EP3163001A1 - Door panel - Google Patents
Door panel Download PDFInfo
- Publication number
- EP3163001A1 EP3163001A1 EP16195942.4A EP16195942A EP3163001A1 EP 3163001 A1 EP3163001 A1 EP 3163001A1 EP 16195942 A EP16195942 A EP 16195942A EP 3163001 A1 EP3163001 A1 EP 3163001A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- profile
- profile portion
- frame
- door panel
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005253 cladding Methods 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims description 14
- 239000002131 composite material Substances 0.000 claims description 6
- 238000004026 adhesive bonding Methods 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 238000002788 crimping Methods 0.000 claims description 4
- 238000009413 insulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 150000002118 epoxides Chemical class 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- -1 polybutylene terephthalate Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 229920006305 unsaturated polyester Polymers 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 230000016571 aggressive behavior Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
- E06B3/82—Flush doors, i.e. with completely flat surface
- E06B3/822—Flush doors, i.e. with completely flat surface with an internal foursided frame
Definitions
- the present invention relates to the field of door panels, and more particularly, but not only, the field of door panels integrated sash profile.
- Known door panels generally have an opening frame and a cladding, the sash frame being made from a profile.
- the sash frame cooperates with a frame of a frame, so that several different sections are necessary to be able to manufacture different sash frames adapted to each type of frame frame, the frame of frame being generally manufactured by a manufacturer different from the manufacturer of the door panel.
- One of the main differences between the different types of frame is the distance between the frame of the frame cooperating with the door panel and the part of the frame of the frame cooperating with the seal of the door panel.
- the manufacturer of the door panel is then obliged to multiply its references and tools to be able to offer door panels adapted to the products of its various partners. There is therefore a need in this sense.
- This presentation is about a door panel.
- One embodiment relates to a door panel comprising a sash frame and a cladding, wherein the sash frame comprises a profile having a first profile portion and a second profile portion distinct from the first profile portion, the first profile portion being assembled with the second profile portion, wherein the cladding is assembled to the sash frame through the first profile portion only while the second profile portion is configured to cooperate with a frame sleeping.
- the opening frame forms a frame on which is mounted the dressing. Furthermore, the opening frame is configured to cooperate with a frame frame.
- the frame of the frame is the fixed part of a door, this fixed part being fixed, for example, on the periphery of an opening in a wall.
- the cladding is the part that forms the partition formed by the door panel.
- the covering comprises only a filling disposed within the sash frame, or a filling and one or more facings, or only one or more facings without filling.
- the filling forms a layer of thermal and / or phonic insulation.
- the insulating layer may be single-material and have different structures (foam, honeycomb, etc.) or multi-material, for example have several different sub-layers of different materials.
- the covering may comprise one or more panes.
- the sash frame comprises a two-part profile, a first profile portion and a second profile portion, these two portions being distinct and assembled to each other.
- the cladding is mounted on the first section portion of the sash frame while it is the second section portion that is configured to cooperate with the frame frame. Thanks to this two-part structure, during the manufacture of the door, it is possible to adjust the relative position of the first profile part with respect to the second profile part, without modifying the assembly structure of the opening frame with the cladding, thanks to which it is possible to easily manufacture different door panels that can respectively adapt to different frames of dormant.
- the first profile portion and the second profile portion are assembled with a screw or the like, by gluing, crimping, and / or clinching.
- Screw or equivalent means any type of screw, rivet, bolt, etc.
- the clinching is a technique of assembly of two elements by local cold plastic deformation known by the skilled person.
- the first section portion is retracted by the skin.
- the first section portion is not visible other than by possible days resulting from sets of assembly tolerances and manufacturing.
- the covering comprises a first facing and a second facing, the first section portion being retracted by the first facing and the second facing.
- the first profile portion is made of composite material while the second profile portion is aluminum.
- the composite material of the first section portion comprises at least glass or carbon fibers and at least one thermosetting resin for example based on unsaturated polyesters (UP), polyurethanes (PUR), vinyl esters and epoxides (EP) polybutylene terephthalate (PBT) or polypropylene (PP).
- UP unsaturated polyesters
- PUR polyurethanes
- EP vinyl esters and epoxides
- PBT polybutylene terephthalate
- PP polypropylene
- the first profile portion is produced by pultrusion.
- the profile benefits from both the stiffness of the second section made of aluminum and the good thermal insulation properties of the first section part made of composite material.
- This disclosure also relates to a method of manufacturing a door panel.
- One embodiment relates to a method of manufacturing a door panel comprising an opening frame and a cladding, comprising the steps of providing a first profile portion and a second profile portion, assembling the first profile portion with the second section portion so as to form a profile, form a sash frame from the profile, and fix a trim with sash frame through the first profile portion only.
- the relative position of these two parts can be easily adjusted, whereby the profile can be adjusted to suit different types of dormant frames. Since the cladding is mounted on the sash frame via the first profile portion only, the relative position of the second section portion does not impact the assembly structure of the cladding with the frame. opening. Thanks to this manufacturing process, it is possible to easily manufacture various door panels that can respectively adapt to different frames of dormant.
- the first profile portion and the second profile portion are assembled using screws or the like, by gluing, crimping and / or clinching.
- the first profile portion is assembled with the second profile portion such that a longitudinal edge of the first profile portion is disposed at a predetermined distance from a longitudinal edge of the second profile portion.
- the profile portions extend in a longitudinal direction, while a longitudinal edge is an edge which extends in this longitudinal direction.
- the cladding comprises a first cladding and a second cladding, the first cladding and / or the second cladding having at least one curved rim so as to retract the first section portion, the rim being curved before the cleavage. assembly of the cladding with the sash frame.
- a facing is a plate forming a visible surface of the door panel. Thanks to the curved flanges, the first section portion is retracted without additional operation during assembly of the door panel.
- the Figure 1A represents a door 100 comprising a door panel 50 and a frame frame 60.
- the door panel 50 comprises an opening frame 10 and a covering 20 comprising in this example an insulating complex 30 disposed inside the opening frame 10 and sandwiched between (ie enclosed on either side by) a first face 32 and a second face 34.
- the sash frame 10 is made from a profile 12 shown on the Figure 2C , this profile 12 being obtained by assembling a first profile portion 14 shown in FIG. Figure 2B and a second profile portion 16 shown on the Figure 2A .
- the profile 12, as well as each section portion 14 and 16 extend longitudinally in the direction X and width in the direction Y and thickness in the direction Z. It will be noted that for the rest, the directions X, Y and Z are associated with the profile 12 or section parts 14 and 16.
- the first section portion 14 is made of composite material and manufactured by pultrusion. More specifically, the first section portion is made of composite material based on glass fibers and polyester resin.
- the second section portion 16 is aluminum.
- the first part of profile is manufactured by extrusion.
- the first section portion 14 has a transverse section (ie perpendicular to the longitudinal direction X) of rectangular shape and comprising a fin 14a extending in continuity and parallel to a short side of the rectangular shape.
- the long side of the rectangular shape extends in the direction of width Y while the short side of the rectangle extends in the direction of thickness Z.
- the fin 14a therefore extends in the direction of thickness Z.
- the fin 14a forms a reinforcement for the assembly with a facing, offering an additional surface of support with the facing disposed vis-à-vis, as is visible on the Figures 3 and 4 .
- other forms of cross section are possible for the first section portion.
- the second section portion 16 has a cross section (ie perpendicular to the longitudinal direction X), shaped "U". More particularly, in this example the two vertical bars of the "U” form closed cavities 16a of rectangular shape and of the same dimension, a fin 16b extending parallel and in the continuity of a large outer side of the rectangle of one of these closed cavities 16a.
- the fin 16b comprises a groove 16bb configured to receive a linear joint 17 (see Figures 2C , 3 and 4 ) for cooperating with the frame frame 60.
- the cavities 16a are connected by a wall 16c.
- the vertical bars of the "U” extend in the direction of thickness Z while the horizontal bar of the "U” extend in the direction of width Y.
- the large side of the rectangular shapes of the cavities 16a and 16b extend in the direction of width Y.
- the outer faces of the closed cavities on the side of the horizontal bar of the "U" have reliefs 16dd and form contact surfaces 16d configured to be in contact with the first profile portion 14.
- Other cross-sectional shapes are possible for the second profile portion.
- the first profile portion 14 is assembled with the second profile portion 16 by gluing via the contact surfaces 16d to form the profile 12.
- the first profile portion 14 is assembled with the second rivet section portion, for example the rivet or rivets passing through the wall 16c of the second profile portion 14 and the wall disposed opposite the second profile portion 14 in the direction of thickness Z.
- the rivets (or screws) pass through the cavities 16a so as to be caught equally in the wall of the first section portion 14 vis-à-vis the contact surfaces 16d.
- the wall 16c serves to assemble the two parts of profile by clinching, in a manner known elsewhere.
- first profile portion 14 and the second profile portion 16 are assembled via one or more joint planes extending in the longitudinal direction X and in the direction of width Y.
- the profile 12 is then used to manufacture the sash frame 10 in a manner known in the art.
- the first profile portion 14 is disposed on the inside of the door panel 50 (ie the volume of the door panel 50) while the second profile portion 16 is disposed on the outside of the door panel 50.
- the first profile portion 14 is disposed on the inner side of the sash frame 10 while the second profile portion 16 is disposed on the outer side of the sash frame.
- the opening frame 10 has a rectangular shape, the first profile portion 14 being disposed on the inner side of the rectangular shape while the second profile portion 16 is disposed on the outer side of the rectangular shape.
- the sash frame 10 is formed, it is possible to assemble the door panel 50 by assembling the covering 20.
- the sash frame 10 is first glued together with the siding 32 or 34. This, the facing 32 or 34 is bonded only with the first profile portion 14.
- the insulation complex 30 is placed inside the opening frame 10, and by sticking the insulation complex to the facing 32 or 34 and / or at the sash frame 10.
- the other siding is glued among the cladding 32 and 34 to the sash frame 10 and to the insulating complex 30.
- the assembly of the door panel 50 is then finished.
- the facings 32 and 34 comprise curved flanges 32a and 34a which make it possible to retract the first profile portion 14.
- the flanges 32a and 34a cover the first profile portion 14 while the distal ends of the flanges 32a and 34a are contiguous to the second part of section 16, simply being spaced games J1, J2 corresponding to manufacturing tolerances.
- the flanges 32a and 34a extend in the direction of width Y.
- the door panel 50 and 50 ' Figures 3 and 4 differ only in the profiles 12 and 12 ', where the relative position between the first profile portion 14 and the second profile portion 16 differs.
- the frame frames 60 and 60 ' Figures 3 and 4 differ only by the L1 and L2 coast. Thus, all the common elements between these two variants see their reference signs unchanged.
- the figure 3 represents a sectional view along the plane III of the door panel of the figure 1 in a closed position, that is to say when the door panel 50 cooperates with the frame frame 60.
- the seal 17 cooperates with the frame frame 60 while the seal 60a of the frame frame 60 cooperates with the door panel 50.
- the width direction of the frame frame 60 coincides with the width direction Y of the profile 12.
- the distance in the width direction of the frame of frame 60, between the bearing plane 60b and the seal 60a is equal to L1.
- the distance in the thickness direction of the frame of frame 60 'between the support plane 60b and the seal 60a is equal to L2, L2 being different from L1, in this example L2 being less than L1.
- the invention by adjusting the relative position of the first profile portion 14 with respect to the second profile portion 16, it is possible to adapt the profile 12, and thus the sash frame 10, to frames of frames that differ. between them in particular by the distance separating the support plane 60b and the seal 60a.
- the profile 12 is adapted to a type predetermined frame of frame having a predetermined distance in the width direction of the frame frame 60 between the seal 60a and the bearing plane 60b.
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- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
Panneau de porte (50) comprenant un cadre d'ouvrant (10) et un habillage (20), dans lequel le cadre d'ouvrant comprend un profilé (12) présentant une première partie de profilé (14) et une deuxième partie de profilé (16) distincte de la première partie de profilé (14), la première partie de profilé (14) étant assemblée avec la deuxième partie de profilé (16), dans lequel l'habillage (20) est assemblé au cadre d'ouvrant (10) par l'intermédiaire de la première partie de profilé (14) uniquement tandis que la deuxième partie de profilé (16) est configurée pour coopérer avec un cadre dormant (60).Door panel (50) comprising an opening frame (10) and a covering (20), wherein the opening frame comprises a profile (12) having a first profile portion (14) and a second profile portion (16) separate from the first profile portion (14), the first profile portion (14) being assembled with the second profile portion (16), wherein the cladding (20) is assembled to the sash frame ( 10) through the first profile portion (14) only while the second profile portion (16) is configured to cooperate with a fixed frame (60).
Description
La présente invention concerne le domaine des panneaux de portes, et plus particulièrement, mais pas uniquement, le domaine des panneaux de portes à profilé d'ouvrant intégré.The present invention relates to the field of door panels, and more particularly, but not only, the field of door panels integrated sash profile.
Les panneaux de porte connus présentent généralement un cadre d'ouvrant et un habillage, le cadre d'ouvrant étant fabriqué à partir d'un profilé. Le cadre d'ouvrant coopère avec un cadre de dormant, de sorte que plusieurs profilés différents sont nécessaires pour pouvoir fabriquer différents cadres d'ouvrant adaptés à chaque type cadre de dormant, le cadre de dormant étant généralement fabriqué par un fabriquant différent du fabriquant du panneau de porte. Une des différences principales entre les différents types de cadre de dormant est la distance entre le joint du cadre de dormant coopérant avec le panneau de porte et le partie du cadre de dormant coopérant avec le joint du panneau de porte. Le fabriquant du panneau de porte est alors obligé de multiplier ses références et outillages pour pouvoir proposer des panneaux de portes adaptés aux produits de ses différents partenaires. Il existe donc un besoin en ce sens.Known door panels generally have an opening frame and a cladding, the sash frame being made from a profile. The sash frame cooperates with a frame of a frame, so that several different sections are necessary to be able to manufacture different sash frames adapted to each type of frame frame, the frame of frame being generally manufactured by a manufacturer different from the manufacturer of the door panel. One of the main differences between the different types of frame is the distance between the frame of the frame cooperating with the door panel and the part of the frame of the frame cooperating with the seal of the door panel. The manufacturer of the door panel is then obliged to multiply its references and tools to be able to offer door panels adapted to the products of its various partners. There is therefore a need in this sense.
Le présent exposé concerne un panneau de porte.This presentation is about a door panel.
Un mode de réalisation concerne un panneau de porte comprenant un cadre d'ouvrant et un habillage, dans lequel le cadre d'ouvrant comprend un profilé présentant une première partie de profilé et une deuxième partie de profilé distincte de la première partie de profilé, la première partie de profilé étant assemblée avec la deuxième partie de profilé, dans lequel l'habillage est assemblé au cadre d'ouvrant par l'intermédiaire de la première partie de profilé uniquement tandis que la deuxième partie de profilé est configurée pour coopérer avec un cadre dormant.One embodiment relates to a door panel comprising a sash frame and a cladding, wherein the sash frame comprises a profile having a first profile portion and a second profile portion distinct from the first profile portion, the first profile portion being assembled with the second profile portion, wherein the cladding is assembled to the sash frame through the first profile portion only while the second profile portion is configured to cooperate with a frame sleeping.
On comprend que le cadre d'ouvrant forme un châssis sur lequel est monté l'habillage. Par ailleurs, le cadre d'ouvrant est configuré pour coopérer avec un cadre de dormant. Le cadre de dormant est la partie fixe d'une porte, cette partie fixe étant fixée, par exemple, sur le pourtour d'une ouverture ménagée dans un mur.It is understood that the opening frame forms a frame on which is mounted the dressing. Furthermore, the opening frame is configured to cooperate with a frame frame. The frame of the frame is the fixed part of a door, this fixed part being fixed, for example, on the periphery of an opening in a wall.
On comprend que l'habillage est la partie qui forme la cloison formée par du panneau de porte. Par exemple, l'habillage comprend uniquement un remplissage disposé au sein du cadre d'ouvrant, ou bien un remplissage et un ou plusieurs parements, ou encore uniquement un ou plusieurs parements sans remplissage. Par exemple, le remplissage forme une couche d'isolant thermique et/ou phonique. La couche d'isolant peut être mono-matériau et présenter différentes structures (mousse, nid d'abeille, etc.) ou bien multi-matériaux, par exemple présenter plusieurs sous-couches distinctes de matériaux différents. Bien entendu, l'habillage peut comprendre une ou plusieurs vitres.It is understood that the cladding is the part that forms the partition formed by the door panel. For example, the covering comprises only a filling disposed within the sash frame, or a filling and one or more facings, or only one or more facings without filling. For example, the filling forms a layer of thermal and / or phonic insulation. The insulating layer may be single-material and have different structures (foam, honeycomb, etc.) or multi-material, for example have several different sub-layers of different materials. Of course, the covering may comprise one or more panes.
Le cadre d'ouvrant comprend un profilé en deux parties, une première partie de profilé et une deuxième partie de profilé, ces deux parties étant distinctes et assemblées l'une à l'autre. L'habillage est monté sur la première partie de profilé du cadre d'ouvrant tandis que c'est la deuxième partie de profilé qui est configurée pour coopérer avec le cadre de dormant. Grâce à cette structure en deux parties, lors de la fabrication de la porte, on peut ajuster la position relative de la première partie de profilé par rapport à la deuxième partie de profilé, sans modifier la structure d'assemblage du cadre d'ouvrant avec l'habillage, grâce à quoi il est possible de fabriquer facilement différents panneaux de portes qui peuvent respectivement s'adapter à différents cadres de dormants.The sash frame comprises a two-part profile, a first profile portion and a second profile portion, these two portions being distinct and assembled to each other. The cladding is mounted on the first section portion of the sash frame while it is the second section portion that is configured to cooperate with the frame frame. Thanks to this two-part structure, during the manufacture of the door, it is possible to adjust the relative position of the first profile part with respect to the second profile part, without modifying the assembly structure of the opening frame with the cladding, thanks to which it is possible to easily manufacture different door panels that can respectively adapt to different frames of dormant.
Dans certains modes de réalisation, la première partie de profilé et la deuxième partie de profilé sont assemblées à l'aide d'une vis ou équivalent, par collage, par sertissage et/ou par clinchage.In some embodiments, the first profile portion and the second profile portion are assembled with a screw or the like, by gluing, crimping, and / or clinching.
Par « vis ou équivalent », on entend tout type de vis, rivet, boulon, etc. Le clinchage est une technique d'assemblage de deux éléments par déformation plastique à froid locale connue par l'homme du métier."Screw or equivalent" means any type of screw, rivet, bolt, etc. The clinching is a technique of assembly of two elements by local cold plastic deformation known by the skilled person.
De tels modes d'assemblages sont fiables et efficaces, et peuvent être très facilement mis en oeuvre. Ainsi, on peut facilement assembler la première partie de profilé avec la deuxième partie de profilé et ajuster la position relative entre ces deux parties, grâce à quoi on fabrique facilement différents profilés pour des panneaux de portes qui peuvent respectivement s'adapter à différents cadres de dormants.Such modes of assembly are reliable and effective, and can be very easily implemented. Thus, it is easy to assemble the first profile portion with the second profile portion and adjust the relative position between these two parts, whereby different profiles for door panels are easily manufactured which can respectively adapt to different frames of dormant.
Dans certains modes de réalisation, la première partie de profilé est escamotée par l'habillage.In some embodiments, the first section portion is retracted by the skin.
On comprend donc que la première partie de profilé n'est pas visible autrement que par d'éventuels jours résultant de jeux de tolérances d'assemblage et de fabrication.It is therefore understood that the first section portion is not visible other than by possible days resulting from sets of assembly tolerances and manufacturing.
En escamotant la première partie, on la protège des agressions externes, grâce à quoi on fiabilise l'assemblage entre la première partie et la deuxième partie de profilé. En effet, en protégeant une des deux parties, il est plus difficile d'endommager l'assemblage entre ces deux parties.By retracting the first part, it is protected from external aggression, whereby the assembly is made reliable between the first part and the second section part. Indeed, protecting one of the two parts, it is more difficult to damage the assembly between these two parts.
Selon une variante, l'habillage comprend un premier parement et un deuxième parement, la première partie de profilé étant escamotée par le premier parement et le deuxième parement.According to a variant, the covering comprises a first facing and a second facing, the first section portion being retracted by the first facing and the second facing.
Dans certains modes de réalisation, la première partie de profilé est en matériau composite tandis que la deuxième partie de profilé est en aluminium.In some embodiments, the first profile portion is made of composite material while the second profile portion is aluminum.
Par exemple, le matériau composite de la première partie de profilé comprend au moins des fibres de verre ou de carbone et au moins une résine thermodurcissable par exemple à base de polyesters insaturés (UP), polyuréthanes (PUR), vinylesters et époxydes (EP), de polytéréphtalate de butylène (PBT) ou de polypropylène (PP). Selon une variante, la première partie de profilé est fabriquée par pultrusion.For example, the composite material of the first section portion comprises at least glass or carbon fibers and at least one thermosetting resin for example based on unsaturated polyesters (UP), polyurethanes (PUR), vinyl esters and epoxides (EP) polybutylene terephthalate (PBT) or polypropylene (PP). According to one variant, the first profile portion is produced by pultrusion.
Ainsi, le profilé bénéficie tant de la rigidité de la deuxième partie de profilé fabriquée en aluminium que des bonnes propriétés d'isolant thermique de la première partie de profilé fabriquée en matériau composite.Thus, the profile benefits from both the stiffness of the second section made of aluminum and the good thermal insulation properties of the first section part made of composite material.
Le présent exposé concerne également un procédé de fabrication de panneau de porte.This disclosure also relates to a method of manufacturing a door panel.
Un mode de réalisation concerne un procédé de fabrication d'un panneau de porte comprenant un cadre d'ouvrant et un habillage, comprenant les étapes de fournir une première partie de profilé et une deuxième partie de profilé, assembler la première partie de profilé avec la deuxième partie de profilé de manière à former un profilé, former un cadre d'ouvrant à partir du profilé, et fixer un habillage avec cadre d'ouvrant par l'intermédiaire de la première partie de profilé uniquement.One embodiment relates to a method of manufacturing a door panel comprising an opening frame and a cladding, comprising the steps of providing a first profile portion and a second profile portion, assembling the first profile portion with the second section portion so as to form a profile, form a sash frame from the profile, and fix a trim with sash frame through the first profile portion only.
En fabriquant un profilé à partir de deux parties de profilés distinctes, on peut facilement ajuster la position relative de ces deux parties, grâce à quoi le profilé peut être ajusté de manière à être adapté à différents types de cadres de dormants. L'habillage étant monté sur le cadre d'ouvrant par l'intermédiaire de la première partie de profilé uniquement, la position relative de la deuxième partie de profilé n'impacte pas la structure d'assemblage de l'habillage avec le cadre d'ouvrant. Grâce à ce procédé de fabrication, il est possible de fabriquer facilement différents panneaux de portes qui peuvent respectivement s'adapter à différents cadres de dormants.By producing a profile from two separate profile parts, the relative position of these two parts can be easily adjusted, whereby the profile can be adjusted to suit different types of dormant frames. Since the cladding is mounted on the sash frame via the first profile portion only, the relative position of the second section portion does not impact the assembly structure of the cladding with the frame. opening. Thanks to this manufacturing process, it is possible to easily manufacture various door panels that can respectively adapt to different frames of dormant.
Dans certains modes de réalisation, on assemble la première partie de profilé et la deuxième partie de profilé à l'aide de vis ou équivalent, par collage, par sertissage et/ou par clinchage.In some embodiments, the first profile portion and the second profile portion are assembled using screws or the like, by gluing, crimping and / or clinching.
Dans certains modes de réalisation, on assemble la première partie de profilé avec la deuxième partie de profilé de sorte qu'un bord longitudinal de la première partie de profilé soit disposé à une distance prédéterminée d'un bord longitudinal de la deuxième partie de profilé.In some embodiments, the first profile portion is assembled with the second profile portion such that a longitudinal edge of the first profile portion is disposed at a predetermined distance from a longitudinal edge of the second profile portion.
On comprend bien entendu que les parties de profilé s'étendent selon une direction longitudinale, tandis qu'un bord longitudinal est un bord qui s'étend selon cette direction longitudinale. En ajustant l'écartement entre deux bord longitudinaux des première et deuxième parties de profilé à une valeur prédéterminée, on adapte le profilé résultant de l'assemblage de ces deux parties de profilé à un type prédéterminé de cadre de dormant.It will of course be understood that the profile portions extend in a longitudinal direction, while a longitudinal edge is an edge which extends in this longitudinal direction. By adjusting the gap between two longitudinal edges of the first and second profile portions to a predetermined value, the profile resulting from the assembly of these two profile portions is adapted to a predetermined type of frame.
Dans certains modes de réalisation, l'habillage comprend un premier parement et un deuxième parement, le premier parement et/ou le deuxième parement présentant au moins un rebord recourbé de manière à escamoter la première partie de profilé, le rebord étant recourbé avant l'assemblage de l'habillage avec le cadre d'ouvrant.In some embodiments, the cladding comprises a first cladding and a second cladding, the first cladding and / or the second cladding having at least one curved rim so as to retract the first section portion, the rim being curved before the cleavage. assembly of the cladding with the sash frame.
On comprend qu'un parement est une plaque formant une surface visible du panneau de porte. Grâce aux rebords recourbés, on escamote la première partie de profilé sans opération additionnelle lors de l'assemblage du panneau de porte.It is understood that a facing is a plate forming a visible surface of the door panel. Thanks to the curved flanges, the first section portion is retracted without additional operation during assembly of the door panel.
L'invention et ses avantages seront mieux compris à la lecture de la description détaillée faite ci-après de différents modes de réalisation de l'invention donnés à titre d'exemples non limitatifs. Cette description fait référence aux pages de figures annexées, sur lesquelles :
- la
figure 1A représente une porte, vue en perspective, - la
figure 1B représente le panneau de porte de lafigure 1A en perspective en éclaté, - la
figure 2A représente une première partie de profilé, - la
figure 2B représente une deuxième partie de profilé, - la
figure 2C représente un profilé fabriqué à partir de la première et de la deuxième partie de profilé desfigures 2A et 2B , - la
figure 3 représente une vue en coupe selon le plan III du panneau de porte de lafigure 1 , et - la
figure 4 représente une variante de panneau de porte vu selon le même plan de coupe que lafigure 3 .
- the
Figure 1A represents a door, perspective view, - the
Figure 1B represents the door panel of theFigure 1A in exploded perspective, - the
Figure 2A represents a first section of profile, - the
Figure 2B represents a second section of profile, - the
Figure 2C represents a profile made from the first and the second profile section ofFigures 2A and 2B , - the
figure 3 represents a sectional view along the plane III of the door panel of thefigure 1 , and - the
figure 4 represents a variant of door panel seen according to the same sectional plane as thefigure 3 .
La
Le cadre d'ouvrant 10 est fabriqué à partir d'un profilé 12 représenté sur la
Dans cet exemple, la première partie de profilé 14 est en matériau composite et fabriquée par pultrusion. Plus précisément, la première partie de profilé est en matériau composite à base de fibres de verre et de résine polyester. La deuxième partie de profilé 16 est en aluminium. Par exemple la première partie de profilé est fabriquée par extrusion.In this example, the
La première partie de profilé 14 présente une section transverse (i.e. perpendiculaire à la direction longitudinale X), de forme rectangulaire et comprenant une ailette 14a s'étendant dans la continuité et parallèlement à un petit côté de la forme rectangulaire. Dans cet exemple, le grand côté de la forme rectangulaire s'étend selon la direction de largeur Y tandis que le petit côté du rectangle s'étend selon la direction d'épaisseur Z. L'ailette 14a s'étend donc selon la direction d'épaisseur Z. L'ailette 14a forme un renfort pour l'assemblage avec un parement, en offrant une surface supplémentaire d'appui avec le parement disposé en vis-à-vis, comme cela est visible sur les
La deuxième partie de profilé 16 présente une section transverse (i.e. perpendiculaire à la direction longitudinale X), en forme de « U ». Plus particulièrement, dans cet exemple les deux barres verticales du « U » forment des cavités fermées 16a de forme rectangulaire et de même dimension, une ailette 16b s'étendant parallèlement et dans la continuité d'un grand côté extérieur du rectangle d'une de ces cavités fermées 16a. L'ailette 16b comprend une rainure 16bb configurée pour recevoir un joint linéaire 17 (voir
Dans cet exemple, la première partie de profilé 14 est assemblée avec la deuxième partie de profilé 16 par collage via les surfaces de contact 16d afin de former le profilé 12. Bien entendu, selon une variante la première partie de profilé 14 est assemblé avec la deuxième partie de profilé par rivetage, par exemple le ou les rivets traversant la paroi 16c de la deuxième partie de profilé 14 et la paroi disposée en vis-à-vis de la deuxième partie de profilé 14 selon la direction d'épaisseur Z. Selon une autre variante, les rivets (ou bien des vis) traversent les cavités 16a de manière à se prendre également dans la paroi de la première partie de profilé 14 en vis-à-vis des surfaces de contact 16d. Selon encore une autre variante, la paroi 16c sert à un assemblage des deux parties de profilé par clinchage, de manière connue par ailleurs.In this example, the
Ainsi, de manière générale, la première partie de profilé 14 et la deuxième partie de profilé 16 sont assemblées via un ou plusieurs plans de joint s'étendant selon la direction longitudinale X et selon la direction de largeur Y.Thus, in general, the
Une fois qu'on a fourni les première et deuxième partie de profilé 14 et 16 pour les assembler et former le profilé 12, le profilé 12 est ensuite utilisé pour fabriquer le cadre d'ouvrant 10, et ce de manière connue par ailleurs. On note que la première partie de profilé 14 est disposée du côté intérieur du panneau de porte 50 (i.e. du volume du panneau de porte 50) tandis que la deuxième partie de profilé 16 est disposée du côté extérieur du panneau de porte 50. En d'autres termes, dans cet exemple, la première partie de profilé 14 est disposée du côté intérieur du cadre d'ouvrant 10 tandis que la deuxième partie de profilé 16 est disposée du côté extérieur du cadre d'ouvrant. Plus particulièrement, dans cet exemple le cadre d'ouvrant 10 présente une forme rectangulaire, la première partie de profilé 14 étant disposée du côté intérieur de la forme rectangulaire tandis que la deuxième partie de profilé 16 est disposé du côté extérieur de la forme rectangulaire.Once the first and
Une fois que le cadre d'ouvrant 10 est formé, on peut assembler le panneau de porte 50 en assemblant l'habillage 20. Par exemple, on colle tout d'abord le cadre d'ouvrant 10 avec le parement 32 ou 34. Pour ce faire, le parement 32 ou 34 est collé uniquement avec la première partie de profilé 14. Ensuite on dispose le complexe isolant 30 à l'intérieur du cadre d'ouvrant 10, et en collant le complexe isolant au parement 32 ou 34 et/ou au cadre d'ouvrant 10. Enfin, on colle l'autre parement parmi le parement 32 et 34 au cadre d'ouvrant 10 et au complexe isolant 30. L'assemblage du panneau de porte 50 est alors fini. Comme cela est visible sur les
Le panneau de porte 50 et 50' des
La
Dans la variante représentée sur la
Grâce à l'invention, en ajustant la position relative de la première partie de profilé 14 par rapport à la deuxième partie de profilé 16, on peut adapter le profilé 12, et donc le cadre d'ouvrant 10 à des cadres de dormants qui diffèrent entre eux notamment par la distance séparant le plan d'appuis 60b et le joint 60a.Thanks to the invention, by adjusting the relative position of the
En particulier, dans cet exemple, lors de l'assemblage de la première partie de profilé 14 avec la deuxième partie de profilé 16, en disposant le bord longitudinal 14b de la première partie de profilé 14 à une distance prédéterminée, par exemple D1 sur la
Bien que la présente invention ait été décrite en se référant à des exemples de réalisation spécifiques, il est évident que des modifications et des changements peuvent être effectués sur ces exemples sans sortir de la portée générale de l'invention telle que définie par les revendications. En particulier, des caractéristiques individuelles des différents modes de réalisation illustrés/mentionnés peuvent être combinées dans des modes de réalisation additionnels. Par conséquent, la description et les dessins doivent être considérés dans un sens illustratif plutôt que restrictif.Although the present invention has been described with reference to specific exemplary embodiments, it is obvious that modifications and changes can be made to these examples without departing from the general scope of the invention as defined by the claims. In particular, individual features of the various embodiments illustrated / mentioned can be combined in additional embodiments. Therefore, the description and drawings should be considered in an illustrative rather than restrictive sense.
Il est également évident que toutes les caractéristiques décrites en référence à un procédé sont transposables, seules ou en combinaison, à un dispositif, et inversement, toutes les caractéristiques décrites en référence à un dispositif sont transposables, seules ou en combinaison, à un procédé.It is also obvious that all the features described with reference to a method can be transposed, alone or in combination, to a device, and conversely, all the features described with reference to a device can be transposed, alone or in combination, to a method.
Claims (8)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1560417A FR3043123B1 (en) | 2015-10-30 | 2015-10-30 | DOOR PANEL |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3163001A1 true EP3163001A1 (en) | 2017-05-03 |
EP3163001B1 EP3163001B1 (en) | 2022-03-30 |
Family
ID=55135345
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16195942.4A Active EP3163001B1 (en) | 2015-10-30 | 2016-10-27 | Door panel |
Country Status (2)
Country | Link |
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EP (1) | EP3163001B1 (en) |
FR (1) | FR3043123B1 (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2478754A (en) * | 2010-03-17 | 2011-09-21 | David John Cregan | A strut channel frame for a closure member |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB667423A (en) * | 1948-12-01 | 1952-02-27 | Eric Sigfrid Persson | Improvements in metal doors |
-
2015
- 2015-10-30 FR FR1560417A patent/FR3043123B1/en active Active
-
2016
- 2016-10-27 EP EP16195942.4A patent/EP3163001B1/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2478754A (en) * | 2010-03-17 | 2011-09-21 | David John Cregan | A strut channel frame for a closure member |
Also Published As
Publication number | Publication date |
---|---|
EP3163001B1 (en) | 2022-03-30 |
FR3043123B1 (en) | 2017-12-01 |
FR3043123A1 (en) | 2017-05-05 |
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