EP3183779B1 - Contact element and plug connector - Google Patents
Contact element and plug connector Download PDFInfo
- Publication number
- EP3183779B1 EP3183779B1 EP15757119.1A EP15757119A EP3183779B1 EP 3183779 B1 EP3183779 B1 EP 3183779B1 EP 15757119 A EP15757119 A EP 15757119A EP 3183779 B1 EP3183779 B1 EP 3183779B1
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- EP
- European Patent Office
- Prior art keywords
- contact
- locking
- crimp
- plug connector
- plug
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
- H01R4/184—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
- H01R4/185—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
- H01R13/428—Securing in a demountable manner by resilient locking means on the contact members; by locking means on resilient contact members
- H01R13/432—Securing in a demountable manner by resilient locking means on the contact members; by locking means on resilient contact members by stamped-out resilient tongue snapping behind shoulder in base or case
Definitions
- the invention relates to a contact element for plug-in connectors with plug contacts arranged on the plug side and a crimp connection arranged on the cable side.
- the invention further relates to a plug connector having at least one contact element arranged in a plug connector housing according to the preamble of claim 6.
- a generic connector goes out of the DE 20 2010 011 545 U1 out.
- This connector has contact elements with crimp terminals arranged on the cable side, which are each provided with a primary locking element and a secondary locking element.
- Each contact element serves as a spring contact and is also intended to contact a single cable by crimping and to fix in the contact element.
- Each of these contact elements is arranged in a connector housing, wherein the contact elements are adjacent.
- Such connectors are used for example in the automotive industry. They are used to contact individual cables in a connector with several adjacent or superimposed contact elements. The contacting of individual cables in a common connector is necessary in the automotive industry, since at various points discharges of individual cables from a common wiring harness are required.
- EP 1 077 513 A1 and US 2002/146943 A1 show plug contacts with the features of the preamble of claim 1.
- the contact elements according to the invention with the features of claim 1 and the connector according to the invention, in which such contact elements are arranged in a connector housing, with the features of claim 6 allow in contrast to a very advantageous manner, a very compact design and further miniaturization of such connectors and thus an increase the number of contact elements to be arranged in such a connector and thus an increase in the number of cables to be contacted, which open into the connector. In addition, only a double-row version of such a plug-in system is possible.
- the plug contacts and the crimp connection are offset from one another in an axially parallel manner and that the at least one primary locking element has two locking springs that are resilient transversely to the plug-in direction and mirror-symmetrically arranged to a plug center plane Secondary locking element have at least one transversely to the direction of insertion and to the insertion center plane mirror symmetrically arranged in the contact element Sekundärverriegelungsauf founded. Due to the interaction of the axially parallel offset arrangement of plug contact and crimp and the mirror symmetry arranged to the plane of insertion plane primary locking elements and secondary locking elements, it is possible to position the plug contacts in the connector rotated by 180 ° to each other side by side.
- the plug contacts are in one plane and two such levels of juxtaposed plug contacts are one above the other.
- the plug contacts and thus the crimp terminals are rotated in one plane relative to the other plane by 180 °.
- the plug contacts are alternately positioned in the connector rotated 180 ° to each other next to each other, each of which one above the other and crimping crimps in the assembled state can overlap transversely (perpendicular) to the direction of insertion.
- the plug contacts and the crimp connection are offset by a length dimension to each other, which corresponds substantially to at least the largest dimension perpendicular to the insertion direction or the diameter of the crimp.
- the contact element is fixed in the connector housing and thereby achieved that even significant vibration loads, such as may occur in vehicles, not to break, for example, the transition region between the contact elements and the crimp or contact corrosion of a copper conductor in the crimp, the insulating effect, lead.
- the crimp-locking element is arranged at the bottom of the crimp. At the bottom of this means essentially lying in the plane open Crimulatel.
- the plug contacts formed as spring contacts are arranged on a plug contact side arranged U-bracket, they taper inwards, are resilient and point in the direction of Cable connection side.
- the locking springs preferably have blade contact bearing surfaces on their side facing the plug center plane. These serve to effectively prevent disengagement of the locking springs from the openings provided in the connector housing, because the blade contact bearing surfaces abut against the blade contact elements and do not allow movement of the locking springs in the direction of the plug center plane in the inserted state of the blade contact elements.
- the secondary interlocking cams provided in the housing are preferably oversized with respect to the secondary interlocking recesses such that upon engagement of the interlocking cams with the secondary interlocking recesses, the locking cams in the secondary interlocking recesses become jammed.
- a contact element 100 as a whole has a contact region 110, a locking region 120 and a crimping region 130.
- the contact region 110 consists essentially of a U-shaped bent bracket 111, on which in the insertion direction R inwardly tapering, resiliently formed and in the direction of the cable end side, ie the crimping 130, facing plug contacts 112 are arranged. These plug-in contacts 112 arranged on the plug serve to receive a blade contact element 310 (see FIG Fig. 6 ).
- the locking area 120 adjoining the contact area 110 has primary locking elements and secondary locking elements.
- the primary locking elements are two transversely to the direction of insertion R resilient and to a plug center plane E, which extends in the middle between the plug contacts 112 perpendicularly from a plug-in base of the bracket 113, mirror-symmetrically arranged locking springs 122 which engage in corresponding recesses 260 in a connector housing in the assembled state and held there by their spring action (see Fig. 1 . Fig. 5 ).
- These locking springs 122 form the primary lock. This is followed on the side of the locking region 120 facing the crimping region by a secondary locking, which is formed, inter alia, by secondary locking recesses 124. These Sekundärverriegelungsaus fundamentalungen 124 are arranged mirror-symmetrically to the plane E.
- the contact element Due to the mirror-symmetrical arrangement of both the locking springs 122 of the primary locking element and the Sekundärverriegelungsaus strictly traditions 124 of the secondary locking element, it is possible to use the contact element without structural changes rotated by 180 °.
- the upper and lower locking springs 122 and the upper and lower secondary locking recesses 124 reverse their positions.
- the U-bracket 111 is also rotated by 180 °, so that the base 113 viewed in the direction of insertion R in Fig. 1 instead of being arranged on the right on the left side.
- the plug contacts 112 are also formed and arranged mirror-symmetrically to the plane E, so that a connection in both rotated by 180 ° positions of the contact element 100 is possible.
- the full function of the primary locking element and the secondary locking element is ensured.
- the locking springs 122 of the primary locking element and the Sekundärverriegelungsaus strictlyieri 124 of the secondary locking element is provided that the crimping region 130 is offset to the locking portion 120 and contact portion 110 parallel to the axis by a distance A.
- This distance A corresponds essentially to at least the diameter D or the largest dimension perpendicular to the plug-in direction of a crimp terminal in the crimped state (see FIG. Fig. 3 . Fig. 4 ).
- the crimp connection has a known manner Crimping prong 132 for crimping strands and clamping wings 134 for clamping the insulation jacket of a cable (not shown) for strain relief.
- Adjoining the clamping wings 134 is a crimp-locking element 136, which has a substantially T-shaped form and lies in the plane of the completely flat curved crimping blade 132 or clamping wing 134. The function of this locking element 136 will be described in more detail below.
- Such contact elements are arranged in a connector, which is designated as a whole by 200.
- a connector housing 210 to the contact elements 100 adapted openings 230 are provided which serve to receive and positioning of the contact elements 100 (see Fig. 3 - 6 ).
- the contact elements 100 are pushed into the openings 230 from an end face of the housing 210 and fixed there due to the locking elements, as described below in connection with FIG Fig. 5 and Fig. 6 will be explained in more detail.
- the recesses 230 are arranged in the connector housing 210 so that the contact elements 100 are positioned alternately rotated by 180 ° to each other lying side by side.
- the locking elements ie primary locking and Secondary locking elements, mirror-symmetrical to the plane E be formed in order to arrange a single contact element in two different, rotated by 180 ° to each other positions in the connector housing 210 can.
- Fig. 5 shows the moment of insertion of a contact element 100 in the connector housing 200.
- the contact portions 110 with each of the two plug contacts 112, which are tapered in the insertion direction R and resilient, are pushed up to an opening 270 of the housing 200.
- Only in the fully inserted state does one of the two locking springs 122 of the primary locking element spring into an opening 260 provided in the housing for this purpose.
- the adjacent contact element is rotated by 180 ° and in this the other locking spring 122 springs into the opening 260 a.
- the upper or lower locking spring 122 of the primary locking element therefore alternately engage in the opening 260 with respect to the plane E in each case.
- Fig. 6 shows the connector 200 with mounted contact element 100 in cooperation with another mating connector 300 in isometric cross-sectional view.
- the further connector 300 has blade contacts 310, of which in Fig. 6 only a single contact can be seen.
- the blade contact 310 engages the plug contacts 112 to make an electrical contact.
- it protrudes so deeply into the locking region 120 that the locking springs 122 forming the primary locking element and extending transversely to the plug-in direction R fix a latching position in an opening 260 of the plug connector housing 210.
- втори ⁇ ное ка ⁇ ии 124 there is another secondary locking element 340 in the form of secondary locking cams 342 which engage the secondary locking recesses 124.
- the contact elements 100 can be alternately arranged in two different positions rotated through 180 °, one and the same secondary locking element 340 with the secondary locking cams 342 being inserted once into one ( upper) secondary locking recesses 124 and the other time into the other (lower) secondary locking recesses 124, which are arranged mirror-symmetrically to the plane E, engage.
- the secondary locking cams 342 have a slight excess over the secondary locking recesses 124. As a result, a prestressed fixation of the contact element 100 in the connector housing 200 is enabled in the inserted state.
- Fig. 4 and Fig. 6 shows are provided for the crimp-locking element 136 in the housing 200 recesses 236 which are adapted to the crimp-locking element 136 in such a way that by the arrangement of the arranged at the bottom of the crimp terminal crimp-locking element 136 in these recesses 236 a Fixation of the crimping 130 is realized in the connector housing 200. This fixation prevents vibration is exposed to such a connector, for example in a motor vehicle, that it leads to a disruptive contact corrosion and thus an interruption of the electrical contact Resistance increase or even a break of the contact element 100 can come.
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- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Description
Die Erfindung betrifft ein Kontaktelement für Steckverbinder mit steckseitig angeordneten Steckkontakten und einem kabelseitig angeordneten Crimpanschluss nach dem Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung einen Steckverbinder mit wenigstens einem solchen, in einem Steckverbindergehäuse angeordneten Kontaktelement nach dem Oberbegriff des Anspruchs 6.The invention relates to a contact element for plug-in connectors with plug contacts arranged on the plug side and a crimp connection arranged on the cable side. The invention further relates to a plug connector having at least one contact element arranged in a plug connector housing according to the preamble of claim 6.
Ein gattungsgemäßer Steckverbinder geht aus der
Gerade im Automobilbau sind solche Steckverbinder hohen Belastungen, beispielsweise Rüttelbelastungen und dergleichen, ausgesetzt. Diesen Belastungen halten Crimpverbindungen sehr gut stand. Aufgrund des Bauraums, welchen Crimpanschlüsse einnehmen, ist es jedoch nicht ohne Weiteres möglich, diese Stecker sehr kompakt zu bauen. Der Abstand der Kontaktelemente im Steckverbindergehäuse ist im Wesentlichen durch die Maße/Durchmesser der Crimpanschlüsse bestimmt.Especially in automotive such connectors are exposed to high loads, such as Rüttelbelastungen and the like. Crimp connections withstand these loads very well. Due to the space, which take crimp connections, but it is not readily possible to build these connectors very compact. The spacing of the contact elements in the connector housing is essentially determined by the dimensions / diameter of the crimp terminals.
Die erfindungsgemäßen Kontaktelemente mit den Merkmalen des Anspruchs 1 und der erfindungsgemäße Steckverbinder, bei welchem in einem Steckverbindergehäuse derartige Kontaktelemente angeordnet sind, mit den Merkmalen des Anspruchs 6 ermöglichen demgegenüber auf sehr vorteilhafte Weise einen sehr kompakten Aufbau und eine weitere Miniaturisierung derartiger Steckverbinder und damit eine Erhöhung der Anzahl der in einem solchen Steckverbinder anzuordnenden Kontaktelemente und damit eine Erhöhung der Anzahl der zu kontaktierenden Kabel, die in den Steckverbinder münden. Außerdem wird erst hierdurch eine zweireihige Ausführung eines solchen Stecksystems möglich.The contact elements according to the invention with the features of claim 1 and the connector according to the invention, in which such contact elements are arranged in a connector housing, with the features of claim 6 allow in contrast to a very advantageous manner, a very compact design and further miniaturization of such connectors and thus an increase the number of contact elements to be arranged in such a connector and thus an increase in the number of cables to be contacted, which open into the connector. In addition, only a double-row version of such a plug-in system is possible.
Erfindungsgemäß ist hierzu vorgesehen, dass die Steckkontakte und der Crimpanschluss achsparallel versetzt zueinander sind und dass das wenigstens eine Primärverriegelungselement zwei quer zur Steckrichtung federnde und zu einer Steckmittelebene spiegelsymmetrisch angeordnete Verriegelungsfedern und dass das wenigstens eine Sekundärverriegelungselement wenigstens eine quer zur Steckrichtung und zu der Steckmittelebene spiegelsymmetrisch in dem Kontaktelement angeordnete Sekundärverriegelungsaufnehmung aufweisen. Durch das Zusammenwirken durch die achsparallel versetzte Anordnung von Steckkontakt und Crimpanschluss und der spiegelsymmetrisch zur Steckmittelebene angeordneten Primärverriegelungselemente und Sekundärverriegelungselemente ist es möglich, die Steckkontakte in dem Steckverbinder um jeweils 180° gedreht zueinander nebeneinander zu positionieren. Hierdurch ist eine zweireihige Anordnung der Steckkontakte in einem Steckverbinder möglich. In diesem Falle sind die Steckkontakte in einer Ebene und zwei derartige Ebenen von nebeneinander liegenden Steckkontakten liegen übereinander. Die Steckkontakte und damit die Crimpanschlüsse sind in der einen Ebene relativ zur anderen Ebene um 180° gedreht.According to the invention, it is provided for this purpose that the plug contacts and the crimp connection are offset from one another in an axially parallel manner and that the at least one primary locking element has two locking springs that are resilient transversely to the plug-in direction and mirror-symmetrically arranged to a plug center plane Secondary locking element have at least one transversely to the direction of insertion and to the insertion center plane mirror symmetrically arranged in the contact element Sekundärverriegelungsaufnehmung. Due to the interaction of the axially parallel offset arrangement of plug contact and crimp and the mirror symmetry arranged to the plane of insertion plane primary locking elements and secondary locking elements, it is possible to position the plug contacts in the connector rotated by 180 ° to each other side by side. As a result, a double-row arrangement of the plug contacts in a connector is possible. In this case, the plug contacts are in one plane and two such levels of juxtaposed plug contacts are one above the other. The plug contacts and thus the crimp terminals are rotated in one plane relative to the other plane by 180 °.
Gemäß einer vorteilhaften Ausgestaltung eines erfindungsgemäßen Steckverbinders ist vorgesehen, dass die Steckkontakte in dem Steckverbinder jeweils alternierend um 180° gedreht zueinander nebeneinander positioniert sind, wobei die jeweils übereinander und untereinander liegenden Crimpanschlüsse im montierten Zustand quer (senkrecht) zur Steckrichtung überlappen können. Dies ermöglicht es, die Steckkontakte in einer Reihe anzuordnen, wobei die Steckkontakte wesentlich dichter nebeneinander liegen können als bei aus dem Stand der Technik bekannten Steckern, denn die Crimpanschlüsse "stören sich" gewissermaßen aufgrund ihrer alternierenden Anordnung in dem Steckverbindergehäuse nicht mehr "gegenseitig", denn sie liegen jeweils versetzt zueinander und können so dicht nebeneinander liegen, dass die Crimpanschlüsse in verschiedenen Ebenen geringfügig überlappen. Durch diese Anordnung ist es auch erst möglich, solche Stecksysteme in zweireihiger Ausführung auszubilden. Dies wird durch die Möglichkeit, Steckverbinder in um 180° gedrehten Positionen zu montieren, ermöglicht. Weitere vorteilhafte Weiterbildungen und Ausgestaltungen des erfindungsgemäßen Kontaktelements und des erfindungsgemäßen Steckverbinders sind Gegenstand der auf die Ansprüche 1 und 6 jeweils rückbezogenen Unteransprüche.According to an advantageous embodiment of a connector according to the invention it is provided that the plug contacts are alternately positioned in the connector rotated 180 ° to each other next to each other, each of which one above the other and crimping crimps in the assembled state can overlap transversely (perpendicular) to the direction of insertion. This makes it possible to arrange the plug contacts in a row, wherein the plug contacts can be much closer together than in the prior art known plugs, because the crimp terminals "disturb themselves" to some extent due to their alternating arrangement in the connector housing no longer "mutually", because they are offset from each other and can be so close to each other that the crimp terminals overlap slightly in different levels. By this arrangement, it is only possible to form such connector systems in two-row design. This is made possible by the ability to mount connectors in positions rotated through 180 °. Further advantageous developments and refinements of the contact element according to the invention and of the connector according to the invention are the subject of the dependent claims to the claims 1 and 6, respectively.
So ist vorteilhafterweise vorgesehen, dass die Steckkontakte und der Crimpanschluss um ein Längenmaß zueinander versetzt sind, das im Wesentlichen wenigstens der größten Abmessung senkrecht zur Steckrichtung bzw. dem Durchmesser des Crimpanschlusses entspricht. Auf diese Weise ist sehr vorteilhaft die vorstehend beschriebene leicht überlappende Anordnung der in Ebenen versetzt zueinander angeordneten Kontaktelemente möglich.Thus, it is advantageously provided that the plug contacts and the crimp connection are offset by a length dimension to each other, which corresponds substantially to at least the largest dimension perpendicular to the insertion direction or the diameter of the crimp. In this way, the above-described slightly overlapping arrangement of the contact elements arranged in planes offset from one another is very advantageously possible.
Sehr vorteilhaft weist auch jedes Kontaktelement kabelanschlussseitig auf den Crimpanschluss folgend ein Crimp-Arretierelement auf, welches nach der Montage des Kontaktelements im Steckverbindergehäuse unter Ausübung einer Vorspannung in einer zu ihm gegengleichen Ausnehmung in dem Steckverbindergehäuse zur Anlage kommt. Auf diese Weise wird das Kontaktelement im Steckverbindergehäuse fixiert und dadurch erreicht, dass auch erhebliche Rüttelbelastungen, wie sie beispielsweise in Fahrzeugen auftreten können, nicht zu einem Bruch beispielsweise des Übergangsbereichs zwischen den Kontaktelementen und dem Crimpbereich oder zu einer Kontaktkorrosion eines Kupferleiters in dem Crimpanschluss, die isolierend wirkt, führen.Very advantageously also has each contact element cable connection side on the crimp following a crimp-locking on which comes after installation of the contact element in the connector housing while exerting a bias in a counter to him recess in the connector housing to the plant. In this way, the contact element is fixed in the connector housing and thereby achieved that even significant vibration loads, such as may occur in vehicles, not to break, for example, the transition region between the contact elements and the crimp or contact corrosion of a copper conductor in the crimp, the insulating effect, lead.
Sehr vorteilhaft ist dabei vorgesehen, dass das Crimp-Arretierelement am unteren Rand des Crimpanschlusses angeordnet ist. Am unteren Rand bedeutet dabei im Wesentlichen in der Ebene geöffneter Crimpflügel liegend.Very advantageous is provided that the crimp-locking element is arranged at the bottom of the crimp. At the bottom of this means essentially lying in the plane open Crimflügel.
Die als Federkontakte ausgebildeten Steckkontakte sind an einem steckkontaktseitig angeordneten U-Bügel angeordnet, sie verjüngen sich nach innen, sind federnd ausgebildet und weisen in Richtung der Kabelanschlussseite. Diese Ausbildung dient einer einfachen und wirkungsvollen Aufnahme von Messerkontaktelementen, und zwar in der Weise, dass gleichzeitig auch eine Betätigung der Primärverriegelung auf die nachfolgend noch näher zu beschreibende Weise realisiert wird.The plug contacts formed as spring contacts are arranged on a plug contact side arranged U-bracket, they taper inwards, are resilient and point in the direction of Cable connection side. This training serves a simple and effective recording of blade contact elements, in such a way that at the same time an actuation of the primary lock is realized in the manner to be described in more detail below.
Die Verriegelungsfedern weisen auf ihrer der Steckmittelebene zugewandten Seite vorzugsweise Messerkontakt-Auflageflächen auf. Diese dienen dazu, ein Ausrasten der Verriegelungsfedern aus den in dem Steckverbindergehäuse vorgesehenen Öffnungen wirkungsvoll zu verhindern, denn die Messerkontakt-Auflageflächen liegen an den Messerkontaktelementen an und erlauben keine Bewegung der Verriegelungsfedern in Richtung der Steckmittelebene im gesteckten Zustand der Messerkontaktelemente.The locking springs preferably have blade contact bearing surfaces on their side facing the plug center plane. These serve to effectively prevent disengagement of the locking springs from the openings provided in the connector housing, because the blade contact bearing surfaces abut against the blade contact elements and do not allow movement of the locking springs in the direction of the plug center plane in the inserted state of the blade contact elements.
Die in dem Gehäuse vorgesehenen Sekundärverriegelungsnocken weisen in Bezug auf die Sekundärverriegelungsausnehmungen vorzugsweise ein Übermaß auf, sodass bei einem Eingreifen der Verriegelungsnocken in die Sekundärverriegelungsausnehmungen ein Festklemmen der Verriegelungsnocken in den Sekundärverriegelungsausnehmungen hervorgerufen wird. Durch einen vollständigen Eingriff der Nocken in die Sekundärverriegelungsausnehmungen wird das Kontaktelement in dem Steckverbindergehäuse gesichert.The secondary interlocking cams provided in the housing are preferably oversized with respect to the secondary interlocking recesses such that upon engagement of the interlocking cams with the secondary interlocking recesses, the locking cams in the secondary interlocking recesses become jammed. By a complete engagement of the cams in the Sekundärverriegelungsausnehmungen the contact element is secured in the connector housing.
Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und in der nachfolgenden Beschreibung näher erläutert.Embodiments of the invention are illustrated in the drawings and explained in more detail in the following description.
Es zeigen:
- Fig. 1
- eine isometrische Darstellung eines erfindungsgemäßen Kontaktelements aus einer ersten Blickrichtung;
- Fig. 2
- das in
Fig. 1 dargestellte Kontaktelement in isometrischer Darstellung aus einer anderen Blickrichtung; - Fig. 3
- eine isometrische Darstellung eines erfindungsgemäßen Steckverbinders vor der Montage der Kontaktelemente;
- Fig. 4
- eine isometrische Darstellung eines erfindungsgemäßen Steckverbinders nach der Montage der Kontaktelemente;
- Fig. 5
- eine isometrische Schnittdarstellung zur Erläuterung der Montage eines Kontaktelements in einem Steckverbindergehäuse und
- Fig. 6
- eine isometrische Schnittdarstellung eines erfindungsgemäßen Steckverbinders in gestecktem Zustand mit einem weiteren, zu diesem passenden Steckverbinder.
- Fig. 1
- an isometric view of a contact element according to the invention from a first viewing direction;
- Fig. 2
- this in
Fig. 1 shown contact element in isometric view from another viewing direction; - Fig. 3
- an isometric view of a connector according to the invention prior to assembly of the contact elements;
- Fig. 4
- an isometric view of a connector according to the invention after the assembly of the contact elements;
- Fig. 5
- an isometric sectional view for explaining the mounting of a contact element in a connector housing and
- Fig. 6
- an isometric sectional view of a connector according to the invention in the inserted state with another, suitable for this connector.
Ein als Ganzes mit 100 bezeichnetes Kontaktelement weist einen Kontaktbereich 110, einen Verriegelungsbereich 120 und einen Crimpbereich 130 auf. Der Kontaktbereich 110 besteht im Wesentlichen aus einem U-förmig gebogenen Bügel 111, an dem sich in Steckrichtung R nach innen verjüngende, federnd ausgebildete und in Richtung der Kabelschlussseite, d.h. des Crimpbereichs 130, weisende Steckkontakte 112 angeordnet sind. Diese steckseitig angeordneten Steckkontakte 112 dienen der Aufnahme eines Messerkontaktelements 310 (siehe
Der sich an den Kontaktbereich 110 anschließende Verriegelungsbereich 120 weist Primärverriegelungselemente und Sekundärverriegelungselemente auf. Die Primärverriegelungselemente sind zwei quer zur Steckrichtung R federnde und zu einer Steckmittelebene E, die sich in der Mitte zwischen den Steckkontakten 112 senkrecht von einem Steckgrundteil des Bügels 113 erstreckt, spiegelsymmetrisch angeordnete Verriegelungsfedern 122, die in entsprechende Ausnehmungen 260 in einem Steckverbindergehäuse im montierten Zustand eingreifen und dort durch ihre Federwirkung gehalten werden (siehe
Diese Verriegelungsfedern 122 bilden die Primärverriegelung. An diese schließt sich auf der dem Crimpbereich 130 zugewandten Seite des Verriegelungsbereichs 120 eine Sekundärverriegelung an, die unter anderem durch Sekundärverriegelungsausnehmungen 124 gebildet wird. Auch diese Sekundärverriegelungsausnehmungen 124 sind spiegelsymmetrisch zur Ebene E angeordnet.These locking springs 122 form the primary lock. This is followed on the side of the locking
Durch die spiegelsymmetrische Anordnung sowohl der Verriegelungsfedern 122 des Primärverriegelungselements als auch der Sekundärverriegelungsausnehmungen 124 des Sekundärverriegelungselements ist es möglich, das Kontaktelement ohne bauliche Veränderungen auch um 180° gedreht zu verwenden. In diesem Falle vertauschen die obere und untere Verriegelungsfeder 122 und die oberen und unteren Sekundärverriegelungsausnehmungen 124 ihre Positionen. Der U-Bügel 111 wird ebenfalls um 180° gedreht, sodass die Grundfläche 113 in Steckrichtung R betrachtet in
Derartige Kontaktelemente werden in einem Steckverbinder, der als Ganzer mit 200 bezeichnet ist, angeordnet. Hierzu sind in einem Steckverbindergehäuse 210 an die Kontaktelemente 100 angepasste Öffnungen 230 vorgesehen, die der Aufnahme und Positionierung der Kontaktelemente 100 dienen (siehe
Nachdem ein Messerkontaktelement oder Messerkontakt 310 in das Federkontaktelement 100 eingeschoben wurde, wie es schematisch in
Es ist ein weiteres Sekundärverriegelungselement 340 in Form von Sekundärverriegelungsnocken 342 vorgesehen, welche in die Sekundärverriegelungsausnehmungen 124 eingreifen. Auch hier gilt, dass die Kontaktelemente 100 aufgrund der spiegelsymmetrischen Anordnung der Sekundärverriegelungsausnehmungen 124 in Bezug auf die Ebene E in zwei unterschiedlichen, um 180° gedrehten Positionen alternierend angeordnet werden können, wobei ein und dasselbe Sekundärverriegelungselement 340 mit den Sekundärverriegelungsnocken 342 einmal in die einen (oberen) Sekundärverriegelungsausnehmungen 124 und das andere Mal in die anderen (unteren) Sekundärverriegelungsausnehmungen 124, die spiegelsymmetrisch zur Ebene E angeordnet sind, eingreifen. Die Sekundärverriegelungsnocken 342 weisen gegenüber den Sekundärverriegelungsausnehmen 124 ein geringes Übermaß auf. Hierdurch wird eine vorgespannte Fixierung des Kontaktelements 100 in dem Steckverbindergehäuse 200 im gesteckten Zustand ermöglicht.There is another
Wie aus
Claims (9)
- Contact element (100) for a plug connector (200) having plug contacts (112) arranged on the plug side and a crimp connection (132, 134) arranged on the cable connection side and having at least one primary locking element and having at least one secondary locking element, wherein the at least one primary locking element has two locking springs (122) that act transversely relative to the plugging direction (R) and are arranged mirror-symmetrically relative to a plugging means plane (E) and wherein the at least one secondary locking element is arranged in the contact element (100) to be mirror-symmetrical relative to the plugging means plane (E) and has at least one secondary locking indent (124) respectively running transverse relative to the plugging direction,
characterised in that the plug contacts (112) and the crimp connection (132, 134) are axially parallel offset relative to one another and that the locking springs (122) have blade contact support surfaces (123) on their side facing the plugging means plane (E). - Contact element (100) according to claim 1, characterised in that the plug contacts (112) and the crimp connection (132, 134) are offset relative to each other by a length measurement (A) which substantially corresponds at least to the diameter (D)/to the largest measurement perpendicular to the plugging direction (R) of the closed crimp connection (132, 134).
- Contact element (100) according to claim 1 or 2, characterised in that a crimp-arresting element (136) follows the crimp connection (132, 134) on the cable connection side.
- Contact element (100) according to claim 3, characterised in that the crimp-arresting element (136) is arranged on the lower edge of the crimp connection (132, 134) on the plane of the completely opened crimp wings (132) or completely opened clamp wings (134).
- Contact element (100) according to one of the preceding claims, characterised in that the plug contacts (112) are arranged on a U-bracket (111) arranged on the plug contact side in such a way that they taper inwards, are formed springily and point in the direction of the cable contact side.
- Plug connector (200) having at least one contact element (100) according to one of claims 1 to 5 arranged in a plug connector housing (210), wherein openings (260) for the locking springs (122) of the primary locking elements are provided in the plug connector housing (210) and wherein secondary locking cams (342) are provided in the plug connector housing (210) which engage with the secondary locking indents (124) of the secondary locking element and wherein indents (230) adjusted to the contact elements (100) are arranged in the plug connector housing (210) in such a way that the contact elements (100) are positioned in the mounted state in the indents (230) and are fixed by the primary and secondary locking elements, characterised in that the indents (230) are arranged in the plug connector housing (210) in such a way that the contact elements (100), respectively rotated by 180° relative to one another, are positioned one alongside the other.
- Plug connector (200) according to claim 6, characterised in that the contact elements (100) are positioned, in each case alternating with 180° rotation relative to one another, one alongside the other, wherein the crimp connections (132, 134) lying in each case one on top of the other and one below the other overlap transversely relative to the plugging direction (R).
- Plug connector (200) according to claim 6 or 7, characterised in that the secondary locking cams (342) have an excess length relative to the secondary locking indents (124) such that, when the locking cams (342) engage with the secondary locking indents (124), this causes the locking cams (342) to wedge in the secondary locking indents (124).
- Plug connector (200) according to one of claims 6 to 8, characterised in that the crimp-arresting element (136) comes to rest in an indent that is mirror-inverted relative to the crimp-arresting element (136) in the plug connector housing, in particular by exerting pretension by moving the contact element (100) parallel to the plugging direction (R).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014112010 | 2014-08-21 | ||
DE102014118688.5A DE102014118688A1 (en) | 2014-08-21 | 2014-12-15 | Contact element and connector |
PCT/DE2015/100335 WO2016026483A1 (en) | 2014-08-21 | 2015-08-12 | Contact element and plug connector |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3183779A1 EP3183779A1 (en) | 2017-06-28 |
EP3183779B1 true EP3183779B1 (en) | 2018-10-03 |
Family
ID=55273759
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15757119.1A Not-in-force EP3183779B1 (en) | 2014-08-21 | 2015-08-12 | Contact element and plug connector |
Country Status (14)
Country | Link |
---|---|
US (1) | US10044114B2 (en) |
EP (1) | EP3183779B1 (en) |
JP (2) | JP2017524239A (en) |
KR (1) | KR102220023B1 (en) |
CN (1) | CN106663890B (en) |
BR (1) | BR112017003282A2 (en) |
CA (1) | CA2956549C (en) |
DE (1) | DE102014118688A1 (en) |
DK (1) | DK3183779T3 (en) |
ES (1) | ES2704243T3 (en) |
IL (1) | IL250403A0 (en) |
MX (1) | MX367451B (en) |
TW (1) | TWI665833B (en) |
WO (1) | WO2016026483A1 (en) |
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2014
- 2014-12-15 DE DE102014118688.5A patent/DE102014118688A1/en not_active Withdrawn
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- 2015-08-11 TW TW104126147A patent/TWI665833B/en not_active IP Right Cessation
- 2015-08-12 BR BR112017003282A patent/BR112017003282A2/en active Search and Examination
- 2015-08-12 CN CN201580044780.2A patent/CN106663890B/en not_active Expired - Fee Related
- 2015-08-12 CA CA2956549A patent/CA2956549C/en not_active Expired - Fee Related
- 2015-08-12 DK DK15757119.1T patent/DK3183779T3/en active
- 2015-08-12 KR KR1020177006938A patent/KR102220023B1/en active IP Right Grant
- 2015-08-12 MX MX2017001182A patent/MX367451B/en active IP Right Grant
- 2015-08-12 US US15/504,719 patent/US10044114B2/en active Active
- 2015-08-12 EP EP15757119.1A patent/EP3183779B1/en not_active Not-in-force
- 2015-08-12 WO PCT/DE2015/100335 patent/WO2016026483A1/en active Application Filing
- 2015-08-12 ES ES15757119T patent/ES2704243T3/en active Active
- 2015-08-12 JP JP2017510392A patent/JP2017524239A/en active Pending
-
2017
- 2017-02-02 IL IL250403A patent/IL250403A0/en active IP Right Grant
-
2019
- 2019-05-21 JP JP2019001789U patent/JP3222628U/en not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
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JP2017524239A (en) | 2017-08-24 |
JP3222628U (en) | 2019-08-15 |
CN106663890B (en) | 2020-02-07 |
US20170271783A1 (en) | 2017-09-21 |
WO2016026483A1 (en) | 2016-02-25 |
BR112017003282A2 (en) | 2017-11-28 |
CA2956549C (en) | 2021-03-16 |
DE102014118688A1 (en) | 2016-02-25 |
DK3183779T3 (en) | 2019-01-21 |
MX367451B (en) | 2019-08-21 |
CN106663890A (en) | 2017-05-10 |
KR20170040359A (en) | 2017-04-12 |
TWI665833B (en) | 2019-07-11 |
KR102220023B1 (en) | 2021-02-25 |
EP3183779A1 (en) | 2017-06-28 |
US10044114B2 (en) | 2018-08-07 |
TW201626649A (en) | 2016-07-16 |
IL250403A0 (en) | 2017-03-30 |
CA2956549A1 (en) | 2016-02-25 |
MX2017001182A (en) | 2017-03-14 |
ES2704243T3 (en) | 2019-03-15 |
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