EP3274121A1 - Procédé de jonction par faisceau laser et optique d'usinage laser - Google Patents

Procédé de jonction par faisceau laser et optique d'usinage laser

Info

Publication number
EP3274121A1
EP3274121A1 EP16714221.5A EP16714221A EP3274121A1 EP 3274121 A1 EP3274121 A1 EP 3274121A1 EP 16714221 A EP16714221 A EP 16714221A EP 3274121 A1 EP3274121 A1 EP 3274121A1
Authority
EP
European Patent Office
Prior art keywords
laser
laser beam
radiation intensity
partial beams
partial
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP16714221.5A
Other languages
German (de)
English (en)
Inventor
Steffen Walter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Scansonic MI GmbH
Original Assignee
Scansonic MI GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Scansonic MI GmbH filed Critical Scansonic MI GmbH
Publication of EP3274121A1 publication Critical patent/EP3274121A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/005Soldering by means of radiant energy
    • B23K1/0056Soldering by means of radiant energy soldering by means of beams, e.g. lasers, E.B.
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/0604Shaping the laser beam, e.g. by masks or multi-focusing by a combination of beams
    • B23K26/0608Shaping the laser beam, e.g. by masks or multi-focusing by a combination of beams in the same heat affected zone [HAZ]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0643Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0648Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/067Dividing the beam into multiple beams, e.g. multifocusing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/067Dividing the beam into multiple beams, e.g. multifocusing
    • B23K26/0676Dividing the beam into multiple beams, e.g. multifocusing into dependently operating sub-beams, e.g. an array of spots with fixed spatial relationship or for performing simultaneously identical operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/073Shaping the laser spot

Definitions

  • the invention relates to a method and a laser processing optics for welding or soldering workpieces by means of a laser beam.
  • the process not only improves the edge connection of the soldering or welding seam, and thus the seam quality, but also increases process efficiency.
  • the laser beam welding in turn can also be done using an additional wire, for example, with a large gap width of the joint.
  • the filler wire is positioned in or on the gap of the joint; The laser beam then melts the edges of the two workpieces at the joint and the filler wire, forming a melt pool.
  • the energy input when joining two workpieces by means of laser is characterized by the spatial radiation intensity distribution, and thus the energy distribution of the laser focal spot (also called Laserspot) in the working plane.
  • the working plane is usually positioned at the joint on the surface of the two workpieces to be joined.
  • laser spots are used which have either a rotationally symmetrical rectangular or Gauss-shaped profile of their radiation intensity distribution in cross section. But there are also, as described below, rectangular or line focus optics known to produce a non-rotationally symmetric laser spot.
  • the energy distribution along a line in the cross section of the laser spot essentially follows a rectangular profile or a Gaussian distribution, ie the energy distribution along this line is largely homogeneous or has a maximum in the center of the laser spot.
  • an energy distribution is unfavorable, since the greater proportion of the laser light intensity is incident on the additional wire and only a small part on the workpieces to be joined.
  • low-melting alloys are generally used for the additional wire, for which reason a small amount of energy compared to the workpieces is sufficient for melting; on the other hand, part of the laser power striking the additional wire is reflected unused.
  • DE 10 201 1 016 579 A1 shows a method and a device for laser beam welding by means of two laser beams of different power density, wherein the laser focal spots are arranged one behind the other in the feed direction.
  • two separate lasers or a laser whose laser beam is split can be used.
  • WO 98/51442 describes an apparatus for welding with two laser focal spots, wherein the two, in a variable distance parallel to each other extending laser partial beams are generated by means of mirrors from a laser beam.
  • the laser focal spots are arranged on a line perpendicular to the weld, i. h., Each of the two laser partial beams is imaged onto a workpiece associated with it.
  • DE 199 61 918 C2 describes a method and a device for beam splitting a laser beam with a variable lens system for producing at least two laser focal spots on a workpiece to be machined, wherein the distance and intensity of the laser focal spots can be changed continuously.
  • the laser focal spots are preferably arranged on a line perpendicular to the weld, by means of a rotating device, the arrangement of the laser focal spots can also be varied as desired with respect to the weld.
  • DE 101 13 471 A1 discloses a method for hybrid welding by means of a laser double focus.
  • DE 102 61 422 B4 shows a laser welding and soldering method and the corresponding apparatus in which a laser beam is divided by means of a variable optical arrangement with a prism and a lens system into at least two separately contactable partial laser beams of different intensities, wherein the partial laser beams with regard to their power distribution can be adjusted with respect to their focus position rotation with respect to the joint seam and / or with regard to their operating point separation, so that two separate laser burn spots can be used for joining.
  • a first partial beam is focused on the processing plane, while a second is focused on a focal plane above the processing plane, so that this second partial beam is widened in the working plane and has a lower energy density compared to the first partial beam.
  • JP H07-60 470 A By means of the welding apparatus disclosed in JP H07-60 470 A, the division of a laser beam into partial beams is also provided, wherein the separate partial beams are used for simultaneous welding at different points of a component to reduce thermally induced stresses.
  • the described method or devices have in common that at least two separate laser spots are used for processing, wherein the radiation intensity distribution in the laser or laser partial beams either the typical Gaussian profile or, z. B. in imaging a fiber end, a homogeneous, rectangular intensity distribution (also called Tophat) along a line through the respective cross section of the laser spots.
  • a homogeneous, rectangular intensity distribution also called Tophat
  • EP 1 525 972 A2 describes a laser beam welding method in which the laser beam is split into partial beams, the partial beams being used either separately or superimposed for welding. A specific design of the total intensity distribution of the superposed partial beams is not disclosed herein. It is also known the expansion of the laser spot on a rectangular surface in the working plane.
  • DD 229 332 A1 shows an arrangement in which a laser beam with a circular cross-section and Gaussian radiation intensity distribution is focused or defocused rectangularly onto the weld area by means of one or two cylindrical lenses. But even with this method, the laser focal spot in its center shows the maximum of the radiation intensity, which serves the actual joining. The less intense radiation intensity at the focal spot edge is used for preheating or reheating the workpiece area to be joined or already joined.
  • a method for modifying the radiation intensity distribution in only one laser beam is described in DE 40 34 744 C2.
  • a division of a laser beam into two partial beams then a modification of the properties of a partial beam and finally a merger of the two partial beams to form a total beam.
  • This also makes it possible to modify the radiation intensity distribution in the composite laser beam in such a way that two Gaussian profiles with respectively different parameters are added to form an overall profile, with the respective maxima of the individual Gaussian profiles coming to lie in the same spatial position.
  • the compound laser spot is characterized by a light intensity falling towards the edge.
  • WO 2014/052239 A1 discloses a device using a Powell lens, in which the energy distribution along the projected linear laser spot is further homogenized.
  • a Gaussian-like obtained intensity profile ie, the energy density distribution over the line cross-section, ie perpendicular to the line, has a maximum in the middle, while falling continuously towards the edges.
  • the linewidth of the laser spot i. H. the extent of the linear laser spot transverse to the line, is fixed by the beam cross section of the coupled laser beam.
  • the effective spot width is also predetermined by the wedge angle used, the radiation intensity at the joint seam and the edges of the joint seam being identical.
  • the invention is based on the object laser beam joining by a - in comparison to the prior art - more effective (and within certain limits predefinable) distribution of radiation intensity in the focal spot to form sharper focal spot outer edges on the workpieces to be joined or the weld the edge connection and thus Improve the seam quality, while at the same time by increasing the energy input into the joining partners against the energy input at the position of the joint the energy balance of the laser beam joining process, especially in laser beam welding with filler wire to be improved.
  • the spatial extent of the focal spot in the working plane should be variable along the joint
  • the region of high energy density of acting on the joining laser laser spot should have a length, in particular in the feed direction on the flanks of the seam, which in the ideal case of the extension of the laser focal spot in this direction equivalent.
  • a more effective distribution of the radiation intensity in the laser focal spot (with formation of sharper focal spot outer edges in comparison with the prior art) in a working plane on the workpieces to be joined or the weld seam during laser beam joining is effected by a modification of the laser focal spot geometry and the radiation intensity distribution in the cross section of FIG the processing plane defocused laser beam.
  • modifications of the laser focal spot are achieved by a geometrical division of the laser beam into partial beams, an inventive deflection of the beam directions of the partial beams relative to each other and a local and orientation correct merging of the partial beams in the working plane, wherein in the working plane a combined of the partial beams laser focal spot with a through the Division and deflection defined radiation intensity distribution is formed.
  • the defocusing of the laser beam is preferably carried out in such a way that a use of the laser focal spot takes place in the so-called far field, d. h.
  • the distance of the working plane from the focus is greater, preferably way much larger than the Rayleighin of the laser beam, the focus is in the laser beam direction below the working plane.
  • the radiation intensity distribution (of the undivided laser beam) in the working plane has a Gaussian-shaped profile.
  • Geometric division of the laser beam is understood to mean the following method:
  • the laser beam having a geometric shape of the beam cross-section in a plane perpendicular to the beam, is divided by cutting the beam cross-section such that the sub-beams formed by the division have a geometric shape of their beam cross-section which is a fraction (ie, a portion) of the geometric Shape of the beam cross section of the undivided laser beam is, wherein can be formed by a "joining" all generated by dividing sub-beam cross-sections in a plane again the geometric shape of the (undivided) beam cross-section.
  • a z. B. single preferably central parts of, for example, circular beam cross-section along the pitch direction arise in this way two partial beams whose partial beam cross sections each have the geometric shape of a semicircle.
  • the two partial beams in the partial beam cross section along the direction of division also have a Gaussian radiation intensity distribution.
  • the radiation intensity distribution in a sub-beam cross-section in the far field has a profile which corresponds to a maximum-cut Gaussian curve.
  • the two sub-beams show a monotonically increasing from zero to a maximum value distribution of the radiation intensity in the sub-beam cross-section transverse to the division line of the circular laser beam cross-section with asymmetric and mirror image position of the maximum.
  • the distance of the cut edges of the cut Gaussian curves transversely to the division direction, ie in the direction of the beam offset in the working plane, will be referred to below as "beam offset”.
  • the geometrical division of the defocused laser beam preferably takes place in the manner just described, namely that the (round) cross section of the laser beam along one or more chords (which preferably extend in the vicinity of the laser beam axis) in sub-beams each having a partial beam cross-section, z. B. circle segments, is decomposed.
  • the radiation intensity in the far field
  • the superposition of the partial beams in the working plane then takes place in such a way that the partial beams impinge with a local offset of their beam axis to each other on the working plane, wherein the focal spot formed by the superposition of the partial beams in the working plane preferably represents a superposition of circle segments and a rectangular envelope having.
  • the sum profile of the radiation intensities of the superimposed partial beams in the working plane along a line which is defined by the offset of the beam axes of two partial beams in the working plane has a first maximum value at the first edge section of the laser focal spot, a minimum value arranged between the two edge sections and at the second, the first opposite edge portion of the laser focal spot on a second maximum value.
  • the first maximum value of the radiation intensity i. H. the light intensity
  • the minimum value of the radiation intensity is dependent on the offset of the two combined partial beams and the defocusing of the undivided laser beam.
  • the offset of the partial beams in the working plane is selected such that the spatial extent of the laser focal spot formed from the combination of the partial beams in the working plane in the direction defined by the offset of the two partial beams essentially corresponds to the diameter of a laser spot which would arise if the laser beam would strike the working plane undivided.
  • the above-mentioned minimum value of the radiation intensity in the center of the laser focal spot formed by the partial beams becomes approximately zero and is limited to only one point in the radiation intensity distribution.
  • the beam offset should be according to the invention in the working plane between 30% and 100%, preferably 50% to 80%, of the beam diameter of the undivided laser beam. If, on the other hand, the beam offset between the partial beams in the machining plane is greater than the diameter of the (undivided) laser beam in the machining plane, an (extended) range with the minimum value of approximately zero arises in the radiation intensity distribution of the laser focal spot formed by the partial beams - it appears as it were a gap in the profile of intensity.
  • a radiation intensity distribution is produced in the laser focal spot on the processing plane along the direction defined by the offset of the two partial beams, in which the minimum value of the intensity is greater than zero.
  • the geometric beam splitting (eg with a roof plate or a segmented mirror or a lens that contains a wedge angle in beam splitting zones) with generation of at least one deflection angle transverse to the feed direction in such a way that the sub-beams with respect to the original axis of the laser beam so crossing in the further course) be deflected, that the impact points of the respective partial beam axes, d. H. the beam offset in the working plane, are optimally spaced for the joining task.
  • the geometric beam splitting eg with a roof plate or a segmented mirror or a lens that contains a wedge angle in beam splitting zones
  • the laser focal spot formed by the laser beam joining method has, as a rule, a rectangular envelope in the process.
  • a line i.e., chord in the circular beam cross-section
  • an undivided laser beam extended in the feed direction region of high light intensity left and right of the joint seam.
  • the laser beam geometrically at least once, two partial beams being formed in the case of a geometric division of a (partial) beam, ie with each geometric division two partial beams are generated from one beam or partial beam. So it is also planned to to divide serstrahl several times geometrically. For example, four sub-beams can be formed, which are combined in such a way that a substantially rectangular laser focal spot is formed in the working plane whose radiation intensity distribution in each of the four corners of the rectangle has a maximum.
  • the geometric division is carried out in such a way that the
  • Intensity of light of the (combined) laser focal spot in the working plane intensity maxima in the two areas of the laser focal spot next to the joint seam, or next to an additional wire arranged on the joint seam, wherein the absolute minimum of the intensity distribution in the laser focal spot is imaged on the joint.
  • An advantage of the laser beam joining method according to the invention is, for example, the possibility of increasing the light intensity and thus the energy density at the two edges along the joint of the joining seam forming during joining during the laser welding of two workpieces using an additional wire at a joint.
  • a smaller laser power is applied to the additional wire than to the two workpiece surfaces directly next to the additional wire, two elongated regions of high radiation intensity being formed in the feed direction on the flanks of the seam. Therefore, the energy balance is improved by means of the invention, wherein only one laser focal spot is used.
  • the laser focal spot - By working in the far field, wherein the focus is below the working plane, the laser focal spot - in contrast to the beam splitting variants of the prior art - at its outer edge, in particular along the seam, a relatively straight edge.
  • a further advantage of the laser beam joining method according to the invention is a temperature distribution in the molten bath caused by the specific surface energy input, which results in improved degassing of the melt and thus, in comparison to prior art methods, a reduction in the number of pores in the solidified joint seam and a reduced roughness of the joint seam causes.
  • the laser beam joining method according to the invention can be used both in fixed laser processing optics and in scanning laser processing systems or systems with integrated seam guidance.
  • the z. B. can be generated by means of fiber coupling of multi-kilowatt lasers, since at a laser radiation near the fundamental mode, the diffraction patterns affect the desired intensity distributions.
  • a laser processing optical system described below is provided for use in a laser joining device.
  • the laser processing optics comprises a collimation device, a focusing device and a beam splitting device, all of which are arranged along an optical axis.
  • the beam splitting device can have one or more beam-splitting elements.
  • the beam splitting device In the beam path of the laser beam, first the collimation device, behind the focusing device and finally the beam splitting device can be arranged. It can also be provided to arrange the beam splitting device in the laser beam path between the collimation device and the focusing device. Finally, it is also possible to arrange the beam splitting device in the beam path of the laser beam in front of the collimation device and the focusing device.
  • the beam splitting device contains a plurality of separate elements, these individual elements can also be arranged separately from each other according to the above-mentioned positions in the beam path.
  • the beam splitter may be formed by transmitting elements such as a wedge plate or a roof plate (ie a wedge plate with two wedge segments) or by reflective elements such as segmented mirrors (ie mirrors whose specular surface is subdivided into individual segments, with the normal vectors applied to the segments) Surfaces of the segments are each rotated by an angle), be realized.
  • the laser processing optics may further comprise one or more cylindrical lenses, which enable a scaling of the geometric dimensions or the geometric shape of the laser focal spot in the processing plane.
  • cylindrical lenses which enable a scaling of the geometric dimensions or the geometric shape of the laser focal spot in the processing plane.
  • it can be provided to obtain an oblong rectangular shape of the laser focal spot by means of a suitable combination of convex and concave cylindrical lenses, wherein the extent of the laser focal spot along the feed direction is substantially greater than its extension transverse to the feed direction.
  • the beam splitting device can furthermore be equipped with an acylindrical transition zone, which enables a selective division of the laser intensity onto the individual sub-beams, in that a part of the laser radiation is deflected differently depending on the point of impact.
  • this optical element can have, for example, a segmented, focussing interface between two optical media (eg air and glass).
  • the segments of the interface each have a normal vector of the surface.
  • the normal vectors of adjacent segments are in each case rotated by the angle through which the partial beams are tilted relative to one another, so that the partial beams are deflected accordingly when the laser beam is split up.
  • the segments may have sharp boundaries to adjacent segments, but they may also merge into one another continuously to achieve a selectively adjusted intensity distribution into the individual sub-beams.
  • FIG. 1 shows a beam path in a laser processing optics in cross section and the radiation intensity distribution in the laser beam from the prior art.
  • FIG. 2 shows a beam path in a laser processing optical system in cross section and the radiation intensity distribution in the laser focal spot according to the invention
  • Fig. 5 is a plan view of the joint and the joining seam of two workpieces at the point of action during implementation of the laser beam joining method according to the invention with four partial beams.
  • FIG. 1 shows the beam path of the laser beam 7 in a laser processing optical system according to the prior art.
  • the laser beam 7, which has the Gaussian radiation intensity distribution 3.1 in its cross section, is focused by the focusing device 5 on the laser focus plane 9, whereby the (defocused) laser focal spot 18 is formed in the working plane 8, which in its cross section the radiation intensity distribution 3.2 having.
  • the maximum of the two Gaussian radiation intensity distributions 3.1 and 3.2 respectively lies on the beam axis 10.
  • FIG. 2 shows the beam path of the laser beam 7 according to the invention.
  • the laser beam 7, which has the radiation intensity distribution 3.1 in its cross section, is focused by the focusing device 5 on the Laserfokusebene 9 and divided by the beam splitting device 6, here in the form of a roof panel in two sub-beams 19 and deflected in the way that of the two Partial beams 19 in the processing plane 8 of the continuous laser focal spot 18 is formed.
  • the distance of the working plane 8 from the laser focus plane 9 along the beam axis 10 is much greater than the Rayleigh length of the laser beam 7.
  • the radiation intensity distribution 20 of this laser focal spot 18 along the direction y marked in FIG. 2 points at the two edges 21 of the laser focal spot 18 two sharp maxima, while it drops to zero in the area of the beam axis 10.
  • FIG. 3 shows three embodiment variants a, b and c of the laser processing optics according to the invention with respect to the arrangement of the collimation device 4, the focusing device 5 and the beam splitting device 6 along the beam axis 10.
  • the coupling of the laser beam takes place by means of the optical fiber 2.
  • FIG. 4 shows a top view of the joint 1 1 or the weld seam 15 between the two workpieces 12 and 13 during the welding process with filler wire according to the laser beam joining method according to the invention.
  • the additional wire 14 is brought to the joint 1 1 and melted in the laser focal spot 18.
  • the laser beam is divided in this example once into two sub-beams, each forming the partial laser focal spot 18.1 and 18.2.
  • the largely square laser spot 18 composed of the two partial laser burn spots 18.1 and 18.2 is characterized by the length 17 in the feed direction and the width 16 transversely to the feed direction.
  • Clearly visible are the locations of intense laser irradiation on the two edges of the laser focal spot 18, which are arranged parallel to the joint 11, ie. on the edge regions of the arranged on both sides of the joint 1 1 workpieces 12 and 13, along the entire length 17 of the laser focal spot 18th
  • the top view of the joint 1 1 between the two workpieces 12 and 13 during the welding process with additional wire according to the invention Laserstrahlschgeclar with geometric division of the laser beam into four partial beams, which are superimposed on the weld 15 to be created, too see.
  • the square-shaped laser focal spot 18 formed in the working plane is composed of four quarter-circle partial laser burn spots 18.1 to 18.4 of the four partial beams.
  • the radiation intensity in each of the four corners of the laser spot 18 reaches a maximum while it is practically zero in the center of the laser spot 18.

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Laser Beam Processing (AREA)

Abstract

L'invention concerne un procédé d'assemblage de pièces (12, 13) à l'aide d'un faisceau laser (7). Le faisceau laser (7) est focalisé sur un plan focal en arrière du plan de travail par référence à la direction de propagation de faisceau et est divisé en une pluralité de faisceaux partiels (19) au moyen d'un dispositif diviseur de faisceau (6). La division est effectuée géométriquement, c'est-à-dire que les sections transversales des faisceaux partiels résultent de la division de la forme géométrique de la section transversale du faisceau laser (7). Les faisceaux partiels (19) sont déviés sur le plan d'usinage (8) de façon croisée avec un décalage les uns par rapport aux autres de façon à former un point focal laser étendue (18). La distribution d'intensité de rayonnement des faisceaux partiels superposés (19) dans le plan d'usinage (8) le long d'une ligne perpendiculaire au cordon de soudure présente à chaque fois un maximum au niveau de leurs régions d'extrémité. De cette façon, et par le biais de la région de forte intensité de rayonnement, qui est prolongée dans l'espace des deux côtés le long du cordon de soudure par rapport à l'état de la technique, on améliore d'une part la liaison des bords et donc la qualité de la soudure et on augmente d'autre part l'efficacité du processus.
EP16714221.5A 2015-03-24 2016-02-29 Procédé de jonction par faisceau laser et optique d'usinage laser Withdrawn EP3274121A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102015104411.0A DE102015104411B4 (de) 2015-03-24 2015-03-24 Laserstrahlfügeverfahren und Laserbearbeitungsoptik
PCT/DE2016/100088 WO2016150425A1 (fr) 2015-03-24 2016-02-29 Procédé de jonction par faisceau laser et optique d'usinage laser

Publications (1)

Publication Number Publication Date
EP3274121A1 true EP3274121A1 (fr) 2018-01-31

Family

ID=55661008

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16714221.5A Withdrawn EP3274121A1 (fr) 2015-03-24 2016-02-29 Procédé de jonction par faisceau laser et optique d'usinage laser

Country Status (5)

Country Link
US (1) US20180071848A1 (fr)
EP (1) EP3274121A1 (fr)
CN (1) CN107405711A (fr)
DE (1) DE102015104411B4 (fr)
WO (1) WO2016150425A1 (fr)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018205325A1 (de) * 2018-04-10 2019-10-10 Trumpf Laser- Und Systemtechnik Gmbh Verfahren zum Laserschweißen von transparenten Werkstücken und zugehörige Laserbearbeitungsmaschine
EP3708289A1 (fr) 2019-03-11 2020-09-16 FRONIUS INTERNATIONAL GmbH Optique de formation de faisceaux et de déflexion pour un dispositif de traitement laser et procédé d'usinage d'une pièce à l'aide d'un faisceau laser
JP6989549B2 (ja) * 2019-03-13 2022-01-05 フタバ産業株式会社 接合体の製造方法
CN110000475B (zh) * 2019-04-08 2020-09-04 中车青岛四方机车车辆股份有限公司 复合焊连续焊接方法及装置、焊接成品、车体
DE102019206976B3 (de) * 2019-05-14 2020-11-12 Trumpf Laser Gmbh Optisches System zum Erzeugen zweier Laserfokuslinien sowie Verfahren zum gleichzeitigen Bearbeiten zweier einander gegenüberliegender, paralleler Werkstückseiten eines Werkstücks
CN111975215A (zh) * 2019-05-23 2020-11-24 中国石油天然气股份有限公司 激光加工装置及方法
JP7284014B2 (ja) * 2019-07-10 2023-05-30 株式会社ダイヘン レーザ・アークハイブリッド溶接装置
US11733534B2 (en) 2021-01-21 2023-08-22 AdlOptica Optical Systems GmbH Optics for formation of multiple light spots with controlled spot intensity and variable spot pattern geometry
CN112975113B (zh) * 2021-04-20 2021-08-10 苏州德龙激光股份有限公司 非对称分束激光加工透明材料的装置及其方法
DE102022101091A1 (de) 2022-01-18 2023-07-20 Trumpf Laser Gmbh Schweißoptik mit Strahlformungseinsatz sowie Schweißvorrichtung
CN115166986B (zh) * 2022-06-28 2023-09-08 福建光旭科技有限公司 一种边界清晰的光斑整形光学系统

Family Cites Families (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51128794A (en) * 1975-05-01 1976-11-09 Toshiba Corp Laser processing apparatus
JPS583478B2 (ja) * 1978-03-03 1983-01-21 株式会社日立製作所 レ−ザ加熱方法および装置
DD229332A1 (de) 1984-12-05 1985-11-06 Univ Schiller Jena Verfahren zum fuegen von werkstuecken geringer waerme- und temperaturleitfaehigkeit
US4826299A (en) 1987-01-30 1989-05-02 Canadian Patents And Development Limited Linear deiverging lens
JPH0315632A (ja) * 1988-08-12 1991-01-24 Mazda Motor Corp レーザ肉盛溶接方法
DD288934A5 (de) 1989-10-30 1991-04-11 Univ Schiller Jena Anordnung zur variablen laserstrahlteilung und fuehrung der teilstrahlen
JPH04167989A (ja) * 1990-10-31 1992-06-16 Kobe Steel Ltd 2ビームレーザ溶接法
DE4234342C2 (de) 1992-10-12 1998-05-14 Fraunhofer Ges Forschung Verfahren zur Materialbearbeitung mit Laserstrahlung
JP2828879B2 (ja) 1993-08-30 1998-11-25 住友重機械工業株式会社 レーザ加工機
US5393482A (en) 1993-10-20 1995-02-28 United Technologies Corporation Method for performing multiple beam laser sintering employing focussed and defocussed laser beams
DE19619339B4 (de) 1995-05-26 2005-02-24 BLZ Bayerisches Laserzentrum Gemeinnützige Forschungsgesellschaft mbH Laserstrahl-Bearbeitungsvorrichtung mit zwei Teilstrahlen
US6087619A (en) 1997-05-13 2000-07-11 Fraunhofer Usa Resource Center Dual intensity multi-beam welding system
DE19751195C1 (de) 1997-08-01 1999-04-29 Fraunhofer Ges Forschung Verfahren und Vorrichtung zum Schweißen mittels Laserstrahlung
DE19961918C2 (de) 1999-12-21 2002-01-31 Highyag Lasertechnologie Gmbh Variables Doppelfokusformungsmodul und Verfahren zu seiner Anwendung
DE10113471B4 (de) 2001-03-19 2005-02-17 Highyag Lasertechnologie Gmbh Verfahren zum Hybridschweißen mittels eines Laserdoppelfokus
JP3753657B2 (ja) * 2001-12-27 2006-03-08 本田技研工業株式会社 ツインスポットパルスレーザ溶接方法および装置
DE10261422B4 (de) 2002-12-30 2014-04-03 Volkswagen Ag Laserschweiß- und lötverfahren sowie Vorrichtung dazu
DE50304494D1 (de) * 2003-10-21 2006-09-14 Leister Process Tech Verfahren und Vorrichtung zum Erwärmen von Kunststoffen mittels Laserstrahlen
JP2006187783A (ja) * 2005-01-05 2006-07-20 Disco Abrasive Syst Ltd レーザー加工装置
JP4648044B2 (ja) * 2005-03-15 2011-03-09 株式会社ディスコ レーザー加工装置
JP2010167435A (ja) * 2009-01-21 2010-08-05 Tokyu Car Corp レーザ溶接方法。
DE102011016579A1 (de) 2011-04-07 2011-11-17 Daimler Ag Verfahren und Vorrichtung zum Laserstrahlschweißen
US9400391B2 (en) 2012-09-27 2016-07-26 Coherent, Inc. Uniformity adjustment method for a diode-laser line-projector

Also Published As

Publication number Publication date
DE102015104411B4 (de) 2017-02-16
DE102015104411A1 (de) 2016-09-29
WO2016150425A1 (fr) 2016-09-29
US20180071848A1 (en) 2018-03-15
CN107405711A (zh) 2017-11-28

Similar Documents

Publication Publication Date Title
DE102015104411B4 (de) Laserstrahlfügeverfahren und Laserbearbeitungsoptik
EP3915715B1 (fr) Procédé et appareils de soudage profond d'une pièce, comprenant l'émission d'un faisceau laser dans l'ouverture capillaire créée par un autre faisceau laser
EP2113332B1 (fr) Procédé et dispositif pour l'usinage et/ou assemblage de pièces avec des lasers de puissance et pilote et au moins un élément optique diffractant
EP2205393B1 (fr) Dispositif et procédé d'usinage au laser
WO2021005061A1 (fr) Appareil optique et procédé de soudage au laser d'une pièce, comprenant plusieurs faisceaux partiels présentant une zone centrale et une zone annulaire dans le profil de faisceau
EP2925481B1 (fr) Procédé et dispositif de traitement de matériau par rayons laser
EP2478990B1 (fr) Procédé de réglage d'un spot de lumière laser pour le traitement laser de pièces et dispositif destiné à l'exécution du procédé
DE102007038502B4 (de) Verfahren zum Fügen von mindestens zwei Werkstücken mittels eines Laserstrahls
EP2429755B1 (fr) Dispositif et procédé permettant l'usinage périphérique au laser d'un cordon de matière
WO2020212175A1 (fr) Optique d'usinage, dispositif d'usinage au laser et procédé d'usinage au laser
DE102014203025A1 (de) Verfahren zum Laserstrahlschweißen und Schweißkopf
DE102016201418A1 (de) Vorrichtung und Verfahren zur thermischen Bearbeitung
EP2117762A2 (fr) Procédé et dispositif de soudage laser
DE10261422B4 (de) Laserschweiß- und lötverfahren sowie Vorrichtung dazu
WO2023285084A1 (fr) Dispositif optique de soudage pour le soudage au laser de pièces, avec réglage flexible du nombre et de la distance de spots laser par des lentilles cylindriques, et utilisations d'un tel dispositif optique de soudage
WO1997043078A1 (fr) Procede et dispositif d'enlevement de matiere au moyen d'un faisceau laser
DE102004050819A1 (de) Verfahren und Vorrichtung zum Laserstrahlbearbeiten
WO2022074094A1 (fr) Appareil et procédé pour générer une ligne laser définie sur un plan de travail
WO2021074427A1 (fr) Procédé d'assemblage de deux partenaires d'assemblage au moyen d'impulsions laser ultracourtes
DE102020105505A1 (de) Verfahren zum Laserschweißen zweier beschichteter Werkstücke
DE102019206976B3 (de) Optisches System zum Erzeugen zweier Laserfokuslinien sowie Verfahren zum gleichzeitigen Bearbeiten zweier einander gegenüberliegender, paralleler Werkstückseiten eines Werkstücks
DE102022121239A1 (de) Strahlweitenveränderungsvorrichtung, Fertigungsvorrichtung zum additiven Fertigen mit einer solchen Strahlweitenveränderungsvorrichtung, Verfahren zum additiven Fertigen mittels einer solchen Strahlweitenveränderungsvorrichtung und Verwendung einer solchen Strahlweitenveränderungsvorrichtung zum additiven Fertigen von Bauteilen
DE102021115036A1 (de) Verfahren zur Laserbearbeitung eines Werkstücks und dazugehöriges Laserbearbeitungssystem
DE102021120648A1 (de) Optimierung des Schneidprozesses beim Laserschneiden eines Werkstücks
DE102021126754A1 (de) Verfahren zum Laserschweißen eines Werkstücks mit schnellem Wechsel zwischen Schweißzonen mit unterschiedlichen zu schweißenden Materialien

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

17P Request for examination filed

Effective date: 20170915

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

DAV Request for validation of the european patent (deleted)
DAX Request for extension of the european patent (deleted)
17Q First examination report despatched

Effective date: 20190828

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION HAS BEEN WITHDRAWN

18W Application withdrawn

Effective date: 20200512