EP3429770A1 - Device and method for descaling a workpiece in motion - Google Patents
Device and method for descaling a workpiece in motionInfo
- Publication number
- EP3429770A1 EP3429770A1 EP17710888.3A EP17710888A EP3429770A1 EP 3429770 A1 EP3429770 A1 EP 3429770A1 EP 17710888 A EP17710888 A EP 17710888A EP 3429770 A1 EP3429770 A1 EP 3429770A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpiece
- rotor head
- jet nozzles
- liquid
- rotation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 98
- 239000007921 spray Substances 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000001514 detection method Methods 0.000 claims description 25
- 238000002347 injection Methods 0.000 claims description 24
- 239000007924 injection Substances 0.000 claims description 24
- 238000005096 rolling process Methods 0.000 claims description 23
- 239000012530 fluid Substances 0.000 claims description 8
- 238000005098 hot rolling Methods 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0463—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length
- B05B13/0484—Installation or apparatus for applying liquid or other fluent material to moving work of indefinite length with spray heads having a circular motion, e.g. being attached to a rotating supporting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/30—Arrangements for collecting, re-using or eliminating excess spraying material comprising enclosures close to, or in contact with, the object to be sprayed and surrounding or confining the discharged spray or jet but not the object to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/022—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements the rotating deflecting element being a ventilator or a fan
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
- B21B45/08—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing hydraulically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/02—Details of machines or methods for cleaning by the force of jets or sprays
- B08B2203/0264—Splash guards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B2038/004—Measuring scale thickness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2275/00—Mill drive parameters
- B21B2275/02—Speed
- B21B2275/06—Product speed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
Definitions
- the invention relates to an apparatus and a method for descaling a workpiece, which is moved relative to the device in a direction of movement.
- the workpiece is in particular a hot rolling stock.
- the scale scrubber used in a hot rolling mill is an assembly intended to remove scale, ie. H. of impurities of iron oxide, provided by the surface of the rolling stock.
- WO 2005/082555 A1 discloses a scale scrubber with which a rolling stock, which is moved relative to the scale scrubber, is descaled by irradiation with high-pressure spray water.
- This scale scrubber comprises at least one nozzle surface row sweeping over the width of the rolling stock with a plurality of nozzle heads, wherein each nozzle head is rotationally driven by a motor about an axis of rotation perpendicular to the rolling surface.
- at least two eccentrically arranged with respect to the axis of rotation nozzles are provided with each nozzle head, which are arranged as close as possible structurally, on the circumference of the nozzle head.
- Such a scale scrubber is subject to the disadvantage that an energy input over the width of the rolling stock may have inhomogeneities, so that it comes to permanent temperature strip on the rolling stock, in the overlap region of adjacent nozzle heads.
- the nozzles are arranged on the respective nozzle heads inclined by an angle of attack to the outside, which is illustrated in FIG. 13. This causes the direction of injection of these nozzles at a Rotation of the nozzle heads is aligned about its axis of rotation in the direction of the feed of the rolling stock.
- Such an orientation of the ejected from the nozzle high-pressure spray is disadvantageous because in this case the jet of spray water is ineffective and therefore does not contribute to descaling the surface of the rolling stock.
- WO 1997/27955 A1 discloses a process for descaling rolling stock, in which a rotor descaling device is provided, by means of which a liquid jet is sprayed onto a surface of the rolling stock to be descaled.
- a liquid jet is sprayed onto a surface of the rolling stock to be descaled.
- a generic device and a generic method for descaling a workpiece are known, which is moved relative to the device in a direction of movement.
- a plurality of jet nozzles are provided on a rotating rotor head in the form of a nozzle holder, wherein liquid is discharged or sprayed under high pressure from the jet nozzles on a surface of the rolling stock, that while the emission direction, with which the liquid is ejected from the jet nozzles, always runs at an angle oblique to the direction of movement of the rolling stock.
- This oblique orientation of the emission direction ensures that removed scale from the surface of the rolling stock to the side is transported away from the rolling stock away.
- this is accompanied by a disadvantageous heavy pollution of the plant or its surrounding area.
- the invention has for its object to optimize the descaling of a workpiece with simple means and to reduce the need for energy and water required for this purpose.
- a device is used for descaling a relative to the device in a moving direction moving workpiece, preferably a hot rolling, and comprises at least one rotatable about a rotation axis rotor head on which a plurality of jet nozzles are mounted, wherein from the jet nozzles, a liquid, in particular water, can be applied to the workpiece in an angle of attack obliquely to the surface of the workpiece.
- the jet nozzles are mounted on the rotor head, that upon rotation of the rotor head about its axis of rotation, the injection direction of the liquid ejected from the jet nozzles, based on a projection in a plane parallel to the surface of the workpiece, permanently opposite, ie in a spray angle between 170 ° and 190 °, preferably in a spray angle of 180 °, is aligned to the direction of movement of the workpiece and while the angle of attack for all jet nozzles remains constant.
- the device comprises a collecting device, which is arranged upstream of the rotor head with respect to the direction of movement of the rolling stock, such that both the liquid discharged from the jet nozzles after rebounding from the surface of the workpiece and the scale removed by the liquid from the surface of the workpiece purposefully be introduced into this catcher.
- the invention also provides a method for descaling a workpiece, preferably a hot rolling stock.
- the workpiece is moved relative to a device in a direction of movement, said device having at least one rotatable about a rotation axis rotor head on which a plurality of jet nozzles are mounted.
- a liquid in particular water
- the spraying direction of the liquid ejected from the jet nozzles is permanently opposite, relative to a projection in a plane parallel to the surface of the workpiece, ie at a spraying angle between 170 ° and 190 °, in particular at a spraying angle of 180 ° °, aligned with the movement direction of the workpiece, whereby the angle of attack remains constant for all jet nozzles.
- both the liquid ejected from the jet nozzles, after a rebound from the surface of the workpiece, and the scale removed by means of the liquid from the surface of the workpiece are purposefully introduced into a collecting device.
- the invention is based on the essential finding that it is possible by means of the arrangement of the rotor head relative to the direction of movement of the workpiece and the attachment of the jet nozzles on the rotor head to align the liquid ejected from the jet nozzles permanently and preferably exactly opposite to the direction of movement of the workpiece, namely based on or in a projection of the injection direction of this liquid in a plane parallel to the surface of the workpiece.
- scale is always removed from the surface of the workpiece by the liquid opposite to the direction of movement of the workpiece, which contributes to a high efficiency of descaling.
- the rotor head relative to the collecting device is arranged such that the liquid from the jet nozzles, based on a projection in a plane parallel to the surface of the workpiece, is ejected exclusively in the direction of the catcher. In this way, a targeted introduction of removed scale and liquid, which bounces after the ejection from the jet nozzles of the surface of the workpiece, further optimized into the collecting device.
- the spray angle between the injection direction and the movement direction of the workpiece, in a plane parallel to the surface of the workpiece is in a range between 170 ° and 190 °, and preferably takes the value of 180 °.
- Optimum energy input is achieved for the high-pressure sprayed onto the surface of the workpiece liquid in that a plurality of jet nozzles are mounted on the rotor head in each case a different radial distance from the axis of rotation, wherein from a jet nozzle having a greater radial distance to Has rotational axis, then a larger volume flow of liquid is applied as compared to a jet nozzle having a smaller radial distance from the axis of rotation.
- This can be achieved in a simple manner by selecting a suitable nozzle type, so that from a jet nozzle, which is arranged radially further away from the axis of rotation of the rotor head, correspondingly a larger amount of liquid, i. a larger volume flow is injected.
- the rotor head is arranged inclined so that its axis of rotation is inclined with respect to an orthogonal to the surface of the workpiece obliquely at an angle.
- the jet nozzles are each firmly attached to the rotor head, so that the angle of attack, the ejected from the jet nozzles liquid with an orthogonal includes the surface of the workpiece, remains constant.
- the jet nozzles are mounted on the rotor head such that their longitudinal axes are parallel to the axis of rotation of the rotor head.
- a first rotor head arrangement and a second jet nozzle arrangement can be provided which are arranged one behind the other and in particular adjacent to one another with respect to the direction of movement of the workpiece.
- the present invention is either a rotor head pair in which a rotor head is respectively provided above and below a workpiece, ie, at its top and bottom, or a rotor module pair, in which - above and below the workpiece - each a plurality of rotor heads are juxtaposed and transversely to the direction of movement of the workpiece summarized.
- liquid is ejected only from the jet nozzles of the first rotor head assembly on the workpiece.
- the jet nozzles of the second jet nozzle arrangement can then be switched on so that liquid is also ejected or sprayed onto the workpiece from the jet nozzles of this second jet nozzle arrangement.
- the blasting nozzles of both the first rotor head arrangement and the second rotor head arrangement are then used for descaling the workpiece.
- the jet nozzle arrangement of the second arrangement may be structurally different from the first rotor head arrangement. The use of both arrangements in special operation is recommended z. B. for hard to descaling steel grades, or stubborn tinder residues, which may arise, for example, by resting on oven rolls.
- the consumption of the operating medium can advantageously be minimized.
- a plurality of rotor heads - as explained - combined to form a rotor head module are.
- only one pair of rotor modules is then in use during normal operation, wherein a further jet nozzle arrangement, which is arranged downstream in the direction of movement of the workpiece, is switched on as required.
- the individual rotors of a rotor module can be switched individually and / or in groups without pressure and thus the application of the liquid can be adjusted transversely to the direction of movement to the width of the workpiece.
- control device signal technically connected scale detection device, which is arranged with respect to the direction of movement of the workpiece downstream of the rotor head and close to it, so as to be able to detect remaining scale on the surface of the workpiece.
- the descaling quality of the workpiece is compared by means of the control means with a predetermined target value and then suitably controlled or regulated in accordance therewith a high pressure pump unit in fluid communication with the jet nozzles of the rotor head.
- the control of the high-pressure pump unit can be effected in such a way that a pressure with which liquid is ejected from the jet nozzles onto the surface of the workpiece is set as a function of the signals of the scale detection device. This means that the pressure for the liquid to be sprayed out is set just so high that a sufficient descaling quality for the workpiece is still achieved. If - as seen in the direction of movement of the workpiece - at least two jet nozzle arrangements are arranged one behind the other, can be achieved by the said control that a switchable jet nozzle arrangement is switched depending on the signals of the scale detection device suitably, what said special operation according to the invention equivalent. Compared to a conventional double-row arrangement of rotor heads or of spray bars, such a single-row arrangement, ie a single rotor head arrangement used in normal operation, achieves a substantial saving in operating media.
- the amount of water required for a clean descaling of the workpiece can be suitably minimized by varying the pressure and / or the volume flow. This leads to a saving of energy for the provision of high-pressure water, as well as in the same way to a reduced cooling of the workpiece as a result of a reduced amount of liquid which is ejected onto the workpiece.
- a distance of the rotor head from the surface of the workpiece can be adjusted.
- this distance between the rotor head and the surface of the workpiece is also possible to set this distance between the rotor head and the surface of the workpiece as a function of the signals of the scale detection device. For example, it may be provided in this manner that, if the degree of descaling is insufficient, the distance between the rotor head and the surface of the workpiece is reduced, so that a greater impact pressure with respect to the liquid sprayed onto it is thereby established on the surface of the workpiece. Mutatis mutandis this also applies vice versa, according to which the distance of the rotor head to the surface of the workpiece, if the Descaling quality exceeds the predetermined target specification, at least can be slightly increased.
- FIG. 1 is a simplified principle side view of a device according to the invention
- FIG. 2 is a side view of a rotor head of the device of Fig. 1, Fig. 3a,
- Fig. 3b and 3c each show a basic relationship between an injection direction of jet nozzles of a device according to FIG. 1 and a direction of movement in which a workpiece is moved past this device, FIG.
- FIG. 4 shows a simplified basic plan view of a device according to the invention according to a further embodiment
- FIG. 5 is a simplified cross-sectional view of a catcher of the apparatus of FIG. 4;
- FIG. 6 shows a simplified side view of a rotor head pair, in which rotor heads according to FIG. 2 are respectively arranged on an upper side and on an underside of a workpiece to be descaled
- FIG. 7 is a simplified front view of a rotor module in which a plurality of rotor heads are arranged side by side and transversely to the direction of movement of the workpiece,
- FIG. 8 shows a possible arrangement of jet nozzles on a rotor head, for use in a device according to FIG. 1 or according to FIG. 4, FIG.
- FIG. 9b respectively injection patterns which form on the surface of the workpiece with a liquid ejected onto a workpiece
- Fig. 1 1, 12 are each side views of a rotor head according to further embodiments of the invention.
- FIG. 1 A device 10 according to the invention serves for descaling a workpiece 12 which is moved relative to the device 10 in a movement direction X.
- the workpiece 12 may be hot rolled stock that is moved past the apparatus 10.
- the device 10 comprises a rotor head 14 which can be rotated about a rotation axis R.
- jet nozzles 16 are mounted on a front side of the rotor head 14, which faces the workpiece 12.
- a liquid 18 (symbolized in simplified dashed lines in FIG. 1) is injected under high pressure onto a surface 20 of the workpiece 12 in order to descalate the workpiece appropriately.
- the jet nozzles 16 are in fluid communication with a high-pressure pump unit (not shown) by means of which the jet nozzles are supplied with a liquid under high pressure.
- the liquid 18 is preferably water, without limitation to water only.
- the device 10 comprises a catching device 22, which is arranged upstream of the rotor head 14 with respect to the movement direction X of the workpiece 12.
- a catching device 22 is for the purpose of accommodating both scale removed from the surface 20 of the workpiece by the high pressure liquid and liquid bouncing therefrom upon contact with the surface 20 of the workpiece 12.
- removed scale and the liquid bounced off the surface 20 of the workpiece 10 are symbolized in a simplified manner by dotted lines.
- a lower guide plate 23.1 is provided, which is arranged between the rotor head 14 and the collecting device 22 and thereby directly adjacent to an open area of the collecting device 22.
- the lower baffle 23.1 is attached or attached to the collecting device 22 in such a way that its free end is positioned directly above the workpiece 12 and at an angle ⁇ (FIG. 1) between 25-35 ° with the surface 20 of the workpiece includes.
- the lower baffle 23.1 is mounted such that the angle ⁇ to the surface 20 of the workpiece 12 assumes a value of 30 °.
- the lower baffle 23.1 is arranged in accordance with the angle ⁇ of preferably 30 ° rising flat in the direction of the collecting device 22.
- the lower baffle 23.1 fulfills the task of a baffle and causes a targeted entry of the scale and bounced from the surface 20 liquid into the catcher 22nd
- a cover device in the form of an upper cover plate 23.2 is provided, which extends from the collecting device 22 to directly on the rotor head 14 and thereby assumes the function of a lid.
- the distance of an edge of the upper cover plate 23.2, which is adjacent to the rotor head 14, is selected such that the portion between the edge of the upper cover plate 23.2 and the rotor head 14 with respect to scale particles is passage-free.
- pass-through-free means that scale particles, if they are detached from the surface 20 of the workpiece 12 as a result of the sprayed-out water, can not escape between the edge of the upper cover plate 23.2 immediately adjacent to the rotor head 14 and the rotor head 14 Accordingly, the upper shroud 23.2 prevents scale or bounced liquid from the surface 20 of the workpiece 12 from escaping upwards to the surroundings, although this ensures that air flows through the section between the upper shroud 23.2 and the rotor head 14 can pass through, so that forms no back pressure during operation of the device 10 according to the invention below the upper cover plate 23.2.
- the jet nozzles 16 are fixedly attached to a workpiece 12 opposite end face of the rotor head 14.
- the longitudinal axes L of the jet nozzles 16 are aligned parallel to the axis of rotation R of the rotor head 14.
- the injection direction S (see Fig. 2), in which the liquid is ejected from the jet nozzles 16, parallel to the axis of rotation R of the rotor head 14.
- the rotation axis R is with respect to an orthogonal to the surface 20 of the workpiece 12 obliquely in one Angle ⁇ (Fig. 2) arranged inclined.
- an angle of attack ⁇ results (see FIG. 2) with which the liquid 18 injected from the jet nozzles 16 flows on the rotor Surface 20 of the workpiece hits.
- This angle ⁇ corresponds to an angle between the spray direction S of the liquid 18 and an orthogonal to the surface 20 of the workpiece 12.
- the rotor head 14 is designed to be height adjustable. This means that a distance A, which has an intersection of the rotation axis R with the end face of the rotor head 14 to the surface 20 of the workpiece 12 (FIG. 2), can be changed if necessary. For the purposes of the present invention, this distance A is to be understood as a spray distance. In a reduction of this Distance A, the resulting impact pressure of the liquid 18 on the surface 20 of the workpiece 12 to.
- the height adjustability for the rotor head 14 is simply symbolized by the arrow "H" in Fig. 2, and can be realized by a height-adjustable support to which the rotor head 14 is attached. Details of an adjustment of this distance A will be described in detail below explained.
- FIG. 3 illustrates a relationship between the injection direction S, with which the liquid 18 is sprayed from the jet nozzles 16, and the movement direction X, with which the workpiece 12 is moved past the device 10 or its rotor head 14.
- 3 shows a projection of the injection direction S in a plane parallel to the surface 20 of the workpiece 12.
- the injection direction S, with which the liquid 18 is discharged from a nozzle mouth 17 of a jet nozzle 16 exactly opposite to the direction of movement X, d. H. aligned in a spray angle ß of exactly 180 ° to the direction of movement X.
- the spray direction S of the liquid 18, when permanently sprayed onto the workpiece 12 under high pressure, does not have a component pointing in the direction of a lateral edge of the workpiece 12. This ensures that the liquid 18 is always injected exactly in the direction of the collecting device 22 from the jet nozzles 16 onto the surface 20 of the workpiece. As a result, the removed scale is then introduced into the collecting device 22 in a targeted manner in conjunction with the liquid 18 bounced off the surface 20 of the workpiece 12.
- the spray angle ß is greater or less than 180, for example 170 ° or 190 °, or falls within a range of values between 170 ° and 190 °.
- the injection direction S is not exactly opposite to the direction of movement X, but with the direction of movement X encloses an angle, which - as explained and in Figs. 3b and 3c illustrated - may be in a range between 170 ° to 190 °.
- FIG. 2 A further embodiment for a device 10 according to the invention is shown in FIG. 4, namely in a basically greatly simplified plan view.
- each of these rotor heads 14.1 and 14.2 is associated with its own collecting device 22, which is arranged in each case, with respect to the direction of movement X of the workpiece 12, upstream of an associated rotor head.
- another type of jet nozzle can be provided instead of the rotor head 14.2.
- FIG. 4 illustrates once again that the injection direction S, with which the liquid 18 is discharged from the attached to a rotor head 14 jet nozzles 16, has no share, which points in the direction of a lateral edge 13 of the workpiece 12, but instead directed directly to an associated catcher 22. Due to the inventively reduced applied amount of water at the same time improved effectiveness of the degree of contamination of the water increased with scale residues or corresponding solid particles, so that recommends another embodiment of the catcher.
- a bottom surface 25 of the catcher 22 is formed laterally inclined downwards.
- the vertical line of symmetry is aligned with a center of the workpiece 12.
- the bottom surface 25 of the catcher 22 starting from its center, then drops to the lateral edges 24, thereby also moving scale and liquid introduced into the catcher 22 in the direction of the lateral edges 24.
- the catcher 22 is connected to a drain pipe 26, e.g. on both side wheels 24.
- a drain pipe 26 e.g. on both side wheels 24.
- cleaning liquid and removed scale are discharged from the collecting device 22 through the discharge pipe 26, e.g. into a conveyor trough (not shown) into which the discharge pipe 26 opens.
- the discharge of cleaning liquid and scale out of the collecting device 22, namely through the discharge pipe 26, can be optimized by means of a conveying device 27 by means of the cleaning liquid and scale within the collecting device in the direction of an opening of the discharge pipe 26 or in the direction of the lateral edges 24 become.
- the conveying device 27 may have mechanical components, eg scraping elements, conveying screws or the like, by means of which the liquid and / or the scale are specifically conveyed in the direction of an opening of the outlet pipe 26.
- FIG. 6 shows a side view of a rotor head pair 29, in which a rotor head 14 is provided respectively above and below the workpiece 12, ie both at the top side and at the bottom side thereof.
- the rotor head 14, which is arranged below the workpiece 12 is positioned with respect to the movement direction X of the workpiece 12 downstream of the rotor head 14, which is arranged above the workpiece 12.
- liquid 18, which is sprayed from the jet nozzles 16 of the workpiece 12 disposed below the rotor head 14 does not bounce against the above the workpiece 12 disposed rotor head 14, if no workpiece or strip material should be located between these two rotor heads.
- FIG. 4 shows a front view of rotor head modules 30, which are respectively provided above and below the workpiece 12 and thereby form a rotor module. Pair 31 form.
- the respective rotor head modules 30 are made up of a plurality of rotor heads 14 arranged side by side and transverse to the movement direction X of the workpiece. Notwithstanding the representation in FIG. 7, fewer or more than three rotor heads 14 can also be combined to form a rotor module 30.
- this can also be a side view of a rotor module pair 31 according to FIG. 7, with only the rotor head 14 lying in the paper plane at the top and bottom of the rotor head Workpiece is visible.
- the individual rotor heads 14 are connected to a common pressurized water line D, the pressurized water line D being connected to the high-pressure pump unit.
- the pressurized water line D being connected to the high-pressure pump unit.
- rotor modules 30 are provided instead of the individual rotor heads 14.1 and 14.2, which are arranged one behind the other in relation to the movement direction X, namely because of the arrangement above and below of the workpiece 12 - in the form of rotor module pairs 31 according to FIG. 7.
- a rotor module 30 In a rotor module 30 according to the embodiment of FIG. 7, the width of a workpiece 12, ie in a direction transverse to its direction of movement X, is covered by a plurality of rotor heads 14, as shown.
- the width of such a rotor module 30 substantially corresponds to a width of the workpiece 12.
- the diameter of the width of the Workpiece 12 corresponds, then the diameter of the individual rotor heads of a rotor module 3 may each be smaller, associated with the advantage that then higher rotational speeds are adjustable for these rotor heads, possibly also to adapt to high rolling speeds and high feed rates for the workpiece.
- FIG. 8 symbolizes an attachment of a plurality of jet nozzles 16 on an end face of a rotor head 14.
- three jet nozzles 16.1, 16.2 and 16.3 are provided which each have a different distance s from the axis of rotation R of the rotor head 14.
- the axis of rotation R is perpendicular to the plane of the drawing.
- the different distances of the respective jet nozzles 16.1, 16.2 and 16.3 are denoted by Si, S2 and S3 in FIG. 8, with the proviso that Si>S2> S3.
- Si, S2 and S3 in FIG. 8, with the proviso that Si>S2> S3.
- a larger volume flow of liquid is ejected from a jet nozzle, which has a greater radial distance from the axis of rotation R, than a jet nozzle which has a smaller spacing to the axis of rotation.
- Vi> V 2 > V 3 applies to the volume flow discharged from these nozzles.
- a scale detection device 32 may be provided which is disposed downstream of a rotor head 14 and a rotor head pair 29 and a rotor module pair, respectively, with respect to the movement direction X of the workpiece 12, with reference only to a rotor head 14 for the sake of simplicity without limitation.
- a scale detection device 32 is disposed downstream of the rotor head 14.2.
- the scale detection device 32 is important for the scale detection device 32 to be located in close proximity to and downstream of a rotor head (eg rotor head 14.2 according to FIG 4) of the device 10 is arranged, at least before the workpiece 12 z. B. is subjected to a re-rolling.
- the scale detection device 32 is signal-wise connected to a control device 34 (FIGS. 1, 4). By means of the scale detection device 32, it is possible to reliably detect or detect any remaining residual scale on the surface 20 of the workpiece 12 after the liquid 18 has been sprayed onto the workpiece 12.
- the scale detection device 32 extends completely over a width of the workpiece 12. Furthermore, it should be pointed out that a scale detection device 32 can be provided above and below the workpiece 12, ie at the top and at the bottom thereof. Accordingly, it is possible by means of the scale detection device 32 to detect possible residual scale on both surfaces of the workpiece 12.
- a rotor head 14 is likewise connected to the control device 34 in terms of signaling. This means that it is possible by means of the control device 34 to change the pressure with which the liquid sprayed from the jet nozzles 16 impinges on a surface 20 of the workpiece 20 in a suitable manner.
- Such a change in the impact pressure of the liquid can be done for example by connecting or disconnecting a pump of the high-pressure pump unit, with which the pressurized water line D is connected to the jet nozzles 16. Additionally or alternatively, it can be provided that the high-pressure pump unit, with which the pressure supply for the jet nozzles 16 is ensured, is equipped with a frequency regulator in order to achieve an even better adaptation of the desired pressure for the jet nozzles 16.
- a rotor head 14 is signaled to the control device 34. Accordingly, by means of the control device 34, for example, the speed at which the rotor head 14 is rotated about its axis of rotation R, to be adjusted, for example, in dependence on the feed rate at which the workpiece in its direction of movement X is moved past the device 10.
- the speed at which the rotor head 14 is rotated about its axis of rotation R to be adjusted, for example, in dependence on the feed rate at which the workpiece in its direction of movement X is moved past the device 10.
- FIG. 9a shows a section of a surface 20 of the workpiece 12 in a plan view.
- Fig. 9b illustrates a non-optimal adjustment of the rotational speed of the rotor head 14 to the feed rate of the workpiece 12.
- rotor heads 14 of the device 10 are preferably provided both on an upper side and on an underside of the workpiece 12, as shown in the embodiment of FIG. 6.
- Descaling of the workpiece 12 is achieved by a liquid 18 being attached to a rotor head 14 Jet nozzles 16 is sprayed under high pressure on the surfaces 20 of the workpiece 12.
- Means are provided by which the control device 34 receives information regarding the feed rate of the workpiece 12 in its direction of movement X.
- a desired rotational speed for a rotor head 14 can be set by means of the control device 34, namely in adaptation to the feed rate of the workpiece 12.
- the control device 34 may be set up by programming such that such an adaptation of the rotational speed of a rotor head 14 is also regulated.
- the pressure at which the jet nozzles 16 attached to a rotor head 14 are supplied with the liquid 18 can be adjusted to a predetermined value. This means that, for example, the pressure of the liquid 18 provided for the jet nozzles 16 is just set so high that a sufficient degree of descaling is achieved, which is then achieved by means of the Scale detection device 32 can be monitored. As a result, a saving of water and energy is possible.
- control device 34 If, on the other hand, it should be recognized by the control device 34, on the basis of the signals generated by the scale detection device 32, that the descaling quality falls below a certain desired value, this can be achieved by a suitable pressure increase, by switching on a pump and / or by connecting an additional descaling unit in the form of a rotor head pair 29 or a rotor module pair 31 are compensated. Such an operation according to the present invention is also illustrated in the flowchart of FIG. 11.
- the change of the impact pressure can be effected by a height adjustment of the rotor head arrangement. 2, as already explained, is symbolized by the arrow "H.”
- the distance A (FIG. 2), which a rotor head 14 has from the surface 20 of the workpiece 12, can depend on the signal values
- this distance A may be reduced if the descaling quality of the surface 20 of the workpiece 12 is judged unsatisfactory, as a result of the reduced distance A, the impact pressure of the liquid 18 on the surface 20 of the workpiece
- a rotor head 14.3 according to the representation of FIG. 11 and / or a rotor head 14.4 as shown in FIG. 12 can also be used for the present invention.
- its axis of rotation R runs perpendicular to the surface 20 of the workpiece 12 to be descaled, the jet nozzles 16 being mounted inclined on an end face of the rotor head 14.3.
- the jet nozzles 16 Upon rotation of the rotor head 14.3 about its axis of rotation R, the jet nozzles 16 are simultaneously and synchronously rotated around their longitudinal axis L such that the angle of attack ⁇ with respect to the surface 20 remains constant in each case. This is achieved via a planetary gear 36, which is integrated in the rotor head 14.3.
- the axis of rotation R likewise runs perpendicular to the surface 20 of the workpiece 12, the jet nozzles 16 being mounted with their longitudinal axis L parallel to the axis of rotation R on the rotor head 14.4.
- the jet nozzles 16 have at their respective nozzle mouth 17 a suitably formed outlet opening, through which a deflection of the ejected liquid 18 is achieved, whereby the angle of attack ⁇ shown in FIG. 13 results.
- This angle of attack ⁇ remains constant during a rotation of the rotor head 14.4 about its axis of rotation by the jet nozzles 16 are rotated by a planetary gear synchronously with the rotation of the rotor head 14.4 each about its longitudinal axis L.
- the rotor heads 14.3 and 14.4. can also be used in the manner of a rotor head pair 29 and / or in the manner of a rotor module pair 31, as shown in Fig. 6 and in Fig. 7.
- the rotor head shown in FIG. 8 is a rotor head according to FIG. 11 or FIG. 12. It can then be provided that the injection direction S of the jet nozzle 16.2 is aligned at a spray angle ⁇ of 180 ° (FIG. 3a), the injection direction S of the jet nozzle 16.1 at a spray angle ⁇ of 170 ° (FIG. 3b) and the injection direction S of the jet nozzle 16.3 in a spray angle ß of 190 ° (Fig. 3c) are aligned.
- a spray angle ß of 190 ° Fig. 3c
- the rotor heads 14.3 and 14.4 according to FIG. 11 or FIG. 12 can be used in the same way as the rotor head 14 (FIG. 2) in the embodiments according to FIG. 1 or FIG.
- the operation for descaling the workpiece 12 remains unchanged, so that reference may be made to the above explanations to avoid repetition.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nozzles (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
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DE102016204570 | 2016-03-18 | ||
DE102016204579 | 2016-03-18 | ||
DE102016217562.9A DE102016217562A1 (en) | 2016-03-18 | 2016-09-14 | Apparatus and method for descaling a moving workpiece |
DE102016217560.2A DE102016217560A1 (en) | 2016-03-18 | 2016-09-14 | Device and method for descaling a workpiece |
DE102016217561.0A DE102016217561A1 (en) | 2016-03-18 | 2016-09-14 | Apparatus and method for descaling a moving workpiece |
PCT/EP2017/055996 WO2017157940A1 (en) | 2016-03-18 | 2017-03-14 | Device and method for descaling a workpiece in motion |
Publications (2)
Publication Number | Publication Date |
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EP3429770A1 true EP3429770A1 (en) | 2019-01-23 |
EP3429770B1 EP3429770B1 (en) | 2020-05-13 |
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Application Number | Title | Priority Date | Filing Date |
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EP17710888.3A Active EP3429770B1 (en) | 2016-03-18 | 2017-03-14 | Device and method for descaling a workpiece in motion |
EP17711626.6A Active EP3429771B1 (en) | 2016-03-18 | 2017-03-15 | Device and method for descaling a workpiece |
EP17712093.8A Active EP3429773B1 (en) | 2016-03-18 | 2017-03-17 | Device and method for descaling a moving workpiece |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
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EP17711626.6A Active EP3429771B1 (en) | 2016-03-18 | 2017-03-15 | Device and method for descaling a workpiece |
EP17712093.8A Active EP3429773B1 (en) | 2016-03-18 | 2017-03-17 | Device and method for descaling a moving workpiece |
Country Status (8)
Country | Link |
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US (1) | US11103907B2 (en) |
EP (3) | EP3429770B1 (en) |
JP (3) | JP6770088B2 (en) |
KR (3) | KR102183495B1 (en) |
CN (3) | CN108778543B (en) |
DE (3) | DE102016217560A1 (en) |
RU (3) | RU2697746C1 (en) |
WO (3) | WO2017157940A1 (en) |
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2016
- 2016-09-14 DE DE102016217560.2A patent/DE102016217560A1/en not_active Withdrawn
- 2016-09-14 DE DE102016217561.0A patent/DE102016217561A1/en not_active Withdrawn
- 2016-09-14 DE DE102016217562.9A patent/DE102016217562A1/en not_active Withdrawn
-
2017
- 2017-03-14 RU RU2018131161A patent/RU2697746C1/en active
- 2017-03-14 CN CN201780017801.0A patent/CN108778543B/en active Active
- 2017-03-14 JP JP2018548685A patent/JP6770088B2/en active Active
- 2017-03-14 EP EP17710888.3A patent/EP3429770B1/en active Active
- 2017-03-14 US US16/085,013 patent/US11103907B2/en active Active
- 2017-03-14 KR KR1020187026798A patent/KR102183495B1/en active IP Right Grant
- 2017-03-14 WO PCT/EP2017/055996 patent/WO2017157940A1/en active Application Filing
- 2017-03-15 EP EP17711626.6A patent/EP3429771B1/en active Active
- 2017-03-15 KR KR1020187027508A patent/KR102141440B1/en active IP Right Grant
- 2017-03-15 CN CN201780018324.XA patent/CN108883452B/en not_active Expired - Fee Related
- 2017-03-15 JP JP2018548822A patent/JP2019508257A/en active Pending
- 2017-03-15 RU RU2018131172A patent/RU2701586C1/en active
- 2017-03-15 WO PCT/EP2017/056141 patent/WO2017158035A1/en active Application Filing
- 2017-03-17 CN CN201780018043.4A patent/CN108778544B/en not_active Expired - Fee Related
- 2017-03-17 RU RU2018131260A patent/RU2699426C1/en active
- 2017-03-17 WO PCT/EP2017/056462 patent/WO2017158191A1/en active Application Filing
- 2017-03-17 JP JP2018548803A patent/JP7018020B2/en active Active
- 2017-03-17 EP EP17712093.8A patent/EP3429773B1/en active Active
- 2017-03-17 KR KR1020187027829A patent/KR102166086B1/en active IP Right Grant
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