EP3163001B1 - Door panel - Google Patents

Door panel Download PDF

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Publication number
EP3163001B1
EP3163001B1 EP16195942.4A EP16195942A EP3163001B1 EP 3163001 B1 EP3163001 B1 EP 3163001B1 EP 16195942 A EP16195942 A EP 16195942A EP 3163001 B1 EP3163001 B1 EP 3163001B1
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EP
European Patent Office
Prior art keywords
profile
profile portion
frame
door panel
facing
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EP16195942.4A
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German (de)
French (fr)
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EP3163001A1 (en
Inventor
Claire GRENIER
Fabian PERIER
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Panneaux Sandwich Isosta SAS
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Panneaux Sandwich Isosta SAS
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Publication of EP3163001A1 publication Critical patent/EP3163001A1/en
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/82—Flush doors, i.e. with completely flat surface
    • E06B3/822—Flush doors, i.e. with completely flat surface with an internal foursided frame

Definitions

  • the present invention relates to the field of door panels, and more particularly, but not exclusively, to the field of door panels with an integrated sash profile.
  • Known door panels generally have a sash frame and a trim, the sash frame being made from a profile.
  • the sash frame cooperates with a fixed frame, so that several different profiles are necessary in order to be able to manufacture different sash frames adapted to each type of fixed frame, the fixed frame generally being manufactured by a different manufacturer from the manufacturer of the door panel.
  • One of the main differences between the different types of frame frame is the distance between the frame frame joint cooperating with the door panel and the part of the frame frame cooperating with the door panel joint.
  • the door panel manufacturer is then obliged to multiply its references and tools in order to be able to offer door panels adapted to the products of its various partners. So there is a need for that.
  • GB667423A discloses a door panel according to the preamble of claim 1.
  • the present invention provides a door panel as defined in claim 1.
  • One embodiment relates to a door panel comprising a sash frame and a trim, in which the sash frame comprises a profile having a first profile part and a second profile part separate from the first profile part, the first profile part being assembled with the second profile part, in which the covering is connected to the sash frame via the first profile part only while the second profile part is configured to cooperate with a frame sleeping.
  • the opening frame forms a frame on which the trim is mounted. Furthermore, the sash frame is configured to cooperate with a fixed frame.
  • the fixed frame is the fixed part of a door, this fixed part being fixed, for example, on the periphery of an opening made in a wall.
  • the trim is the part which forms the partition formed by the door panel.
  • the trim comprises only a filling arranged within the leaf frame, or else a filling and one or more facings, or else only one or more facings without filling.
  • the filling forms a layer of thermal and/or sound insulation.
  • the insulating layer can be mono-material and have different structures (foam, honeycomb, etc.) or multi-material, for example have several distinct sub-layers of different materials.
  • the trim can include one or more panes.
  • the sash frame comprises a profile in two parts, a first profile part and a second profile part, these two parts being separate and assembled together.
  • the trim is mounted on the first section part of the sash frame while it is the second section part which is configured to cooperate with the fixed frame. Thanks to this structure in two parts, during the manufacture of the door, it is possible to adjust the relative position of the first part of profile with respect to the second part of profile, without modifying the assembly structure of the opening frame with the cladding, thanks to which it is possible to easily manufacture different door panels which can respectively be adapted to different frame frames.
  • the first profile part and the second profile part are assembled using a screw or the like, by gluing, by crimping and/or by clinching.
  • “Screw or equivalent” means any type of screw, rivet, bolt, etc. Clinching is a technique for assembling two elements by local cold plastic deformation known to those skilled in the art.
  • first profile part can easily be assembled with the second profile part and the relative position between these two parts can be adjusted, whereby different profiles for door panels are easily manufactured which can respectively adapt to different door frames. dormant.
  • the first profile part is retracted by the trim.
  • the first profile part is not visible other than by possible openings resulting from assembly and manufacturing tolerance clearances.
  • the covering comprises a first facing and a second facing, the first section part being retracted by the first facing and the second facing.
  • the first profile part is made of composite material while the second profile part is made of aluminum.
  • the composite material of the first profile part comprises at least glass or carbon fibers and at least one thermosetting resin, for example based on unsaturated polyesters (UP), polyurethanes (PUR), vinyl esters and epoxides (EP) , polybutylene terephthalate (PBT) or polypropylene (PP).
  • the first profile part is manufactured by pultrusion.
  • the profile benefits both from the rigidity of the second part of profile made of aluminum and from the good thermal insulation properties of the first part of profile made from composite material.
  • the present invention also provides a method of manufacturing a door panel as defined in claim 5.
  • One embodiment relates to a method of manufacturing a door panel comprising a sash frame and a trim, comprising the steps of providing a first profile part and a second profile part, assembling the first profile part with the second profile part so as to form a profile, form a sash frame from the profile, and fix a covering with sash frame via the first profile part only.
  • the relative position of these two parts can easily be adjusted, whereby the profile can be adjusted so as to be adapted to different types of window frames.
  • the trim being mounted on the sash frame by means of the first section part only, the relative position of the second section section does not impact the assembly structure of the trim with the window frame. opening. Thanks to this manufacturing method, it is possible to easily manufacture different door panels which can respectively be adapted to different frame frames.
  • the first profile part and the second profile part are assembled using screws or the like, by gluing, by crimping and/or by clinching.
  • the first profile part is assembled with the second profile part so that a longitudinal edge of the first profile part is placed at a predetermined distance from a longitudinal edge of the second profile part.
  • the profile parts extend in a longitudinal direction, whereas a longitudinal edge is an edge which extends in this longitudinal direction.
  • the trim comprises a first facing and a second facing, the first facing and/or the second facing having at least one curved edge so as to retract the first profile part, the edge being curved before the assembly of the trim with the sash frame.
  • a facing is a plate forming a visible surface of the door panel. Thanks to the curved edges, the first profile part is retracted without additional operation during the assembly of the door panel.
  • the Figure 1A shows a door 100 comprising a door panel 50 and a fixed frame 60.
  • the door panel 50 comprises an opening frame 10 and a trim 20 comprising in this example an insulating complex 30 disposed inside the opening frame 10 and sandwiched between (ie enclosed on either side par) a first facing 32 and a second facing 34.
  • the sash frame 10 is made from a section 12 shown in the Fig. 2C , this profile 12 being obtained by assembling a first part of profile 14 represented on the figure 2B and a second profile portion 16 shown in the figure 2A .
  • the profile 12, as well as each profile part 14 and 16 extend longitudinally in the direction X and in width in the direction Y and in thickness in the direction Z. It will be noted that for the following, the directions X, Y and Z are associated with profile 12 or profile parts 14 and 16.
  • the first profile part 14 is made of composite material and manufactured by pultrusion. More specifically, the first profile part is made of a composite material based on glass fibers and polyester resin.
  • the second profile part 16 is made of aluminum.
  • the first profile part is manufactured by extrusion.
  • the first profile part 14 has a transverse section (ie perpendicular to the longitudinal direction X), of rectangular shape and comprising a fin 14a extending in continuity and parallel to a short side of the rectangular shape.
  • the large side of the rectangular shape extends along the width direction Y while the short side of the rectangle extends along the thickness direction Z.
  • the fin 14a therefore extends along the thickness direction Z.
  • the fin 14a forms a reinforcement for the assembly with a facing, by providing an additional bearing surface with the facing arranged opposite each other, as is visible on the figures 3 and 4 .
  • other shapes of cross-section can be envisaged for the first section part.
  • the second profile part 16 has a cross section (ie perpendicular to the longitudinal direction X), in the shape of a “U”. More particularly, in this example, the two vertical bars of the "U” form closed cavities 16a of rectangular shape and of the same size, a fin 16b extending parallel and in continuity with a long outer side of the rectangle of one of these closed cavities 16a. Fin 16b includes a groove 16bb configured to receive a linear seal 17 (see figure 2C , 3 and 4 ) intended to cooperate with the fixed frame 60. On the side of the horizontal bar of the "U", the cavities 16a are connected by a wall 16c. In this example, the vertical bars of the "U” extend along the thickness direction Z while the horizontal bar of the "U” extends along the width direction Y.
  • the outer faces of the closed cavities on the side of the horizontal bar of the "U" have reliefs 16dd and form contact surfaces 16d configured to be in contact with the first profile part 14.
  • other shapes of cross section are possible for the second profile part.
  • the first profile part 14 is assembled with the second profile part 16 by gluing via the contact surfaces 16d in order to form the profile 12.
  • the first profile part 14 is assembled with the second part of profile by riveting, for example the rivet or rivets passing through the wall 16c of the second part of profile 14 and the wall arranged opposite the second part of profile 14 in the direction of thickness Z.
  • the rivets (or screws) pass through the cavities 16a so as to also catch in the wall of the first profile part 14 facing the contact surfaces 16d.
  • the wall 16c serves to assemble the two profile parts by clinching, in a manner known elsewhere.
  • first profile part 14 and the second profile part 16 are assembled via one or more joint planes extending along the longitudinal direction X and along the width direction Y.
  • the profile 12 is then used to manufacture the opening frame 10, and this in a manner known elsewhere. It is noted that the first part of profile 14 is placed on the inside of the door panel 50 (ie the volume of the door panel 50) while the second part of profile 16 is placed on the outside of the door panel 50. In other words, in this example, the first profile part 14 is placed on the inside of the sash frame 10 while the second profile part 16 is placed on the outside of the sash frame. More particularly, in this example the opening frame 10 has a rectangular shape, the first section part 14 being arranged on the inside of the rectangular shape while the second section part 16 is arranged on the outside of the rectangular shape.
  • the door panel 50 can be assembled by assembling the trim 20.
  • the sash frame 10 is first glued with the facing 32 or 34.
  • the facing 32 or 34 is glued only with the first part of profile 14.
  • the insulating complex 30 is placed inside the opening frame 10, and by gluing the insulating complex to the facing 32 or 34 and/ or to the opening frame 10.
  • the other facing from the facing 32 and 34 is glued to the opening frame 10 and to the insulating complex 30.
  • the assembly of the door panel 50 is then finished.
  • the facings 32 and 34 comprise curved edges 32a and 34a which make it possible to retract the first part of profile 14.
  • edges 32a and 34a cover the first part of profile 14 while the distal ends of the edges 32a and 34a are contiguous to the second part of section 16, being simply spaced apart by games J1, J2 corresponding to manufacturing tolerances.
  • the flanges 32a and 34a extend along the width direction Y.
  • the 50 and 50' door panel of the figures 3 and 4 differ only by the profiles 12 and 12', where the relative position between the first profile part 14 and the second profile part 16 differs.
  • the 60 and 60' fixed frames of the figures 3 and 4 differ only in the L1 and L2 coast.
  • the picture 3 shows a sectional view according to plan III of the door panel of the figure 1 , in a closed position, that is to say when the door panel 50 cooperates with the fixed frame 60.
  • the seal 17 cooperates with the fixed frame 60 while the seal 60a of the fixed frame 60 cooperates with the door panel 50.
  • the width direction of the fixed frame 60 coincides with the width direction Y of the profile 12.
  • the distance along the width direction of the frame frame 60, between the support plane 60b and the joint 60a is equal to L1.
  • the distance in the thickness direction of the fixed frame 60' between the support plane 60b and the seal 60a is equal to L2, L2 being different from L1, in this example L2 being less than L1.
  • the invention by adjusting the relative position of the first part of profile 14 with respect to the second part of profile 16, it is possible to adapt the profile 12, and therefore the opening frame 10 to fixed frames which differ between them in particular by the distance separating the support plane 60b and the joint 60a.
  • the profile 12 when assembling the first profile part 14 with the second profile part 16, by arranging the longitudinal edge 14b of the first profile part 14 at a predetermined distance, for example D1 on the picture 3 and D2 on the figure 4 , of the longitudinal edge 16e of the second profile part (ie predetermined distance along the width direction Y of the profile 12), and this of course so that the longitudinal edges 14b and 16e are parallel, the profile 12 is adapted to a type predetermined frame of frame having a predetermined distance along the width direction of the frame frame 60 between the joint 60a and the support plane 60b.

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Description

DOMAINE DE L'INVENTIONFIELD OF THE INVENTION

La présente invention concerne le domaine des panneaux de portes, et plus particulièrement, mais pas uniquement, le domaine des panneaux de portes à profilé d'ouvrant intégré.The present invention relates to the field of door panels, and more particularly, but not exclusively, to the field of door panels with an integrated sash profile.

ETAT DE LA TECHNIQUE ANTERIEURESTATE OF THE PRIOR ART

Les panneaux de porte connus présentent généralement un cadre d'ouvrant et un habillage, le cadre d'ouvrant étant fabriqué à partir d'un profilé. Le cadre d'ouvrant coopère avec un cadre de dormant, de sorte que plusieurs profilés différents sont nécessaires pour pouvoir fabriquer différents cadres d'ouvrant adaptés à chaque type cadre de dormant, le cadre de dormant étant généralement fabriqué par un fabriquant différent du fabriquant du panneau de porte. Une des différences principales entre les différents types de cadre de dormant est la distance entre le joint du cadre de dormant coopérant avec le panneau de porte et le partie du cadre de dormant coopérant avec le joint du panneau de porte. Le fabriquant du panneau de porte est alors obligé de multiplier ses références et outillages pour pouvoir proposer des panneaux de portes adaptés aux produits de ses différents partenaires. Il existe donc un besoin en ce sens.Known door panels generally have a sash frame and a trim, the sash frame being made from a profile. The sash frame cooperates with a fixed frame, so that several different profiles are necessary in order to be able to manufacture different sash frames adapted to each type of fixed frame, the fixed frame generally being manufactured by a different manufacturer from the manufacturer of the door panel. One of the main differences between the different types of frame frame is the distance between the frame frame joint cooperating with the door panel and the part of the frame frame cooperating with the door panel joint. The door panel manufacturer is then obliged to multiply its references and tools in order to be able to offer door panels adapted to the products of its various partners. So there is a need for that.

GB667423A divulgue un panneau de porte selon le préambule de la revendication 1. GB667423A discloses a door panel according to the preamble of claim 1.

PRESENTATION DE L'INVENTIONPRESENTATION OF THE INVENTION

La présente invention propose un panneau de porte tel que défini dans la revendication 1.The present invention provides a door panel as defined in claim 1.

Un mode de réalisation concerne un panneau de porte comprenant un cadre d'ouvrant et un habillage, dans lequel le cadre d'ouvrant comprend un profilé présentant une première partie de profilé et une deuxième partie de profilé distincte de la première partie de profilé, la première partie de profilé étant assemblée avec la deuxième partie de profilé, dans lequel l'habillage est assemblé au cadre d'ouvrant par l'intermédiaire de la première partie de profilé uniquement tandis que la deuxième partie de profilé est configurée pour coopérer avec un cadre dormant.One embodiment relates to a door panel comprising a sash frame and a trim, in which the sash frame comprises a profile having a first profile part and a second profile part separate from the first profile part, the first profile part being assembled with the second profile part, in which the covering is connected to the sash frame via the first profile part only while the second profile part is configured to cooperate with a frame sleeping.

On comprend que le cadre d'ouvrant forme un châssis sur lequel est monté l'habillage. Par ailleurs, le cadre d'ouvrant est configuré pour coopérer avec un cadre de dormant. Le cadre de dormant est la partie fixe d'une porte, cette partie fixe étant fixée, par exemple, sur le pourtour d'une ouverture ménagée dans un mur.It is understood that the opening frame forms a frame on which the trim is mounted. Furthermore, the sash frame is configured to cooperate with a fixed frame. The fixed frame is the fixed part of a door, this fixed part being fixed, for example, on the periphery of an opening made in a wall.

On comprend que l'habillage est la partie qui forme la cloison formée par du panneau de porte. Par exemple, l'habillage comprend uniquement un remplissage disposé au sein du cadre d'ouvrant, ou bien un remplissage et un ou plusieurs parements, ou encore uniquement un ou plusieurs parements sans remplissage. Par exemple, le remplissage forme une couche d'isolant thermique et/ou phonique. La couche d'isolant peut être mono-matériau et présenter différentes structures (mousse, nid d'abeille, etc.) ou bien multi-matériaux, par exemple présenter plusieurs sous-couches distinctes de matériaux différents. Bien entendu, l'habillage peut comprendre une ou plusieurs vitres.It is understood that the trim is the part which forms the partition formed by the door panel. For example, the trim comprises only a filling arranged within the leaf frame, or else a filling and one or more facings, or else only one or more facings without filling. For example, the filling forms a layer of thermal and/or sound insulation. The insulating layer can be mono-material and have different structures (foam, honeycomb, etc.) or multi-material, for example have several distinct sub-layers of different materials. Of course, the trim can include one or more panes.

Le cadre d'ouvrant comprend un profilé en deux parties, une première partie de profilé et une deuxième partie de profilé, ces deux parties étant distinctes et assemblées l'une à l'autre. L'habillage est monté sur la première partie de profilé du cadre d'ouvrant tandis que c'est la deuxième partie de profilé qui est configurée pour coopérer avec le cadre de dormant. Grâce à cette structure en deux parties, lors de la fabrication de la porte, on peut ajuster la position relative de la première partie de profilé par rapport à la deuxième partie de profilé, sans modifier la structure d'assemblage du cadre d'ouvrant avec l'habillage, grâce à quoi il est possible de fabriquer facilement différents panneaux de portes qui peuvent respectivement s'adapter à différents cadres de dormants.The sash frame comprises a profile in two parts, a first profile part and a second profile part, these two parts being separate and assembled together. The trim is mounted on the first section part of the sash frame while it is the second section part which is configured to cooperate with the fixed frame. Thanks to this structure in two parts, during the manufacture of the door, it is possible to adjust the relative position of the first part of profile with respect to the second part of profile, without modifying the assembly structure of the opening frame with the cladding, thanks to which it is possible to easily manufacture different door panels which can respectively be adapted to different frame frames.

Dans certains modes de réalisation, la première partie de profilé et la deuxième partie de profilé sont assemblées à l'aide d'une vis ou équivalent, par collage, par sertissage et/ou par clinchage.In certain embodiments, the first profile part and the second profile part are assembled using a screw or the like, by gluing, by crimping and/or by clinching.

Par « vis ou équivalent », on entend tout type de vis, rivet, boulon, etc. Le clinchage est une technique d'assemblage de deux éléments par déformation plastique à froid locale connue par l'homme du métier.“Screw or equivalent” means any type of screw, rivet, bolt, etc. Clinching is a technique for assembling two elements by local cold plastic deformation known to those skilled in the art.

De tels modes d'assemblages sont fiables et efficaces, et peuvent être très facilement mis en œuvre. Ainsi, on peut facilement assembler la première partie de profilé avec la deuxième partie de profilé et ajuster la position relative entre ces deux parties, grâce à quoi on fabrique facilement différents profilés pour des panneaux de portes qui peuvent respectivement s'adapter à différents cadres de dormants.Such assembly methods are reliable and effective, and can be very easily implemented. Thus, the first profile part can easily be assembled with the second profile part and the relative position between these two parts can be adjusted, whereby different profiles for door panels are easily manufactured which can respectively adapt to different door frames. dormant.

Dans certains modes de réalisation, la première partie de profilé est escamotée par l'habillage.In some embodiments, the first profile part is retracted by the trim.

On comprend donc que la première partie de profilé n'est pas visible autrement que par d'éventuels jours résultant de jeux de tolérances d'assemblage et de fabrication.It is therefore understood that the first profile part is not visible other than by possible openings resulting from assembly and manufacturing tolerance clearances.

En escamotant la première partie, on la protège des agressions externes, grâce à quoi on fiabilise l'assemblage entre la première partie et la deuxième partie de profilé. En effet, en protégeant une des deux parties, il est plus difficile d'endommager l'assemblage entre ces deux parties.By retracting the first part, it is protected from external attacks, thanks to which the assembly between the first part and the second section part is made more reliable. Indeed, by protecting one of the two parts, it is more difficult to damage the assembly between these two parts.

Selon une variante, l'habillage comprend un premier parement et un deuxième parement, la première partie de profilé étant escamotée par le premier parement et le deuxième parement.According to a variant, the covering comprises a first facing and a second facing, the first section part being retracted by the first facing and the second facing.

Dans certains modes de réalisation, la première partie de profilé est en matériau composite tandis que la deuxième partie de profilé est en aluminium.In certain embodiments, the first profile part is made of composite material while the second profile part is made of aluminum.

Par exemple, le matériau composite de la première partie de profilé comprend au moins des fibres de verre ou de carbone et au moins une résine thermodurcissable par exemple à base de polyesters insaturés (UP), polyuréthanes (PUR), vinylesters et époxydes (EP), de polytéréphtalate de butylène (PBT) ou de polypropylène (PP). Selon une variante, la première partie de profilé est fabriquée par pultrusion.For example, the composite material of the first profile part comprises at least glass or carbon fibers and at least one thermosetting resin, for example based on unsaturated polyesters (UP), polyurethanes (PUR), vinyl esters and epoxides (EP) , polybutylene terephthalate (PBT) or polypropylene (PP). According to a variant, the first profile part is manufactured by pultrusion.

Ainsi, le profilé bénéficie tant de la rigidité de la deuxième partie de profilé fabriquée en aluminium que des bonnes propriétés d'isolant thermique de la première partie de profilé fabriquée en matériau composite.Thus, the profile benefits both from the rigidity of the second part of profile made of aluminum and from the good thermal insulation properties of the first part of profile made from composite material.

La présente invention propose également un procédé de fabrication de panneau de porte tel que défini dans la revendication 5.The present invention also provides a method of manufacturing a door panel as defined in claim 5.

Un mode de réalisation concerne un procédé de fabrication d'un panneau de porte comprenant un cadre d'ouvrant et un habillage, comprenant les étapes de fournir une première partie de profilé et une deuxième partie de profilé, assembler la première partie de profilé avec la deuxième partie de profilé de manière à former un profilé, former un cadre d'ouvrant à partir du profilé, et fixer un habillage avec cadre d'ouvrant par l'intermédiaire de la première partie de profilé uniquement.One embodiment relates to a method of manufacturing a door panel comprising a sash frame and a trim, comprising the steps of providing a first profile part and a second profile part, assembling the first profile part with the second profile part so as to form a profile, form a sash frame from the profile, and fix a covering with sash frame via the first profile part only.

En fabriquant un profilé à partir de deux parties de profilés distinctes, on peut facilement ajuster la position relative de ces deux parties, grâce à quoi le profilé peut être ajusté de manière à être adapté à différents types de cadres de dormants. L'habillage étant monté sur le cadre d'ouvrant par l'intermédiaire de la première partie de profilé uniquement, la position relative de la deuxième partie de profilé n'impacte pas la structure d'assemblage de l'habillage avec le cadre d'ouvrant. Grâce à ce procédé de fabrication, il est possible de fabriquer facilement différents panneaux de portes qui peuvent respectivement s'adapter à différents cadres de dormants.By manufacturing a profile from two separate profile parts, the relative position of these two parts can easily be adjusted, whereby the profile can be adjusted so as to be adapted to different types of window frames. The trim being mounted on the sash frame by means of the first section part only, the relative position of the second section section does not impact the assembly structure of the trim with the window frame. opening. Thanks to this manufacturing method, it is possible to easily manufacture different door panels which can respectively be adapted to different frame frames.

Dans certains modes de réalisation, on assemble la première partie de profilé et la deuxième partie de profilé à l'aide de vis ou équivalent, par collage, par sertissage et/ou par clinchage.In certain embodiments, the first profile part and the second profile part are assembled using screws or the like, by gluing, by crimping and/or by clinching.

Selon la présente invention, on assemble la première partie de profilé avec la deuxième partie de profilé de sorte qu'un bord longitudinal de la première partie de profilé soit disposé à une distance prédéterminée d'un bord longitudinal de la deuxième partie de profilé.According to the present invention, the first profile part is assembled with the second profile part so that a longitudinal edge of the first profile part is placed at a predetermined distance from a longitudinal edge of the second profile part.

On comprend bien entendu que les parties de profilé s'étendent selon une direction longitudinale, tandis qu'un bord longitudinal est un bord qui s'étend selon cette direction longitudinale. En ajustant l'écartement entre deux bord longitudinaux des première et deuxième parties de profilé à une valeur prédéterminée, on adapte le profilé résultant de l'assemblage de ces deux parties de profilé à un type prédéterminé de cadre de dormant.It is of course understood that the profile parts extend in a longitudinal direction, whereas a longitudinal edge is an edge which extends in this longitudinal direction. By adjusting the spacing between two longitudinal edges of the first and second profile parts to a predetermined value, the profile resulting from the assembly of these two profile parts is adapted to a predetermined type of fixed frame.

Dans certains modes de réalisation, l'habillage comprend un premier parement et un deuxième parement, le premier parement et/ou le deuxième parement présentant au moins un rebord recourbé de manière à escamoter la première partie de profilé, le rebord étant recourbé avant l'assemblage de l'habillage avec le cadre d'ouvrant.In certain embodiments, the trim comprises a first facing and a second facing, the first facing and/or the second facing having at least one curved edge so as to retract the first profile part, the edge being curved before the assembly of the trim with the sash frame.

On comprend qu'un parement est une plaque formant une surface visible du panneau de porte. Grâce aux rebords recourbés, on escamote la première partie de profilé sans opération additionnelle lors de l'assemblage du panneau de porte.It is understood that a facing is a plate forming a visible surface of the door panel. Thanks to the curved edges, the first profile part is retracted without additional operation during the assembly of the door panel.

BREVE DESCRIPTION DES DESSINSBRIEF DESCRIPTION OF THE DRAWINGS

L'invention et ses avantages seront mieux compris à la lecture de la description détaillée faite ci-après de différents modes de réalisation de l'invention donnés à titre d'exemples non limitatifs. Cette description fait référence aux pages de figures annexées, sur lesquelles :

  • la figure 1A représente une porte, vue en perspective,
  • la figure 1B représente le panneau de porte de la figure 1A en perspective en éclaté,
  • la figure 2A représente une première partie de profilé,
  • la figure 2B représente une deuxième partie de profilé,
  • la figure 2C représente un profilé fabriqué à partir de la première et de la deuxième partie de profilé des figures 2A et 2B,
  • la figure 3 représente une vue en coupe selon le plan III du panneau de porte de la figure 1, et
  • la figure 4 représente une variante de panneau de porte vu selon le même plan de coupe que la figure 3.
The invention and its advantages will be better understood on reading the detailed description given below of various embodiments of the invention given by way of non-limiting examples. This description refers to the pages of appended figures, on which:
  • the Figure 1A represents a door, seen in perspective,
  • the figure 1B represents the door panel of the Figure 1A in exploded perspective,
  • the figure 2A represents a first profile part,
  • the figure 2B represents a second profile part,
  • the Fig. 2C represents a profile made from the first and second profile part of the figures 2A and 2B ,
  • the picture 3 shows a sectional view according to plan III of the door panel of the figure 1 , and
  • the figure 4 represents a door panel variant seen according to the same section plane as the picture 3 .

DESCRIPTION DETAILLEE D'EXEMPLES DE REALISATIONDETAILED DESCRIPTION OF EXAMPLES OF REALIZATION

La figure 1A représente une porte 100 comprenant un panneau de porte 50 et un cadre de dormant 60. Comme cela est visible sur la figure 1B, le panneau de porte 50 comprend un cadre d'ouvrant 10 et un habillage 20 comprenant dans cet exemple un complexe isolant 30 disposé à l'intérieur du cadre d'ouvrant 10 et pris en sandwich entre (i.e. enserré de part et d'autre par) un premier parement 32 et un deuxième parement 34.The Figure 1A shows a door 100 comprising a door panel 50 and a fixed frame 60. As can be seen in the figure 1B , the door panel 50 comprises an opening frame 10 and a trim 20 comprising in this example an insulating complex 30 disposed inside the opening frame 10 and sandwiched between (ie enclosed on either side par) a first facing 32 and a second facing 34.

Le cadre d'ouvrant 10 est fabriqué à partir d'un profilé 12 représenté sur la figure 2C, ce profilé 12 étant obtenu en assemblant une première partie de profilé 14 représenté sur la figure 2B et une deuxième partie de profile 16 représenté sur la figure 2A. Le profilé 12, ainsi que chaque partie de profilé 14 et 16 s'étendent longitudinalement selon la direction X et en largeur selon la direction Y et en épaisseur selon la direction Z. On notera que pour la suite, les directions X, Y et Z sont associées au profilé 12 ou parties de profilé 14 et 16.The sash frame 10 is made from a section 12 shown in the Fig. 2C , this profile 12 being obtained by assembling a first part of profile 14 represented on the figure 2B and a second profile portion 16 shown in the figure 2A . The profile 12, as well as each profile part 14 and 16 extend longitudinally in the direction X and in width in the direction Y and in thickness in the direction Z. It will be noted that for the following, the directions X, Y and Z are associated with profile 12 or profile parts 14 and 16.

Dans cet exemple, la première partie de profilé 14 est en matériau composite et fabriquée par pultrusion. Plus précisément, la première partie de profilé est en matériau composite à base de fibres de verre et de résine polyester. La deuxième partie de profilé 16 est en aluminium. Par exemple la première partie de profilé est fabriquée par extrusion.In this example, the first profile part 14 is made of composite material and manufactured by pultrusion. More specifically, the first profile part is made of a composite material based on glass fibers and polyester resin. The second profile part 16 is made of aluminum. For example, the first profile part is manufactured by extrusion.

La première partie de profilé 14 présente une section transverse (i.e. perpendiculaire à la direction longitudinale X), de forme rectangulaire et comprenant une ailette 14a s'étendant dans la continuité et parallèlement à un petit côté de la forme rectangulaire. Dans cet exemple, le grand côté de la forme rectangulaire s'étend selon la direction de largeur Y tandis que le petit côté du rectangle s'étend selon la direction d'épaisseur Z. L'ailette 14a s'étend donc selon la direction d'épaisseur Z. L'ailette 14a forme un renfort pour l'assemblage avec un parement, en offrant une surface supplémentaire d'appui avec le parement disposé en vis-à-vis, comme cela est visible sur les figures 3 et 4. Bien entendu, d'autres formes de section transverse sont envisageables pour la première partie de profilé.The first profile part 14 has a transverse section (ie perpendicular to the longitudinal direction X), of rectangular shape and comprising a fin 14a extending in continuity and parallel to a short side of the rectangular shape. In this example, the large side of the rectangular shape extends along the width direction Y while the short side of the rectangle extends along the thickness direction Z. The fin 14a therefore extends along the thickness direction Z. The fin 14a forms a reinforcement for the assembly with a facing, by providing an additional bearing surface with the facing arranged opposite each other, as is visible on the figures 3 and 4 . Of course, other shapes of cross-section can be envisaged for the first section part.

La deuxième partie de profilé 16 présente une section transverse (i.e. perpendiculaire à la direction longitudinale X), en forme de « U ». Plus particulièrement, dans cet exemple les deux barres verticales du « U » forment des cavités fermées 16a de forme rectangulaire et de même dimension, une ailette 16b s'étendant parallèlement et dans la continuité d'un grand côté extérieur du rectangle d'une de ces cavités fermées 16a. L'ailette 16b comprend une rainure 16bb configurée pour recevoir un joint linéaire 17 (voir figures 2C, 3 et 4) destiné à coopérer avec le cadre de dormant 60. Du côté de la barre horizontale du « U », les cavités 16a sont reliées par une paroi 16c. Dans cet exemple, les barres verticales du « U » s'étendent selon la direction d'épaisseur Z tandis que la barre horizontale du « U » s'étendent selon la direction de largeur Y. Les grands côté des formes rectangulaires des cavités 16a ainsi que l'ailette 16b s'étendent selon la direction d'épaisseur Z. La paroi 16c s'étend selon la direction de largeur Y. Les faces extérieures des cavités fermées du côté de la barre horizontale du « U » présentent des reliefs 16dd et forment des surfaces de contact 16d configurées pour être en contact avec la première partie de profilé 14. Bien entendu, d'autres formes de section transverse sont envisageables pour la deuxième partie de profilé.The second profile part 16 has a cross section (ie perpendicular to the longitudinal direction X), in the shape of a “U”. More particularly, in this example, the two vertical bars of the "U" form closed cavities 16a of rectangular shape and of the same size, a fin 16b extending parallel and in continuity with a long outer side of the rectangle of one of these closed cavities 16a. Fin 16b includes a groove 16bb configured to receive a linear seal 17 (see figure 2C , 3 and 4 ) intended to cooperate with the fixed frame 60. On the side of the horizontal bar of the "U", the cavities 16a are connected by a wall 16c. In this example, the vertical bars of the "U" extend along the thickness direction Z while the horizontal bar of the "U" extends along the width direction Y. The long sides of the rectangular shapes of the cavities 16a as well that the fin 16b extend along the thickness direction Z. The wall 16c extends along the width direction Y. The outer faces of the closed cavities on the side of the horizontal bar of the "U" have reliefs 16dd and form contact surfaces 16d configured to be in contact with the first profile part 14. Of course, other shapes of cross section are possible for the second profile part.

Dans cet exemple, la première partie de profilé 14 est assemblée avec la deuxième partie de profilé 16 par collage via les surfaces de contact 16d afin de former le profilé 12. Bien entendu, selon une variante la première partie de profilé 14 est assemblé avec la deuxième partie de profilé par rivetage, par exemple le ou les rivets traversant la paroi 16c de la deuxième partie de profilé 14 et la paroi disposée en vis-à-vis de la deuxième partie de profilé 14 selon la direction d'épaisseur Z. Selon une autre variante, les rivets (ou bien des vis) traversent les cavités 16a de manière à se prendre également dans la paroi de la première partie de profilé 14 en vis-à-vis des surfaces de contact 16d. Selon encore une autre variante, la paroi 16c sert à un assemblage des deux parties de profilé par clinchage, de manière connue par ailleurs.In this example, the first profile part 14 is assembled with the second profile part 16 by gluing via the contact surfaces 16d in order to form the profile 12. Of course, according to a variant the first profile part 14 is assembled with the second part of profile by riveting, for example the rivet or rivets passing through the wall 16c of the second part of profile 14 and the wall arranged opposite the second part of profile 14 in the direction of thickness Z. According to another variant, the rivets (or screws) pass through the cavities 16a so as to also catch in the wall of the first profile part 14 facing the contact surfaces 16d. According to yet another variant, the wall 16c serves to assemble the two profile parts by clinching, in a manner known elsewhere.

Ainsi, de manière générale, la première partie de profilé 14 et la deuxième partie de profilé 16 sont assemblées via un ou plusieurs plans de joint s'étendant selon la direction longitudinale X et selon la direction de largeur Y.Thus, in general, the first profile part 14 and the second profile part 16 are assembled via one or more joint planes extending along the longitudinal direction X and along the width direction Y.

Une fois qu'on a fourni les première et deuxième partie de profilé 14 et 16 pour les assembler et former le profilé 12, le profilé 12 est ensuite utilisé pour fabriquer le cadre d'ouvrant 10, et ce de manière connue par ailleurs. On note que la première partie de profilé 14 est disposée du côté intérieur du panneau de porte 50 (i.e. du volume du panneau de porte 50) tandis que la deuxième partie de profilé 16 est disposée du côté extérieur du panneau de porte 50. En d'autres termes, dans cet exemple, la première partie de profilé 14 est disposée du côté intérieur du cadre d'ouvrant 10 tandis que la deuxième partie de profilé 16 est disposée du côté extérieur du cadre d'ouvrant. Plus particulièrement, dans cet exemple le cadre d'ouvrant 10 présente une forme rectangulaire, la première partie de profilé 14 étant disposée du côté intérieur de la forme rectangulaire tandis que la deuxième partie de profilé 16 est disposé du côté extérieur de la forme rectangulaire.Once the first and second profile parts 14 and 16 have been provided to assemble them and form the profile 12, the profile 12 is then used to manufacture the opening frame 10, and this in a manner known elsewhere. It is noted that the first part of profile 14 is placed on the inside of the door panel 50 (ie the volume of the door panel 50) while the second part of profile 16 is placed on the outside of the door panel 50. In d In other words, in this example, the first profile part 14 is placed on the inside of the sash frame 10 while the second profile part 16 is placed on the outside of the sash frame. More particularly, in this example the opening frame 10 has a rectangular shape, the first section part 14 being arranged on the inside of the rectangular shape while the second section part 16 is arranged on the outside of the rectangular shape.

Une fois que le cadre d'ouvrant 10 est formé, on peut assembler le panneau de porte 50 en assemblant l'habillage 20. Par exemple, on colle tout d'abord le cadre d'ouvrant 10 avec le parement 32 ou 34. Pour ce faire, le parement 32 ou 34 est collé uniquement avec la première partie de profilé 14. Ensuite on dispose le complexe isolant 30 à l'intérieur du cadre d'ouvrant 10, et en collant le complexe isolant au parement 32 ou 34 et/ou au cadre d'ouvrant 10. Enfin, on colle l'autre parement parmi le parement 32 et 34 au cadre d'ouvrant 10 et au complexe isolant 30. L'assemblage du panneau de porte 50 est alors fini. Comme cela est visible sur les figures 3 et 4, les parements 32 et 34 comprennent des rebords recourbés 32a et 34a qui permettent d'escamoter la première partie de profilé 14. En effet, les rebords 32a et 34a recouvrent la première partie de profilé 14 tandis que les extrémités distales de rebords 32a et 34a sont contigües à la deuxième partie de profilé 16, en étant simplement espacées de jeux J1, J2 correspondant à des tolérances de fabrication. Par rapport au profilé 12, les rebords 32a et 34a s'étendent selon la direction de largeur Y.Once the sash frame 10 is formed, the door panel 50 can be assembled by assembling the trim 20. For example, the sash frame 10 is first glued with the facing 32 or 34. For To do this, the facing 32 or 34 is glued only with the first part of profile 14. Then the insulating complex 30 is placed inside the opening frame 10, and by gluing the insulating complex to the facing 32 or 34 and/ or to the opening frame 10. Finally, the other facing from the facing 32 and 34 is glued to the opening frame 10 and to the insulating complex 30. The assembly of the door panel 50 is then finished. As can be seen on the figures 3 and 4 , the facings 32 and 34 comprise curved edges 32a and 34a which make it possible to retract the first part of profile 14. Indeed, the edges 32a and 34a cover the first part of profile 14 while the distal ends of the edges 32a and 34a are contiguous to the second part of section 16, being simply spaced apart by games J1, J2 corresponding to manufacturing tolerances. Relative to the profile 12, the flanges 32a and 34a extend along the width direction Y.

Le panneau de porte 50 et 50' des figures 3 et 4 diffèrent uniquement par les profilés 12 et 12', où la position relative entre la première partie de profilé 14 et la deuxième partie de profilé 16 diffère. De même les cadres de dormant 60 et 60' des figures 3 et 4 diffèrent uniquement par la côte L1 et L2. Ainsi, tous les éléments communs entre ces deux variantes voient leurs signes de référence inchangés.The 50 and 50' door panel of the figures 3 and 4 differ only by the profiles 12 and 12', where the relative position between the first profile part 14 and the second profile part 16 differs. Similarly, the 60 and 60' fixed frames of the figures 3 and 4 differ only in the L1 and L2 coast. Thus, all the common elements between these two variants see their reference signs unchanged.

La figure 3 représente une vue en coupe selon le plan III du panneau de porte de la figure 1, dans une position fermée, c'est-à-dire lorsque le panneau de porte 50 coopère avec le cadre de dormant 60. Le joint 17 coopère avec le cadre de dormant 60 tandis que le joint 60a du cadre de dormant 60 coopère avec le panneau de porte 50. On note qu'en position fermée de la porte 100, la direction de largeur du cadre de dormant 60 coïncide avec la direction de largeur Y du profile 12. Dans cet exemple, la distance selon la direction de largeur du cadre de dormant 60, entre le plan d'appuis 60b et le joint 60a est égale à L1.The picture 3 shows a sectional view according to plan III of the door panel of the figure 1 , in a closed position, that is to say when the door panel 50 cooperates with the fixed frame 60. The seal 17 cooperates with the fixed frame 60 while the seal 60a of the fixed frame 60 cooperates with the door panel 50. It is noted that in the closed position of the door 100, the width direction of the fixed frame 60 coincides with the width direction Y of the profile 12. In this example, the distance along the width direction of the frame frame 60, between the support plane 60b and the joint 60a is equal to L1.

Dans la variante représentée sur la figure 4, la distance selon la direction d'épaisseur du cadre de dormant 60' entre le plan d'appuis 60b et le joint 60a est égale à L2, L2 étant différent de L1, dans cet exemple L2 étant inférieur à L1.In the variant shown in the figure 4 , the distance in the thickness direction of the fixed frame 60' between the support plane 60b and the seal 60a is equal to L2, L2 being different from L1, in this example L2 being less than L1.

Grâce à l'invention, en ajustant la position relative de la première partie de profilé 14 par rapport à la deuxième partie de profilé 16, on peut adapter le profilé 12, et donc le cadre d'ouvrant 10 à des cadres de dormants qui diffèrent entre eux notamment par la distance séparant le plan d'appuis 60b et le joint 60a.Thanks to the invention, by adjusting the relative position of the first part of profile 14 with respect to the second part of profile 16, it is possible to adapt the profile 12, and therefore the opening frame 10 to fixed frames which differ between them in particular by the distance separating the support plane 60b and the joint 60a.

En particulier, dans cet exemple, lors de l'assemblage de la première partie de profilé 14 avec la deuxième partie de profilé 16, en disposant le bord longitudinal 14b de la première partie de profilé 14 à une distance prédéterminée, par exemple D1 sur la figure 3 et D2 sur la figure 4, du bord longitudinal 16e de la deuxième partie de profilé (i.e. distance prédéterminée selon la direction de largeur Y du profilé 12), et ce bien entendu de sorte que les bords longitudinaux 14b et 16e soient parallèles, on adapte le profilé 12 à un type prédéterminé de cadre de dormant présentant une distance prédéterminée selon la direction de largeur du cadre de dormant 60 entre le joint 60a et le plan d'appui 60b.In particular, in this example, when assembling the first profile part 14 with the second profile part 16, by arranging the longitudinal edge 14b of the first profile part 14 at a predetermined distance, for example D1 on the picture 3 and D2 on the figure 4 , of the longitudinal edge 16e of the second profile part (ie predetermined distance along the width direction Y of the profile 12), and this of course so that the longitudinal edges 14b and 16e are parallel, the profile 12 is adapted to a type predetermined frame of frame having a predetermined distance along the width direction of the frame frame 60 between the joint 60a and the support plane 60b.

Bien que la présente invention ait été décrite en se référant à des exemples de réalisation spécifiques, il est évident que des modifications et des changements peuvent être effectués sur ces exemples sans sortir de la portée générale de l'invention telle que définie par les revendications. En particulier, des caractéristiques individuelles des différents modes de réalisation illustrés/mentionnés peuvent être combinées dans des modes de réalisation additionnels. Par conséquent, la description et les dessins doivent être considérés dans un sens illustratif plutôt que restrictif.Although the present invention has been described with reference to specific embodiments, it is obvious that modifications and changes can be made to these examples without departing from the general scope of the invention as defined by the claims. In particular, individual features of the different illustrated/mentioned embodiments can be combined in additional embodiments. Accordingly, the description and the drawings should be considered in an illustrative rather than restrictive sense.

Claims (7)

  1. A door panel (50, 50') comprising a leaf frame (10) and a cover (20), wherein the leaf frame (10) comprises a profile (12, 12') having a first profile portion (14) and a second profile portion (16) separate from the first profile portion (14), where the first profile portion (14) and the second profile portion (16) extend along a longitudinal direction (X), the first profile portion (14) being assembled with the second profile portion (16), wherein the cover (20) is assembled with the leaf frame (10) via the first profile portion (14) only while the second profile portion (16) is configured to cooperate with a fixed frame (60, 60'), characterized in that the first profile portion (14) and the second profile portion (16) are assembled so that a longitudinal edge (14b) of the first profile portion (14) is disposed at a predetermined distance (D1, D2) from a longitudinal edge (16e) of the second profile portion (16) to adapt the profile (12) resulting from the assembly of these two profile portions to a predetermined type of fixed frame (60, 60').
  2. The door panel (50, 50') according to claim 1, wherein the first profile portion (14) and the second profile portion (16) are assembled using a screw or the like, by bonding, crimping and/or clinching.
  3. The door panel (50, 50') according to claim 1 or 2, wherein the first profile portion (14) is retracted by the cover (20).
  4. The door panel (50, 50') according to any one of claims 1 to 3, wherein the first profile portion (14) is made of composite material while the second profile portion (16) is made of aluminum.
  5. A method for manufacturing a door panel (50, 50') comprising a leaf frame (10) and a cover (20), comprising the steps of:
    - providing a first profile portion (14) and a second profile portion (16) separate from the first profile portion (14), where the first profile portion (14) and the second profile portion (16) extend along a longitudinal direction (X),
    - assembling the first profile portion (14) with the second profile portion (16) so as to form a profile (12, 12'), the first profile portion (14) being assembled with the second profile portion (16) such that a longitudinal edge (14b) of the first profile portion (14) is disposed at a predetermined distance (D1, D2) from a longitudinal edge (16e) of the second profile portion (16) to adapt the profile (12) resulting from the assembly of these two profile portions to a predetermined type of fixed frame (60, 60'),
    - forming a leaf frame (10) from the profile (12, 12'), and
    - assembling a cover (20) with the leaf cover (10) via the first profile portion (14) only.
  6. The manufacturing method according to claim 5, wherein the first profile portion (14) and the second profile portion (16) are assembled using screws or the like, by bonding, crimping and/or clinching.
  7. The manufacturing method according to claim 5 or 6, wherein the cover (20) comprises a first facing (32) and a second facing (34), the first facing (32) and/or the second facing (34) having at least one curved rim (32a, 34a) so as to retract the first profile portion (14), the rim (32a, 34a) being curved before the assembly of the cover (20) with the leaf frame (10).
EP16195942.4A 2015-10-30 2016-10-27 Door panel Active EP3163001B1 (en)

Applications Claiming Priority (1)

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FR1560417A FR3043123B1 (en) 2015-10-30 2015-10-30 DOOR PANEL

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EP3163001B1 true EP3163001B1 (en) 2022-03-30

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB667423A (en) * 1948-12-01 1952-02-27 Eric Sigfrid Persson Improvements in metal doors

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2478754A (en) * 2010-03-17 2011-09-21 David John Cregan A strut channel frame for a closure member

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB667423A (en) * 1948-12-01 1952-02-27 Eric Sigfrid Persson Improvements in metal doors

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FR3043123A1 (en) 2017-05-05
EP3163001A1 (en) 2017-05-03

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