EP3165654A1 - Utilisation de non-tisse a filament continu destine a retenir les plumes dans des produits textiles remplis de plumes - Google Patents

Utilisation de non-tisse a filament continu destine a retenir les plumes dans des produits textiles remplis de plumes Download PDF

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Publication number
EP3165654A1
EP3165654A1 EP15193633.3A EP15193633A EP3165654A1 EP 3165654 A1 EP3165654 A1 EP 3165654A1 EP 15193633 A EP15193633 A EP 15193633A EP 3165654 A1 EP3165654 A1 EP 3165654A1
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EP
European Patent Office
Prior art keywords
nonwoven fabric
filaments
use according
dtex
nonwoven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP15193633.3A
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German (de)
English (en)
Inventor
Robert Dr. Groten
Guenter Schmitt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Carl Freudenberg KG
Original Assignee
Carl Freudenberg KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Carl Freudenberg KG filed Critical Carl Freudenberg KG
Priority to EP15193633.3A priority Critical patent/EP3165654A1/fr
Priority to DK16196208.9T priority patent/DK3165655T3/en
Priority to EP16196208.9A priority patent/EP3165655B8/fr
Priority to CN201610973821.2A priority patent/CN107059250A/zh
Priority to US15/344,610 priority patent/US20170130378A1/en
Priority to CA2947826A priority patent/CA2947826A1/fr
Priority to KR1020160148046A priority patent/KR101903954B1/ko
Priority to JP2016219052A priority patent/JP2017095852A/ja
Priority to TW105136380A priority patent/TW201727007A/zh
Publication of EP3165654A1 publication Critical patent/EP3165654A1/fr
Withdrawn legal-status Critical Current

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/016—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the fineness
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A47C27/124—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with feathers, down or similar inlays
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • A47G9/0207—Blankets; Duvets
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/90—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282—Addition polymers
    • D04H1/4291—Olefin series
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326—Condensation or reaction polymers
    • D04H1/4334—Polyamides
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326—Condensation or reaction polymers
    • D04H1/435—Polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326—Condensation or reaction polymers
    • D04H1/4358—Polyurethanes
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D04H3/007—Addition polymers
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D04H3/009—Condensation or reaction polymers
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D04H3/009—Condensation or reaction polymers
    • D04H3/011—Polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/11—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G1/00—Loose filling materials for upholstery
    • B68G2001/005—Loose filling materials for upholstery for pillows or duvets

Definitions

  • the invention relates to the use of a nonwoven fabric of continuous filaments for preventing the leakage of down from a down filled textile product, wherein the continuous filaments have a titer less than 0.15 dtex.
  • the invention also relates to down-filled textile products and methods for their preparation.
  • Down also known as lower springs, are feathers with short keel and soft feathered branches. Down is used in textile products, such as bedding, jackets or sleeping bags, as thermal insulation fillers. The downs are contained and enclosed in sheaths of flat textile structures. Down-filled textile products must be "down-proof" when used as intended. This means that the down does not penetrate or even get out of the sheaths. Since quills of down are pointed and hard, the shells must have a high strength. In particular, dense and strong tissues are suitable as casings. Fabrics consist of interwoven weft threads and warp threads. Down quills, which are pointed, but generally much larger than fabric threads and fabric stitches, can not penetrate fabrics because the fibers are not sufficiently slidable. The down density of fabrics can be tested in a standardized method according to DIN 12132-1.
  • textile nonwovens are not suitable as sheaths for filling with down. Even thick textile nonwovens are relatively easily penetrated by down. Because the fibers of conventional nonwoven fabrics are disordered and therefore mutually displaceable, down quills can easily penetrate them. The down density of nonwovens can be achieved if they are solidified thermally or chemically. The fibers are then bonded to each other in a similar way as in a tissue and no longer freely displaceable against each other. However, such surface solidification is unacceptable in textile applications, as it leads to unfavorable properties, such as low softness and elasticity, low porosity and associated low air and moisture permeability. Therefore, the prior art generally uses fabric for down fillings.
  • nonwoven fabrics in particular have many advantageous properties which distinguish them from fabrics, such as high softness, elasticity, stability, porosity, high air and moisture permeability, but also good availability and processability ,
  • nonwovens for the storage of down as a component of laminates.
  • the JP2008 / 303480A to use a composite material of a fabric with a nonwoven fabric.
  • the JP2006 / 291421A discloses down-density laminates containing thermally bonded nonwovens.
  • Laminates are also relatively expensive to produce, also because the components must be glued or otherwise firmly connected.
  • the German utility model DE 203 10 279 U1 describes bedding envelopes made of microfiber webs with good air permeability, which provides protection against allergens and mites.
  • the sheaths have characteristic mechanical properties characteristic of nonwoven fabrics, for example in terms of washability and stability.
  • the disclosure also claims that the microfiber web is downproof. For this, however, no proof is provided.
  • the microfiber web according to the embodiment of the DE 203 10 279 U1 is a true nonwoven fabric that has not been thermally consolidated, nor reinforced by other layers in a laminate. Therefore, the fibers in non-solidified areas are mutually displaceable and it is not believable by those skilled in the art that such a conventional nonwoven fabric is down-proof.
  • the Applicant of the present application has therefore examined whether the claim of DE 203 10 279 U1 It is true that such fine microfiber nonwovens are downproof.
  • the DE 203 10 279 U1 has an "embodiment", in which, however, no information on the origin or the production of the nonwoven fabric are made.
  • the general information on the nature of the microfiber nonwoven fabric are relatively superficial.
  • the microfiber nonwoven fabric described therein essentially corresponds to a commercially available product of the brand Evolon 100 from Freudenberg, DE, which was commercially available in 2003.
  • the Evolon brand product is made from 16 microfiber composite filaments per filament in cupcake form (PIE16).
  • the individual fibers are produced from cake-shaped segments, they have an edgy cross-sectional profile, which approximately resembles a triangle.
  • the nonwovens are solidified by water jet treatment, wherein the composite filaments are split into individual filaments of polyethylene terephthalate (PET) and polyamide (PA).
  • PET polyethylene terephthalate
  • PA polyamide
  • the fiber thickness of the composite filament is about 2.4 dtex and that of the individual fibers after splitting about 0.2 dtex and 0.1 dtex.
  • the nonwoven fabric Evolon 100 with respect to the polyamide fiber component would be even finer than that in the DE 203 10 279 U1 described. But it is to be assumed that in the embodiment of DE 203 10 279 U1 a microfiber nonwoven fabric Evolon 100 Freudenberg was described and investigated.
  • test specification actually serves for the investigation of fabrics, but can be used analogously and without substantive modification for nonwovens.
  • a corresponding standard for nonwovens is only not available because in the prior art there was no need for it, since nonwovens are in principle not downproof. Thus, it was possible to confirm the general knowledge that such nonwovens are resistant to allergens, mosquito bites or mites, but not to down.
  • the Applicant has also microscopically studied the effect of down feathers on such a microfiber nonwoven fabric.
  • the result is in the Fig. 1 to 4 shown.
  • the Fig. 1 and 2 show a typical down feather after penetration of the microfiber nonwoven fabric at different magnifications.
  • the down quill has a point, with which it can penetrate into the much finer fleece material.
  • the quill has fine barbs that support directional penetration.
  • Fig. 3 shows a down feather in the process of penetration of the nonwoven fabric.
  • Fig. 4 shows a typical hole that has drilled a down through the nonwoven fabric.
  • the lack of down density of the microfiber nonwoven according to DE 203 10 279 U1 is in line with the general knowledge that non-thermally bonded nonwovens, even if made of very fine fibers, are not down-resistant.
  • the DE 203 10 279 U1 contains no teaching to overcome the known disadvantages of nonwovens regarding the lack of down density. Nonwovens known in the prior art were therefore only suitable for the storage of down, if they sufficiently thermally consolidated or combined in laminates with other layers.
  • the invention has for its object to provide materials for the storage of down for textile applications, which solve the problems described above.
  • This textile products are to be provided with good mechanical properties to keep down.
  • the textile products should in particular have a high softness and elasticity, porosity, air and moisture permeability, but at the same time be down-proof.
  • the materials should be relatively easily available and the manufacturing process should as far as possible involve no complex processing steps, such as lamination or special post-treatment steps. Overall, the material should be both easily provided by the manufacturer, as well as highly acceptable to the user.
  • the invention relates to the use of a continuous filament nonwoven fabric to prevent feather leakage from a down filled textile product, which nonwoven fabric is obtainable by a spun process wherein composite filaments are laid down to a nonwoven, after which the composite filaments are deposited in continuous filaments having a denier of less than 0.15 dtex are split and the nonwoven is mechanically bonded to a nonwoven fabric, wherein the nonwoven fabric is not thermally or chemically solidified surface.
  • the use according to the invention is carried out with a down filled textile product.
  • the textile product has a sheath enclosing a cavity in which the downs are contained and sealed from the environment.
  • the nonwoven fabric forms the shell of the textile product or a part thereof.
  • Nonwovens are according to the definition of DIN 61 210 (Part 2, 1988) textile fabrics made of loosely deposited fibers by Friction, cohesion or adhesion are interconnected.
  • the nonwoven fabric as a shell and barrier keeps the down from escaping from the textile product.
  • the nonwoven fabric consists of continuous filaments.
  • filaments refers to fibers which, in contrast to staple fibers, are produced in a continuous process and are deposited directly into a nonwoven.
  • down refers to down feathers (bottom feathers) of birds which are suitable for textile fillings.
  • a definition of down is given in DIN 12934. Down are especially feathers with a very short keel and long, radially arranged spring branches. Down also regularly has fewer hooks than other feathers. Because of their high elasticity and dimensional stability in combination with heat-insulating properties down are used for a variety of textile applications.
  • the use of the invention is to prevent the escape of down from a down filled textile product.
  • the down filling is contained in a wrapper which separates it from the environment.
  • exit refers to any movement of the down, in which the shell is penetrated.
  • the down can penetrate the shell only partially or completely.
  • the term “leakage” includes feathers of down only drilling part of the tip through the shell and getting stuck in it, or they can completely penetrate the shell and leave the textile product.
  • the down density is preferably determined according to the simulated cushion stress test of DIN EN 12132-1, part 1, wherein the nonwoven fabric is used instead of a fabric.
  • the nonwoven fabric passes the test according to DIN EN 12132-1, which means that in each direction tested (longitudinal and transverse) not more than 20 particles emerge, ie stuck in the textile material or have penetrated this.
  • An average value is preferably evaluated from a plurality of individual measurements, for example, 5, 10 or 20 individual measurements. In particular, no more than 15 particles, in particular no more than 12 particles, are emitted in the test.
  • the nonwoven directly contacts the down filling. This means that there is no additional layer between the nonwoven fabric and the down. The downs touch the nonwoven fabric and would penetrate it if the down density were insufficient.
  • the nonwoven fabric is preferably used as a textile shell in which the downs are contained. This means that the nonwoven fabric per se forms the shell. He is not part of a laminate with other, other layers. Thus, if the textile product is, for example, a bedding product, the nonwoven fabric would include the down.
  • a nonwoven fabric per se of fibers with a titre ⁇ 0.15 dtex without the need for thermal consolidation or lamination with further layers, in particular fabric layers or stronger nonwoven fabric layers, can prevent the leakage of down.
  • Composite filaments are filaments of at least two different parallel filaments, which have phase boundary and are splittably interconnected.
  • the composite filaments are split into continuous filaments with a titre of less than 0.15 dtex.
  • the filaments have a titer ⁇ 0.15 dtex.
  • the nonwoven fabric has as filament component substantially or exclusively filaments with a corresponding titer.
  • Such nonwovens may have smaller local areas in which composite filaments were not or only partially cleaved. With a sufficient mechanical cleavage, in particular by means of water jet treatment, but nonwovens can be obtained, which consist almost exclusively of single filaments.
  • At least 80%, in particular at least 90%, at least 95%, at least 98% or about 100% of individual filaments are present, based on the total volume of the fibers.
  • the proportion can be determined microscopically by examining randomly selected sections of a nonwoven fabric.
  • the cleavage takes place in continuous filaments with a titre of less than 0.14 dtex, more preferably less than 0.12 dtex or less than 0.11 dtex.
  • the titer is preferably greater than 0.01 dtex or greater than 0.02 5 dtex.
  • the titre of all continuous filaments is preferably between 0.01 dtex and 0.15 dtex, preferably between 0.02 dtex and 0.12 dtex, or between 0.03 dtex and 0.11 dtex.
  • the average denier of the continuous filaments is between 0.01 dtex and 0.15 dtex, preferably between 0.025 dtex and 0.125 dtex, in particular between 0.03 dtex and 0.11 dtex.
  • the nonwoven fabric contains, as continuous filament component, a filament mixture, in particular of two or three different filament types.
  • a filament mixture in particular of two or three different filament types.
  • two or more continuous filament types having different titers are contained.
  • the nonwoven fabric contains at least two components and thereby endless filaments which have a linear density of less than 0.075 dtex, preferably less than 0.065 dtex.
  • the titer of a first fiber component is preferably between 0.80 dtex and 0.15 dtex, preferably between 0.80 dtex and 0.125 dtex, and the titer of a second fiber component is between 0.01 dtex and 0.075 dtex, preferably between 0.02 dtex and 0.065 dtex.
  • the difference between the titers of both components preferably differs by at least 0.02 dtex.
  • the proportion of the lower denier fibers is at least 5 vol.% Or at least 10 vol.%, In particular at least 20 vol.%.
  • the number of fiber strands of the first and second fiber components is the same. If the titer of the first fibers is twice that of the second fibers, volume ratios of about 2: 1 will be obtained, ie about 70:30.
  • the nonwoven fabric has a basis weight of 70 g / m 2 to 200 g / m 2 .
  • the nonwoven fabric has a basis weight of 90 g / m 2 to 180 g / m 2 , in particular from 100 g / m 2 to 160 g / m 2 or from 110 g / m 2 to 150 g / m 2 .
  • the basis weight is at least 70 g / m 2 or at least 90 g / m 2 , more preferably at least 110 g / m 2 , in order to ensure a high mechanical stability and down-tightness.
  • the basis weight is not greater than 200 g / m 2 , not greater than 160 g / m 2 or in particular not greater than 160 g / m 2 in order to achieve sufficient porosity associated with air and moisture permeability.
  • a nonwoven fabric having two fiber components, preferably split bicomponent fibers, wherein the titer of a first fiber component between 0.08 dtex and 0.15 dtex and the titer of a second fiber component is between 0.01 dtex and 0.075 dtex, wherein the proportion the lower denier fibers are at least 10% by volume combined with a basis weight of from 70 g / m 2 to 200 g / m 2 , in particular from 90 g / m 2 to 180 g / m 2 .
  • the nonwoven fabric is obtainable by a spinning process in which composite filaments are laid down into a nonwoven fabric, after which the composite filaments are split into the continuous filaments and the nonwoven fabric is mechanically consolidated into a nonwoven fabric. With such manufacturing process, a special internal structure of the product is achieved.
  • the filaments have irregular cross-sections, which are due to the cleavage process.
  • the individual filaments are particularly closely intertwined.
  • the composite filaments were prepared by melt spinning.
  • melt spinning thermoplastic polymers are melted and spun into fibers. This process enables a particularly simple and reliable production of nonwoven fabrics made of composite filaments.
  • the composite filaments preferably have two or more different endless filaments.
  • the composite filaments are preferably multicomponent fibers, in particular bicomponent fibers.
  • the composite filaments in particular the bicomponent fibers, have a cake-shaped (orange, "PIE") structure.
  • PIE range, "PIE”
  • the structure 24, 32, 48 or 64 segments, more preferably 32 segments.
  • the composite filament decomposes into a corresponding number of individual continuous filaments (single filaments).
  • the segments preferably contain alternating polymers.
  • hollow-pie structures that can also have an asymmetrically axially extending cavity. Pie structures, in particular hollow-pie structures, are advantageous because they can be split particularly easily.
  • the individual filaments have an irregular cross section, which increases the internal strength of the nonwoven fabric.
  • cake or "pie” actually describes the configuration of the spinneret in such highly fine, split fibers, but the actual cross section of the filaments only approximately.
  • the fiber-forming polymers of the composite polymers are thermoplastic polymers.
  • the composite filaments and / or multicomponent fibers preferably comprise components which are selected from polyesters, polyamides, polyolefins and / or polyurethanes. Particularly preferred are bicomponent fibers with a polyester component and a polyamide component.
  • the composite filaments contain endless filaments of at least two thermoplastic polymers (in different components).
  • the composite filaments thereby comprise at least two incompatible polymers.
  • Incompatible polymers are to be understood as meaning those polymers which, in combination, give no or only conditionally or poorly adhering pairings.
  • Such a composite filament has a good cleavage in Elementary filaments and allows a favorable ratio of strength to basis weight.
  • polyolefins, polyesters, polyamides and / or polyurethanes are preferably used in a combination that results in no or only partially or heavily adhesive pairings.
  • Polymer pairs with at least one polyamide or with at least one polyester, in particular polyethylene terephthalate, are preferred because of their conditional bondability.
  • Polymer pairs with at least one polyolefin are preferred because of their poor tackiness.
  • Combinations of polyesters, preferably polyethylene terephthalate, polylactic acid and / or polybutylene terephthalate, with polyamides, preferably polyamide 6, polyamide 66, polyamide 46 have proved to be particularly preferred, if appropriate in combination with one or more further components to the abovementioned components, preferably selected from polyolefins. These combinations have excellent cleavability. Very particular preference is given to combinations of polyethylene terephthalate and polyamide 6 or of polyethylene terephthalate and polyamide 66.
  • polymer pairs which contain at least one polyolefin, in particular in combination with at least one polyester or polyamide.
  • Polyamide 6 / polyethylene, polyethylene terephthalate / polyethylene, polypropylene / polyethylene, polyamide 6 / polypropylene or polyethylene terephthalate / polypropylene are preferred.
  • the volume ratio of the first to the second continuous filaments is between 90:10 and 10:90, preferably between 80:20 and 20:80.
  • the average cross-sectional area of the filaments could be less than 15 ⁇ m 2 or less than 10 ⁇ m 2 .
  • the cross-sectional area of cut filaments can be determined microscopically.
  • the diameter of the continuous filaments can theoretically be determined from the titers, taking into account the densities, the indication of the fiber diameter being less meaningful for edged filaments.
  • Suitable composite filaments for producing continuous filaments by means of splits are known in the art.
  • the production of such multicomponent fibers is described inter alia in the FR 2 749 860 A or DE 10 2014 002 232 A1 described.
  • To produce such spunbonded nonwovens it is possible, for example, to use a Reicofil 4 spunbonded system from Reifen Reifen Reifenberger, DE.
  • the polymers form the fiber-forming component of the fibers.
  • the fibers may also contain conventional additives. Additives are added regularly to such fiber polymers to modify processability in the production or properties of the fibers.
  • the use of additives also allows adaptation to customer-specific requirements. Suitable additives may, for example, be selected from the group consisting of dyes, antistatic agents, antimicrobial agents such as copper, silver or gold, hydrophilicizing agents or water repellents. These may be present, for example, in an amount of up to 10% by weight, up to 5% by weight or up to 2% by weight, in particular between 150 ppm to 10% by weight.
  • the nonwoven fabric was mechanically consolidated.
  • the composite of the fibers is produced by frictional engagement or by a combination of frictional and positive locking.
  • the solidification is preferably carried out by the close mixing of the filaments.
  • the mechanical solidification is preferably carried out under the action of pressure and / or fluids.
  • the solidification can be done by working with pressurized liquids or gases, and / or by pressing, in particular by calendering.
  • splitting of the composite filaments takes place during mechanical solidification.
  • the solidification is carried out long enough and with sufficient strength, and / or a suitable combination of different mechanical solidification processes is carried out in order to obtain the Composite filaments completely or at least as far as possible split. At the same time an intimate mixing and intertwining of the individual filaments is achieved.
  • the solidification preferably comprises a fluid jet solidification, in particular a hydroentanglement.
  • Water is preferred over other fluids because it leaves no residue, is readily available, and allows the nonwoven fabrics to be dried well.
  • a stored nonwoven is exposed under high pressure to a jet of water, whereby the nonwoven is firstly compacted into a nonwoven fabric, and on the other composite filaments are split into individual filaments.
  • hydroentanglement is particularly suitable for achieving intimate intertwining of the continuous filaments, thereby achieving good mechanical properties and also improving down-density.
  • the mechanical solidification, in particular the hydroentanglement is carried out so that the microfilaments are not or not too severely impaired.
  • the nonwoven fabric preferably has a tear propagation resistance according to DIN EN 13937-2 of 4 to 12 N, in particular of 5 to 12 N or of 6 to 10 N.
  • a solidification can be done for example by needling and / or calendering.
  • pre-consolidation takes place by needling and / or calendering, followed by hydroentanglement.
  • the calendering is carried out at a sufficiently low temperature, so that no thermal solidification takes place while bonding the fibers.
  • the nonwoven fabric was not thermally consolidated surface. This means that it was not consistently, so over the entire nonwoven fabric surface, subjected to a temperature treatment in which fibers or a hot melt adhesive were softened so much that fibers stick together.
  • the thermal bonding of fibers occurs by material bonding, whereby the fibers are connected by adhesion or cohesion.
  • a nonwoven without thermal consolidation is advantageous because the softness and elasticity preserved.
  • the mechanical properties change significantly and in a manner that is unfavorable to textile applications. In particular, the nonwoven fabric becomes more rigid, that is less elastic and soft, and less porous, so that the air and moisture permeability decreases.
  • the nonwoven fabric was not chemically solidified surface. This means that the fibers were not bonded together by a chemical reaction and in particular were not crosslinked with a binder. No covalent bonds were created between fibers.
  • the nonwoven fabric could only be thermally and / or chemically consolidated in partial areas (locally).
  • the solidification can be done for example in the form of a dot pattern. In order to obtain the advantageous typical nonwoven properties, however, at most a small portion of the nonwoven fabric should be solidified, for example less than 30%, less than 10% or less than 5% of the total area.
  • the down-density is also given in the non-solidified areas. Local thermal consolidation is not useful and is not required to achieve down-density. However, it is preferred according to the invention that the nonwoven fabric is not thermally or chemically solidified at all.
  • the nonwoven fabric may be post-treated after solidification by conventional methods, for example by drying and / or shrinking.
  • the nonwoven fabric is then formed into an envelope into which the downs are incorporated and entrapped.
  • the composite filaments have a cake-like (orange) structure and are cleaved into continuous filaments having a denier of less than 0.12 dtex, wherein the mechanical strengthening comprises hydroentanglement and wherein the nonwoven fabric has a basis weight of from 70 g / m2 to 200 g / m 2 .
  • bicomponent fibers in particular of a polyester component and a polyamide component, are preferably used.
  • the nonwoven fabric has an average pore size of 5 .mu.m to 20 .mu.m and / or a maximum pore size of 10 .mu.m to 50 .mu.m, measured with a pore size meter PSM 165 TOPAS, DE, according to the manufacturer's instructions in accordance with ASTM E 1294-89 and ASTM F 316-03.
  • the thickness of the nonwoven fabric is preferably between 0.20 mm and 0.60 mm, in particular between 0.25 mm and 0.50 mm, measured according to DIN EN 964-1.
  • the maximum tensile strength (maximum tensile strength) in all directions is preferably at least 150 N / 5 cm, measured according to EN 13934-1.
  • the maximum tensile strain in all directions is at least 20%, preferably at least 30%, measured according to DIN EN 13934-1.
  • the nonwoven fabric is preferably characterized by a very good water absorption. This is preferably at least 250 ml / m 2 , in particular more than 350 ml / m 2 measured according to DIN 53923 in analogy for nonwovens.
  • the down density is maintained even with prolonged use and conventional mechanical stress. It has been found that the down density is maintained when the nonwoven fabric is washed more often. Preferably, the nonwoven fabric is also down after 5, 10 or 20 household washes according to DIN EN ISO 6330 in the sense of DIN EN 12132-1.
  • the air permeability according to EN ISO 9237: 1995-12A is preferably at least 20 mm / s, preferably at least 30 mm / s, measured at a test area of 20 cm 2 and a differential pressure of 200 Pa, preferably at an average of 10 or 50 individual measurements.
  • the nonwoven fabric has a basis weight of 90 g / m 2 to 160 g / m 2 , an air permeability according to EN ISO 9237: 1995-12A of at least 20 mm / s and a tear strength according to DIN EN 13937-2 of 4 to 12 N. on.
  • the nonwoven fabric per se is suitable for use in accordance with the invention. Nevertheless, it is conceivable to reinforce the nonwoven fabric with additional textile layers.
  • the use according to the invention can be carried out, for example, from a laminate of the nonwoven fabric with at least one further layer, for example one or two further layers. It is preferred that the nonwoven fabric directly adjacent to the down and thereby forms a barrier.
  • the nonwoven fabric could be provided on the outside facing away from the down with at least one further layer, which gives the laminate further desired properties, such as moisture protection or increased mechanical strength.
  • the purpose of use that is, the achievement of down density, is achieved by the non-woven fabric per se, which forms the physical barrier for the down.
  • Additional layers, especially on the outside are preferably applied for a different purpose, that is, they do not improve the down density or only slightly.
  • the invention also provides a down filled textile product, in particular selected from bedding, jacket, upholstery, mattress or sleeping bag, comprising a textile cover and down contained therein.
  • the sheath comprises a continuous filament nonwoven fabric to prevent feather leakage, which nonwoven fabric is obtainable by a spun process wherein composite filaments are laid down to a nonwoven, after which the composite filaments are split into continuous filaments having a titer of less than 0.15 dtex and the nonwoven fabric mechanically solidified into a nonwoven fabric, wherein the nonwoven fabric is not thermally or chemically solidified.
  • the wrapper is a textile ply having a suitable shape for keeping down in it.
  • the textile shell could consist essentially of the nonwoven fabric. This means that the nonwoven fabric forms at least the part of the textile casing, through which the storage of the down and separation from the environment takes place.
  • the textile cover may be modified for other purposes, for example, with decorative elements or closure means, such as buttons or zippers, be equipped.
  • the textile product is preferably a bedding, jacket, a cushion, a mattress or a sleeping bag. Particularly preferably, the textile product is a bedding product. Because of the
  • the down are goose down. These penetrate textile casings because of their hardness and shape particularly easily. It has been found that the use according to the invention with the special nonwovens makes it possible to store even goose down down.
  • the filling may also contain other customary fillers, such as feathers or synthetic fillers. Down is often used for textile applications as blends with feathers.
  • the proportion of down on the filling is preferably at least 30% by weight or at least 50% by weight, in particular at least 70% by weight.
  • the down-proof sealing may be accomplished, for example, by thermal sealing, stitching, gluing or other conventional methods. Since in particular spinnable and thus thermoplastically processable polymers are used, sealing thermal joining methods such as ultrasonic sewing or welding are particularly preferred.
  • the nonwoven fabrics according to the invention are highly advantageous because they are not only down-proof, but also regularly offer high protection against allergens, such as pollen or house dust, or mosquito bites.
  • allergens such as pollen or house dust, or mosquito bites.
  • the latter is particularly advantageous because tissues generally do not provide protection against mosquito bites.
  • the inventively usable nonwovens thus provide an overall high protection against disturbing environmental influences.
  • the nonwoven fabric is characterized by an advantageous combination of properties.
  • the mechanical properties for example with regard to maximum tensile strength, maximum tensile elongation, isotropy, expansion modulus or tear propagation resistance, are excellent and readily allow conventional applications in the textile sector.
  • the nonwoven fabric has advantageous properties especially for typical textile applications such as absorption, wash shrinkage or pore size.
  • a combination of advantageous properties in conjunction with high down density can be achieved without thermal or chemical bonding and even with low basis weight.
  • it is advantageous that the nonwoven fabric can be produced in a simple manner and no special processing steps, such as lamination, or chemical aftertreatment, are required.
  • the materials for its production in particular composite filaments and corresponding continuous filaments, are easily accessible and processable.
  • the nonwoven fabric according to the invention has a very good down density, while comparable nonwoven fabrics with somewhat thicker fibers have no down density. It was surprising that the down density does not increase in proportion to the fiber fineness, but that nonwovens with fibers of a certain fiber thickness are unsuitable for storing down, while fibers with higher fineness suddenly have a high down density. It was not to be expected that especially with very fine fibers the down density would suddenly be reached. Rather, one would have expected that very fine fibers could no longer provide the hard and pointed down quills with sufficient mechanical strength. Thus, the invention makes it possible to use only mechanically consolidated nonwoven fabrics for the storage of down. The invention thereby solves the problems described in the introduction.
  • nonwovens with a bicomponent spunbonded web of bicomponent fibers having a cake form cross section are described below by way of example.
  • Two nonwovens which can be used according to the invention were prepared with 32 individual filaments (type "PIE 32") and basis weights of about 100 g / m 2 and 130 g / m 2 (examples 2 and 4).
  • PIE 32 32 individual filaments
  • basis weights 100 g / m 2 and 130 g / m 2
  • Examples 1 and 3 Two nonwovens from bicomponent fibers having 16 individual filaments (type "PIE16”) and basis weights of about 100 g / m 2 and 130 g / m 2 was produced (Examples 1 and 3).
  • the components and manufacturing conditions are summarized below.
  • Raw materials shares Polyester, INVISTA, DE 70 Polyamide 6, BASF, DE 30 Hydrophilic, CLARIANT, CH 0.05 in PET TiO 2 , CLARIANT, CH, Renol Weiss TM 0.05 in PET Antistatic, CLARIANT, CH, Hostatstat TM 0.05 in PA6 extruder: PET, zones 1-7 270-295 ° C PA6, zones 1-7 260-275 ° C Spinning pumps: Volume, speed, throughput PET: 2x10cm 3 / U, 16.56 rpm, 0.923g / L per min Volume, speed, throughput PA6: 2x3cm 3 / U, 26.25 rpm, 0.377 g / L per min Total throughput: 1.3 g / L per minute (71/29) jets: Nozzle Type: PIE16 or PIE 32, pneumatic stretching
  • Pre-consolidation by needling with 35 stitches / cm 2 and subsequent calendering with steel rollers smooth / smooth, at 160-170 ° C and 65-85N line pressure.
  • the nonwoven fabric is dried with a cylindrical through-air dryer at 190 ° C and partially shrunk to ensure a possible washing shrinkage of ⁇ 3% in the first cooking wash.
  • the production speeds in the process steps after discharge from the nozzles depend on the desired basis weight.
  • the nonwoven fabrics of the type PIE32 (Examples 2 and 4) which can be used according to the invention show improved wash resistance, allergen tightness and mosquito puncture resistance in comparison to the comparative nonwoven fabrics of the type PIE16 (Examples 1 and 3).
  • the down-density test was carried out using the simulated cushion stress test in accordance with DIN EN 12132-1. This standard is used to test the down density of fabrics and is applicable analogously to nonwovens. According to Part 1, a simulated pad stress was performed. The test was carried out on two pillows whose dimensions were 120 mm x 170 mm. For pillow 1, the longer side runs in the direction of 1. For pillow 2, the longer side runs in direction 2. The filling material used was white, new, pure goose down and feathers class I, 90% down / 10% feathers. The test material complies with EN 12934 - marking the composition of finished feathers and down. As a result, the number of down / feathers or parts penetrated after 2700 revolutions was determined. According to the definition, a sample that yields a result in all directions of 20 or less is down-down.
  • Example 2 For the nonwoven fabric according to Example 2 (PIE32, 97 g / m 2 basis weight), in the direction 1 a result of 16 (one particle stuck in the fabric, 15 particles in the plastic bag) and in the direction 2 a result of 34 (2 particles stuck in the fabric , 32 particles in the plastic bag).
  • Example 4 For the nonwoven fabric according to Example 4 (PIE32, 127 g / m 2 ), a result in direction 1 of 9 (2 particles stuck in fabric, 7 particles in plastic bag) and in direction 2 of 3 (0 particles stuck in fabric, 3 particles in plastic bag).
  • the results show that the nonwoven fabric of the present invention has excellent down-tightness. Even the down density of a nonwoven fabric according to the invention having a basis weight of 100 g / m 2 is high, while the down density at 130 g / m 2 completely corresponds to the requirements for bedding products.
  • a nonwoven fabric was tested from a mixture of continuous filaments with a linear density of 0.1 dtex and 0.2 dtex.
  • the nonwoven fabric was prepared analogously to Example 1, but had a basis weight of 120 g / m 2 and was additionally equipped with a stabilizing coating of polyurethane (15 g / m 2 ).
  • the result in the simulated cushion stress test in accordance with DIN EN 12132-1 was 1 in 42 (5 particles stuck in the textile material, 37 particles in the plastic bag) and in the direction 2 of 35 (3 particles stuck in the textile material, 32 particles in the plastic bag) receive.
  • the nonwoven thus has no down density, which is suitable for textile applications.
  • Fig. 2 shows a typical pointed quill with a tip that is about 3.6 microns wide. The circumference of the tip is significantly smaller than the average pore sizes between 8 and 25 microns of all four nonwovens of Examples 1 to 4. Therefore, it would be expected that the quills would drilled through all four nonwovens. In addition, it would have been expected that the finer fibers would provide even less resistance to a hard and pointed object.
  • the particular down density of the inventively employable nonwoven fabrics could be caused by the internal structure of closely interlaced filaments.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Multicomponent Fibers (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)
EP15193633.3A 2015-11-09 2015-11-09 Utilisation de non-tisse a filament continu destine a retenir les plumes dans des produits textiles remplis de plumes Withdrawn EP3165654A1 (fr)

Priority Applications (9)

Application Number Priority Date Filing Date Title
EP15193633.3A EP3165654A1 (fr) 2015-11-09 2015-11-09 Utilisation de non-tisse a filament continu destine a retenir les plumes dans des produits textiles remplis de plumes
DK16196208.9T DK3165655T3 (en) 2015-11-09 2016-10-28 APPLICATION OF ENDLESS FILAMENT FIBER FABRICS TO PREVENT THE EXTRACTION OF DOWN IN DUNFILLED TEXTILE PRODUCTS
EP16196208.9A EP3165655B8 (fr) 2015-11-09 2016-10-28 Utilisation de non-tissé à filament continu pour prévenir les fuites de duvet dans les produits textiles garnis de duvet
CN201610973821.2A CN107059250A (zh) 2015-11-09 2016-11-04 连续长丝无纺布在防止羽绒钻出填充羽绒的纺织品中的应用
US15/344,610 US20170130378A1 (en) 2015-11-09 2016-11-07 Use of continuous filament nonwoven fabrics to prevent the escape of down in textile products filled with down
CA2947826A CA2947826A1 (fr) 2015-11-09 2016-11-08 Utilisation de tissus non tisses faits de filaments en vue d'empecher la fuite vers le bas de produits textiles bourres de duvet
KR1020160148046A KR101903954B1 (ko) 2015-11-09 2016-11-08 다운 충전된 섬유 제품의 다운 빠짐 현상을 방지하기 위한 연속 필라멘트 부직포의 사용
JP2016219052A JP2017095852A (ja) 2015-11-09 2016-11-09 羽毛が充填されているテキスタイル製品における羽毛の吹き出しを防止するための連続繊維不織布の使用
TW105136380A TW201727007A (zh) 2015-11-09 2016-11-09 用於防止羽絨從用羽絨填充的紡織産品中鑽出由連續絲構成的無紡織物的應用、製法及其羽絨填充的紡織產品

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EP16196208.9A Not-in-force EP3165655B8 (fr) 2015-11-09 2016-10-28 Utilisation de non-tissé à filament continu pour prévenir les fuites de duvet dans les produits textiles garnis de duvet

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EP (2) EP3165654A1 (fr)
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DE202018101036U1 (de) 2018-02-26 2018-03-07 Gebr. Kremers Gmbh Decke, insbesondere Steppdecke
WO2018145935A1 (fr) * 2017-02-07 2018-08-16 Carl Freudenberg Kg Doublure en non-tissé bi-élastique étanche au duvet

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US20180010272A1 (en) * 2016-07-11 2018-01-11 Pacific Coast Feather Company Filling material and process for making same
US20210016536A1 (en) * 2018-03-12 2021-01-21 Consultation Hanco Corp Method for improving dryness of insulation material and articles comprising improved insulation materials
KR102112860B1 (ko) 2018-09-17 2020-05-19 풍림유화공업(주) 다운용 무기계 항균소취제의 제조방법 및 이를 이용하여 제조되는 무기계 항균소취제
JP7048033B2 (ja) * 2019-05-24 2022-04-05 日清紡テキスタイル株式会社 布団
EP3912687A1 (fr) 2020-05-20 2021-11-24 Carl Freudenberg KG Masque facial pourvu de moyen de filtrage à filaments à composants multiples
EP4088602A1 (fr) 2021-05-12 2022-11-16 Carl Freudenberg KG Masque facial avec milieu filtrant à partir de filaments multicomposant clivés et fibres obtenues par extrusion soufflage
EP4108820A1 (fr) 2021-06-21 2022-12-28 Carl Freudenberg KG Sac alimentaire non-tissé fabriqué à partir de filaments multicomposants
CN114225432B (zh) * 2021-12-20 2024-04-02 江西泰美玩具有限公司 一种毛绒玩具棉絮填充用蓬松装置
WO2024197722A1 (fr) * 2023-03-30 2024-10-03 台湾科德宝宝翎不织布股份有限公司 Matériau composite en non-tissé et produit textile associé

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EP3165655B1 (fr) 2018-09-12
KR20170054307A (ko) 2017-05-17
EP3165655A1 (fr) 2017-05-10
JP2017095852A (ja) 2017-06-01
US20170130378A1 (en) 2017-05-11
TW201727007A (zh) 2017-08-01
CN107059250A (zh) 2017-08-18
CA2947826A1 (fr) 2017-05-09
EP3165655B8 (fr) 2018-12-26
KR101903954B1 (ko) 2018-10-02

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