EP3211723B1 - Verbinder mit mehradrigem kabel - Google Patents

Verbinder mit mehradrigem kabel Download PDF

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Publication number
EP3211723B1
EP3211723B1 EP16156814.2A EP16156814A EP3211723B1 EP 3211723 B1 EP3211723 B1 EP 3211723B1 EP 16156814 A EP16156814 A EP 16156814A EP 3211723 B1 EP3211723 B1 EP 3211723B1
Authority
EP
European Patent Office
Prior art keywords
conductors
cable according
pin housing
cable
stripped
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16156814.2A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3211723A1 (de
Inventor
Hubert Dumpler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MD Elektronik GmbH
Original Assignee
MD Elektronik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MD Elektronik GmbH filed Critical MD Elektronik GmbH
Priority to EP16156814.2A priority Critical patent/EP3211723B1/de
Priority to DE102016224257.1A priority patent/DE102016224257A1/de
Priority to MX2016017252A priority patent/MX368264B/es
Priority to CN201611216626.1A priority patent/CN107104304B/zh
Priority to US15/435,334 priority patent/US9917388B2/en
Publication of EP3211723A1 publication Critical patent/EP3211723A1/de
Application granted granted Critical
Publication of EP3211723B1 publication Critical patent/EP3211723B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/025—Contact members formed by the conductors of a cable end
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205—Sealing means between cable and housing, e.g. grommet
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/521—Sealing between contact members and housing, e.g. sealing insert
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5219—Sealing means between coupling parts, e.g. interfacial seal
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/627—Snap or like fastening
    • H01R13/6275—Latching arms not integral with the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2201/00—Connectors or connections adapted for particular applications
    • H01R2201/26—Connectors or connections adapted for particular applications for vehicles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S439/00—Electrical connectors
    • Y10S439/93—Coupling part wherein contact is comprised of a wire or brush

Definitions

  • the invention relates to a prefabricated multicore cable, which in particular comprises a coupling housing, for the transmission of electrical signals or voltages according to claim 1.
  • the cables in question are used for example in motor vehicles or aircraft and are usually needed in large quantities. For cost-effective provision of appropriate cables a simple structure and ease of assembly are of great importance. Such cables must be manufactured reliably with high precision, as required for example for a high-quality signal transmission. In addition, such cables should be electromagnetically designed to be as immune to interference and emit little interference, so that no radiated electromagnetic waves, for example, in the on-board electronics of the vehicle in question can cause interference. Furthermore, such cables must often be made so that these signals can be transmitted at a relatively high frequency.
  • EP 1 780 836 A2 discloses a cable comprising a conduit and a coupling housing according to the preamble of claim 1.
  • the invention has for its object to provide a cable which is qualitatively high quality and yet manufacturable with relatively little manufacturing effort.
  • the cable comprises a conduit and a coupling housing.
  • the line has a plurality of wires and a jacket, wherein the jacket is arranged radially outwardly with respect to the wires.
  • the plurality of cores each have a conductor and an insulation surrounding the respective conductor, wherein the conductors are each stripped at one end of the cores, that is, the insulation is removed at these ends, so that the conductors are exposed.
  • the coupling housing includes a coupling ring, a pin housing and a sealing element.
  • the coupling ring encloses the pin housing and the jacket, wherein the coupling ring is fixed to the jacket.
  • the - in particular electrically insulating - pin housing surrounds the stripped conductor of the wires.
  • the stripped or exposed conductors can be completely or only partially surrounded by the pin housing over their axial extent.
  • the coupling housing additionally has a sealing element, which is arranged between the coupling ring and the pin housing, so that thus the gap between the coupling ring and the pin housing is sealed.
  • the conductors are made of a solid and coated steel wire, with the stripped ends the conductor serve as pins or pins of a plug-in coupling.
  • the conductors are not made of individual wires.
  • the conductors are not surrounded by the jacket at the one stripped end.
  • the line is in other words stripped at the end in question.
  • the new cable is in particular designed so that the distance between the conductors in the pin housing does not deviate or only minimally from the distance of the conductors in the line itself. Accordingly, the conductors within the line have the same or only slightly different spacing than the stripped ends of the conductors which can be used as contact pins.
  • serving as stripped ends of the solid conductor pins are designed rounded.
  • the serving as stripped ends of the conductor pins may have a chamfer, so be chamfered.
  • ends of the conductors for the preparation of the rounding or bevel can be machined, for example.
  • the ends of the conductors for the preparation of the rounding or bevel may be coated.
  • the pin housing is fixed by a press connection to the jacket.
  • the pin housing is additionally or alternatively fixed to the jacket by an adhesive bond.
  • the adhesive bond can be made by selectively dosing an adhesive between the conductors or around the conductors, thus providing not only a mechanical connection but also a seal between the conductors and the pin housing.
  • the cable is designed so that the sealing element is designed as an O-ring.
  • the sealing element can be formed, for example, by a Anspritzlui on the pin housing.
  • the sealing element can advantageously be enclosed by the coupling ring, in particular the sealing element can be accommodated over its axial extent completely or at least partially in the coupling ring.
  • the pin housing has at least one latching element which cooperates with a correspondingly shaped region of the inner surface of the coupling ring such that the pin housing is latched to the coupling ring.
  • the coupling ring on its outer surface on a paragraph that is suitable for locking with a socket body.
  • the invention is advantageous in a cable whose cable is designed unshielded.
  • FIG. 1 a cable for transmitting signals in a side view prior to assembly is shown, which is intended in particular for installation in a vehicle.
  • the cable comprises an unshielded line 1, which is only partially shown in the figure, and a coupling housing 2 and a coupling element.
  • the stretched cable has a longitudinal axis A.
  • the wires 1.1, 1.2 each comprise a conductor 1.11, 1.21, wherein the conductors 1.11, 1.21 are made of a solid and coated steel wire.
  • the coating of the steel wire consists of a copper alloy. Alternatively or additionally, for example, a silver alloy can be used as the coating material.
  • the conductors 1.11, 1.21 or their centers have a distance d in the line 1. Over the vast length of the cable, the conductors 1.11, 1.21 are surrounded by insulation 1.12, 1.22.
  • an insulating jacket 1.3 which encloses the cores 1.1, 1.2 over the majority of the cable length away.
  • the wires 1.1, 1.2 are arranged in the line 1 over the majority of its axial extent away from each other twisted.
  • such a line 1 is initially provided.
  • the line 1 is cut off, so that at the cut end of the line 1, a first cut surface is made, wherein the wires 1.1, 1.2 and the sheath 1.3, are the same length or are arranged flush.
  • the wires 1.1, 1.2 are exposed at the respective end of the line 1.
  • the sheath 1.3 at the end of the line 1 and the insulation 1.12, 1.22 at the ends of the wires 1.1, 1.2 in one step to the conductors 1.11, 1.21 out or at least almost to the conductors 1.11, 1.21 out.
  • a laser can be used.
  • the separated portions of the insulation 1.12, 1.22 at the ends of the wires 1.1, 1.2 are removed together with the separated piece of the shell 1.3 together.
  • the cable according to the invention comprises, in addition to the line 1, a coupling housing 2.
  • This comprises a coupling ring 2.1, a pin housing 2.2 and a sealing element 2.3, which in the illustrated embodiment is designed as an O-ring.
  • the coupling ring 2.1 has on its outer surface a paragraph 2.11 or an undercut.
  • the inner diameter of the coupling ring 2.1 can be dimensioned so that it is slightly smaller than the outer diameter of the shell 1.3.
  • the coupling ring can have 2.1 inwardly projecting lugs whose distance from the axis A is smaller than the distance of the outer surface of the shell 1.3 to the axis A.
  • the one-piece pin housing 2.2 has an axially continuous recess 2.23 and a circumferential groove 2.21 (see also the FIGS. 2b, 2c ) and a latching element 2.22, which in the illustrated embodiment, slots 2.24, for example, three slots 2.24, and two conical outer surfaces comprises.
  • the coupling ring 2.1 is now pushed onto the jacket 1.3 or the jacket 1.3 is inserted through the coupling ring 2.1 through.
  • the coupling ring 2.1 encloses the jacket 1.3 over an axial extent a1 away.
  • the sealing element 2.3 here the O-ring, attached to the pin housing 2.2 by this is pushed axially under elastic deformation in the groove 2.21.
  • the pin housing 2.2 is inserted with the sealing element 2.3 in the coupling ring 2.1, so that the pin housing 2.2 the sheath 1.3, the stripped conductor 1.11, 1.21 of the cores 1.1, 1.2 surrounds.
  • the groove 2.21 and the sealing element 2.3 are designed such that a relative to the sealing element 2.3 captive mounting of the pin housing 2.2 is ensured in the coupling ring 2.1. Due to the geometric shapes of the coupling ring 2.1 and the pin housing 2.2, the pin housing 2.2 is pressed against the outer peripheral surface of the shell 1.3, which is comparatively easily deformable or compressible through the slots 2.24, the end of the pin housing 2.2.
  • the pin housing 2.2 can be fixed to the jacket 1.3 by an adhesive bond.
  • the FIG. 4 encloses the coupling ring 2.1, the pin housing 2.2 and that over an axial extent a2 away.
  • the cable can be used according to the FIGS. 5 to 7 be releasably coupled in the sense of a plug connection with the socket body 3, wherein the socket body 3 is permanently mounted, for example, on a printed circuit board 4 an on-board electronics.
  • the socket body 3 has latching elements 3.1 and two metallic sleeves 3.11, 3.21, which are electrically contacted with printed conductors of the printed circuit board.
  • the elastic locking elements 3.1 of the female body 3 are guided around the coupling ring 2.1 until they snap together in cooperation with the shoulder 2.11. In this position, the seal 2.3 is axially compressed between the socket body 3 and the coupling ring 2.1 or the pin housing 2.2, so that a dense arrangement is made.
  • the wires 1.1, 1.2 can remain twisted almost over the entire length of the line 1, because only over an extremely small distance at the end of the cable, the original twist must be resolved. For this reason, the cable is relatively insensitive to electromagnetic interference or it produces relatively little outward interference. Consequently, in the described construction of the cable can be dispensed with a shield.
  • the new construction of a cable largely avoids or reduces impedance mismatches and the associated deterioration of the signals to be transmitted.
  • the new cable has minimal cavities, which makes the cable insensitive to a moisture absorption, which could occur especially in temperature fluctuations.

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Insulated Conductors (AREA)
EP16156814.2A 2016-02-23 2016-02-23 Verbinder mit mehradrigem kabel Active EP3211723B1 (de)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP16156814.2A EP3211723B1 (de) 2016-02-23 2016-02-23 Verbinder mit mehradrigem kabel
DE102016224257.1A DE102016224257A1 (de) 2016-02-23 2016-12-06 Mehradriges Kabel
MX2016017252A MX368264B (es) 2016-02-23 2016-12-20 Cable de varios conductores.
CN201611216626.1A CN107104304B (zh) 2016-02-23 2016-12-26 多线芯的线缆
US15/435,334 US9917388B2 (en) 2016-02-23 2017-02-17 Multicore cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP16156814.2A EP3211723B1 (de) 2016-02-23 2016-02-23 Verbinder mit mehradrigem kabel

Publications (2)

Publication Number Publication Date
EP3211723A1 EP3211723A1 (de) 2017-08-30
EP3211723B1 true EP3211723B1 (de) 2018-06-27

Family

ID=55411289

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16156814.2A Active EP3211723B1 (de) 2016-02-23 2016-02-23 Verbinder mit mehradrigem kabel

Country Status (5)

Country Link
US (1) US9917388B2 (es)
EP (1) EP3211723B1 (es)
CN (1) CN107104304B (es)
DE (1) DE102016224257A1 (es)
MX (1) MX368264B (es)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202017104834U1 (de) * 2017-08-10 2017-09-11 SMR Patents S.à.r.l. Montageanordnung für ein Außenanbauteil, Rückblickvorrichtung und Kraftfahrzeug
DE102020129017A1 (de) * 2020-11-04 2022-05-05 Md Elektronik Gmbh USB-Modul

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2275762A (en) * 1939-04-20 1942-03-10 Bendix Aviat Corp Electrical connecting means
GB558103A (en) * 1942-06-12 1943-12-21 Jack William Hazel Harvey Improvements in or relating to coupling members for electrical conductors
GB767307A (en) * 1954-03-03 1957-01-30 Plessey Co Ltd Improvements in or relating to sealing devices for electric plugs and sockets
FR2654557B1 (fr) * 1989-11-10 1992-01-17 Labinal Organe de contact electrique male et boiter de connexions electriques correspondant.
US5803770A (en) * 1994-02-23 1998-09-08 Baxter International Inc. Connector for electrical cable and method of making
US5667405A (en) * 1994-03-21 1997-09-16 Holliday; Randall A. Coaxial cable connector for CATV systems
DE20215523U1 (de) * 2002-10-09 2004-03-11 Coroplast Fritz Müller Gmbh & Co. Kg Ummantelte elektrische Leitung, insbesondere für Antiblockiersysteme und Fühler von Drehzahlmeßsystemen von Kraftfahrzeugen
EP1780836A3 (de) * 2005-10-28 2007-08-01 Hirschmann Automation and Control Gmbh Dichtung für einen Steckverbinder und Steckverbinder
CN101416360B (zh) * 2006-03-31 2011-05-04 马斯普罗电工株式会社 同轴电缆连接器
US20090107721A1 (en) * 2007-10-30 2009-04-30 Efficere Inc. Partial direct wire attach
CN201466316U (zh) * 2009-07-31 2010-05-12 上海海固电子科技有限公司 一种防水连接器
HUE050214T2 (hu) 2012-02-16 2020-11-30 Md Elektronik Gmbh Kábel jelek átvitelére
CN202855332U (zh) * 2012-09-20 2013-04-03 江苏亨通线缆科技有限公司 应用于铁路的环保型金属地线

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
EP3211723A1 (de) 2017-08-30
MX2016017252A (es) 2018-06-19
MX368264B (es) 2019-09-26
CN107104304B (zh) 2019-09-03
US20170244186A1 (en) 2017-08-24
DE102016224257A1 (de) 2017-08-24
CN107104304A (zh) 2017-08-29
US9917388B2 (en) 2018-03-13

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