EP3055476A1 - Verbundprofil, verstärkungsband für ein verbundprofil und ein verfahren zur herstellung eines verbundprofils - Google Patents
Verbundprofil, verstärkungsband für ein verbundprofil und ein verfahren zur herstellung eines verbundprofilsInfo
- Publication number
- EP3055476A1 EP3055476A1 EP14799352.1A EP14799352A EP3055476A1 EP 3055476 A1 EP3055476 A1 EP 3055476A1 EP 14799352 A EP14799352 A EP 14799352A EP 3055476 A1 EP3055476 A1 EP 3055476A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composite profile
- reinforcing
- bands
- composite
- profile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 107
- 239000002131 composite material Substances 0.000 title claims abstract description 90
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000004033 plastic Substances 0.000 claims abstract description 31
- 229920003023 plastic Polymers 0.000 claims abstract description 31
- 239000012783 reinforcing fiber Substances 0.000 claims abstract description 8
- 239000003365 glass fiber Substances 0.000 claims abstract description 7
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 7
- 239000002557 mineral fiber Substances 0.000 claims abstract description 6
- 238000001125 extrusion Methods 0.000 claims description 16
- 125000006850 spacer group Chemical group 0.000 claims description 15
- 230000002787 reinforcement Effects 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
- 239000011159 matrix material Substances 0.000 claims description 7
- 239000004416 thermosoftening plastic Substances 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000012815 thermoplastic material Substances 0.000 claims description 2
- 239000011521 glass Substances 0.000 description 7
- 239000011265 semifinished product Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000003000 extruded plastic Substances 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/04—Wing frames not characterised by the manner of movement
- E06B3/06—Single frames
- E06B3/08—Constructions depending on the use of specified materials
- E06B3/20—Constructions depending on the use of specified materials of plastics
- E06B3/22—Hollow frames
- E06B3/221—Hollow frames with the frame member having local reinforcements in some parts of its cross-section or with a filled cavity
Definitions
- the invention relates to a composite profile with the features of claim 1, a reinforcing strip for a composite profile with the features of
- Claim 1 1 and a method for producing a composite profile with the features of claim 12.
- Components have the plastic profiles a considerable length, so that in particular the dimensional stability has great importance. at
- Windows are the profiles that make up the frame and the wing, mainly burdened by the weight of the insulating glass panes and by the wind pressure. These forces are transmitted through the profiles in the building.
- the profiles must not deform too much, in particular, the deflection is to be seen critically. In order to minimize this deflection, a minimum bending stiffness of the profiles depending on the size of the window is required. Since the beginning of the use of plastic windows, the plastic profiles are replaced by inserting so-called U-shaped
- At least two reinforcing bands are arranged in the interior of the composite profile.
- the at least two reinforcing tapes are at least partially formed of thermoplastic with embedded continuous glass and / or mineral fibers and / or other reinforcing fibers.
- At least one of the reinforcing bands has at least one section which is angled parallel to the longitudinal axis of the composite profile. Further, the distance between the at least two reinforcing ribbons and each corresponds
- Such a composite profile has a combination of features that together result in a dimensionally stable composite profile.
- the choice of the distance ensures that the reinforcing tapes are not too close to the
- the angle between the at least one angled portion and the non-angled portion of the at least two reinforcing bands is more than 10 ° and less than 150 °, in particular between 20 ° and 90 °.
- the angling in the reinforcing band increases the flexural rigidity of the band itself. It is also advantageous if the distance between the at least two
- Outer wall of the composite profile between 0.1 and 10 mm, in particular between 0.5 and 3 mm. This dimension ensures that the reinforcing tapes are not too close to the outer surface of the composite profile, which experience has shown could cause deterioration of the surface quality. Also, the upper limit of the distance prevents the reinforcing ribbons from being too close to the centroid axis line of the composite profile. The greater the distance of the stiffening ribbons from the centroid axis line, the greater the moment of resistance of the entire composite profile.
- the reinforcing tapes makes sense if at least one of the at least two reinforcing tapes accounts for 30 to 70% by volume of glass fibers and / or mineral fibers and / or other Reinforcing fibers embedded in a thermoplastic matrix, in particular in PET.
- this matrix softens, so that the reinforcing fibers can escape laterally when forming the weld seam and the concomitant shortening in the area of the end faces and can also mutually penetrate one another at the front end, so that the reinforcing tapes themselves to a certain extent weld.
- At least one spacer is provided for producing the defined distance between the at least two reinforcing bands and the inside of the composite profile.
- connection between the reinforcing tapes and the plastic of the composite profile may additionally or alternatively be improved if the at least two reinforcing tapes on the surface of a
- the bonding layer may have a proportion of PVC for this purpose.
- the object is also achieved by a reinforcing strip for a composite profile of the type mentioned according to claim 1 1, wherein the reinforcing strip has a parallel to the longitudinal axis of the reinforcing strip angled portion.
- the object is also achieved by a method having the features of claim 12. At least one angling and / or a profiling of an edge takes place by thermal deformation on at least one of the at least two reinforcing ribbons inline during the extrusion process prior to insertion into an extrusion die.
- FIG. 1 shows a sectional view of a first embodiment of a
- Fig. 1A is a sectional view of a first reinforcing tape for the first embodiment
- Fig. 1B is a sectional view of a second reinforcing tape for the first embodiment
- Fig. 2 is a sectional view of a second embodiment of a
- Fig. 2A is a sectional view of a first reinforcing tape for the second embodiment
- Fig. 2B is a sectional view of a second reinforcing tape for the second embodiment
- Fig. 3 is a sectional view of a semi-finished product for the production of reinforcing strips.
- a first embodiment of a composite profile 1 0 is off
- Plastic shown. This formed as a hollow profile composite profile 1 0 is prepared by extrusion in a conventional manner, wherein in
- Such a composite profile 10 is used, for example, as a frame to enclose an insulating glass pane 15.
- the composite profile 1 0 has two in the first embodiment
- Reinforcement bands 1 A, 1 B which are shown separately in Figs. 1 A and 1 B.
- the reinforcing tapes 1 A, 1 B are at least partially, but in particular completely formed of a thermoplastic material with embedded continuous glass and / or mineral fibers and / or other reinforcing fibers.
- the reinforcing tapes 1 A, 1 B may have a proportion of 30 to 70% by volume of reinforcing fibers embedded in a thermoplastic matrix, in particular in PET.
- Such reinforcing bands 1 A, 1 B have a high mechanical
- the reinforcing tapes 1 A, 1 B have angled portions 5A, 5B and a non-angled portion, which in the assembly in
- a second angled portion 5 B is arranged at the opposite edge of the first reinforcing tape 1 A. This forms with the non-angled portion of the first reinforcing tape 1 A an angle OB of about 170 °.
- the angled portions 5A, 5B are in this
- the angles CIA, OB can be more than 1 0 ° and less than 150 °, these angles, as shown in Fig. 1, on that of the
- reinforcing bands 1A, 1B are shown, each having two angled portions 5A, 5B. In alternative embodiments, only one angled portion or more than two angled portions may be present.
- the reinforcing bands 1 A, 1 B are arranged at a relatively small distance A from the outer walls 1 1 of the composite profile 10. The distance A is between 0.1 to 3 times the respectively adjacent outer wall 1 1. The distance A is determined between the inside of the outer wall 1 1 and the non-angled portion of the reinforcing tape 1 A, 1 B. This non-angled portion of the reinforcing tape 1 A, 1 B is located in
- the distance A between the at least two reinforcing tapes 1 A, 1 B and the inside of the outer wall 1 1 of the composite profile 10 is between 0.2 and 10 mm, in particular between 0.5 and 3 mm.
- the thus selected distance A ensures that the flatness of the outer wall 1 1 is not affected by the reinforcing strip and equally the reinforcing band 1 A, 1 B is not too far in the interior of the composite profile 10.
- the reinforcing tapes 1 A, 1 B unfold the greatest effect when they are positioned as far as possible from the gravity axis line S of the composite profile 10. It is therefore desirable to the reinforcing bands 1 A, 1 B as far outside, so in the case of a window profile far away from the glass plane to install.
- the reinforcing bands 1 A, 1 B are subjected to pressure, the plastic (eg PVC) of the composite profile 10 to train.
- the entire composite profile 10 is straight when the internal stresses cancel each other out. At a sectional area, the internal stresses are forced to zero, resulting in deformations. In the case of a window profile, which has significant asymmetries, this leads to a "tilting" of the rollover inwards (ie towards the
- Glass plane of the insulating glass 15 in the range up to about 1 mm, which can lead to a window frame after the welding of the corners to a malfunction.
- the angled reinforcing profiles 1 A, 1 B have on the one hand even a higher rigidity, which acts against tipping and on the other hand, the angled portions 5A, 5B are more central to the
- the two reinforcing tapes 1 A, 1 B on the sides which are oriented to the outer sides 1 1 of the composite profile 10, respectively spacers 2. These ensure that the distance A between the reinforcing tape 1 A, 1 B and the inside of the outer wall 1 1 is maintained in a defined manner.
- the outer wall of the composite profile 10 has short webs as spacers 2, which prevent the reinforcing profile 1 A, 1 B applied over a large area on the outer wall and that a distance A is maintained in a defined manner.
- the spacers 2 are made here in one piece with the plastic of the composite profile 10.
- the spacers 2 prevent direct contact with the viewing surface (i.e., the viewing surface of a window profile, substantially parallel to the glass surface, in the installed state of a window, ie on the room side or facade side); or at least largely avoided.
- this viewing surface would have slight waves which interfere optically and, especially when viewed at a shallow angle, cause highly distorted mirror images. This avoids that bumps of the viewing surface
- Thickness variations of the outer wall of the composite profile 10 are not displaced inward, because the surface of the reinforcing profile would be dominant in an immediate contact.
- the spacers 2 may additionally or alternatively also be arranged on the reinforcing tape 1 A, 1 B (see FIG. 2).
- the spacers 2 can each be integrally applied to the reinforcing bands 1 A, 1 B or, for example, by extrusion. Also, it is possible that the Spacer 2 are arranged as a separate part between the reinforcing bands 1 A, 1 B and the plastic of the composite profile 10.
- Reinforcement bands 1 A, 1 B profiles 3 arranged.
- the profiles can also be arranged only at one edge of the reinforcing tapes 1 A, 1 B.
- the profiling 3 may e.g. as knurling and / or as
- Prefabricating operation of the reinforcing tape are introduced by e.g. embossing is carried out in connection with heating and / or milling or pressing in the cold state.
- Composite profile 10 can be increased if at least a part of the surface of at least one of the reinforcing bands 1 A, 1 B a
- Plastic part of the composite profile 10 can be made. This can e.g.
- Reinforcement bands 1 A, 1 B can be used with integrally formed connecting layer 5.
- This semifinished product essentially comprises continuous glass fibers embedded in a thermoplastic matrix, the width of this semifinished product being significantly greater than the width of a single reinforcing strip 1 A, 1 B, e.g. 500 mm.
- Joining strength can be achieved.
- the connecting layer 5 can also form the spacers 2. From this semifinished product 6 then the required widths for the individual Verstärkungsb sections A, 1 B are separated and then fed to the further confectioning process.
- a second embodiment of a composite profile is shown, which substantially corresponds to the first embodiment, so that reference can be made to the above description.
- the reinforcing tapes 1 A, 1 B itself, the spacers 2, which are integrally formed on the reinforcing tape.
- Reinforcement tapes 1 A, 1 B e.g. are unwound from a roll, wherein the bend of the at least one portion 5A, 5B and / or the
- Reinforcement tapes 1 A, 1 B e.g. unwound from a roll and it
- the profiling 3 is applied in the edge regions 3 of the reinforcing tape 1 A, 1 B and there is the bending of the angled section 5A, 5B.
- the still largely hot reinforcing band 5A, 5B is then fed to the extrusion die and then encapsulated with the plastic profile of the composite profile 1 0.
- the flat raw material for the reinforcing tapes 1 A, 1 B can on rolls stored wound up and transported to customers. On site, then a transformation - as described above - take place. For already angled (ie, beveled) reinforcing bands a relatively large winding radius is required, which is also manageable. That is, appropriate
- Reinforcement belts with the required contour and edge formation can also be produced independently of the extrusion process of the composite profile in a separate manufacturing or assembly process. These fully prefabricated reinforcing tapes also fall within the scope of protection when placed in a composite profile according to the features of the claims.
Landscapes
- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL14799352T PL3055476T3 (pl) | 2013-10-07 | 2014-10-06 | Profil łączony, taśma wzmacniająca dla profilu łączonego, sposób do wytwarzania profilu łączonego |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013220211.3A DE102013220211A1 (de) | 2013-10-07 | 2013-10-07 | Verbundprofil, Verstärkungsband für ein Verbundprofil und ein Verfahren zurHerstellung eines Verbundprofils |
PCT/EP2014/071339 WO2015052130A1 (de) | 2013-10-07 | 2014-10-06 | Verbundprofil, verstärkungsband für ein verbundprofil und ein verfahren zur herstellung eines verbundprofils |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3055476A1 true EP3055476A1 (de) | 2016-08-17 |
EP3055476B1 EP3055476B1 (de) | 2020-06-24 |
Family
ID=51903874
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14799352.1A Active EP3055476B1 (de) | 2013-10-07 | 2014-10-06 | Verbundprofil, verstärkungsband für ein verbundprofil und ein verfahren zur herstellung eines verbundprofils |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP3055476B1 (de) |
CN (1) | CN105637163A (de) |
DE (1) | DE102013220211A1 (de) |
EA (1) | EA032396B1 (de) |
ES (1) | ES2814999T3 (de) |
PL (1) | PL3055476T3 (de) |
WO (1) | WO2015052130A1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20200061887A1 (en) * | 2016-12-23 | 2020-02-27 | Lanxess Deutschland Gmbh | Hollow profile composite technology |
DE202017107427U1 (de) | 2017-12-06 | 2019-03-07 | Rehau Ag + Co | Hohlkammerprofil, insbesondere Fenster- oder Türprofil |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3136863A1 (de) * | 1981-04-15 | 1982-11-04 | Schock & Co Gmbh, 7060 Schorndorf | Extrudierte kunststoff-hohlprofilleiste fuer fensterrahmen, aus derartigen profilleisten hergestellter fensterrahmen und verfahren zur herstellung eines solchen fensterrahmens |
DE19933099A1 (de) | 1999-07-15 | 2001-01-18 | Schueco Int Kg | Kunststoffhohlprofil mit eingelagerter Metallverstärkung, vorzugsweise Rahmenprofil für Fenster oder Türen |
DE29912375U1 (de) * | 1999-07-15 | 1999-09-09 | SCHÜCO International KG., 33609 Bielefeld | Kunststoffhohlprofil mit eingelagerten Bändern oder Streifen aus faserverstärktem Kunststoff, vorzugsweise Rahmenprofil für Fenster oder Türen |
EP1196677B2 (de) * | 1999-07-15 | 2010-08-11 | SCHÜCO International GmbH & Co. | Kunststoffhohlprofil |
DE102007015318A1 (de) * | 2007-03-30 | 2008-10-02 | Rehau Ag + Co. | Verfahren zur Herstellung von verstärkten thermoplastischen Kunststoffcomposites und zugehörige Vorrichtung zur Durchführung, sowie derart hergestellte Composites |
DE102007039009A1 (de) * | 2007-08-17 | 2009-02-19 | Rehau Ag + Co | Rahmen-Baugruppe sowie Kunststoff-Profilrahmen hierfür |
DE102008008343A1 (de) * | 2008-02-08 | 2009-08-13 | Aluplast Gmbh | Profil für Fenster- oder Türrahmen |
CN202249430U (zh) * | 2011-08-18 | 2012-05-30 | 芜湖海螺型材科技股份有限公司 | 一种隐形扇窗结构 |
CN203201394U (zh) * | 2013-04-11 | 2013-09-18 | 浙江瑞明节能门窗股份有限公司 | 一种多腔体型材塑钢门窗 |
-
2013
- 2013-10-07 DE DE102013220211.3A patent/DE102013220211A1/de not_active Ceased
-
2014
- 2014-10-06 EA EA201690694A patent/EA032396B1/ru not_active IP Right Cessation
- 2014-10-06 WO PCT/EP2014/071339 patent/WO2015052130A1/de active Application Filing
- 2014-10-06 ES ES14799352T patent/ES2814999T3/es active Active
- 2014-10-06 CN CN201480055366.7A patent/CN105637163A/zh active Pending
- 2014-10-06 EP EP14799352.1A patent/EP3055476B1/de active Active
- 2014-10-06 PL PL14799352T patent/PL3055476T3/pl unknown
Also Published As
Publication number | Publication date |
---|---|
PL3055476T3 (pl) | 2021-01-11 |
ES2814999T3 (es) | 2021-03-29 |
EA201690694A1 (ru) | 2016-07-29 |
EP3055476B1 (de) | 2020-06-24 |
EA032396B1 (ru) | 2019-05-31 |
DE102013220211A1 (de) | 2015-04-09 |
WO2015052130A1 (de) | 2015-04-16 |
CN105637163A (zh) | 2016-06-01 |
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