EP3235067B1 - Plug and method to produce this plug - Google Patents

Plug and method to produce this plug Download PDF

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Publication number
EP3235067B1
EP3235067B1 EP15828639.3A EP15828639A EP3235067B1 EP 3235067 B1 EP3235067 B1 EP 3235067B1 EP 15828639 A EP15828639 A EP 15828639A EP 3235067 B1 EP3235067 B1 EP 3235067B1
Authority
EP
European Patent Office
Prior art keywords
spring
insulation displacement
contact element
blade contact
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15828639.3A
Other languages
German (de)
French (fr)
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EP3235067A1 (en
Inventor
Jürgen Lappöhn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ERNI Production and Co KG GmbH
Original Assignee
ERNI Production and Co KG GmbH
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Filing date
Publication date
Application filed by ERNI Production and Co KG GmbH filed Critical ERNI Production and Co KG GmbH
Publication of EP3235067A1 publication Critical patent/EP3235067A1/en
Application granted granted Critical
Publication of EP3235067B1 publication Critical patent/EP3235067B1/en
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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
    • H01R4/2425—Flat plates, e.g. multi-layered flat plates
    • H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
    • H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
    • H01R12/675—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals with contacts having at least a slotted plate for penetration of cable insulation, e.g. insulation displacement contacts for round conductor flat cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/10—Sockets for co-operation with pins or blades
    • H01R13/11—Resilient sockets
    • H01R13/112—Resilient sockets forked sockets having two legs
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/582—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

Definitions

  • the invention relates to a connector having at least one arranged in a housing spring or blade contact element according to the preamble of claim 1.
  • the invention further relates to a method for producing such a connector.
  • a generic connector goes out of the EP 1 575 136 A2 out.
  • automotive engineering connectors which are provided for a plurality of single-core, insulated cables. All cables are individually within the connector, for example, fixed with insulation displacement contacts and contacted.
  • Such a connector is for example from the DE 20 2012 006 976 U1 out.
  • this connector are the spring or blade contact elements arranged at a right angle to the single-core, insulated cables. Such an angular arrangement of the plug contacts relative to the single-core, insulated cable is widely used.
  • a contact element which is designed as a sheet metal element, at one end of a spring contact element and at the other end a bent by 90 ° insulation displacement contact is arranged.
  • This design allows the arrangement of a single insulation displacement contact at one end of the sheet metal element.
  • connection element are attached to the insulation displacement contacts as a separate component on a, for example, a blade contact element forming sheet metal element.
  • Plug elements with insulation displacement contacts go beyond the EP 2 290 749 A1 of the DE 201 08 895 U1 , of the EP 2 698 873 A1 , of the JP 2000323196 A and the EP 0 835 535 B1 out.
  • the US 4,743,208 discloses a contact element that is designed as a spring contact element with insulation displacement contacts and clamping elements.
  • This contact element requires a complex production, which includes several bending processes. Due to the multiple bent configurations, this contact element has a less compact design, which makes large dimensions of the plug connectors required, especially in plug connectors with a large number of contact elements.
  • the invention has the object of providing a connector of the type described above in such a way that a simple and secure contact of single-core, insulated cables, in particular a plurality of single-core, insulated cables, is possible, the cables to be arranged in the connector should be that in the direction of insertion, so not at an angle to the direction of insertion, run.
  • the connector should have a compact structure and be easily manufactured and automated.
  • a connector according to claim 1 is provided.
  • clamping elements can be realized as well as the insulation displacement contacts by a rotation or torsion by 90 °.
  • a plurality of clamping elements is arranged one behind the other and clamp the insulating jacket of the single-core cable over a longer distance.
  • An advantageous embodiment provides that the spring or blade contact element, the carrier, the insulation displacement contact arranged on the carrier and the clamping element arranged on the carrier form a single stamped part.
  • the spring or blade contact element, the carrier, the insulation displacement contact arranged on the support and the clamping element formed on the support are preferably produced in a stamping step. Subsequently, the insulation displacement contact is rotated by 90 °.
  • Such a method of preparation can be automated in large numbers.
  • the two housing parts preferably have mutually adapted latching connection elements, in particular latching hooks. This allows a very fast, even automatic production by simply clipping the two housing parts together while simultaneously contacting and fixing the at least one single-core, insulated cable.
  • the connector for contacting and fixing of several juxtaposed in the housing one-wire, insulated cables.
  • a plurality of arranged in the housing spring or blade contact elements are arranged side by side with their associated insulation displacement contacts and clamping elements.
  • Another aspect of the invention is a method of making a connector as described above.
  • This procedure comprises the following steps:
  • this method is carried out according to claim 8.
  • a designated as a whole with 10 connector has a housing which consists essentially of two parts, a first part 100 and a second part 200 which are latched to each other.
  • spring contact elements 410 are arranged in the first part 100. Openings 110 are provided in the housing 100, by means of which knife contact elements (not shown) adapted to the spring contact elements 410 can be guided in a manner known per se in order to form an electrically conductive connection of the contact elements.
  • a carrier 405 Integrally connected to the spring contact elements 410 is a carrier 405 (see also FIG Fig. 3 ). Formed on the carrier 405 is an insulation displacement contact 430 which is perpendicular to a plug-in direction R (FIG. Fig. 3 ) is arranged to contact and fix a single core, insulated cable 304. Also integral with the carrier 405 is a clamping element 440 connected, which, viewed in the insertion direction R, is arranged on the side of the insulation displacement contact 430 facing away from the spring contact element 410.
  • the second housing part 200 at least one opening 210 is provided, which is adapted to the single-core, insulated cable 304 and serves to receive the single-core, insulated cable 304.
  • the single-core, insulated cable 304 is arranged in the second housing part 200 such that it comes to lie above the insulation displacement contacts 430 before mounting the second housing part 200 on the first housing part 100. This condition before assembly is in the Fig. 1 and 3 shown.
  • the assembly is now carried out so that the second housing part 200 in a designated M direction (see Fig. 3 . Fig. 4 ) is pushed in the direction of the first housing part 100, wherein the insulation displacement contact 430 contacted in a known manner, the single-core, insulated cable 304 and fixed.
  • the insulation displacement contact 430 cuts through the insulation jacket of the single-core, insulated cable 304, in part also its core, whereby it penetrates into the strands of the single-core, insulated cable and thus an electrically conductive connection is formed.
  • the cable 304 is pressed onto the clamping element 440 and the clamping element 440 clamps the insulating jacket of the cable 304.
  • the clamping element 440 thus serves not only the fixation of the cable 304, but also a strain relief. This condition after assembly is in the Fig. 2 and 4 shown.
  • the two housing parts have mutually adapted latching hooks 140, 240, which engage in one another and thus hold the second housing part 200 on the first housing part 100.
  • the advantage of this assembly is that it is also automated in a simple way.
  • the connector allows the assembly of several juxtaposed single-core, insulated cables 301, 302, 303, 304 in the manner described above, wherein these cables are arranged in the direction of insertion R, so have a colinear arrangement to the spring contact elements 410.
  • the single-core, insulated cables 301, 302, 303, 304 are aligned with the insulation displacement contacts 410, so to speak.
  • insulation displacement contacts 410 instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided.
  • blade contacts instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided.
  • a particular advantage is that the spring contact element 410, the carrier 405, the insulation displacement contact 430 and the clamping element 440 can be made of a single stamped part, preferably with a single punching operation. After the punching process, only the insulation displacement contact 430 has to be turned by 90 °. Such a production is also possible automatically.
  • the clamping element 440 is designed as a metal part, which is integrally connected to the spring contact element 410, the insulation displacement contact 430 via the carrier 405. This substantially increases the tensile strength of the one-conductor insulated cable (s) in the connector housing. The cable is no longer held in this case by a clamping element arranged on the housing, but by a clamping element, which is connected to the spring contact element 410. In this way, clamping elements can be omitted in the housing, which also makes the production of the housing much easier, while increasing the stability.
  • these cables are arranged in the insertion direction R, that is, have a colinear arrangement to the spring contact elements 410.
  • the single-core, insulated cables 301, 302, 303, 304 escape to some extent with the insulation displacement contacts 410.
  • insulation displacement contacts 410 instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided.
  • blade contacts instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided.
  • the spring contact element 410, the carrier 405, the insulation displacement contact 430 and the clamping element 440 can be manufactured as a component from a single stamped part, preferably with a single punching operation. After the punching process, only the insulation displacement contact 430 has to be turned by 90 °. Such a production is also possible automatically.
  • the clamping element 440 is formed as a metal part, which is integrally connected to the spring contact element 410, the insulation displacement contact 430 on the support 405. This substantially increases the tensile strength of the one-conductor insulated cable (s) in the connector housing.
  • the cable is no longer held in this case by a clamping element arranged on the housing, but by a clamping element, which is connected to the spring contact element 410.
  • clamping elements can be omitted in the housing, which also makes the production of the housing much easier, while increasing the stability.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Description

Die Erfindung betrifft einen Steckverbinder mit wenigstens einem in einem Gehäuse angeordneten Feder- oder Messerkontaktelement nach der Gattung des Anspruchs 1. Die Erfindung betrifft weiterhin ein Verfahren zur Herstellung eines derartigen Steckverbinders.The invention relates to a connector having at least one arranged in a housing spring or blade contact element according to the preamble of claim 1. The invention further relates to a method for producing such a connector.

Stand der TechnikState of the art

Ein gattungsgemäßer Steckverbinder geht aus der EP 1 575 136 A2 hervor. Insbesondere auf dem Gebiet der Kraftfahrzeugtechnik sind Steckverbinder bekannt, die für eine Mehrzahl von einadrigen, isolierten Kabel vorgesehen sind. Sämtliche Kabel sind dabei innerhalb des Steckverbinders einzeln, beispielsweise mit Schneidklemmkontakten fixiert und kontaktiert.A generic connector goes out of the EP 1 575 136 A2 out. In particular, in the field of automotive engineering connectors are known, which are provided for a plurality of single-core, insulated cables. All cables are individually within the connector, for example, fixed with insulation displacement contacts and contacted.

Ein solcher Steckverbinder geht beispielsweise aus der DE 20 2012 006 976 U1 hervor. Bei diesem Steckverbinder sind die Feder- oder Messerkontaktelemente in einem rechten Winkel zu den einadrigen, isolierten Kabeln angeordnet. Eine solche winkelige Anordnung der Steckkontakte relativ zu dem einadrigen, isolierten Kabel ist weit verbreitet.Such a connector is for example from the DE 20 2012 006 976 U1 out. In this connector are the spring or blade contact elements arranged at a right angle to the single-core, insulated cables. Such an angular arrangement of the plug contacts relative to the single-core, insulated cable is widely used.

Aus der DE 10 2006 045 808 A1 geht ein Steckverbinder mit Zugentlastung hervor, bei dem die Steckkontakte ebenfalls im Winkel von etwa 90° angeordnet sind und der der Kontaktierung einer Mehrzahl von einadrigen, isolierten Kabeln, die als Flachbandkabel miteinander verbunden sind, dient. Bei diesem Steckverbinder sind im Gehäuse Klemmelemente vorgesehen, welche eine Kabelisolierung durch Verformung der Isolierung und sogar teilweise Eindringen in die Isolierung klemmen. Diese Klemmelemente sind als unelastische Klemmelemente an dem Kunststoffgehäuse ausgebildet.From the DE 10 2006 045 808 A1 goes out a connector with strain relief, in which the plug contacts are also arranged at an angle of about 90 ° and the contacting of a plurality of single-core, insulated cables, which are connected to each other as a ribbon cable used. In this connector clamping elements are provided in the housing, which clamp a cable insulation by deformation of the insulation and even partially penetrate into the insulation. These clamping elements are designed as inelastic clamping elements on the plastic housing.

Kontaktierungen für mehrere einadrige, isolierte Kabel gehen auch aus der US 3,808,582 sowie der US 5,076,801 hervor. Die Kontaktierung erfolgt dabei auf teilweise umständlichem Wege. Auch sind diese Kontaktierungslösungen nicht ohne Weiteres in Steckverbindern einsetzbar.Contacts for multiple single-core, insulated cables also go from the US 3,808,582 as well as the US 5,076,801 out. The contacting takes place in some complicated way. Also, these contacting solutions are not readily usable in connectors.

Aus der US 2006/0199423 A1 geht ein Kontaktelement hervor, welches als Blechelement ausgebildet ist, an dessen einem Ende ein Federkontaktelement und an dessen anderem Ende ein um 90° gebogener Schneidklemmkontakt geordnet ist. Diese Ausbildung ermöglicht die Anordnung eines einzigen Schneidklemmkontaktes an einem Ende des Blechelementes.From the US 2006/0199423 A1 goes out a contact element, which is designed as a sheet metal element, at one end of a spring contact element and at the other end a bent by 90 ° insulation displacement contact is arranged. This design allows the arrangement of a single insulation displacement contact at one end of the sheet metal element.

Aus der EP 2 747 208 A1 geht ein Anschlusselement hervor, bei dem Schneidklemmkontakte als separates Bauteil auf einem beispielsweise ein Messerkontaktelement bildenden Blechelement befestigt sind.From the EP 2 747 208 A1 goes out a connection element, are attached to the insulation displacement contacts as a separate component on a, for example, a blade contact element forming sheet metal element.

Steckerelemente mit Schneidklemmkontakten gehen darüber hinaus aus der EP 2 290 749 A1 der DE 201 08 895 U1 , der EP 2 698 873 A1 , der JP 2000323196 A und der EP 0 835 535 B1 hervor.Plug elements with insulation displacement contacts go beyond the EP 2 290 749 A1 of the DE 201 08 895 U1 , of the EP 2 698 873 A1 , of the JP 2000323196 A and the EP 0 835 535 B1 out.

Die US 4,743,208 offenbart ein Kontaktelement, dass als Federkontaktelement ausgebildet ist mit Schneidklemmkontakten und Klemmelementen. Dieses Kontaktelement erfordert eine aufwendige Herstellung, die mehrere Biegeprozesse umfasst. Aufgrund der mehrfach gebogenen Ausbildungen weist dieses Kontaktelement eine wenig kompakte Bauform auf, die insbesondere in Steckverbindern mit sehr vielen Kontaktelementen große Abmessungen der Steckverbinder erforderlich macht.The US 4,743,208 discloses a contact element that is designed as a spring contact element with insulation displacement contacts and clamping elements. This contact element requires a complex production, which includes several bending processes. Due to the multiple bent configurations, this contact element has a less compact design, which makes large dimensions of the plug connectors required, especially in plug connectors with a large number of contact elements.

Der Erfindung liegt die Aufgabe zugrunde, einen Steckverbinder der eingangs beschriebenen Art derart weiterzubilden, dass eine einfache und sichere Kontaktierung von einadrigen, isolierten Kabeln, insbesondere auch einer Mehrzahl von einadrigen, isolierten Kabeln, möglich ist, wobei die Kabel so in dem Steckverbinder angeordnet sein sollen, dass sie in Steckrichtung, also nicht im Winkel zur Steckrichtung, verlaufen. Insbesondere soll der Steckverbinder einen kompakten Aufbau aufweisen und auf einfache Weise auch automatisiert herstellbar sein.The invention has the object of providing a connector of the type described above in such a way that a simple and secure contact of single-core, insulated cables, in particular a plurality of single-core, insulated cables, is possible, the cables to be arranged in the connector should be that in the direction of insertion, so not at an angle to the direction of insertion, run. In particular, the connector should have a compact structure and be easily manufactured and automated.

Die Aufgabe wird durch die in den unabhängigen Ansprüchen angegebenen Merkmale gelöst.The object is solved by the features specified in the independent claims.

Offenbarung der ErfindungDisclosure of the invention Vorteile der ErfindungAdvantages of the invention

Gemäß der Erfindung wird ein Steckverbinder nach Anspruch 1 bereitgestellt.According to the invention, a connector according to claim 1 is provided.

Vorteilhafte Ausgestaltungen des Steckverbinders sind Gegenstand der abhängigen Ansprüche. So ist vorteilhafterweise vorgesehen, dass eine Mehrzahl von Schneidklemmkontakten verdreht angeordnet sind.Advantageous embodiments of the connector are the subject of the dependent claims. Thus, it is advantageously provided that a plurality of insulation displacement contacts are arranged rotated.

Diese Klemmelemente können genauso wie die Schneidklemmkontakte durch eine Verdrehung oder Torsion um 90° realisiert werden.These clamping elements can be realized as well as the insulation displacement contacts by a rotation or torsion by 90 °.

Gemäß einer vorteilhaften Ausführung ist vorgesehen, dass eine Mehrzahl von Klemmelementen hintereinanderliegend angeordnet ist und den Isoliermantel des einadrigen Kabels über eine längere Strecke klemmen.According to an advantageous embodiment, it is provided that a plurality of clamping elements is arranged one behind the other and clamp the insulating jacket of the single-core cable over a longer distance.

Eine vorteilhafte Ausgestaltung sieht vor, dass das Feder- oder Messerkontaktelement, der Träger, der an dem Träger angeordnete Schneidklemmkontakt und das an dem Träger angeordnete Klemmelement ein einziges Stanzteil bilden. Das Feder- oder Messerkontaktelement, der Träger, der an dem Träger angeordnete Schneidklemmkontakt und das an dem Träger ausgebildete Klemmelement werden bevorzugt in einem Stanzschritt hergestellt. Anschließend erfolgt eine Drehung des Schneidklemmkontakts um 90°. Eine derartige Herstellungsweise kann automatisiert in großer Stückzahl erfolgen. Die beiden Gehäuseteile weisen bevorzugt aneinander angepasste Rastverbindungselemente, insbesondere Rasthaken, auf. Dies ermöglicht eine sehr schnelle, auch automatische Fertigung durch einfaches Ineinanderklipsen der beiden Gehäuseteile unter gleichzeitiger Kontaktierung und Fixierung des wenigstens einen einadrigen, isolierten Kabels.An advantageous embodiment provides that the spring or blade contact element, the carrier, the insulation displacement contact arranged on the carrier and the clamping element arranged on the carrier form a single stamped part. The spring or blade contact element, the carrier, the insulation displacement contact arranged on the support and the clamping element formed on the support are preferably produced in a stamping step. Subsequently, the insulation displacement contact is rotated by 90 °. Such a method of preparation can be automated in large numbers. The two housing parts preferably have mutually adapted latching connection elements, in particular latching hooks. This allows a very fast, even automatic production by simply clipping the two housing parts together while simultaneously contacting and fixing the at least one single-core, insulated cable.

Besonders vorteilhaft ist der Steckverbinder zur Kontaktierung und Fixierung von mehreren in dem Gehäuse nebeneinander liegend angeordneten einadrigen, isolierten Kabeln. Hierzu ist vorgesehen, dass eine Mehrzahl von in dem Gehäuse angeordneten Feder- oder Messerkontaktelementen mit den ihnen zugeordneten Schneidklemmkontakten und Klemmelementen nebeneinander liegend angeordnet sind.Particularly advantageous is the connector for contacting and fixing of several juxtaposed in the housing one-wire, insulated cables. For this purpose, it is provided that a plurality of arranged in the housing spring or blade contact elements are arranged side by side with their associated insulation displacement contacts and clamping elements.

Ein weiterer Aspekt der Erfindung ist ein Verfahren zur Herstellung eines vorbeschriebenen Steckverbinders.Another aspect of the invention is a method of making a connector as described above.

Dieses Verfahren umfasst folgende Schritte:This procedure comprises the following steps:

Gemäß der Erfindung wird dieses Verfahren nach Anspruch 8 durchgeführt.According to the invention, this method is carried out according to claim 8.

Kurze Beschreibung der ZeichnungenBrief description of the drawings

Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen:

  • Fig. 1 eine isometrische Darstellung eines erfindungsgemäßen Steckverbinders zur Kontaktierung von mehreren nebeneinander liegend angeordneten einadrigen, isolierten Kabeln vor der Montage zweier Gehäuseteile aneinander;
  • Fig. 2 eine isometrische Darstellung des in Fig. 1 dargestellten Steckverbinders nach der Montage der beiden Gehäuseteile aneinander;
  • Fig. 3 eine Schnittdarstellung des in Fig. 1 und Fig. 2 dargestellten Steckverbinders vor der Montage der beiden Gehäuseteile aneinander und
  • Fig. 4 eine Schnittdarstellung des in Fig. 1 und Fig. 2 dargestellten Steckverbinders nach der Montage der beiden Gehäuseteile aneinander.
Embodiments of the invention are illustrated in the drawings and explained in more detail in the following description. Show it:
  • Fig. 1 an isometric view of a connector according to the invention for contacting a plurality of juxtaposed single-core, insulated cables before mounting two housing parts together;
  • Fig. 2 an isometric representation of the in Fig. 1 shown connector after the assembly of the two housing parts to each other;
  • Fig. 3 a sectional view of the in Fig. 1 and Fig. 2 shown connector before mounting the two housing parts together and
  • Fig. 4 a sectional view of the in Fig. 1 and Fig. 2 shown connector after mounting the two housing parts together.

Beschreibung der AusführungsbeispieleDescription of the embodiments

Ein als Ganzer mit 10 bezeichneter Steckverbinder weist ein Gehäuse auf, das im Wesentlichen aus zwei Teilen besteht, einem ersten Teil 100 und einem zweiten Teil 200, die aneinander verrastbar sind. In dem ersten Teil 100 sind Federkontaktelemente 410 angeordnet. In dem Gehäuse 100 sind Öffnungen 110 vorgesehen, durch die auf an sich bekannte Weise an die Federkontaktelemente 410 angepasste Messerkontaktelemente (nicht dargestellt) zur Ausbildung einer elektrisch leitenden Verbindung der Kontaktelemente hindurchführbar sind.A designated as a whole with 10 connector has a housing which consists essentially of two parts, a first part 100 and a second part 200 which are latched to each other. In the first part 100 spring contact elements 410 are arranged. Openings 110 are provided in the housing 100, by means of which knife contact elements (not shown) adapted to the spring contact elements 410 can be guided in a manner known per se in order to form an electrically conductive connection of the contact elements.

Mit den Federkontaktelementen 410 einstückig verbunden ist ein Träger 405 (siehe auch Fig. 3). An dem Träger 405 ausgebildet ist ein Schneidklemmkontakt 430, der senkrecht zu einer Steckrichtung R (Fig. 3) angeordnet ist, um ein einadriges, isoliertes Kabel 304 zu kontaktieren und zu fixieren. Ebenfalls einstückig mit dem Träger 405 ist ein Klemmelement 440 verbunden, welches in Steckrichtung R gesehen auf der dem Federkontaktelement 410 abgewandten Seite des Schneidklemmkontakts 430 angeordnet ist. In dem zweiten Gehäuseteil 200 ist wenigstens eine Öffnung 210 vorgesehen, die an das einadrige, isolierte Kabel 304 angepasst ist und der Aufnahme des einadrigen, isolierten Kabels 304 dient. Das einadrige, isolierte Kabel 304 ist dabei so in dem zweiten Gehäuseteil 200 angeordnet, dass es vor der Montage des zweiten Gehäuseteils 200 an dem ersten Gehäuseteil 100 über den Schneidklemmkontakten 430 zu liegen kommt. Dieser Zustand vor der Montage ist in den Fig. 1 und 3 dargestellt.Integrally connected to the spring contact elements 410 is a carrier 405 (see also FIG Fig. 3 ). Formed on the carrier 405 is an insulation displacement contact 430 which is perpendicular to a plug-in direction R (FIG. Fig. 3 ) is arranged to contact and fix a single core, insulated cable 304. Also integral with the carrier 405 is a clamping element 440 connected, which, viewed in the insertion direction R, is arranged on the side of the insulation displacement contact 430 facing away from the spring contact element 410. In the second housing part 200, at least one opening 210 is provided, which is adapted to the single-core, insulated cable 304 and serves to receive the single-core, insulated cable 304. The single-core, insulated cable 304 is arranged in the second housing part 200 such that it comes to lie above the insulation displacement contacts 430 before mounting the second housing part 200 on the first housing part 100. This condition before assembly is in the Fig. 1 and 3 shown.

Die Montage erfolgt nun so, dass das zweite Gehäuseteil 200 in einer mit M bezeichneten Richtung (siehe Fig. 3, Fig. 4) in Richtung des ersten Gehäuseteils 100 geschoben wird, wobei der Schneidklemmkontakt 430 auf an sich bekannte Weise das einadrige, isolierte Kabel 304 kontaktiert und fixiert. Hierzu durchschneidet der Schneidklemmkontakt 430 den Isolationsmantel des einadrigen, isolierten Kabels 304, teilweise auch dessen Kern, wobei er in die Litzen des einadrigen, isolierten Kabels eindringt und so eine elektrisch leitfähige Verbindung ausgebildet wird.The assembly is now carried out so that the second housing part 200 in a designated M direction (see Fig. 3 . Fig. 4 ) is pushed in the direction of the first housing part 100, wherein the insulation displacement contact 430 contacted in a known manner, the single-core, insulated cable 304 and fixed. For this purpose, the insulation displacement contact 430 cuts through the insulation jacket of the single-core, insulated cable 304, in part also its core, whereby it penetrates into the strands of the single-core, insulated cable and thus an electrically conductive connection is formed.

Durch das Ineinanderschieben der beiden Gehäuseteile 200, 100 wird das Kabel 304 auch auf das Klemmelement 440 gedrückt und das Klemmelement 440 klemmt den Isolationsmantel des Kabels 304. Das Klemmelement 440 dient damit nicht nur der Fixierung des Kabels 304, sondern auch einer Zugentlastung. Dieser Zustand nach der Montage ist in den Fig. 2 und 4 dargestellt.By telescoping the two housing parts 200, 100, the cable 304 is pressed onto the clamping element 440 and the clamping element 440 clamps the insulating jacket of the cable 304. The clamping element 440 thus serves not only the fixation of the cable 304, but also a strain relief. This condition after assembly is in the Fig. 2 and 4 shown.

Die beiden Gehäuseteile weisen aneinander angepasste Rasthaken 140, 240 auf, die ineinander einrasten und so das zweite Gehäuseteil 200 an dem ersten Gehäuseteil 100 halten.The two housing parts have mutually adapted latching hooks 140, 240, which engage in one another and thus hold the second housing part 200 on the first housing part 100.

Der Vorteil dieser Montage ist, dass sie auf einfache Weise auch automatisiert möglich ist. Der Steckverbinder ermöglicht die Montage mehrerer nebeneinander liegender einadriger, isolierter Kabel 301, 302, 303, 304 auf die vorbeschriebene Weise, wobei diese Kabel in Steckrichtung R angeordnet sind, also eine kolineare Anordnung zu den Federkontaktelementen 410 aufweisen. Die einadrigen, isolierten Kabel 301, 302, 303, 304 fluchten gewissermaßen mit den Schneidklemmkontakten 410.The advantage of this assembly is that it is also automated in a simple way. The connector allows the assembly of several juxtaposed single-core, insulated cables 301, 302, 303, 304 in the manner described above, wherein these cables are arranged in the direction of insertion R, so have a colinear arrangement to the spring contact elements 410. The single-core, insulated cables 301, 302, 303, 304 are aligned with the insulation displacement contacts 410, so to speak.

Es versteht sich, dass statt der Schneidklemmkontakte 410 auch Messerkontakte (nicht dargestellt) vorgesehen sein können. Darüber hinaus ist es rein prinzipiell möglich, nicht nur einen Schneidklemmkontakt 430, sondern mehrere hintereinander liegende Schneidklemmkontakte an dem Träger 405 auszubilden. Auch kann mehr als ein Klemmelement 440 an dem Träger ausgebildet werden.It is understood that instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided. In addition, it is purely possible in principle, not only an insulation displacement contact 430, but a plurality of successive insulation displacement contacts on the carrier 405 form. Also, more than one clamping element 440 may be formed on the carrier.

Ein besonderer Vorteil besteht darin, dass das Federkontaktelement 410, der Träger 405, der Schneidklemmkontakt 430 und das Klemmelement 440 aus einem einzigen Stanzteil hergestellt werden können, vorzugsweise mit einem einzigen Stanzvorgang. Nach dem Stanzvorgang muss lediglich noch der Schneidklemmkontakt 430 um 90° gedreht werden. Eine solche Herstellung ist auch automatisiert möglich. Ein großer Vorteil besteht auch darin, dass das Klemmelement 440 als Metallteil ausgebildet ist, das mit dem Federkontaktelement 410, dem Schneidklemmkontakt 430 über dem Träger 405 einstückig verbunden ist. Dies erhöht die Zugfestigkeit des oder der einadrigen, isolierten Kabel in dem Steckverbindergehäuse wesentlich. Das Kabel wird in diesem Falle nicht mehr durch ein an dem Gehäuse angeordnetes Klemmelement gehalten, sondern durch ein Klemmelement, welches mit dem Federkontaktelement 410 verbunden ist. Auf diese Weise können Klemmelemente in dem Gehäuse wegfallen, was auch die Herstellung des Gehäuses wesentlich erleichtert, bei gleichzeitiger Erhöhung der Stabilität.A particular advantage is that the spring contact element 410, the carrier 405, the insulation displacement contact 430 and the clamping element 440 can be made of a single stamped part, preferably with a single punching operation. After the punching process, only the insulation displacement contact 430 has to be turned by 90 °. Such a production is also possible automatically. Another big advantage is that the clamping element 440 is designed as a metal part, which is integrally connected to the spring contact element 410, the insulation displacement contact 430 via the carrier 405. This substantially increases the tensile strength of the one-conductor insulated cable (s) in the connector housing. The cable is no longer held in this case by a clamping element arranged on the housing, but by a clamping element, which is connected to the spring contact element 410. In this way, clamping elements can be omitted in the housing, which also makes the production of the housing much easier, while increasing the stability.

vorbeschriebene Weise, wobei diese Kabel in Steckrichtung R angeordnet sind, also eine kolineare Anordnung zu den Federkontaktelementen 410 aufweisen. Die einadrigen, isolierten Kabel 301, 302, 303, 304 flüchten gewissermaßen mit den Schneidklemmkontakten 410.previously described manner, these cables are arranged in the insertion direction R, that is, have a colinear arrangement to the spring contact elements 410. The single-core, insulated cables 301, 302, 303, 304 escape to some extent with the insulation displacement contacts 410.

Es versteht sich, dass statt der Schneidklemmkontakte 410 auch Messerkontakte (nicht dargestellt) vorgesehen sein können. Darüber hinaus ist es rein prinzipiell möglich, nicht nur einen Schneidklemmkontakt 430, sondern mehrere hintereinander liegende Schneidklemmkontakte an dem Träger 405 auszubilden. Auch kann mehr als ein Klemmelement 440 an dem Träger ausgebildet werden.It is understood that instead of the insulation displacement contacts 410 also blade contacts (not shown) may be provided. In addition, it is purely possible in principle, not only an insulation displacement contact 430, but a plurality of successive insulation displacement contacts on the carrier 405 form. Also, more than one clamping element 440 may be formed on the carrier.

Ein besonderer Vorteil besteht darin, dass das Federkontaktelement 410, der Träger 405, der Schneidklemmkontakt 430 und das Klemmelement 440 als ein Bauteil aus einem einzigen Stanzteil hergestellt werden können, vorzugsweise mit einem einzigen Stanzvorgang. Nach dem Stanzvorgang muss lediglich noch der Schneidklemmkontakt 430 um 90° gedreht werden. Eine solche Herstellung ist auch automatisiert möglich. Ein großer Vorteil besteht auch darin, dass das Klemmelement 440 als Metallteil ausgebildet ist, das mit dem Federkontaktelement 410, dem Schneidklemmkontakt 430 über dem Träger 405 einstückig verbunden ist. Dies erhöht die Zugfestigkeit des oder der einadrigen, isolierten Kabel in dem Steckverbindergehäuse wesentlich. Das Kabel wird in diesem Falle nicht mehr durch ein an dem Gehäuse angeordnetes Klemmelement gehalten, sondern durch ein Klemmelement, welches mit dem Federkontaktelement 410 verbunden ist. Auf diese Weise können Klemmelemente in dem Gehäuse wegfallen, was auch die Herstellung des Gehäuses wesentlich erleichtert, bei gleichzeitiger Erhöhung der Stabilität. A particular advantage is that the spring contact element 410, the carrier 405, the insulation displacement contact 430 and the clamping element 440 can be manufactured as a component from a single stamped part, preferably with a single punching operation. After the punching process, only the insulation displacement contact 430 has to be turned by 90 °. Such a production is also possible automatically. A great advantage is also that the clamping element 440 is formed as a metal part, which is integrally connected to the spring contact element 410, the insulation displacement contact 430 on the support 405. This substantially increases the tensile strength of the one-conductor insulated cable (s) in the connector housing. The cable is no longer held in this case by a clamping element arranged on the housing, but by a clamping element, which is connected to the spring contact element 410. In this way, clamping elements can be omitted in the housing, which also makes the production of the housing much easier, while increasing the stability.

Claims (8)

  1. Plug connector (10) having at least one spring or blade contact element (410) arranged in a housing, said spring or blade contact element being connected in an electrically conductive manner to at least one insulation displacement contact (430) which contacts and fixes at least one single-core, insulated cable (301, 302, 303, 304), wherein a support (405) is arranged on the side facing away from the spring or blade contact element (410) to be integrally connected to said spring or blade contact element, on said support the at least one insulation displacement contact (430) is arranged to be rotated by 90° relative to the spring or blade contact element (410) such that the at least one single-core, insulated cable is contacted and fixed running in the plug direction (R) of the spring or blade contact element (410) through an insulation displacement contact, wherein the housing comprises two housing parts (100, 200) which are slidable into each other and are lockable to each other by simultaneous contacting and fixing of the at least one single-core, insulated cable, wherein the at least one spring or blade contact element (410) together with the at least one insulation displacement contact (430) which is rotated by 90° and the at least one clamping element (440) following said insulation displacement contact are arranged in the first housing part (100) and wherein the at least one single-core, insulated cable (301, 302, 303, 304) to be contacted and to be fixed is arranged in a cable duct in the second housing part (200) such that it lies on the at least one insulation displacement contact (430) prior to the two housing parts (100, 200) sliding into each other, characterised in that at least one clamping element (440) is formed on the support (405) on the side of the at least one insulation displacement contact (430) facing away from the at least one spring or blade contact element (410), said clamping element (440), in the contacted and fixed state of the at least one single-core, insulated cable (301, 302, 303, 304), clamping the insulation in order to form a strain relief.
  2. Plug connector (10) according to claim 1, characterised in that a plurality of insulation displacement contacts (430) are arranged to be rotated.
  3. Plug connector (10) according to claim 1, characterised in that the at least one clamping element (440) is arranged to be rotated by 90° relative to the spring or blade contact element (410) in the plug direction (R) of the spring or blade contact element (410).
  4. Plug connector according to claim 1, characterised in that a plurality of clamping elements (440) are arranged on the support (405).
  5. Plug connector (10) according to one of the preceding claims, characterised in that the spring or blade contact element (410), the support (405), the at least one insulation displacement contact (430) and the at least one clamping element (440) form a single punched part.
  6. Plug connector (10) according to claim 1, characterised in that the two housing parts (100, 200) have lock connection elements adapted to each other, in particular locking hooks (140, 240).
  7. Plug connector (10) according to one of the preceding claims, characterised in that a plurality of spring or blade contact elements (410) arranged in the housing are arranged lying adjacent to one another with the insulation displacement contacts (430) and clamping elements (440) assigned thereto.
  8. Method for manufacturing a plug connector (10) according to one of claims 1 to 7 characterised by the following steps:
    - a spring or blade contact element (410) and at least one insulation displacement contact (430) and at least one clamping element (440) are punched as one punched part from a metal sheet, wherein a support (405) is arranged on the side facing away from the spring or blade contact element (410) to be integrally connected to said spring or blade contact element, on said support the at least one insulation displacement contact (430) is arranged to relative to the spring or blade contact element (410) wherein at least one clamping element (440) is formed on the support (405) on the side of the at least one insulation displacement contact (430) facing away from the at least one spring or blade contact element (410);
    - the at least one insulation displacement contact (430) is twisted from the sheet metal plane by torsion until it is substantially perpendicular to the metal sheet plane and until it is twisted by 90° relative to the spring or blade contact element (410) and is aligned with the spring or blade contact element (410) in the plug direction (R) of spring or blade contact element (410)) such that the at least one single-core, insulated cable is contacted and fixed running in the plug direction (R) of the spring or blade contact element (410) through an insulation displacement contact;
    - the at least one clamping element (440) is twisted from the sheet metal plane by torsion until it is substantially perpendicular to the sheet metal plane and until it is twisted by 90° relative to the spring or blade contact element (410) and is aligned with the spring or blade contact element (410) in the plug direction (R) of spring or blade contact element (410), said clamping element (440), in the contacted and fixed state of the at least one single-core, insulated cable (301, 302, 303, 304), clamping the insulation in order to form a strain relief;
    - the spring or blade contact element (410) as well as the at least one insulation displacement contact (430) and the at least one clamping element (440) are arranged in a housing, wherein the housing comprises two housing parts, which are slidable into each other and are lockable to each other by simultaneous contacting and fixing of the at least one single-core, insulated cable, wherein the at least one single-core, insulated cable (301, 302, 303, 304) to be contacted and to be fixed is arranged in a cable duct in the second housing part (200) such that it lies on the at least one insulation displacement contact (430) prior to the two housing parts (100, 200) sliding into each other.
EP15828639.3A 2014-12-15 2015-12-15 Plug and method to produce this plug Active EP3235067B1 (en)

Applications Claiming Priority (2)

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DE202014106058.8U DE202014106058U1 (en) 2014-12-15 2014-12-15 Connectors
PCT/DE2015/100536 WO2016095907A1 (en) 2014-12-15 2015-12-15 Plug

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EP3235067A1 EP3235067A1 (en) 2017-10-25
EP3235067B1 true EP3235067B1 (en) 2018-12-19

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US (1) US10074914B2 (en)
EP (1) EP3235067B1 (en)
JP (2) JP2017538273A (en)
KR (1) KR20170094374A (en)
CN (1) CN107112644B (en)
BR (1) BR112017012676B1 (en)
CA (1) CA2969215A1 (en)
DE (2) DE202014106058U1 (en)
DK (1) DK3235067T3 (en)
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DE202014106058U1 (en) 2015-01-21
BR112017012676A2 (en) 2018-03-13
CN107112644A (en) 2017-08-29
IL252414A0 (en) 2017-07-31
JP3223739U (en) 2019-10-31
EP3235067A1 (en) 2017-10-25
MX365545B (en) 2019-06-07
CN107112644B (en) 2019-06-28
KR20170094374A (en) 2017-08-17
US10074914B2 (en) 2018-09-11
DK3235067T3 (en) 2019-04-08
ES2716086T3 (en) 2019-06-10
CA2969215A1 (en) 2016-06-23
WO2016095907A1 (en) 2016-06-23
DE112015005628A5 (en) 2017-09-07
IL252414B (en) 2019-07-31
BR112017012676B1 (en) 2023-01-10
JP2017538273A (en) 2017-12-21
US20170373405A1 (en) 2017-12-28
MX2017007722A (en) 2017-10-18

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