EP3027354A2 - Configuration d'une machine d'usinage - Google Patents

Configuration d'une machine d'usinage

Info

Publication number
EP3027354A2
EP3027354A2 EP14757856.1A EP14757856A EP3027354A2 EP 3027354 A2 EP3027354 A2 EP 3027354A2 EP 14757856 A EP14757856 A EP 14757856A EP 3027354 A2 EP3027354 A2 EP 3027354A2
Authority
EP
European Patent Office
Prior art keywords
axis
spindle
rotation
processing machine
motor spindle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP14757856.1A
Other languages
German (de)
English (en)
Inventor
Burkhart Grob
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Grob Werke GmbH and Co KG
Original Assignee
Grob Werke GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Grob Werke GmbH and Co KG filed Critical Grob Werke GmbH and Co KG
Publication of EP3027354A2 publication Critical patent/EP3027354A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
    • B23Q1/48—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs
    • B23Q1/4804—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs a single rotating pair followed perpendicularly by a single sliding pair
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
    • B23Q1/015—Frames, beds, pillars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
    • B23Q1/017—Arrangements of ways
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
    • B23Q1/48—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs
    • B23Q1/4852—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs a single sliding pair followed perpendicularly by a single rotating pair
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
    • B23Q1/48—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs
    • B23Q1/4852—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs a single sliding pair followed perpendicularly by a single rotating pair
    • B23Q1/4866—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs a single sliding pair followed perpendicularly by a single rotating pair followed perpendicularly by a single sliding pair
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
    • B23Q3/157—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
    • B23Q3/15713—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a transfer device taking a single tool from a storage device and inserting it in a spindle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C1/00—Milling machines not designed for particular work or special operations
    • B23C1/12—Milling machines not designed for particular work or special operations with spindle adjustable to different angles, e.g. either horizontal or vertical
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2220/00—Machine tool components
    • B23Q2220/006—Spindle heads
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00—Gear cutting, milling, or planing
    • Y10T409/30—Milling
    • Y10T409/306664—Milling including means to infeed rotary cutter toward work
    • Y10T409/307672—Angularly adjustable cutter head
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00—Gear cutting, milling, or planing
    • Y10T409/30—Milling
    • Y10T409/30784—Milling including means to adustably position cutter
    • Y10T409/307952—Linear adjustment
    • Y10T409/308232—Linear adjustment and angular adjustment
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T483/00—Tool changing
    • Y10T483/17—Tool changing including machine tool or component
    • Y10T483/1733—Rotary spindle machine tool [e.g., milling machine, boring, machine, grinding machine, etc.]
    • Y10T483/1736—Tool having specific mounting or work treating feature
    • Y10T483/1743—Tool having specific mounting or work treating feature including means for angularly orienting tool and spindle
    • Y10T483/1745—Spindle angularly oriented to align with tool
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T483/00—Tool changing
    • Y10T483/17—Tool changing including machine tool or component
    • Y10T483/1733—Rotary spindle machine tool [e.g., milling machine, boring, machine, grinding machine, etc.]
    • Y10T483/1748—Tool changer between spindle and matrix
    • Y10T483/175—Plural matrices

Definitions

  • the invention relates to a processing machine for the machining of a workpiece, wherein the processing machine has a motor spindle for the rotary drive of a tool about a spindle axis and the motor spindle is supported by a stand.
  • Generic processing machines are well known. They serve to perform a variety of often complex machining operations on workpieces, for example on cylinder heads or gearboxes.
  • the generic processing machines are doing as part of processing lines, by appropriate chaining or transport connected to each other, or used alone as a universal machine.
  • For an effective machining of the workpiece it is advantageous that the workpiece can be positioned and processed with high precision relative to the tool along a plurality of axes. It is also known to divide the linear and rotational axes between the workpiece and the motor spindle. The processing takes place, for example, by a drilling cutter, which is held and driven by a motor spindle.
  • Cartesian design that is, the three mutually perpendicular spatial axes also describe the three linear axes, along which the tool and / or the workpiece is positioned.
  • rotation axes are also provided in order to avoid re-clamping of the workpiece, for example in a multi-side machining, which correspondingly shortens the machining time of a workpiece.
  • a processing machine in which on the stand a pivot bearing is provided, and the motor spindle on the pivot bearing a first axis of rotation is pivotal and positionable and on the motor spindle a linear guide is provided which allows a propulsion movement of the tool parallel to the spindle axis and the processing machine a workpiece support, the workpiece support along a, a first linear axis descriptive, preferably horizontally oriented workpiece guide is movable and positioned and on the stator in the direction of a, preferably vertically oriented second linear axis, a guide or a double guide for the pivot bearing is provided and the pivot bearing along this guide or double guide is movable and positionable and in particular the workpiece support is rotatable about a second axis of rotation and positionable.
  • This type of design divides the respective linear axes into a movement of the tool and a movement of the workpiece support.
  • the respective design effort is reduced because the constructive realization of different movements or axes of rotation in different elements ultimately comes cheaper than the realization of a linear and rotary axis in one element.
  • On the tool side, so on the stand two linear movements and a rotational movement are provided.
  • the workpiece is movable at least along a linear axis.
  • a rotation axis is also provided for the workpiece, it being provided here that a vertically oriented second rotation axis is realized, whereby the workpiece can be rotated and positioned in a horizontal plane.
  • Such a concept is particularly suitable for heavy workpieces, in which the lifting considerable Strength and energy is required. In such applications, it is cleverer to place the high energy consuming axis in the lighter element, in this case in the motor spindle.
  • a linear guide is provided in the motor spindle, which allows a propulsion movement of the tool, for example, parallel to the spindle axis.
  • a linear guide is provided on the motor spindle, which allows a linear movement of the tool parallel to the spindle axis by a controllable linear drive.
  • the pinole-like configuration for example, has considerable advantages because the motor spindle can only be moved along one axis in order to bring about the advance of the tool in the workpiece. Again, the masses to be moved are very low, that is, in relatively small and cheap drives, it is possible to achieve high speeds and high efficiency.
  • the mobility of the motor spindle along the linear guide provides an efficient solution in every angular position of the motor spindle relative to the axis of rotation. It also moves only the masses that are actually needed for the propulsion movement.
  • the stand and / or other, heavier elements of the processing machine need not be moved for this purpose, as is provided in the known superposition of the movement of two axes in the prior art. By superimposing two independent movements, a resulting movement is achieved, but two drives must be activated and correspondingly larger masses moved, resulting in higher costs and inferior efficiency and accuracy.
  • a linear guide is provided on the motor spindle, which allows a linear movement of the tool parallel to the spindle axis by a controllable linear drive.
  • an overlapping of rotary movement and linear movement is provided during the machining. Due to the advantageously proposed superimposition of rotational movement and linear movement, a high flexibility of the processing machine is achieved, this flexibility can be realized with small-sized and therefore cost-effective drives, since the masses to be moved are low. On the one hand only the mass of the motor spindle must be turned and on the other hand only a part of the mass of the motor spindle must be moved linearly.
  • Both the rotary drive, as well as the linear drive are each equipped controllable and thus allow a very high machining accuracy.
  • NC controls that are used as a machine control, highly complex machining can be carried out inexpensively.
  • linear movement thereby includes both the propulsion movement as well as a retraction movement, wherein propulsion or retraction is related to a movement on the workpiece, or away from them.
  • the axis of rotation of the rotary bearing is located below the spindle axis.
  • the axis of rotation and the spindle axis are oriented at right angles to each other.
  • this does not automatically mean that the axis of rotation and the spindle axis must also intersect.
  • the position of the axes is variably selectable such that the axis of rotation and the spindle axis intersect, in another variant, the axis of rotation is arranged above the spindle axis, or, as preferred embodiment, the axis of rotation is arranged below the spindle axis.
  • Such an embodiment has particular advantages when a machining of the workpiece should be done from above, so a Processing, for example, in a vertical direction from top to bottom. Since the rotation axis is arranged in this case below the spindle axis, no stroke length is given away in the vertical direction by the pivoting movement.
  • the axis of rotation is in the vicinity of the tool holder of the withdrawn motor spindle.
  • the motor spindle has at its end facing the workpiece a tool holder, which is formed by a clamping device which holds the tool.
  • the motor spindle has a parallel to the spindle axis linear guide through which a controllable rotary drive is able to position the tool parallel to the spindle axis.
  • the retracted position of the motor spindle thus describes the position of the motor spindle, in which the tool is maximally removed from the workpiece.
  • the position of the axis of rotation relative to the tool holder by an axial position, relative to the spindle axis, and by a radial position, also with respect to the spindle axis is described.
  • the axis of rotation lies at most one to two diameters of the motor spindle below the spindle axis.
  • the axial position is defined, for example, over the total length of the retracted, that is the non-extended motor spindle, for example, between 0 and 50% of this length, based on the front end of the motor spindle of the tool holder.
  • the axial position of the axis of rotation can be both between the center of the motor spindle and the tool holder, as well as in front of the tool holder, resulting in the pivoting, in particular in the vertical position, results in a folding up of the motor spindle, whereby stroke length is obtained in the vertical direction.
  • the axis of rotation of the pivot bearing is at the front, near the tool holder, below the spindle axis.
  • the position of the axis of rotation at the front, close to the tool holder, below the spindle axis, causes lateral forces, such as those generated during milling with a cutter head, to generate only small moments. These moments must be reliably supported in order to achieve high machining accuracy.
  • the spindle axis approaches when pivoting in a vertical position to the workpiece, this is the case, for example, when the axis of rotation does not protrude beyond the front end of the tool holder.
  • the distance from the spindle nose (the tool holder) for vertical guidance is low, in a vertical position can be edited far beyond the center of the workpiece support addition.
  • a guide for the pivot bearing is provided on the stand in the direction of a second linear axis (Y) and the pivot bearing is movable and positionable along this guide.
  • a controllable and controllable drive is provided by the accurate positioning of the pivot bearing and thus the position of the motor spindle is achieved.
  • this second linear axis describes the vertical or Y-axis.
  • this proposal achieves that the motor spindle in its altitude and in its inclination against the horizontal, due to the pivotability about the pivot bearing, is adjustable and positionable.
  • the stand is formed from two spaced partial stands and the pivot bearing is synchronously movable and positionable on guide rails on the part stands.
  • the design with two spaced part stands leads to a high stability of the stand.
  • the pivot bearing is supported by at least one guide carriage on both subframes, each substand has its own drive, which are synchronized with each other.
  • the rotary bearing is arranged between the two partial pedestals or between the individual guides of the double guide.
  • the two parallel part stands describe a plane.
  • the guide carriages are arranged, for example, on the partial pedestals on the respectively facing inner sides.
  • the pivot bearing is in or on the above-described level.
  • the processing machine is not limited to this. It is also possible that the pivot bearing is arranged in front of the above-described plane and forms a bridge-like connection between the two sub-stands.
  • the stand is movable and positionable along a guide which describes a first linear axis.
  • the axis of rotation of the motor spindle is selected parallel to one of the linear axes, but this does not limit the invention. It is of course possible that the axis of rotation of the motor spindle also include an angle with the linear axes, which preferably correspond to a Cartesian coordination system.
  • the axis of rotation of the motor spindle is parallel to a first linear axis, this first linear axis being in the nomenclature of the machining Machine is also described as a Z-axis.
  • the distribution of the individual linear axes is free.
  • the pivot bearing is arranged stationary on the stand and all movements, in particular along the linear axes, are performed by the workpiece.
  • the first linear axis (the Z-axis) is oriented horizontally and is achieved by a linear guide, which is realized by at least two parallel guide rails.
  • the processing machine has a stand guide along a third linear axis for the positioning of the stand.
  • all movements along the three spatial axes are performed by the motor spindle, wherein the first (Z) linear axis and the third (X) linear axis lie in a horizontal plane. Due to the inclination of the motor spindle about a first axis of rotation (A), it is achieved that oblique machining is also possible (in relation to the horizontal).
  • the arrangement of the workpiece support is selectable such that it also moves along a workpiece guide describing a first linear axis (Z). and positionable.
  • a workpiece guide describing a first linear axis (Z). and positionable.
  • electric motors are provided for the mobility or positioning of the individual elements on their respective guides drives. These are equipped with correspondingly highly accurate position sensors and control algorithms in order to achieve a fast and highly accurate positioning of the motor spindle relative to the workpiece, realized by the positioning of the stator and / or the motor spindle and / or the position of the motor spindle about the axis of rotation and / or position of the workpiece to reach supporting workpiece support. This characteristic applies to all movements along the linear axes, regardless of whether they are from the motor spindle, the stand or the workpiece support, as well as for any rotational, rotational or pivoting movement of an element about a corresponding axis of rotation or rotation.
  • the workpiece support can be rotated and positioned about a second axis of rotation.
  • the second axis of rotation is parallel to the second linear axis and preferably oriented vertically.
  • the motor spindle has a sleeve which is mounted on the linear guide in the direction of the spindle axis and can be displaced and positioned relative to the motor spindle housing.
  • a quill allows axial movement of the tool in the direction of the axis of rotation of the tool.
  • a quill or istpinole therefore allows two movements, the rotational movement of the tool and further an independent linear movement to advance the tool accordingly.
  • At least one further motor spindle is arranged, which can be pivoted and positioned on the rotary bearing about the first axis of rotation.
  • the respective spindle axes of the at least two motor spindles are oriented parallel to one another. Often it is favorable to carry out similar processing steps on processing machines which are equipped as described above on identical workpieces (or on a workpiece). In such a case, it is favorable to orient the spindle axes of the at least two motor spindles in parallel, whereby then also corresponding linear drives need not be kept redundant, resulting in corresponding mass savings. With appropriate processing planning, but it may also be advantageous that the spindle axes of the motor spindles are oriented differently to each other, because this for Example, perform different machining operations on different or identical workpieces.
  • an adjusting device is provided to adjust the distance between the motor spindles.
  • the adjusting device comprises, for example, corresponding guides and a locking mechanism with which the motor spindles can be fixed in the selected position.
  • the adjusting device for example, only manually operated, because such a setting is rarely done or such a setting device is designed with an electric, controllable drive, which opens up this adjustability even during processing.
  • a pivotable about the first axis of rotation and positionable spindle bed is provided.
  • a correspondingly controllable and controllable rotary drive or rotary drive is provided.
  • the motor spindle is mounted on the linear guide in the direction of the spindle axis on or on the spindle bed.
  • the spindle bed thus describes a recording of the motor spindle on the pivot bearing, wherein the spindle bed is not limited to the inclusion of only one motor spindle. In a preferred embodiment it is provided that the spindle bed receives at least two motor spindles.
  • a common linear drive is provided for the at least two motor spindles or a separate linear drive is provided for each of the at least two motor spindles.
  • the use of a common linear drive for the multiple motor spindles has the advantage that the motor spindles, for example, form a unit that is inherently stiffer and more stable buildable and only one drive is necessary. But it is also possible to assign each arranged on the spindle bed motor spindle own linear drive, which then, for example, independent movements of each other are possible.
  • the spindle bed is cage-like or tunnel-like, in particular formed in one piece or rigid.
  • a tunnel-like configuration of the spindle bed is shown, for example, in FIG. 7.
  • Such a design is extremely resistant to bending, which is advantageous for a high machining accuracy.
  • the bearing element of the pivot bearing is arranged at the front, in particular lower spindle bed end.
  • the spindle bed has clamping surfaces on the spindle bed end opposite the bearing element.
  • the spindle bed is thus connected on the one hand to the pivot bearing and on the other hand via the clamping surfaces and an attacking clamping device with the pivot bearing. Since these two storage areas are relatively far apart, results in a corresponding stable storage, since a large part of the motor spindles is disposed between these two storage areas.
  • a preferred variant is characterized by a central position of the about the axis of rotation of the bearing pivotable spindle axis, wherein the spindle axis is parallel to the first linear axis (Z or horizontal axis) and relative to this central position in a pivoting range of -25 ° to + 100 °, preferably from -20 ° to + 95 °, preferably from -15 ° to + 90 ° can be pivoted and positioned.
  • this pivoting area is characterized by a lower and upper limit described. The lower limit is for example - 25 °, -20 °, -15 °, -10 °, the upper limit is + 90 °, + 95 °, + 100 °, + 105 °, + 110 °.
  • Negative angle data describe a raising or pivoting of the spindle axis relative to the horizontal upward, making processing from below or obliquely down (up) possible.
  • the positive angle indications lower the spindle head and the tool attached to it, allowing machining from above or diagonally from above (downwards) onto the workpiece.
  • the advantage of the arrangement of the own linear guide or quill in the pivoted motor spindle is that regardless of the pivot angle, a feed axis with constant accuracy for the tool is available.
  • the independent feed axis in the motor spindle also supports the tool change process.
  • the processing machine comprises a tool magazine with a tool changing device and for positioning movement of the motor spindle for changing the tool on the tool changing device positioning of the motor spindle or quill along the linear axis parallel to the spindle guide.
  • the much smaller dimensioned and therefore less powerful drive in the sleeve or the entire motor spindle allows it with low energy consumption to perform a tool change.
  • the tool changing device is formed by a pivotable by a pivoting drive arm, wherein the pivot arm along the first (Z) and / or second (Y) linear axis by its own drive is movable and positionable.
  • the tool magazine is located laterally (for example, seen in the X direction) next to the stand, whereby the pivotal movement of the provided on the tool changing device pivot arm for the pivoting in and out of tools from or into the tool magazine is facilitated.
  • the swing arm itself has two coupled grippers. In general, a gripper is empty for receiving the tool to be replaced from the motor spindle and the second gripper carries the tool to be loaded.
  • a further variant provides that the pivot bearing fork-shaped by two spaced pivot bearing supports and between the pivot bearing supports, the motor spindle or the spindle bed is arranged.
  • the position from tool to workpiece is crucial for accurate and efficient machining with the least possible scrap. Due to the design of the pivot bearing by two spaced pivot bearing supports a very stable structure, which allows a correspondingly high-precision machining, proposed for the realization of the pivot bearing.
  • the pivot bearing has an arcuate, in particular integrally formed clamping segment, which serves the clamping surface of the spindle Bedts set by means of a clamping device on the clamping segment. Due to the arcuate configuration of the clamping segment a parallel extending portion of the clamping segment is offered for clamping in any angular position of the rotation about the axis of rotation of the provided on the spindle bed or motor spindle clamping surface. This results in any arbitrary angular position a stable and precise position setting the pivoted motor spindle.
  • the integrally formed clamping segment offers in itself a stable construction, which also supports a precise position setting.
  • the rotary bearing has a cooperating with the bearing element of the spindle bed bearing counter-element.
  • At least one, preferably two, drivable with drives ball screws are provided as a rotary drive, which engage the side of the spindle bed.
  • the ball screws are driven by torque motors.
  • direct drives are available as a rotary drive.
  • the spindle bed is between these two. This results in a very stable arrangement.
  • the design as a ball screw is advantageous because they are very stable and precise in position especially when superimposing the movement about the axis of rotation and the linear movement.
  • the first (Z), the second (Y) and the third (X) linear axis form a Cartesian system, that is, these three axes are perpendicular to each other in a right-handed system.
  • the pivot bearing forms the first axis of rotation, which is preferably oriented at right angles to the first linear axis (Z).
  • the second linear axis (Y, in the vertical direction) is preferably rectangular oriented to the first axis of rotation (A) and also oriented at right angles to the first linear axis (Z). In a preferred embodiment of the proposal, it is provided that the second linear axis extends vertically.
  • Fig. 3 is a front view of the processing machine (in the direction of the Z axis of Fig. La).
  • FIG. 6 shows a side view of an enlarged detail of the mounting of the motor spindle of the processing machine
  • the processing machine 1 is shown by way of example in Fig. La, b in two different processing positions.
  • the processing machine 1 is used for the machining of a workpiece 9, which is arranged on a workpiece support 90.
  • the processing machine 1 comprises inter alia a motor spindle 2 for the rotary drive of a tool about a spindle axis 20.
  • the processing machine 1 has inter alia a stator 3, which carries the motor spindle 2.
  • a pivot bearing 4 is provided and this forms a first axis of rotation A, about which the motor spindle 2 can be pivoted and positioned.
  • the geometric design is preferably chosen so that the axis of rotation A intersects the spindle axis 20, but without limiting thereto the invention.
  • a labeled Cartesian coordinate system is indicated, which illustrates the nomenclature used.
  • This Cartesian system is primarily described by the linear axes X, Y and Z, wherein the Z-axis is preferably horizontal and (in machines that do not have a pivotable motor spindle) at least parallel to the spindle axis 20 of the motor spindle 2.
  • the linear axis Z is in this application also described as a first linear axis.
  • the Y axis is used as the second linear axis and the X axis as the third linear axis.
  • the nomenclature also includes a determination for the identification of the various possible rotation axes A, B, wherein rotation about the Y-axis is referred to as rotation about the B-axis. Such rotation is also described simultaneously as rotation about a second axis of rotation in the context of this application.
  • a rotation or pivotability about the X-axis is described as rotation about the A-axis, this also corresponds to a rotation about the first axis of rotation in the context of the disclosure of this application.
  • a pivoting of the motor spindle 2 is provided about a first axis of rotation, which does not limit the invention to the fact that this axis of rotation is necessarily parallel to a horizontal or vertical space axis or linear axis.
  • the workpiece support 90 is movable and positionable along the (horizontal or third) linear axis X.
  • a workpiece bed 92 is provided which has two parallel workpiece guides 91 which are oriented parallel and oriented in the X direction.
  • a controllable and controllable drive for the workpiece support 90 is provided, which can be positioned on the workpiece guides 91 correspondingly movable and positionally accurate.
  • a pivotability of the workpiece support 90 about the horizontally extending second rotation axis B is provided by the addition a multi-side machining and thus a more flexible machining of the workpiece 9 by the motor spindle 2 is possible.
  • This is realized by a turntable, which is arranged in the movable workpiece support 90.
  • the stator 3 is movable and positionable along a linear guide 31.
  • the linear guide 31 is formed by two parallel guide rails 32, via which the stator 3 is supported by stand feet 33.
  • the longitudinal extent of the guide 31 is in the direction of the first linear axis Z.
  • the motor spindle 2 is movable and positionable on the stand 3 along a guide 30, the guide 30 is also formed by guide rails, which are not visible here, which strictly speaking, the motor spindle 2 rests on the pivot bearing 4 on this guide 30.
  • the longitudinal extent of this guide 30 is in the vertical direction, parallel to the second linear axis Y.
  • the structural design of the stand 3 is as follows.
  • a motor spindle slide 23 is provided on the guide 30 of the stator 3.
  • the motor spindle slide 23 is identical to the rotary bearing 4, this assembly has several tasks in the embodiment shown here, which are described by the various terms.
  • the pivot bearing 4 may also be stationary.
  • the pivot bearing 4 itself consists of two forked, stapled or yoke-like pivot bearing supports 40, which form a solid and stable abutment for the rotational movement of the motor spindle 2 and between them receive the motor spindle 2 and the spindle bed 22 and store.
  • the motor spindle 2 itself is mounted in a spindle bed 22, which holds the connections to the rotary shaft, which forms the axis of rotation A on the pivot bearing 4.
  • a spindle bed 22 which holds the connections to the rotary shaft, which forms the axis of rotation A on the pivot bearing 4.
  • the rotary drive for pivoting the Motor spindle 2 about the axis of rotation A of the rotary bearing 4 is located for example in the pivot bearing support 40 or on the side of the motor spindle 2 and the spindle bed 22nd
  • the motor spindle 2 has a spindle head 24, which receives the tool 81 (see FIG. 3), clamps and rotatively drives for machining purposes.
  • An essential advantage of the proposal is that an extensive tool magazine 8 is provided on the processing machine 1, which, relative to the motor spindle 2, is located laterally next to the motor spindle 2 or in the stator 3.
  • the tool magazine 8 is formed by a plurality of tool magazine disks 82 which can be arranged above or behind one another, in the embodiment shown here (FIG. 1 a) a total of four tool magazine disks 82 are provided, wherein two tool magazine disks 82 are arranged one above the other and two of them are arranged one behind the other.
  • a tool changing device 80 is provided for the replacement and replacement of the tools 81 in and out of the spindle head 24 of the motor spindle 2.
  • This consists of a pivot arm 83 which is pivotable about a pivot axis 84 parallel to the Z axis.
  • the swivel arm 83 can be moved and positioned in the Y direction (see double arrow in FIG. 3), for which purpose a corresponding drive is provided. Furthermore, a mobility of the pivot arm 83 in the Z direction is provided in order to reach the two successively arranged tool magazine discs 82. Due to the vertical displaceability of the tool changing device, it is possible for the swivel arm 83 to reach the lower as well as the upper tool magazine disk 82 in order to store or remove tools 81. In Fig. Lb, the processing machine 1 is shown in a different position of use.
  • the position of the pivot bearing 4 is changed on the stand 3, namely the pivot bearing 4 is moved to the stand 3 all the way up. Furthermore, the motor spindle 2 is pivoted about the first axis of rotation or axis of rotation A in such a way that the spindle axis 20 encloses an acute angle with the horizontal and the motor spindle 2 or its head 24 is directed downwards. By this position, machining on the workpiece 9 from top to bottom at an oblique angle to the upper limit angle is possible.
  • a linear guide 21 (cf., Fig. 2) is provided on the motor spindle 2, which is pivoted and positionable with the motor spindle 2 about the first axis of rotation A and allows a feed movement of the tool 81 parallel to the spindle axis 20.
  • This linear guide 21 can be realized in various ways. In a first variant, the entire motor spindle 2 is mounted on a linear guide 21 and is longitudinally displaceable relative to the spindle bed 22 (or the pivot bearing 4). In the second variant, a linear guide is provided in the motor spindle 2, which leads for example to the expression of a quill, in which therefore the tool drive shaft is pushed out of the motor spindle 2 to the front.
  • the displaceability of the motor spindle 2 or a part of the motor spindle 2 along the linear guide 21 is not only advantageous for efficient and rapid processing, it can also be used in the tool change process, for example if a return movement is to be impressed into the spindle head 24, to pull the tool shank out of the spindle head 24. Again, this additional linear axis is advantageous because drives are significantly smaller interpretable and thus cheaper to operate.
  • Fig. Lb The pivoting shown in Fig. Lb is carried out in a pivoting range with positive sign and can reach up to 100 ° or 110 ° relative to the horizontal without limiting the invention thereto.
  • FIG. 2 shows a pivoting into the negative region, such that the spindle head 24 is inclined upwards.
  • Fig. 2 is easy to see that by the proposal for the introduction of obliquely down obliquely upwardly extending bores and other machining operations, the spindle axis 20 and Thus, the spindle 2 is rotated about the horizontally oriented axis of rotation A in the negative angle range.
  • the spindle head 24 is higher than the center of gravity of the motor spindle 2 and its axis of rotation A, it is advantageous to form the arrangement so that the motor spindle 2 is a total of very far relative to the workpiece 9 moved down. This is made possible by the special arrangement of the respective guides, see FIG. 3.
  • the motor spindle slide 23 can travel downwards between the two guide rails 32 of the guide 31 of the stand 3, thus creating space downwards. in order to be able to carry out corresponding machining operations in the lower region of the workpiece 9.
  • This is realized in particular by the fact that the guide rails 32 in the stator 3, which support or support the motor spindle slide 23, have a smaller distance from each other, as the guide rails 32 on which the stator 3 on the stator feet 33, which also laterally on the stator. 3 are arranged, supported.
  • Fig. 4a substantially the same is shown as in Fig. La.
  • the pivot bearing supports are covered by a panel 47.
  • Another difference from the representation according to FIG. 1 a lies in the arrangement of the axis of rotation A relative to the spindle axis 20, which, as shown here, is realized below the spindle axis 20.
  • Fig. 4b is similar to Fig. Ib. Similar to FIG. 1b, in FIG. 4b the rotary bearing 4 on the upright 3 is displaced vertically upwards. Furthermore, the spindle axis 20 is pivoted relative to the orientation of FIG. 4a such that the front end of the motor spindle 2, which carries the tool holder 28, is pivoted downwards. Also, it can be clearly seen that in Fig. 4b, the front end of the motor spindle 2 is pushed out of the housing 47 relative to the situation according to Fig. 4a, this is achieved in that a linear guide is provided which a Linear movement of the tool holder 28 parallel to the spindle axis 20 allowed. It is clear that the tool holder 28 receives the tool, not shown, and sufficiently holds during the machining.
  • FIG. 5a The situation shown in FIG. 5a is comparable to the situation shown in FIG. Different from FIG. 2, it can be clearly seen in FIG. 5a that the axis of rotation A extends below the spindle axis 20, even if the spindle axis 20 is not inclined horizontally here, but slightly inclined upward. Notable in FIG. 5 a (in comparison to FIG. 2) is also the design of an arcuate clamping segment 41 on the rotary bearing 4. This structural detail will be described in connection with FIG. 6.
  • FIG. 5 b shows, on the one hand, a stand 3 which has moved completely forward in the Z direction in such a way that the rotary bearing 4 is positioned above the workpiece support 90.
  • the motor spindle 2 is pivoted about the axis of rotation A in a vertical position, a resting on the workpiece support 90 workpiece 9 could be edited from above.
  • the processing machine 1 shown in Fig. 5b is shown here complete with the processing space 93 final housing 94, of course, the housing 94 also has at least one door 95 for the entry and exit of the workpieces 9.
  • a chip collector or chip conveyor In the lower part of the processing machine 1, in particular Below the workpiece support 90, located between the two workpiece guides 91, a chip collector or chip conveyor.
  • Fig. 6 The embodiment of the rotary drive will be described in Fig. 6.
  • a clamping device 5 For the exact alignment of the motor spindle 2 on the pivot bearing 4, the interaction of a clamping device 5, a clamping surface 50, and the arcuate clamping segment 41.
  • Das. serves arcuate clamping segment 41 is fixed to the pivot bearing 4, preferably integrally, stably executed and serves to determine the exact position on the motor spindle 2 and the motor spindle 2 receiving spindle - bed 22 provided clamping surface 50 by means of the clamping device 5.
  • Fig. 6 the configuration of the motor spindle 2, which is held in the spindle bed 22 is shown in an enlarged detail.
  • 7 shows in an enlarged detail an embodiment of the spindle bed 22.
  • the spindle bed 22 is tunnel-like, it is open at its end faces (relative to the spindle axis 20 not shown here) and is preferably formed from two parts, wherein the first part, formed the base 200 in the direction of the spindle axis or at right angles to the opening U-shaped, preferably made of one piece to ensure high stability and which is closed at the top with a cover member 201.
  • the cover part 201 in this case connects the two webs 203, 203 'of the U-shaped base part 200.
  • a bearing element 42 is provided in the base part 200 in the lower area, which for example is designed as a penetration opening for receiving a pivot pin or shaft that is not shown.
  • the clamping surface 50 is provided, which cooperates with the clamping segment 41 and the clamping device 5.
  • the base 200 has a plurality of openings 202, without reducing the stability and rigidity of the base member 200 and the spindle bed 22 in total.
  • the bearing element 42 is arranged below the motor spindle 2.
  • the rear end 28 assigned or located in the last third or quarter or fifth located at least one pivot point 51 to which the rotary drive 44 (see Fig. 6) attaches.
  • the axis of rotation A is realized in the pivot pin 48, which connects the bearing element 42 with the bearing counter element 43.
  • the spindle bed 22 has the bearing element 42 that cooperates with the bearing counter element 43, which is provided on the pivot bearing 4, and with the aid of the pivot pin 47.
  • the axis of rotation A extends below the spindle axis 20.
  • Above the spindle axis 20 is the pivot point 51.
  • the rotary drive 44 causes the motor spindle 2 to be controllable about the axis of rotation A, positionally accurate, and highly stable rotatable and fixable.
  • the rotary drive is realized by a ball screw 46, which is driven by a drive motor or drive 45 and thus exerts a linear movement, which pivots the pivot point 51 about the axis of rotation A.
  • the stand (3) is formed from two spaced partial stands and the pivot bearing (4) is synchronously movable and positionable on guide rails of the sub-stands, the rotary bearing (4) is arranged between the two sub-stands or between the individual guides of the double guide;
  • the stand (3) is movable and positionable along a guide (31) describing a first linear axis (Z);
  • the processing machine (1) has a stand guide along a third linear axis (X) for the positioning of the stand (3);
  • the processing machine (1) has a workpiece support (90) which can be moved and positioned along the workpiece support (90) along a workpiece guide (91) describing a third linear axis (X) and / or along a workpiece guide describing a first linear axis (Z);
  • the workpiece support (90) is rotatable and positionable about a second axis of rotation (B);
  • the motor spindle (2) has a sleeve mounted on the linear guide (21) in the direction of the spin

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machine Tool Units (AREA)
  • Turning (AREA)

Abstract

L'invention concerne une machine d'usinage munie d'une broche à moteur servant à l'usinage d'une pièce. La broche à moteur est portée par un bâti, un palier rotatif étant situé sur le bâti et la broche à moteur pouvant être pivotée et positionnée sur le palier rotatif autour d'un premier axe de rotation. La broche à moteur comporte un guide linéaire qui permet un mouvement d'avance de l'outil parallèlement à l'axe de la broche. La machine d'usinage présente un porte-pièce qui peut être déplacé et positionné le long d'un guide de pièce orienté de préférence à l'horizontale et qui peut être pivoté et positionné autour d'un second axe de rotation.
EP14757856.1A 2013-08-01 2014-07-31 Configuration d'une machine d'usinage Withdrawn EP3027354A2 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102013108312 2013-08-01
DE102013114836 2013-12-23
PCT/EP2014/066538 WO2015014961A2 (fr) 2013-08-01 2014-07-31 Configuration d'une machine d'usinage

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EP3027354A2 true EP3027354A2 (fr) 2016-06-08

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EP14757856.1A Withdrawn EP3027354A2 (fr) 2013-08-01 2014-07-31 Configuration d'une machine d'usinage
EP14759106.9A Ceased EP3027356A2 (fr) 2013-08-01 2014-07-31 Machine d'usinage pour l'usinage par enlèvement de copeaux
EP14758096.3A Withdrawn EP3027355A2 (fr) 2013-08-01 2014-07-31 Machine d'usinage

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EP14759106.9A Ceased EP3027356A2 (fr) 2013-08-01 2014-07-31 Machine d'usinage pour l'usinage par enlèvement de copeaux
EP14758096.3A Withdrawn EP3027355A2 (fr) 2013-08-01 2014-07-31 Machine d'usinage

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US (3) US20160199955A1 (fr)
EP (3) EP3027354A2 (fr)
KR (3) KR20160032135A (fr)
CN (3) CN105451933A (fr)
DE (3) DE102014110926A1 (fr)
WO (3) WO2015014961A2 (fr)

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Publication number Publication date
KR20160032135A (ko) 2016-03-23
US20160176002A1 (en) 2016-06-23
WO2015014948A2 (fr) 2015-02-05
KR101932912B1 (ko) 2018-12-27
KR20160032136A (ko) 2016-03-23
WO2015014948A8 (fr) 2016-04-28
EP3027356A2 (fr) 2016-06-08
DE202014103569U1 (de) 2014-10-30
CN105492160A (zh) 2016-04-13
DE102014110927A1 (de) 2015-02-05
DE202014103569U9 (de) 2015-04-16
US9878409B2 (en) 2018-01-30
DE102014110926A1 (de) 2015-02-05
CN105682852A (zh) 2016-06-15
CN105451933A (zh) 2016-03-30
US20160193704A1 (en) 2016-07-07
WO2015014948A3 (fr) 2015-04-02
KR20160032134A (ko) 2016-03-23
US20160199955A1 (en) 2016-07-14
WO2015014970A2 (fr) 2015-02-05
EP3027355A2 (fr) 2016-06-08
WO2015014970A3 (fr) 2015-04-09
WO2015014961A2 (fr) 2015-02-05
WO2015014961A3 (fr) 2015-04-23

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