EP3235067B1 - Connecteur enfichable et méthode pour produire ce connecteur enfichable - Google Patents

Connecteur enfichable et méthode pour produire ce connecteur enfichable Download PDF

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Publication number
EP3235067B1
EP3235067B1 EP15828639.3A EP15828639A EP3235067B1 EP 3235067 B1 EP3235067 B1 EP 3235067B1 EP 15828639 A EP15828639 A EP 15828639A EP 3235067 B1 EP3235067 B1 EP 3235067B1
Authority
EP
European Patent Office
Prior art keywords
spring
insulation displacement
contact element
blade contact
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15828639.3A
Other languages
German (de)
English (en)
Other versions
EP3235067A1 (fr
Inventor
Jürgen Lappöhn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ERNI Production and Co KG GmbH
Original Assignee
ERNI Production and Co KG GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ERNI Production and Co KG GmbH filed Critical ERNI Production and Co KG GmbH
Publication of EP3235067A1 publication Critical patent/EP3235067A1/fr
Application granted granted Critical
Publication of EP3235067B1 publication Critical patent/EP3235067B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/242Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
    • H01R4/2425Flat plates, e.g. multi-layered flat plates
    • H01R4/2429Flat plates, e.g. multi-layered flat plates mounted in an insulating base
    • H01R4/2433Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/59Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/67Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
    • H01R12/675Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals with contacts having at least a slotted plate for penetration of cable insulation, e.g. insulation displacement contacts for round conductor flat cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/10Sockets for co-operation with pins or blades
    • H01R13/11Resilient sockets
    • H01R13/112Resilient sockets forked sockets having two legs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/502Bases; Cases composed of different pieces
    • H01R13/506Bases; Cases composed of different pieces assembled by snap action of the parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/582Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

Definitions

  • the invention relates to a connector having at least one arranged in a housing spring or blade contact element according to the preamble of claim 1.
  • the invention further relates to a method for producing such a connector.
  • a generic connector goes out of the EP 1 575 136 A2 out.
  • automotive engineering connectors which are provided for a plurality of single-core, insulated cables. All cables are individually within the connector, for example, fixed with insulation displacement contacts and contacted.
  • Such a connector is for example from the DE 20 2012 006 976 U1 out.
  • this connector are the spring or blade contact elements arranged at a right angle to the single-core, insulated cables. Such an angular arrangement of the plug contacts relative to the single-core, insulated cable is widely used.
  • a contact element which is designed as a sheet metal element, at one end of a spring contact element and at the other end a bent by 90 ° insulation displacement contact is arranged.
  • This design allows the arrangement of a single insulation displacement contact at one end of the sheet metal element.
  • connection element are attached to the insulation displacement contacts as a separate component on a, for example, a blade contact element forming sheet metal element.
  • Plug elements with insulation displacement contacts go beyond the EP 2 290 749 A1 of the DE 201 08 895 U1 , of the EP 2 698 873 A1 , of the JP 2000323196 A and the EP 0 835 535 B1 out.
  • the US 4,743,208 discloses a contact element that is designed as a spring contact element with insulation displacement contacts and clamping elements.
  • This contact element requires a complex production, which includes several bending processes. Due to the multiple bent configurations, this contact element has a less compact design, which makes large dimensions of the plug connectors required, especially in plug connectors with a large number of contact elements.
  • the invention has the object of providing a connector of the type described above in such a way that a simple and secure contact of single-core, insulated cables, in particular a plurality of single-core, insulated cables, is possible, the cables to be arranged in the connector should be that in the direction of insertion, so not at an angle to the direction of insertion, run.
  • the connector should have a compact structure and be easily manufactured and automated.
  • a connector according to claim 1 is provided.
  • clamping elements can be realized as well as the insulation displacement contacts by a rotation or torsion by 90 °.
  • a plurality of clamping elements is arranged one behind the other and clamp the insulating jacket of the single-core cable over a longer distance.
  • An advantageous embodiment provides that the spring or blade contact element, the carrier, the insulation displacement contact arranged on the carrier and the clamping element arranged on the carrier form a single stamped part.
  • the spring or blade contact element, the carrier, the insulation displacement contact arranged on the support and the clamping element formed on the support are preferably produced in a stamping step. Subsequently, the insulation displacement contact is rotated by 90 °.
  • Such a method of preparation can be automated in large numbers.
  • the two housing parts preferably have mutually adapted latching connection elements, in particular latching hooks. This allows a very fast, even automatic production by simply clipping the two housing parts together while simultaneously contacting and fixing the at least one single-core, insulated cable.
  • the connector for contacting and fixing of several juxtaposed in the housing one-wire, insulated cables.
  • a plurality of arranged in the housing spring or blade contact elements are arranged side by side with their associated insulation displacement contacts and clamping elements.
  • Another aspect of the invention is a method of making a connector as described above.
  • This procedure comprises the following steps:
  • this method is carried out according to claim 8.
  • a designated as a whole with 10 connector has a housing which consists essentially of two parts, a first part 100 and a second part 200 which are latched to each other.
  • spring contact elements 410 are arranged in the first part 100. Openings 110 are provided in the housing 100, by means of which knife contact elements (not shown) adapted to the spring contact elements 410 can be guided in a manner known per se in order to form an electrically conductive connection of the contact elements.
  • a carrier 405 Integrally connected to the spring contact elements 410 is a carrier 405 (see also FIG Fig. 3 ). Formed on the carrier 405 is an insulation displacement contact 430 which is perpendicular to a plug-in direction R (FIG. Fig. 3 ) is arranged to contact and fix a single core, insulated cable 304. Also integral with the carrier 405 is a clamping element 440 connected, which, viewed in the insertion direction R, is arranged on the side of the insulation displacement contact 430 facing away from the spring contact element 410.
  • the second housing part 200 at least one opening 210 is provided, which is adapted to the single-core, insulated cable 304 and serves to receive the single-core, insulated cable 304.
  • the single-core, insulated cable 304 is arranged in the second housing part 200 such that it comes to lie above the insulation displacement contacts 430 before mounting the second housing part 200 on the first housing part 100. This condition before assembly is in the Fig. 1 and 3 shown.
  • the assembly is now carried out so that the second housing part 200 in a designated M direction (see Fig. 3 . Fig. 4 ) is pushed in the direction of the first housing part 100, wherein the insulation displacement contact 430 contacted in a known manner, the single-core, insulated cable 304 and fixed.
  • the insulation displacement contact 430 cuts through the insulation jacket of the single-core, insulated cable 304, in part also its core, whereby it penetrates into the strands of the single-core, insulated cable and thus an electrically conductive connection is formed.
  • the cable 304 is pressed onto the clamping element 440 and the clamping element 440 clamps the insulating jacket of the cable 304.
  • the clamping element 440 thus serves not only the fixation of the cable 304, but also a strain relief. This condition after assembly is in the Fig. 2 and 4 shown.
  • the two housing parts have mutually adapted latching hooks 140, 240, which engage in one another and thus hold the second housing part 200 on the first housing part 100.
  • the advantage of this assembly is that it is also automated in a simple way.
  • the connector allows the assembly of several juxtaposed single-core, insulated cables 301, 302, 303, 304 in the manner described above, wherein these cables are arranged in the direction of insertion R, so have a colinear arrangement to the spring contact elements 410.
  • the single-core, insulated cables 301, 302, 303, 304 are aligned with the insulation displacement contacts 410, so to speak.
  • insulation displacement contacts 410 instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided.
  • blade contacts instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided.
  • a particular advantage is that the spring contact element 410, the carrier 405, the insulation displacement contact 430 and the clamping element 440 can be made of a single stamped part, preferably with a single punching operation. After the punching process, only the insulation displacement contact 430 has to be turned by 90 °. Such a production is also possible automatically.
  • the clamping element 440 is designed as a metal part, which is integrally connected to the spring contact element 410, the insulation displacement contact 430 via the carrier 405. This substantially increases the tensile strength of the one-conductor insulated cable (s) in the connector housing. The cable is no longer held in this case by a clamping element arranged on the housing, but by a clamping element, which is connected to the spring contact element 410. In this way, clamping elements can be omitted in the housing, which also makes the production of the housing much easier, while increasing the stability.
  • these cables are arranged in the insertion direction R, that is, have a colinear arrangement to the spring contact elements 410.
  • the single-core, insulated cables 301, 302, 303, 304 escape to some extent with the insulation displacement contacts 410.
  • insulation displacement contacts 410 instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided.
  • blade contacts instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided.
  • the spring contact element 410, the carrier 405, the insulation displacement contact 430 and the clamping element 440 can be manufactured as a component from a single stamped part, preferably with a single punching operation. After the punching process, only the insulation displacement contact 430 has to be turned by 90 °. Such a production is also possible automatically.
  • the clamping element 440 is formed as a metal part, which is integrally connected to the spring contact element 410, the insulation displacement contact 430 on the support 405. This substantially increases the tensile strength of the one-conductor insulated cable (s) in the connector housing.
  • the cable is no longer held in this case by a clamping element arranged on the housing, but by a clamping element, which is connected to the spring contact element 410.
  • clamping elements can be omitted in the housing, which also makes the production of the housing much easier, while increasing the stability.

Claims (8)

  1. Connecteur enfichable (10) comportant au moins un élément de contact à ressort ou à couteau (410) disposé dans un boîtier, lequel élément est relié électriquement à au moins un contact autodénudant (430), qui est mis en contact avec au moins un câble unipolaire isolé (301, 302, 303, 304) et fixe celui-ci, un support (405) étant disposé sur le côté opposé à l'élément de contact à ressort ou à couteau (410) et relié d'une seule pièce à celui-ci, sur lequel support l'au moins un contact autodénudant (430) est disposé en torsion de 90° par rapport à l'élément de contact à ressort ou à couteau (410) de manière que l'au moins un câble unipolaire isolé est mis en contact et fixé dans la direction d'enfichage (R) de l'élément de contact à ressort ou à couteau (410) en s'étendant à travers une connexion autodénudante, le boîtier comprenant deux parties de boîtier (100, 200) qui sont télescopiques et encliquetables entre elles selon une mise en contact et une fixation simultanées de l'au moins un câble unipolaire isolé, l'au moins un élément de contact à ressort ou à couteau (410) étant disposé dans la première partie de boîtier (100) conjointement avec l'au moins un contact autodénudant (430) tourné de 90° et l'au moins un élément de serrage (440) suivant celui-ci et l'au moins un câble unipolaire isolé (301, 302, 303, 304) devant être mis en contact et fixé étant disposé dans un guide câble dans la deuxième partie de boîtier (200) de manière qu'il vient se placer devant le télescopage des deux parties de boîtier (100, 200) au-dessus de l'au moins un contact autodénudant (430), caractérisé en ce qu'au moins un élément de serrage (440) est formé sur le support (405) sur le côté opposé à l'au moins un élément de contact à ressort ou à couteau (410) de l'au moins un contact autodénudant (430), lequel élément de serrage dans l'état de mise en contact et de fixation de l'au moins un câble unipolaire isolé (301, 302, 303, 304) coupe l'isolation en vue de la formation d'un réducteur de tension.
  2. Connecteur enfichable (10) selon la revendication 1, caractérisé en ce qu'une pluralité de contacts autodénudants (430) sont disposés en torsion.
  3. Connecteur enfichable (10) selon la revendication 1, caractérisé en ce que l'au moins un élément de serrage (440) est disposé en torsion de 90° dans la direction d'enfichage (R) de l'élément de contact à ressort ou à couteau (410) par rapport à l'élément de contact à ressort ou à couteau (410).
  4. Connecteur enfichable selon la revendication 1, caractérisé en ce qu'une pluralité d'éléments de serrage (440) sont disposés sur le support (405).
  5. Connecteur enfichable (10) selon l'une des revendications précédentes, caractérisé en ce que l'élément de contact à ressort ou à couteau (410), le support (405), l'au moins un contact auto-dénudant (430) et l'au moins un élément de serrage (440) forment une seule pièce découpée.
  6. Connecteur enfichable (10) selon la revendication 1, caractérisé en ce que les deux parties de boîtier (100, 200) comportent des éléments de liaison par encliquetage adaptés les uns aux autres, en particulier des crochets d'encliquetage (140, 240).
  7. Connecteur enfichable (10) selon l'une des revendications précédentes, caractérisé en ce qu'une pluralité d'éléments de contact à ressort ou à couteau (410) disposés dans le boitier sont disposés côte à côte conjointement avec les contacts autodénudants (430) et les éléments de serrage (440) qui leur sont associés.
  8. Procédé de fabrication d'un connecteur enfichable (10) selon l'une des revendications 1 à 7, caractérisé par des étapes suivantes :
    - un élément de contact à ressort ou à couteau (410) ainsi qu'au moins un contact autodénudant (430) et au moins un élément de serrage (440) est découpé en tant que pièce découpée dans une tôle, un support (405) étant disposé sur le côté opposé à l'élément de contact à ressort ou à couteau (410) et relié d'une seule pièce à celui-ci, sur lequel support l'au moins un contact autodénudant (430) étant disposé par rapport à l'élément de contact à ressort ou à couteau (410), au moins un élément de serrage (440) étant formé sur le support (405) sur le côté opposé à l'au moins un élément de contact à ressort ou à couteau (410) de l'au moins un contact autodénudant (430) ;
    - l'au moins un contact autodénudant (430) est dévissé par torsion dans le plan de tôle jusqu' à ce qu'il soit sensiblement perpendiculaire au plan de tôle et vrillé de 90° par rapport à l'élément de contact à ressort ou à couteau (410) et dirigé dans la direction d'enfichage (R) de l'élément de contact à ressort ou à couteau (410) avec l'élément de contact à ressort ou à couteau (410) de manière que l'au moins un câble unipolaire isolé est mis en contact et fixé dans la direction d'enfichage (R) de l'élément de contact à ressort ou à couteau (410) en s'étendant à travers une connexion autodénudante ;
    - l'au moins un élément de serrage (440) est dévissé par torsion dans le plan de tôle jusqu'à ce qu'il soit sensiblement perpendiculaire au plan de tôle et vrillé de 90° par rapport à l'élément de contact à ressort ou à couteau (410) et dirigé dans la direction d'enfichage (R) de l'élément de contact à ressort ou à couteau (410) avec l'élément de contact à ressort ou à couteau (410), lequel dans l'état de mise en contact et de fixation de l'au moins un câble unipolaire isolé (301, 302, 303, 304) coupe l'isolation en vue de la formation d'un réducteur de tension ;
    - l'élément de contact à ressort ou à couteau (410) ainsi que l'au moins un contact autodénudant (430) et l'au moins un élément de serrage sont disposés dans un boîtier, le boîtier comprenant deux parties de boîtier (100, 200) qui sont télescopiques et encliquetables entre elles selon une mise en contact et une fixation simultanées de l'au moins un câble unipolaire isolé, l'au moins un câble unipolaire isolé (301, 302, 303, 304) devant être mis en contact et fixé étant disposé dans un guide câble dans la deuxième partie de boîtier (200) de manière qu'il vient se placer devant le télescopage des deux parties de boîtier (100, 200) au-dessus de l'au moins un contact autodénudant (430).
EP15828639.3A 2014-12-15 2015-12-15 Connecteur enfichable et méthode pour produire ce connecteur enfichable Active EP3235067B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202014106058.8U DE202014106058U1 (de) 2014-12-15 2014-12-15 Steckverbinder
PCT/DE2015/100536 WO2016095907A1 (fr) 2014-12-15 2015-12-15 Connecteur enfichable

Publications (2)

Publication Number Publication Date
EP3235067A1 EP3235067A1 (fr) 2017-10-25
EP3235067B1 true EP3235067B1 (fr) 2018-12-19

Family

ID=52447223

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15828639.3A Active EP3235067B1 (fr) 2014-12-15 2015-12-15 Connecteur enfichable et méthode pour produire ce connecteur enfichable

Country Status (13)

Country Link
US (1) US10074914B2 (fr)
EP (1) EP3235067B1 (fr)
JP (2) JP2017538273A (fr)
KR (1) KR20170094374A (fr)
CN (1) CN107112644B (fr)
BR (1) BR112017012676B1 (fr)
CA (1) CA2969215A1 (fr)
DE (2) DE202014106058U1 (fr)
DK (1) DK3235067T3 (fr)
ES (1) ES2716086T3 (fr)
IL (1) IL252414B (fr)
MX (1) MX365545B (fr)
WO (1) WO2016095907A1 (fr)

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Publication number Publication date
CN107112644B (zh) 2019-06-28
KR20170094374A (ko) 2017-08-17
CA2969215A1 (fr) 2016-06-23
CN107112644A (zh) 2017-08-29
DE202014106058U1 (de) 2015-01-21
ES2716086T3 (es) 2019-06-10
US20170373405A1 (en) 2017-12-28
IL252414B (en) 2019-07-31
DK3235067T3 (en) 2019-04-08
EP3235067A1 (fr) 2017-10-25
WO2016095907A1 (fr) 2016-06-23
BR112017012676A2 (pt) 2018-03-13
MX2017007722A (es) 2017-10-18
IL252414A0 (en) 2017-07-31
DE112015005628A5 (de) 2017-09-07
JP3223739U (ja) 2019-10-31
JP2017538273A (ja) 2017-12-21
BR112017012676B1 (pt) 2023-01-10
US10074914B2 (en) 2018-09-11
MX365545B (es) 2019-06-07

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