempering steel and their lateral surface together with the strip-shaped active elements are at least surface hardened.
- a further embodiment of the invention is such that the journals of the pressure rollers guided through side walls and guided and held in outward side walls are at least two sealed with respect to the respective openings in the side walls by at least one radially acting seal and at least one axially acting seal.
- FIG. 1 A schematic side view of a device having a pressure rollers 5 according to the invention and a pressure roller 6 according to the invention is shown in FIG FIG. 1 shown.
- One of the lateral housing walls is here removed, so that the view falls into the working space of the device.
- a filling opening 3 is provided on one side in an upper region, for the throw of said containers / hollow bodies to be recycled 15.
- a feed space 3a In the upper inner area is a feed space 3a, in the lower part of this housing 2, following the Feed chamber 3a is the first pressure roller 5 is arranged and opposite her parallel and spaced the pressure roller 6, which is equal to the pressure roller 5 according to the invention in type and design. It, the pressure roller 6, is rotated only by 180 °, so that the left end side of the pressure roller 5 is then the right end side of the pressure roller 6.
- the pressure roller 5 and the pressure roller 6 form a gap 9 between them. It is the intake, working and ejection gap at the same time.
- the containers 15, 16 to be pressed together are successively introduced via the filling opening 3 into the feed space 3a and slide over the chute 10 towards the gap 9.
- a driving unit 7 is arranged in the feed space 3 a and supports with each one of its wings 71, 72 and 73, which move in accordance with arrow 11, the feeding of the inserted container 15 or 16 to the gap 9, which is the nip, out, these wings push the container in the direction of the gap 9 and at the same time press on this nip, as long as they have contact with the container.
- the inserted containers are safely retracted and compressed.
- the pressed against each other portions of the wall of the container, which is then double-layered in the working gap, is reliably compacted according to the already preceding versions. Any existing pledges are validly canceled.
- the double-layered in the compressed state body receives at least partially an embossed shape, which is such by the rotation and arranged in a new kind strip-shaped active elements that quasi an entanglement of said sections.
- the strip-shaped active elements here in the embodiment shown, the strip-shaped
- This angle of attack W1 on both pressure rollers, ie for the respective strip-shaped Acting elements is approximately equal.
- FIG. 1 As shown (a snapshot of the working device), it is the wing 73, which presses the container / hollow body 16 to the pressure rollers 5 and 6 and in the feed section of the gap 9.
- the subsequently supplied container 15 is shown in two positions. Once at the throw in and in a later position P; Here, the longitudinally inserted container 15 is shown with a dashed line for distinction. He now lies transversely, ie in its longitudinal direction parallel to the pressure rollers 5 and 6 and the nip formed between them and waits in this position P on the transfer to the nip of the nip 9 by progressive slipping along the chute 10 and / or the back of the Vane 73. The subsequent vane 72 will then, upon further rotation of the entrainment unit 7 about its axis of rotation 70, also push the container 15 towards and into the nip 9, as shown in this figure with respect to the container 16.
- the driving unit 7 is a separator according to the EP 2 292 333 A2 or the US 7,540,235 B2 , Not shown here are known per se and belonging to a generic device assemblies and components, such as a transmission and a motor and a control unit, which needed to operate the device and are also provided here.
- FIG. 2 are a schematic view of the mutually arranged pressure rollers 5 and 6 of the new device FIG. 1 shown in plan view. It has a rotation axis 51, laterally bearing pins 56 and 57 and between the left end face 54 and the right end face 55 a roller body with a lateral surface 53. Further details are in the FIG. 2a with respect to the detail A shown.
- a plurality of grooves 58 are longitudinally embedded. These grooves 58 are uniformly distributed on the circumference of the first pressure roller 5. Between each two grooves, a strip-shaped active element 59 is formed, which also extends longitudinally from the left end face 54 to the right end face 55.
- the second pressure roller 6 is arranged at a parallel distance from the aforementioned first pressure roller 5.
- the distance between the two pressure rollers 5 and 6 is the gap 9 (see also FIG. 1 ).
- the second pressure roller 6 has a rotation axis 61, laterally bearing journals 66 and 67 and between the left end face 64 and the right end face 65 a roller body with a lateral surface 63.
- a plurality of grooves 68 are longitudinally embedded. These grooves 68 are uniformly distributed on the circumference of the second pressure roller 6. Between each two grooves, a strip-shaped active element 69 is formed, which also extends longitudinally from the left end face 64 to the right end face 65.
- the strip-shaped active elements of the pressure rollers - shown here by way of example on the pressure roller 6 - are diverging at an angle of attack W1 to a parallel to its axis of rotation 61 in the lateral surface 63 extending reference line.
- the strip-shaped active elements - in this case the elements 69 - are aligned in a straight line from the left end face 64 to the right end face 65.
- the pressure rollers 5 and 6 are equipped with strip-shaped active elements 59 and 69 according to a first embodiment.
- the strip-shaped active element 59 which is respectively arranged between two grooves 58, has a front side surface 12, which is also referred to as a front surface, and an opposite side surface 14, which is shown in FIG Further also back surface is called.
- Body outward, so the head, both side surfaces are connected by the remaining portion of the lateral surface 53 with each other. This section of the lateral surface 53 is the pressure surface 13.
- the front surface 12 is disposed at an inclination angle W2 to the radius line passing through the edge formed by the intersection of the front surface 12 and the adjacent uppermost pressure surface 13.
- This inclination angle W2 is preferably about 10 ° in this embodiment.
- the front surface 12 and the back surface 14 of the leading strip-shaped active element are preferably arranged to one another at a distance angle W3 of preferably approximately 58 °.
- second pressure roller 6, which is inventively arranged quasi mirror image to the pressure roller 5 in the device has, as already said, the same shape / shape.
- the strip-shaped active elements 69 have a side surface / front surface 20, a side surface / back surface 22 and a pressure surface 21.
- the inclination angle W2 of the front surface 20 and the distance angle W3 are in the same manner and design as in the first pressure roller 5.
- Between two adjacent strip-shaped active elements 69 is also in this Pressure roller 6 each have a groove 68 is arranged.
- FIG. 4 and 4a are the pressure rollers, here the pressure rollers 30 and 40 equipped with strip-shaped active elements 35 and 45 according to a second embodiment.
- the reference numerals 32 and 42 the respective direction of rotation is designated.
- Each strip-shaped active element 35 arranged between two grooves 34 has a front side surface 39, which is also referred to as a front surface, and an opposite side surface 37, which is also referred to as a back surface. Externally both side surfaces are connected by the still standing portion of the lateral surface 33 with each other. This section of the lateral surface 33 is the pressure surface 38.
- the front surface 39 is arranged at an inclination angle W4 to the radius line, which divides the strip-shaped active element 35 symmetrically.
- This inclination angle W4 is preferably about 35 ° in this embodiment.
- the front surface 39 and the back surface 37 of the leading strip-shaped active element 35 are preferably at a distance angle W5, see FIG FIG. 4a , arranged by preferably about 89 °.
- second pressure roller 40 of the second embodiment which is arranged quasi mirror image to the first pressure roller 30 of the second embodiment in the device has, as stated earlier, the same shape / shape.
- the strip-shaped active elements 45 have a similar shaped front surface 49, back surface 47 and pressure surface 48, which are not specifically designated in this figure, the reference numerals 37, 38 and 39 of the first pressure roller 30 second embodiment have the same meaning on this second pressure roller 40.
- the inclination angle W4 of the front surface 39 and the distance angle W5 are of the same type and construction as those of the first pressure roller 30 of the second embodiment.
- roller pair with the pressure rollers 30 and 40 is in the FIG. 5 shown in a perspective view.
- the view goes to the left end faces 90, 92 with the bearing pins 36 and 46.
- the longitudinal strip-shaped active elements - here by the reference numerals 35 and 45 -
- a same directed angle of attack W1 (not shown here) have , but then intersect in the gap 9 (in the catchment area, in the working area and in the ejection area).
- the "intersecting" of the strip-shaped active elements in the gap 9 formed between the pressure rollers 5 and 6 or 30 and 40 and the further details of the shape of the strip-shaped active elements and their arrangement on or in the lateral surface of the pressure rollers and their position under a Incidence angle W1 to the paraxial in the lateral surface of the pressure roller with respect to its axis of rotation have a particularly positive effect on a trouble-free insertion of the container between the pressure rollers and on the secure hooking of the pressed wall sections of the container.
- the flat pressed by the compression between the pressure rollers container remain in this generated state.
- the device according to the invention Compared to the known devices is achieved with the device according to the invention to the flattened containers a much higher dimensional stability, also the number of bending edges with a small radius in the body wall of the compressed container is reduced by a multiple, so in particular the emergence of value-reducing white fractions in of the Body wall and / or a "chipping" or a protruding small, partly quasi-cut wall sections is avoided.
- FIG. 6 is a schematic sectional view of a further embodiment of the new device according to the invention shown by which in particular the maintenance and maintenance interval is positively influenced because suspended solids and liquids from the working space of the device much better than in known solutions from the bearings for the journals of the pressure rollers become.
- the bearing pin 67 of the second pressure roller 60 after FIG. 2 -
- On the inside 82 of the bearing plate 80 at least one axially acting seal 85 and in the region of the outer side 81 of the bearing plate 80 on the passed through the through hole 86 bearing pin 67 at least one radially acting seal 84 is arranged.
- This second, radially acting seal 84 is not directly adjacent to the outer side 81 of the bearing plate. This ensures that eventually the axially acting seal 85 still passing suspended solids and liquids in the region of the passage opening 86, which - in the installed position - has an additional longitudinal groove in the lower point, which is also preferably inclined to the horizontal, are dissipated down.
- the longitudinal groove not shown in the figure acts to support this, it forms a receiving joint for these suspended solids and liquids.
- the invention is not limited to the illustrated and described embodiment, but in particular also includes variants that can be formed by combining features or elements described in connection with the present invention. Furthermore, individual features or modes of operation described in conjunction with the figures can in themselves constitute an independent invention.
- Another feature according to an embodiment of the invention is one or more circumferential grooves which in the lateral surface of at least one of the two cooperating pressure rollers 5, 6; 30, 40 are incorporated, for example, such grooves, as in the FIG. 2 in the pressure roller 5 and in the FIG. 5 can be seen in the pressure roller 30.
- These grooves arranged transversely to the longitudinal direction of the pressure roller preferably extend to the bottom of the longitudinal grooves 58, 68, 34, 44, respectively.
- the depth of these transverse grooves is determined inter alia by the material of the containers to be compressed (beverage cans and the like).
- each strip-shaped active element 59, 69, 35 and 45 divides each strip-shaped active element 59, 69, 35 and 45 into several, at least two sections.
- these transverse grooves can be arranged distributed uniformly, in pairs or in groups over the entire length of a pressure roller.
- strip-shaped active elements of the first embodiment and second embodiment are arranged side by side alternately or in groups over the circumference of the pressure roller distributed.
- a strip-shaped active element has a non-symmetrical trapezoidal shape (cross section) and the adjacent strip-shaped active element has an isosceles trapezoidal shape (cross section).
- These two types of strip-shaped active elements can also be arranged successively in groups.
- To the Example of two strip-shaped active elements with non-symmetrical trapezoidal shape follow three strip-shaped active elements with isosceles trapezoidal shape. In the context of the invention, any other group-wise arrangement of these strip-shaped active elements is conceivable. Which of these embodiments is used is also dependent on the material of the container to be compressed, for example beverage cans and the like, their shape and wall thickness.
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- Rolls And Other Rotary Bodies (AREA)
Description
Die Erfindung betrifft eine Vorrichtung zum Zusammendrücken/ Kompaktieren von Behältern, insbesondere Dosen aus Weißblech, insbesondere Getränkedosen, nach dem Oberbegriff des Patentanspruches 1. Derartige Vorrichtungen mit einer oder mehreren Arbeitswalzen werden verwendet, um leere Behälter (Hohlkörper), insbesondere solche aus dem Lebensmittelbereich, wie Getränkedosen u.ä. Behältnisse, zu kompaktieren. Somit wird für den Transport zu den Recyclinganlagen hin das Transportvolumen des Fahrzeuges besser genutzt; die Transportkosten werden verringert. Aber auch für den Recyclingprozess selbst sind kompaktierte Behältnisse von Vorteil.The invention relates to a device for compressing / compacting containers, in particular cans made of tinplate, in particular beverage cans, according to the preamble of
Eine am Markt seit langem bekannte Kompaktiervorrichtung ist in der
In der
Eine Vorrichtung zum Komprimieren von Behältnissen, insbesondere von PET-Flaschen und Blechdosen beschreibt die
Weitere Vorrichtungen zum Kompaktieren von Behältern sind in der
Eine weitere Vorrichtung zum Kompaktieren von leeren Dosen ist in der
Am Markt besteht nach wie vor die Forderung nach effizienteren Vorrichtungen für das Kompaktieren von Hohlkörpern/Behältern aus dem Lebensmittelsektor. Wobei unter Effizienz auch eine Verlängerung der Wartungsintervalle und eine Senkung des Wartungsaufwandes verstanden wird.There is still a demand in the market for more efficient devices for compacting hollowware / containers from the food sector. Where efficiency is also understood as an extension of the maintenance intervals and a reduction of the maintenance effort.
Aus der
Aus der
Aus der
Ausgehend von den Lösungen nach dem Stand der Technik soll eine Vorrichtung zum Zusammendrücken von Behältern, insbesondere Getränkedosen oder Blechdosen aus dem Lebensmittelsektor, zumindest Baugruppen für solche Vorrichtungen, gefunden werden, welche eine Verringerung der Herstellungskosten sowie der Betriebskosten bei der Anwendung bewirkt, insbesondere eine Energieeinsparung erzielt. Zudem soll die Qualität der zusammengedrückten Hohlkörper / Behälter für den nachfolgenden RecyclingProzess sowie die Entwertung von Pfand-Einwegbehältern verbessert werden.Based on the solutions of the prior art, a device for compressing containers, in particular beverage cans or tin cans from the food sector, at least assemblies for such devices, to be found, which a reduction the production costs and the operating costs in the application causes, in particular achieved energy savings. In addition, the quality of the compressed hollow body / container for the subsequent recycling process and the devaluation of deposit disposable containers should be improved.
Die Aufgabe wird gelöst durch eine Vorrichtung zum Zusammendrücken von Behältern, insbesondere Getränkedosen oder Blechdosen aus dem Lebensmittelsektor, mit den Merkmalen des Anspruches 1.The object is achieved by a device for compressing containers, in particular beverage cans or tin cans from the food sector, with the features of
Die nachgeordneten Ansprüche, die Ansprüche 2 bis 12, offenbaren Ausführungsbeispiele der Vorrichtung nach der Erfindung.The subordinate claims, the
Gegenüber bekannten Lösungen bestehen die Vorteile der Erfindung neben den Einsparungen bei der Herstellung der Vorrichtung, wie z.B. dem Fertigungsaufwand der Walzen, dem Montageaufwand der Vorrichtung und der Energieeinsparung für die Fertigung der Vorrichtungsteile, dabei auch in der Senkung der Betriebskosten beim Anwender, insbesondere durch Energieeinsparung beim Betrieb der Vorrichtung von bis zu 50%, durch geringeren Wartungsaufwand und u.a. durch geringeren Verschleiß an den Walzen.Compared to known solutions, the advantages of the invention are in addition to the savings in the manufacture of the device, such as e.g. the manufacturing cost of the rollers, the assembly cost of the device and the energy savings for the production of the device parts, while also reducing the operating costs of the user, in particular by energy savings in the operation of the device of up to 50%, through lower maintenance and u.a. due to less wear on the rollers.
Darüber hinaus haben die mit der erfindungsgemäßen Vorrichtung zusammengedrückten Körper eine höhere Formstabilität, sodass in dem nachfolgenden Recyclingprozess unter anderem weniger Störungen bei der Förderung der zusammengedrückten Körper eintreten; in den Recyclingmaschinen selbst und auch zu den Recyclingmaschinen hin.In addition, with the inventive Device compressed body higher dimensional stability, so that occur in the subsequent recycling process, inter alia, less interference in the promotion of compressed bodies; in the recycling machines themselves and also to the recycling machines.
Zudem werden beim Zusammendrücken der Behälter Knickkanten mit kleinem Radius in deren zusammengedrückter Körperwand und Boden weitestgehend vermieden, sodass die Anzahl von Weißbrüchen im Material, also in den plattgedrückten Körperwänden der Behälter wesentlich verringert wird. Gleichzeitig ist jedoch gewährleistet, dass die Entwertung von Pfandbehältern zuverlässig ist, also der an der äußeren Mantelfläche der Behältern/Hohlkörper angebrachte Barcode entwertet ist.In addition, wrinkles with small radius in the compressed body wall and bottom are largely avoided when squeezing the container, so that the number of white fractures in the material, ie in the flattened body walls of the container is substantially reduced. At the same time, however, it is ensured that the devaluation of deposit containers is reliable, that is, the barcode attached to the outer surface of the containers / hollow body is invalidated.
Ein Aspekt der Erfindung ist eine neu gestaltete Druckwalze für die erfindungsgemäße Vorrichtung, welche in der Peripherie ihres Arbeitsbereiches, also in ihrer Mantelfläche, in neuer Art profiliert ist.One aspect of the invention is a newly designed pressure roller for the device according to the invention, which is profiled in the periphery of its working area, ie in its lateral surface, in a new way.
Diese erfindungsgemäße Druckwalze ist in der neuen Vorrichtung zweifach vorgesehen. Die beiden Druckwalzen sind rotierbar gelagert, welche unter Bildung eines Spaltes mit Abstand zueinander angeordnet sind. Der Spalt ist parallel zu der jeweiligen Drehachse der Druckwalzen angeordnet. Anfänglich ist dieser Spalt der Einzugsspalt, dann - direkt zwischen den Druckwalzen - der Arbeitsspalt und sodann der Austrittsspalt, der in einer im Gehäuse der Vorrichtung vorgesehenen Austrittsöffnung mündet.This pressure roller according to the invention is provided in duplicate in the new device. The two pressure rollers are rotatably mounted, which are arranged to form a gap at a distance from each other. The gap is arranged parallel to the respective axis of rotation of the pressure rollers. Initially, this gap is the nip, then - directly between the pressure rollers - the working gap and then the outlet gap, which opens into a provided in the housing of the device outlet opening.
In der bzw. auf der jeweils im Wesentlichen zylinderförmige Mantelfläche des Walzengrundkörpers dieser neuen Druckwalzen sind mehrere, longitudinal von einer Stirnfläche zur gegenüber liegenden Stirnfläche des Körpers der Druckwalzen reichende leistenförmige Elemente vorgesehen.In or on the respectively substantially cylindrical lateral surface of the roller base body of these new pressure rollers, a plurality of longitudinally from one end face to the opposite end face of the body of the pressure rollers reaching strip-shaped elements are provided.
Vorzugsweise werden diese leistenförmigen Elemente, welche nach der Erfindung Mehrfach-Wirkelemente für den Einzug, für ein eventuell notwendiges Perforieren der Behälter, für das Zusammendrücken und für den Ausstoß sind, durch in der Mantelfläche jeder Druckwalze longitudinal angeordnete Nuten gebildet. Also jeweils zwischen zwei benachbarten Nuten ist ein leistenförmiges Wirkelement angeordnet/gebildet. Die Nuten sind gleicher Art und gleicher Breite und im Wesentlichen achsparallel geführt.Preferably, these strip-shaped elements, which are according to the invention multiple-action elements for the feeder, for a possibly necessary perforation of the containers, for compression and ejection, formed by in the lateral surface of each pressure roller longitudinally arranged grooves. So between each two adjacent grooves a strip-shaped active element is arranged / formed. The grooves are of the same type and width and guided substantially parallel to the axis.
Vorzugsweise sind die Nuten und somit auch die leistenförmigen Wirkelemente gleichmäßig am Umfang verteilt vorgesehen.Preferably, the grooves and thus also the strip-shaped active elements are distributed uniformly distributed on the circumference.
Bei der erfindungsgemäßen Vorrichtung sind die leistenförmigen Wirkelemente jeder Druckwalze jeweils unter einem Anstellwinkel zu einer parallel zu ihrer Drehachse in der Mantelfläche verlaufenden Bezugslinie divergierend angeordnet.In the apparatus according to the invention, the strip-shaped active elements of each pressure roller are each arranged divergently at an angle of attack to a reference line extending parallel to its axis of rotation in the lateral surface.
Nach Ausführungen der Erfindung ist der Anstellwinkel jedes leistenförmigen Wirkelementes gleich groß, hat vorzugsweise einen Wert zwischen 0,1° und 40° und insbesondere einen Wert von 15°.According to embodiments of the invention, the angle of attack of each strip-shaped active element is the same, preferably has a value between 0.1 ° and 40 ° and in particular a value of 15 °.
Nach einer weiteren Ausführung der Erfindung sind die leistenförmigen Wirkelemente, im Querschnitt gesehen, trapezförmig. Bei einer ersten Art/Ausführungsart ist die Trapezform nicht symmetrisch und bei einer zweiten Art/Ausführungsart ist die Trapezform symmetrisch, d.h. die Seitenflächen des Trapezes sind hier gleichschenklig. Diese Trapezform wird jeweils durch auswärts gerichtete zueinander beabstandet und gegenüber liegende Seitenflächen gebildet, welche kopfseitig, also an ihren oberen Enden/Kanten durch eine Druckfläche verbunden sind. Diese Druckfläche ist vorteilhaft jeweils der Teil der Mantelfläche einer jeden Druckwalze, welcher nicht durch das Einarbeiten der Nuten aufgebrochen ist. Die Druckfläche ist eine der Grundseiten des Trapezes. Die andere, die untere Grundseite des Trapezes, wird von einer (virtuellen) Tangente gebildet, welche an der Peripherie eines Kreises anliegt, dessen Radius vom Grund der benachbarten Nut bestimmt ist.According to a further embodiment of the invention, the strip-shaped active elements, seen in cross-section, are trapezoidal. In a first type / embodiment, the trapezoidal shape is not symmetrical, and in a second type / embodiment, the trapezoidal shape is symmetrical, i. the side surfaces of the trapezoid are here isosceles. This trapezoidal shape is in each case formed by outwardly directed spaced apart and opposite side surfaces which are connected at the top, ie at their upper ends / edges by a pressure surface. This pressure surface is advantageous in each case the part of the lateral surface of each pressure roller, which is not broken by the incorporation of the grooves. The printing surface is one of the bases of the trapezoid. The other, the lower base of the trapezoid, is formed by a (virtual) tangent which rests against the periphery of a circle whose radius is determined by the bottom of the adjacent groove.
Bei der Ausführung mit der nicht-symmetrischen Trapezform der leistenförmigen Wirkelemente ist die frontseitig liegende, also die in Umlaufrichtung zeigende Seitenfläche der Wirkelemente unter einem Neigungswinkel zu einer Radiuslinie angeordnet, welche durch die von dem Schnittpunkt dieser Frontfläche und der angrenzenden oben liegenden Druckfläche gebildeten Kante verläuft. Dieser Neigungswinkel liegt vorzugsweise in einem Wertebereich zwischen 1° und 20°, insbesondere zwischen 8° und 12°.In the embodiment with the non-symmetrical trapezoidal shape of the strip-shaped active elements is the front lying, so the pointing in the direction of rotation side surface of Acting elements arranged at an inclination angle to a radius line which extends through the edge formed by the intersection of this front surface and the adjacent upper pressure surface. This angle of inclination is preferably in a value range between 1 ° and 20 °, in particular between 8 ° and 12 °.
Bei einer nochmals verbesserten Ausführung verläuft die den Winkel begrenzende Radiuslinie nicht durch die besagte Kante, sondern 0,1 mm bis 1,5 mm von besagter Kante des leistenförmigen Wirkelementes körpereinwärts.In a further improved embodiment, the radius line delimiting the angle does not extend through the said edge but 0.1 mm to 1.5 mm from said edge of the strip-shaped active element in the body.
Die Höhe dieser leistenförmigen Wirkelemente, vorzugsweise bezogen auf den Grund der jeweils neben ihr liegenden Nut, hat vorzugsweise einen Betrag von 2 bis 6 mm, insbesondere ist diese Höhe 4,25 mm.The height of these strip-shaped active elements, preferably based on the bottom of each lying next to her groove, preferably has an amount of 2 to 6 mm, in particular, this height is 4.25 mm.
Die in Drehrichtung frontseitig liegende Seitenfläche der leistenförmigen Wirkelemente und die rückseitig liegende Seitenfläche des jeweils voraus eilenden leistenförmigen Wirkelementes sind zueinander liegend unter einem Winkel zwischen 70° und 30°, vorzugsweise unter einem Winkel von 54° bis 62°, angeordnet.The front side lying in the direction of rotation of the strip-shaped active elements and the rear side surface of each hurrying strip-shaped active element are mutually lying at an angle between 70 ° and 30 °, preferably at an angle of 54 ° to 62 °.
Bei einer weiteren Ausführungsvariante mit der symmetrischen, der gleichschenkligen Trapezform der leistenförmigen Wirkelemente ist die in Drehrichtung der Druckwalze frontseitig liegende Seitenfläche unter einem Neigungswinkel zu einer Radiuslinie angeordnet, welche das leistenförmige Wirkelement symmetrisch teilt. Dieser Neigungswinkel liegt vorzugsweise in einem Wertebereich zwischen 15° und 45°, zwischen 25° und 40°.In a further embodiment with the symmetrical, the isosceles trapezoidal shape of the strip-shaped active elements in the direction of rotation of the pressure roller front side lying side surface is arranged at an inclination angle to a radius line, which the strip-shaped active element divides symmetrically. This angle of inclination is preferably in a value range between 15 ° and 45 °, between 25 ° and 40 °.
Die Höhe der leistenförmigen Wirkelemente, vorzugsweise bezogen auf den Grund der jeweils neben ihr liegenden Nut, hat vorzugsweise einen Betrag von 2 bis 5 mm, vorteilhaft ist diese Höhe 3,5 mm.The height of the strip-shaped active elements, preferably based on the bottom of each lying next to her groove, preferably has an amount of 2 to 5 mm, this height is advantageously 3.5 mm.
Die in Drehrichtung frontseitig liegende Seitenfläche der leistenförmigen Wirkelemente und die rückseitig liegende Seitenfläche des jeweils voraus eilenden leistenförmigen Wirkelementes sind zueinander liegend unter einem Winkel zwischen 120° und 60°, vorzugsweise unter einem Winkel von 82° bis 95°, angeordnet.The front side lying in the direction of rotation side of the strip-shaped active elements and the rear side surface of each hurrying strip-shaped active element are mutually lying at an angle between 120 ° and 60 °, preferably at an angle of 82 ° to 95 °.
Bevorzugt sind die Druckwalzen nach der Erfindung aus Vollmaterial und Vergütungsstahl gefertigt und ihre Mantelfläche nebst den leistenförmigen Wirkelementen sind zumindest oberflächengehärtet.Preferably, the pressure rollers are made according to the invention of solid material and tempering steel and their lateral surface together with the strip-shaped active elements are at least surface hardened.
Eine weitere Ausführungsform der Erfindung ist derart, dass die durch Seitenwände hindurch geführten Lagerzapfen der Druckwalzen, welche in auswärts der Seitenwände angeordneten Lager geführt und gehalten sind, bezüglich den betreffenden Öffnungen in den Seitenwänden wenigstens zweifach abgedichtet sind, und zwar durch wenigstens eine radial wirkende Dichtung und wenigstens eine axial wirkende Dichtung.A further embodiment of the invention is such that the journals of the pressure rollers guided through side walls and guided and held in outward side walls are at least two sealed with respect to the respective openings in the side walls by at least one radially acting seal and at least one axially acting seal.
Die Erfindung wird anhand von schematisch in Zeichnungen gezeigten, die Erfindung jedoch nicht einschränkenden, Ausführungsbeispielen näher und in weiteren Details erläutert. Es zeigen
- Fig. 1
- eine schematische Seitenansicht einer Vorrichtung nach der Erfindung, mit Blick in den Arbeitsraum dieser Vorrichtung;
- Fig. 2
- die zueinander angeordneten Druckwalzen der Vorrichtung nach
Figur 1 ; - Fig. 2a, 2b, 2c
- Details der Druckwalzen nach
Figur 2 ; - Fig. 3
- die
Druckwalzen nach Figur 2 mit einer ersten Ausführung von leistenförmigen Wirkelementen; - Fig. 3a
- Details zu
Fig. 3 ; - Fig. 4
- die
Druckwalzen nach Figur 2 mit einer zweiten Ausführung von leistenförmigen Wirkelementen; - Fig. 4a
- Details zu
;Figur 4 - Fig. 5
- eine perspektivische Ansicht von Druckwalzen der erfindungsgemäßen Vorrichtung mit leistenförmigen Wirkelementen zweiter Ausführung;
- Fig. 6
- in Schnittdarstellung die Lagerung der Druckwalzen der neuen Vorrichtung mit neuartiger Dichtung;
- Fig. 1
- a schematic side view of a device according to the invention, with a view into the working space of this device;
- Fig. 2
- the mutually arranged pressure rollers of the device after
FIG. 1 ; - Fig. 2a, 2b, 2c
- Details of the pressure rollers after
FIG. 2 ; - Fig. 3
- the pressure rollers after
FIG. 2 with a first embodiment of strip-shaped active elements; - Fig. 3a
- Details too
Fig. 3 ; - Fig. 4
- the pressure rollers after
FIG. 2 with a second embodiment of strip-shaped active elements; - Fig. 4a
- Details too
FIG. 4 ; - Fig. 5
- a perspective view of pressure rollers of the device according to the invention with strip-shaped active elements of the second embodiment;
- Fig. 6
- in section, the storage of the pressure rollers of the new device with novel seal;
In der folgenden Beschreibung der Ausführungsbeispiele beziehen sich Begriffe wie "oben", "unten", "links" und "rechts" nur auf die betreffenden Figuren und können somit von der Realität abweichen. Auch können die Proportionen in der Realität abweichend zu den Figuren sein. Ferner sind die Figuren keine exakten technischen Zeichnungen, sondern sollen lediglich den Charakter der Erfindung zeigen. Bezüglich der Bezugszeichen wird angemerkt, dass gleiche Nummern in den verschiedenen Figuren auch immer gleiche Bauteile bezeichnen. In der Beschreibung nicht erwähnte Bezugszeichen ergeben sich aus der Bezugszeichenliste oder aus der Erwähnung in einer anderen Figur dieser Offenbarung. Die in den Figuren angezogenen Bezugsziffern haben jeweils die gleiche Bedeutung, auch wenn sie in der Beschreibung der Ausführungen nicht zu jeder Figur ausdrücklich genannt werden.In the following description of the embodiments, terms such as "top", "bottom", "left" and "right" refer only to the figures in question and thus may differ from reality. Also, the proportions in reality may be different from the figures. Furthermore, the figures are not exact technical drawings but are merely intended to show the character of the invention. With respect to the reference numerals, it is noted that the same numbers in the various figures always refer to the same components. Reference numerals not mentioned in the description will be apparent from the list of reference numerals or from the mention in another figure of this disclosure. The reference numerals drawn in the figures have the same meaning each, even if they are not explicitly mentioned in the description of the embodiments for each figure.
Eine schematische Seitenansicht einer Vorrichtung mit einer erfindungsgemäßen Druckwalzen 5 und einer erfindungsgemäßen Druckwalze 6 ist in der
In einem Gehäuse 2 ist an einer Seite in einem oberen Bereich eine Einfüllöffnung 3 vorgesehen, für den Einwurf von zu recycelnden besagten Behältern/Hohlkörpern 15. Im oberen inneren Bereich befindet sich ein Zufuhrraum 3a, im unteren Bereich dieses Gehäuses 2, im Anschluss an den Zufuhrraum 3a ist die erste Druckwalze 5 angeordnet und ihr gegenüber liegend parallel und mit Abstand die Druckwalze 6, welche nach der Erfindung in Art und Ausführung gleich der Druckwalze 5 ist. Sie, die Druckwalze 6, ist lediglich um 180° gedreht, sodass die linke Stirnseite der Druckwalze 5 dann die rechte Stirnseite der Druckwalze 6 ist.In a
Die Druckwalze 5 und die Druckwalze 6 bilden zwischen sich einen Spalt 9. Er ist Einzugs-, Arbeits- und Auswurfspalt zugleich. Die zusammenzudrückenden Behälter 15, 16 usw. werden nacheinander folgend über die Einfüllöffnung 3 in den Zuführraum 3a eingeführt und rutschen über die Rutsche 10 zu dem Spalt 9 hin. Eine Mitnahmeeinheit 7 ist im Zuführraum 3a angeordnet und unterstützt mit je einem ihrer Flügel 71, 72 bzw. 73, die sich gemäß Pfeil 11 bewegen, das Zuführen der eingeworfenen Behälter 15 bzw. 16 zu dem Spalt 9, welcher der Einzugsspalt ist, hin, wobei diese Flügel den Behälter in Richtung des Spaltes 9 schieben und zugleich an diesen Einzugsspalt andrücken, solange sie Kontakt mit dem Behälter haben.The
Durch die gegenläufig rotierenden Druckwalzen 5 und 6, d.h. durch ihre leistenförmigen Wirkelemente 59 und 69, welche im Einzugsspalt und Arbeitsspalt erfindungsgemäß kreuzweise wirken, werden die eingeworfenen Behälter sicher eingezogen und zusammengedrückt. Die aneinander gedrückten Abschnitte der Wandung der Behälter, welche im Arbeitsspalt dann doppellagig ist, wird entsprechend den bereits vorangstellten Ausführungen zuverlässig kompaktiert. Eventuell vorhandene Pfandmarkierungen werden wirksam entwertet. Der im zusammengedrückten Zustand doppellagige Körper erhält zumindestens abschnittsweise eine prägeartige Formgebung, welche durch die Rotation und die in neuer Art angeordneten leistenförmigen Wirkelemente derart ist, dass quasi ein Verhaken besagter Abschnitte erfolgt. Erfindungsgemäß sind die leistenförmigen Wirkelemente, hier in dem gezeigten Ausführungsbeispiel die leistenförmigenBy the
Wirkelemente 59 und 69 der Druckwalze 5 bzw. 6, so angeordnet, dass sie den gleichen Anstellwinkel W1 besitzen. Bei dem Einbau/der Montage dieser Druckwalzen in die Vorrichtung ist darauf zu achten, dass dieser Anstellwinkel W1 an beiden Druckwalzen, d.h. für die jeweiligen leistenförmigen Wirkelemente annähernd gleich ist.
In der in
Bevorzugt ist die Mitnahmeeinheit 7 ein Separator gemäß der
In der
In dieser
Weitere Details sind in der
In der
In den
Die Frontfläche 12 ist unter einem Neigungswinkel W2 zu der Radiuslinie angeordnet, welche durch die von dem Schnittpunkt der Frontfläche 12 und der angrenzenden, oben liegenden Druckfläche 13 gebildeten Kante verläuft. Dieser Neigungswinkel W2 beträgt in dieser Ausführung vorzugsweise ca. 10°. Die Frontfläche 12 und die Rückenfläche 14 des vorauseilenden leistenförmigen Wirkelementes sind zueinander bevorzugt unter einem Abstand-Winkel W3 von vorzugsweise ca. 58° angeordnet.The front surface 12 is disposed at an inclination angle W2 to the radius line passing through the edge formed by the intersection of the front surface 12 and the adjacent
Die in der
In der
Das jeweils zwischen zwei Nuten 34 angeordnete leistenförmige Wirkelement 35 besitzt eine frontseitige Seitenfläche 39, welche im Weiteren auch Frontfläche genannt wird, und eine gegenüber liegende Seitenfläche 37, welche im Weiteren auch Rückenfläche genannt wird. Körperauswärts werden beide Seitenflächen durch den noch stehen gebliebenen Abschnitt der Mantelfläche 33 miteinander verbunden. Dieser Abschnitt der Mantelfläche 33 ist die Druckfläche 38.Each strip-shaped
Die Frontfläche 39 ist unter einem Neigungswinkel W4 zu der Radiuslinie angeordnet, welche das leistenförmige Wirkelement 35 symmetrisch teilt. Dieser Neigungswinkel W4 beträgt in dieser Ausführung vorzugsweise ca. 35°. Die Frontfläche 39 und die Rückenfläche 37 des vorauseilenden leistenförmigen Wirkelementes 35 sind zueinander bevorzugt unter einem Abstand-Winkel W5, siehe
Die in der
Der Neigungswinkel W4 der Frontfläche 39 und der Abstand-Winkel W5 sind in gleicher Art und Ausführung wie bei der ersten Druckwalze 30 zweiter Ausführungsart.The inclination angle W4 of the
Das in der
Durch den gleichartigen Aufbau der Druckwalzen 30 und 40, ihrem spiegelbildlichen Einbau in der Vorrichtung sowie ihre gegenläufige Drehrichtung, wird dieses wirkungsmäßig vorteilhafte "Kreuzen" der leistenförmigen Wirkelemente in einfacher Art und zudem kostengünstig realisiert. Dieser Vorteil ergibt sich auch bei dem Walzenpaar nach der ersten Ausführungsart, welches aus den Druckwalzen 5 und 6 gebildet wird, welches z.B. in der
Das "sich Kreuzen" der leistenförmigen Wirkelemente in dem zwischen den Druckwalzen 5 und 6 bzw. 30 und 40 gebildeten Spalt 9 als auch die weiteren Details der Form der leistenförmigen Wirkelemente und deren Anordnung auf bzw. in der Mantelfläche der Druckwalzen und ihre Lage unter einem Anstellwinkel W1 zu der Achsparallelen in der Mantelfläche der Druckwalze bezüglich ihrer Rotationsachse wirken sich besonders positiv auf ein störungsfreies Einziehen der Behälter zwischen die Druckwalzen sowie auf das sichere Verhaken der aneinander gedrückten Wandabschnitte der Behälter aus. Die durch das Zusammendrücken zwischen den Druckwalzen platt gedrückten Behälter bleiben in diesem erzeugten Zustand. Gegenüber den bekannten Vorrichtungen wird mit der Vorrichtung nach der Erfindung an den platt gedrückten Behältern eine wesentlich höhere Formstabilität erreicht, zudem wird die Anzahl von Knickkanten mit kleinem Radius in der Körperwand der zusammengedrückten Behälter um ein Vielfaches reduziert, sodass insbesondere das Entstehen von wertmindernden Weißbrüchen in der Körperwand und/oder ein "Absplittern" oder ein Abragen von kleinen, teils quasi eingeschnittenen Wandabschnitten vermieden wird.The "intersecting" of the strip-shaped active elements in the
In der
Diese zweite, radial wirkende Dichtung 84 ist nicht unmittelbar anliegend an der Außenseite 81 der Lagerplatte. Hierdurch wird erreicht, dass eventuell die axiale wirkende Dichtung 85 doch noch passierende Schwebstoffe und Flüssigkeiten im Bereich der Durchgangsöffnung 86, welche - in Einbaulage - im unteren Punkt eine zusätzliche Längsnut besitzt, welche zudem vorzugsweise zur Horizontalen geneigt ist, nach unten abgeführt werden. Die in der Figur nicht gezeigte Längsnut wirkt hierzu unterstützend, sie bildet eine Aufnahmefuge für diese Schwebstoffe und Flüssigkeiten.This second, radially acting
Die Erfindung ist nicht auf das dargestellte und beschriebene Ausführungsbeispiel beschränkt, sondern umfasst insbesondere auch Varianten, die durch Kombination von in Verbindung mit der vorliegenden Erfindung beschriebenen Merkmale bzw. Elementen gebildet werden können. Weiterhin können einzelne, in Verbindung mit den Figuren beschriebene Merkmale bzw. Funktionsweisen für sich allein genommen eine selbständige Erfindung darstellen.The invention is not limited to the illustrated and described embodiment, but in particular also includes variants that can be formed by combining features or elements described in connection with the present invention. Furthermore, individual features or modes of operation described in conjunction with the figures can in themselves constitute an independent invention.
Ein weiteres Merkmal nach einer Ausführungsvariante der Erfindung ist eine oder sind mehrere umlaufende Nuten, welche in die Mantelfläche von wenigstens einer der jeweils beiden zusammenarbeitenden Druckwalzen 5, 6; 30, 40 eingearbeitet sind, zum Beispiel solche Nuten, wie sie in der
Diese quer zur Längsrichtung der Druckwalze angeordneten Nuten reichen vorzugsweise bis zum Grund der längsgerichteten Nuten 58 bzw. 68 bzw. 34 bzw. 44. Die Tiefe dieser quer liegenden Nuten wird unter anderem bestimmt durch das Material der zusammenzudrückenden Behälter (Getränkedosen und dergleichen).These grooves arranged transversely to the longitudinal direction of the pressure roller preferably extend to the bottom of the
Diese quer liegenden Nuten unterteilen jedes leistenförmige Wirkelement 59, 69, 35 bzw. 45 in mehrere, wenigstens zwei Abschnitte.These transverse grooves divide each strip-shaped
Nach der Erfindung können diese quer liegenden Nuten in gleichmäßigem Abstand, paarweise oder gruppenweise über die gesamte Länge einer Druckwalze verteilt angeordnet sein.According to the invention, these transverse grooves can be arranged distributed uniformly, in pairs or in groups over the entire length of a pressure roller.
Nach einer weiteren, in den Figuren nicht dargestellten Ausführungsvariante der Erfindung ist vorgesehen, dass wenigstens an einer der Druckwalzen eines Walzenpaares leistenförmige Wirkelemente erster Ausführungsart und zweiter Ausführungsart nebeneinander abwechselnd oder gruppenweise über den Umfang der Druckwalze verteilt angeordnet werden. Das heißt, dass ein leistenförmiges Wirkelement eine nicht symmetrische Trapezform (Querschnitt) hat und das daneben liegende leistenförmige Wirkelement eine gleichschenklige Trapezform (Querschnitt) hat. Diese beiden Arten von leistenförmigen Wirkelementen können auch gruppenweise nacheinander folgend angeordnet sein. Zum Beispiel auf zwei leistenförmige Wirkelemente mit nicht symmetrischer Trapezform folgen drei leistenförmige Wirkelemente mit gleichschenkliger Trapezform. Im Rahmen der Erfindung ist auch jede andere gruppenweise Anordnung dieser leistenförmigen Wirkelemente denkbar. Welche dieser Ausführungen benutzt wird, ist auch hier unter anderem von dem Material der zu zusammenzudrückenden Behälter, zum Beispiel Getränkedosen und dergleichen, deren Formgebung und Wandstärke abhängig.According to a further, not shown in the figures embodiment of the invention, it is provided that at least on one of the pressure rollers of a pair of rollers strip-shaped active elements of the first embodiment and second embodiment are arranged side by side alternately or in groups over the circumference of the pressure roller distributed. This means that a strip-shaped active element has a non-symmetrical trapezoidal shape (cross section) and the adjacent strip-shaped active element has an isosceles trapezoidal shape (cross section). These two types of strip-shaped active elements can also be arranged successively in groups. To the Example of two strip-shaped active elements with non-symmetrical trapezoidal shape follow three strip-shaped active elements with isosceles trapezoidal shape. In the context of the invention, any other group-wise arrangement of these strip-shaped active elements is conceivable. Which of these embodiments is used is also dependent on the material of the container to be compressed, for example beverage cans and the like, their shape and wall thickness.
- 11
- Vorrichtungcontraption
- 22
- Gehäusecasing
- 33
- Einfüllöffnungfill opening
- 3a3a
- Zufuhrraumsupply space
- 44
- Austrittsöffnungoutlet opening
- 55
-
erste Druckwalzen (erster Ausführungsart)
51 Drehachse
52 Drehrichtung
53 Mantelfläche
54 linke Stirnfläche
55 rechte Stirnfläche
56 Lagerzapfen
57 Lagerzapfen
58 Nuten (längs in Pos. 53)
59 leistenförmige Wirkelementefirst pressure rollers (first embodiment)
51 rotation axis
52 direction of rotation
53 lateral surface
54 left end face
55 right end face
56 journals
57 journals
58 slots (longitudinal in pos. 53)
59 strip-shaped active elements - 66
-
zweite Druckwalze (erster Ausführungsart)
61 Drehachse
62 Drehrichtung
63 Mantelfläche
64 linke Stirnfläche
65 rechte Stirnfläche
66 Lagerzapfen
67 Lagerzapfen
68 Nuten (längs in Pos. 63)
69 leistenförmige Wirkelementesecond pressure roller (first embodiment)
61 axis of rotation
62 direction of rotation
63 lateral surface
64 left end face
65 right end face
66 journals
67 journals
68 grooves (longitudinal in pos. 63)
69 strip-shaped active elements - 77
-
Mitnahmeeinheit
70 Drehachse von Pos. 7
71, 72, 73 Flügel von Pos. 7driving unit
70 axis of rotation of pos. 7
71, 72, 73 wings of pos. 7 - 88th
- Leitblechbaffle
- 99
- Spalt (Einzugsspalt, Perforationsspalt, Arbeitsspalt und Auswurfsspalt)Gap (intake nip, perforation gap, working gap and discharge gap)
- 1010
- Rutscheslide
- 1111
- Pfeilarrow
- 1212
- Seitenfläche (Frontfläche von Pos. 59)Side surface (front surface of item 59)
- 1313
- Druckfläche (an Pos. 59)Pressure surface (at pos. 59)
- 1414
- Seitenfläche (Rückenfläche von Pos. 59)Side surface (back surface of item 59)
- 15,1615.16
- Behälter (zugeführter Behälter, z.B.Getränkedosen, Blechdosen aus dem Lebensmittelsektor)Containers (containers supplied, for example, beverage cans, food cans)
- 1717
- zusammengedrückter Behältercompressed container
- 2020
- Seitenfläche (Frontfläche von Pos. 69)Side surface (front surface of item 69)
- 2121
- Druckfläche (an Pos. 69)Pressure surface (at pos. 69)
- 2222
- Seitenfläche (Rückenfläche von Pos. 69)Side surface (back surface of item 69)
- 3030
- erste Druckwalze zweiter Art (zweiter Ausführungsart)first pressure roller of the second type (second embodiment)
- 3131
- Drehachseaxis of rotation
- 3232
- Drehrichtungdirection of rotation
- 3333
- Mantelflächelateral surface
- 3434
- Nuten (längs in Pos. 33)Grooves (along in pos. 33)
- 3535
- leistenförmige Wirkelementestrip-shaped active elements
- 3636
- Lagerzapfenpivot
- 3737
- Seitenfläche (Rückenfläche von Pos. 35)Side surface (back surface of item 35)
- 3838
- Druckfläche (an Pos. 35)Pressure surface (at pos. 35)
- 3939
- Seitenfläche (Frontfläche von Pos. 35)Side surface (front surface of item 35)
- 4040
- zweite Druckwalze zweiter Art (zweiter Ausführungsart)second pressure roller of the second type (second embodiment)
- 4141
- Drehachseaxis of rotation
- 4242
- Drehrichtungdirection of rotation
- 4343
- Mantelflächelateral surface
- 4444
- Nuten (längs in Pos. 43)Grooves (longitudinal in pos. 43)
- 4545
- leistenförmige Wirkelementestrip-shaped active elements
- 4646
- Lagerzapfenpivot
- 4747
- Seitenfläche (Rückenfläche von Pos. 45)Side surface (back surface of item 45)
- 4848
- Druckfläche (an Pos. 45)Pressure surface (at pos. 45)
- 4949
- Seitenfläche (Frontfläche von Pos. 45)Side surface (front surface of item 45)
- 8080
- Lagerplattebearing plate
- 8181
- Außenseiteoutside
- 8282
- Innenseiteinside
- 8383
- Lagercamp
- 8484
- radial wirkende Dichtungradially acting seal
- 8585
- axial wirkende Dichtungaxially acting seal
- 8686
- Durchgangsöffnung (in Pos. 80)Through hole (in pos. 80)
- 9090
- linke Stirnfläche (von Pos. 30, 33)left end face (from Pos. 30, 33)
- 9191
- rechte Stirnfläche (von Pos. 30, 33)right end face (from Pos. 30, 33)
- 9292
- linke Stirnfläche (von Pos. 40, 43)left end face (from pos. 40, 43)
- 9393
- rechte Stirnfläche (von Pos. 40, 43)right end face (from pos. 40, 43)
- H1H1
- Höhe (von Pos. 59 bezüglich dem Nutgrund)Height (from pos. 59 with respect to the bottom of the groove)
- H2H2
- Höhe (von Pos. 35 bezüglich dem Nutgrund)Height (from pos. 35 with respect to the bottom of the groove)
- W1W1
- Anstellwinkel zwischen dem leistenförmigen Wirkelement (59, 69, 35 bzw. 45) und der Achsparallelen in der Mantelfläche der DruckwalzeAngling between the strip-shaped active element (59, 69, 35 and 45) and the axis parallel in the lateral surface of the pressure roller
- W2W2
-
Neigungswinkel zwischen der Frontfläche 12 bzw. 20 des leistenförmigen Wirkelementes 59 bzw. 69 und der durch den Schnittpunkt der Frontfläche und der angrenzenden Druckfläche 13 bzw. 21 gebildeten Kante verlaufenden RadiuslinieInclination angle between the
front surface 12 and 20 of the strip-shaped 59 and 69 and the edge formed by the intersection of the front surface and theactive element 13 and 21 edge radius lineadjacent pressure surface - W3W3
-
Abstand-Winkel zwischen der Frontfläche 12 bzw. 20 und der in Drehrichtung vorauseilenden Rückenfläche 14 bzw. 22 des nächsten leistenförmigen Wirkelementes 59 bzw. 69Distance angle between the
front surface 12 and 20 and the leading surface in the direction of rotation back 14 and 22 of the next strip-shapedsurface 59 and 69, respectivelyactive element - W4W4
-
Neigungswinkel zwischen der Frontfläche 39 des leistenförmigen Wirkelementes 35 und der Radiuslinie, welche das leistenförmige Wirkelement 35 symmetrisch teiltInclination angle between the
front surface 39 of the strip-shapedactive element 35 and the radius line which divides the strip-shapedactive element 35 symmetrically - W5W5
-
Abstand-Winkel zwischen der Frontfläche 39 und der in Drehrichtung vorauseilenden Rückenfläche 37 des nächsten leistenförmigen Wirkelementes 59 bzw. 69Distance angle between the
front surface 39 and the protruding in the direction of rotation backsurface 37 of the next strip-shapedactive element 59 and 69th
Claims (12)
- A device (1) for crushing containers (15, 16), in particular beverage cans or food cans, the device comprising:- two compression rollers (30, 40) that are respectively rotatable about a rotation axis (31, 41) and rotate counteracting, wherein- enveloping surfaces (33, 43) of the compression rollers respectively include plural bar shaped elements,- the bar shaped elements reach longitudinally from a left face of the compression rollers (30, 40) to an opposite right face of the compression rollers (30, 40), wherein- the bar shaped elements of each compression roller (30, 40) are bar shaped operating elements (35, 45) which diverge respectively with an angle of attack (W1) from a reference line that extends in the enveloping surface parallel to the rotation axis (31, 41),characterized in that- the compression rollers (30, 40) are arranged with a gap (9) between each other,- the bar shaped operating elements (35, 45) of the pressure rollers (30, 40) have an identically oriented angle of attack (W1) but intersect in the gap (9).
- The device according to claim 1,
characterized in that
the angle of attack (W1) of each bar shaped operating element (59, 69; 35, 45) is identical in size, advantageously has a value between 0.1° and 40°, in particular a value of 15°. - The device according to claim 1,
characterized in that
the bar shaped operating elements (59, 69) have a cross section with a non symmetrical trapezoid shape which is defined on an outside by a side surface (12, 20), an opposite side surface (14, 22) and a pressure surface (13, 21) that connects the upper ends/edges of both side surfaces (12, 20 or 14, 22). - The device according to claim 2,
characterized in that
the bar shaped operating elements (59, 69) have a cross section with a non symmetrical trapezoid shape which is defined by a side surface (12, 20), an opposite side surface (14, 22) and a pressure surface (13, 21) that connects the upper ends/edges of both side surfaces (12, 20 or 14, 22). - The device according to claim 3 or 4,
characterized in that
the side surface (12, 20) that is in front in the rotation direction (52, 62) is arranged at an inclination angle (W2) to the radius line which extends through an edge that is defined by an intersection point of the front surface (12, 20) and the adjacent upper pressure surface (13, 21). - The device according to claim 1,
characterized in that
bar shaped operating elements (35, 45) are provided which have a cross section with a symmetrical trapeze shape which is defined on an outside by a side surface (39), an opposite side surface (37) and a pressure surface (38) which connects the upper ends/edges of both side surfaces (39, 37). - The device according to claim 2,
characterized in that
bar shaped operating elements (35, 45) are provided which have a cross section with a symmetrical trapeze shape which is defined on an outside by a side surface (39), an opposite side surface (37) and a pressure surface (38) which connects the upper ends/edges of both side surfaces (39, 37). - The device according to claim 6 or 7,
characterized in that
the side surface (39, 49) that is in front in the rotating direction (32, 42) is arranged at an inclination angle (W4) relative to the associated radius line which symmetrically divides the cross section surface of the bar shaped operating element (35, 45) . - The device according to one of the claims 1 through 5,
characterized in that
longitudinal grooves are arranged in the enveloping surface (53, 63) of the pressure rollers (5, 6) wherein a respective bar shaped operating element (59, 69) is arranged between two grooves (58, 68). - The device according to claim 9,
characterized in that
each bar shaped operating element (59, 69) has a height between 2 mm and 6 mm with reference to a base of the groove (58, 68), advantageously a height of 4.25 mm. - The device according to one of the claims 1, 2, 6, 7 or 8,
characterized in that
longitudinal grooves (34, 44) are arranged in the enveloping surface (33, 43) of each compression roller (30, 40), wherein a bar shaped operating element (35, 45) is respectively arranged between two grooves (34, 44). - The device according to claim 11,
characterized in that
each bar shaped operating element (35, 45) has a height of 2 mm to 5 mm, advantageously a height (H2) of 3.5 mm with reference to a base of the groove (34, 44).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL15164745T PL2937211T3 (en) | 2014-04-22 | 2015-04-22 | Device for compressing containers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014105672.8A DE102014105672B4 (en) | 2014-04-22 | 2014-04-22 | Device for compressing containers |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2937211A1 EP2937211A1 (en) | 2015-10-28 |
EP2937211B1 true EP2937211B1 (en) | 2018-06-13 |
Family
ID=53002544
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15164745.0A Active EP2937211B1 (en) | 2014-04-22 | 2015-04-22 | Device for compressing containers |
Country Status (4)
Country | Link |
---|---|
US (1) | US10836130B2 (en) |
EP (1) | EP2937211B1 (en) |
DE (1) | DE102014105672B4 (en) |
PL (1) | PL2937211T3 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014010609B4 (en) * | 2014-07-21 | 2020-10-29 | Hermann Schwelling | Device for compressing containers |
AU2017220657B2 (en) * | 2016-02-17 | 2022-02-03 | Tomra Systems Asa | Container compressing arrangement and method of operating a container compressing arrangement |
JP6971458B2 (en) * | 2016-10-14 | 2021-11-24 | 株式会社寺岡精工 | Manufacturing method of container volume reduction device, empty container recovery device, empty container for recycling |
CN106557621A (en) * | 2016-11-07 | 2017-04-05 | 南阳师范学院 | A kind of modeling and simulation method for calculating roll elastic flattening radius |
JP7233138B2 (en) * | 2017-09-14 | 2023-03-06 | 株式会社寺岡精工 | Volume reduction device |
US11052269B1 (en) * | 2020-05-01 | 2021-07-06 | II Michael D. Greenway | Protective face masks |
US11472144B1 (en) * | 2021-05-31 | 2022-10-18 | Oxti Corporation | Plastic material crushing and compacting structure |
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US3504621A (en) * | 1968-04-22 | 1970-04-07 | Harold J Qualheim | Means for crushing or fracturing disposable containers |
US3749004A (en) | 1971-07-30 | 1973-07-31 | Schlitz Brewing Co J | Apparatus for crushing and/or compacting |
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JPS61107084A (en) * | 1984-10-30 | 1986-05-24 | 株式会社名南製作所 | Removing device for moisture made to be contained in green veneer |
DE8515290U1 (en) * | 1985-05-24 | 1985-07-18 | Riegert, Klaus | Device for compressing hollow bodies, in particular sheet metal cans |
JPH0829522B2 (en) * | 1986-04-10 | 1996-03-27 | 株式会社名南製作所 | Tender rising device for veneer veneer |
US4776269A (en) * | 1986-11-17 | 1988-10-11 | Exxon Chemical Patents Inc. | Method of agglomerating and dewatering polymeric materials |
DE8905352U1 (en) * | 1988-11-03 | 1989-12-14 | Hofmann, Karl | Device for disposing of cans |
US5179986A (en) * | 1990-11-15 | 1993-01-19 | Masonite Corporation | Method for improving fiberboard mat moldability |
JPH04182097A (en) | 1990-11-16 | 1992-06-29 | Murai Gokin Seisakusho:Kk | Waste can treating device |
IT1279880B1 (en) | 1995-11-17 | 1997-12-18 | Cms Spa | DEVICE TO CRUSH USED CONTAINERS |
JP3216083B2 (en) * | 1997-12-09 | 2001-10-09 | 株式会社島村歯車製作所 | Used container crusher |
IT1298837B1 (en) * | 1998-01-08 | 2000-02-07 | Rb Engineering S R L | PROCEDURE FOR THE KEEPING OF PIECES OF MEAT, MECHANICAL EQUIPMENT FOR CARRYING OUT THE PROCEDURE AND KEEPING MEAT |
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DE10325368B4 (en) * | 2003-04-27 | 2006-03-02 | Hermann Schwelling | Device for squeezing empty containers |
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2014
- 2014-04-22 DE DE102014105672.8A patent/DE102014105672B4/en not_active Expired - Fee Related
-
2015
- 2015-04-21 US US14/691,759 patent/US10836130B2/en active Active
- 2015-04-22 EP EP15164745.0A patent/EP2937211B1/en active Active
- 2015-04-22 PL PL15164745T patent/PL2937211T3/en unknown
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
PL2937211T3 (en) | 2018-12-31 |
US10836130B2 (en) | 2020-11-17 |
DE102014105672A1 (en) | 2015-10-22 |
US20150298415A1 (en) | 2015-10-22 |
EP2937211A1 (en) | 2015-10-28 |
DE102014105672B4 (en) | 2020-10-29 |
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