EP2986752A2 - Couche de protection contre l'oxydation à base de chrome - Google Patents
Couche de protection contre l'oxydation à base de chromeInfo
- Publication number
- EP2986752A2 EP2986752A2 EP14722542.9A EP14722542A EP2986752A2 EP 2986752 A2 EP2986752 A2 EP 2986752A2 EP 14722542 A EP14722542 A EP 14722542A EP 2986752 A2 EP2986752 A2 EP 2986752A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- chromium
- oxidation protection
- layers
- aluminum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 229910052804 chromium Inorganic materials 0.000 title claims abstract description 31
- 239000011651 chromium Substances 0.000 title claims abstract description 31
- 230000003647 oxidation Effects 0.000 title claims abstract description 31
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 31
- 239000010410 layer Substances 0.000 claims abstract description 126
- 239000002346 layers by function Substances 0.000 claims abstract description 22
- 239000000758 substrate Substances 0.000 claims abstract description 22
- 239000000203 mixture Substances 0.000 claims abstract description 17
- CXOWYMLTGOFURZ-UHFFFAOYSA-N azanylidynechromium Chemical compound [Cr]#N CXOWYMLTGOFURZ-UHFFFAOYSA-N 0.000 claims abstract description 14
- RHBRWKIPYGZNMP-UHFFFAOYSA-N [O--].[O--].[O--].[Al+3].[Cr+3] Chemical compound [O--].[O--].[O--].[Al+3].[Cr+3] RHBRWKIPYGZNMP-UHFFFAOYSA-N 0.000 claims abstract description 13
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910000423 chromium oxide Inorganic materials 0.000 claims abstract description 11
- 239000002356 single layer Substances 0.000 claims description 44
- QQHSIRTYSFLSRM-UHFFFAOYSA-N alumanylidynechromium Chemical compound [Al].[Cr] QQHSIRTYSFLSRM-UHFFFAOYSA-N 0.000 claims description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 238000005240 physical vapour deposition Methods 0.000 claims description 5
- 238000001704 evaporation Methods 0.000 claims description 4
- 230000008020 evaporation Effects 0.000 claims description 3
- 238000004544 sputter deposition Methods 0.000 claims description 3
- QRRWWGNBSQSBAM-UHFFFAOYSA-N alumane;chromium Chemical compound [AlH3].[Cr] QRRWWGNBSQSBAM-UHFFFAOYSA-N 0.000 abstract 2
- 238000000576 coating method Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- SJKRCWUQJZIWQB-UHFFFAOYSA-N azane;chromium Chemical group N.[Cr] SJKRCWUQJZIWQB-UHFFFAOYSA-N 0.000 description 1
- 229910052729 chemical element Inorganic materials 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000635 electron micrograph Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0641—Nitrides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0676—Oxynitrides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/081—Oxides of aluminium, magnesium or beryllium
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/083—Oxides of refractory metals or yttrium
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
- C23C14/325—Electric arc evaporation
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/042—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material including a refractory ceramic layer, e.g. refractory metal oxides, ZrO2, rare earth oxides
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/044—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material coatings specially adapted for cutting tools or wear applications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
- C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/347—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with layers adapted for cutting tools or wear applications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/40—Coatings including alternating layers following a pattern, a periodic or defined repetition
- C23C28/42—Coatings including alternating layers following a pattern, a periodic or defined repetition characterized by the composition of the alternating layers
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/40—Coatings including alternating layers following a pattern, a periodic or defined repetition
- C23C28/44—Coatings including alternating layers following a pattern, a periodic or defined repetition characterized by a measurable physical property of the alternating layer or system, e.g. thickness, density, hardness
Definitions
- the present invention relates to a chromium-based oxidation protection layer for substrates which are exposed to high temperatures.
- oxidation protection layers are used, for example, in gas turbine parts, gas turbine blades, plates of combustion chambers or the like. There, it is described how layers are applied by means of so-called plasma spraying out of a suspension onto the substrates.
- plasma spraying out of a suspension onto the substrates have u.a. the disadvantage that they can only be applied relatively thick and also have stresses which can have a negative effect on the adhesion.
- Oxidation-resistant and poorly heat-conductive materials are also used in connection with pistons, as disclosed, for example, in DE10 2009 035841.
- the object is achieved by a chromium-containing layer system.
- the chromium may be present as metallic chromium or in compounds for example as chromium oxide and or chromium nitride.
- the layer and / or the layer system may contain other chemical elements, such as aluminum, metallic or in combination.
- an intermediate layer is first applied to the substrate on which then a top layer is deposited.
- the layer system is applied by means of vapor deposition.
- PVD and / or CVD method in question.
- part of the layers of the layer system by means of PVD and the other part of the layers of the layer system by means of CVD.
- sputtering and / or evaporation can be applied under vacuum conditions.
- CONFIRMATION COPY Evaporation is to be mentioned as particularly preferred, the spark vaporization, in which by means of an arc material from a target surface is locally evaporated.
- a 3 ⁇ thick CrN intermediate layer is applied to a substrate on which a 3pm thick AlCrO layer is applied.
- the AlCrO layer can also be deposited as a multilayer layer, for example, with different compositions for the Einzell Anlagenen can be deposited.
- a 3.5 ⁇ thick CrN intermediate layer is applied to a substrate on which a 3.5 ⁇ thick AlCrO layer is applied.
- a 1.7 ⁇ thick CrN intermediate layer is applied to a 1.7 ⁇ thick AlCrO layer is applied to a substrate.
- a 5 ⁇ thick CrN intermediate layer is applied to a substrate on which a 5 ⁇ thick CrO / N multilayer (CrO / CrN multilayer) is applied.
- the coating temperature may be 450C.
- a CrN / CrON multilayer is applied to a CrN / intermediate layer provided on the substrate (see the calotte cut in FIG. 1).
- the thickness of the CrN intermediate layer is about 2.4 ⁇ and the thickness of the multilayer about 3 ⁇ .
- the multilayer is a multilayer consisting of 36 individual layers, of which 18 CrN individual layers and 18 CrON individual layers (see FIG. 1).
- each individual layer required about 2 minutes, so that the duration for the coating of the multilayer was about 72 minutes.
- a coating temperature of about 230 ° C was maintained.
- the number of individual layers and their thickness of the application can be selected adjusted. The result is a thin, highly resistant and protective against oxidation protective layer, suitable, inter alia, for substrates which are exposed to high temperatures in the application and should be protected from oxidation.
- CrN was used as an intermediate layer. According to the invention, however, it is also possible to use other layers as intermediate layers, for example metallic chromium. It is also possible first to apply metallic chromium to the substrate surface, followed by a thicker CrN layer onto which a CrN / CrON multilayer composed of thinner individual layers is then applied.
- a chromium-based oxidation protection layer for substrates exposed to high temperatures, the layer comprising a chromium-containing layer system comprising a base layer and a functional layer and wherein the base layer is between the substrate and the functional layer, and wherein the base layer at least substantially contains chromium nitride and the functional layer contains chromium oxide.
- the base layer is chromium nitride, but may also be aluminum chromium nitride for some applications.
- the functional layer contains at least for the most part aluminum chromium oxide or preferably the functional layer consists of aluminum chromium oxide.
- the functional layer has a multilayered layer structure which comprises alternatingly deposited individual layers A and B, wherein the composition of the A single layers differs from the composition of the B individual layers.
- the layer thickness of the base layer is preferably greater than 1 ⁇ , for some application preferably between 1, 5 and 10 ⁇ or even more preferably between 2 ⁇ and 7 m.
- the ratio between the layer thickness of the functional layer and the layer thickness of the base layer is preferably between 0.5 and 2, or for some applications preferably between 0.25 and 1.5.
- An oxidation protection layer according to the invention is also a chromium-based oxidation protection layer for substrates which are exposed to high temperatures, wherein the layer comprises a chromium-containing layer system comprising a functional layer, and wherein the functional layer comprises a multilayered layer structure comprising alternatingly deposited single layers A and B, wherein the Composition of the A single layers differs from the composition of the B individual layers, and wherein the A single layers contain at least for the most part aluminum chromium nitride or preferably chromium nitride and the B individual layers at least substantially aluminum chromium oxide or chromium oxide or preferably aluminum chromium oxynitride or more preferably chromium oxynitride.
- the A single layers contain at least for the most part aluminum chromium nitride or preferably chromium nitride and the B individual layers at least for the most part aluminum chromium oxide or chromium oxide or preferably aluminum chromium oxynitride or more preferably chromium oxynitride.
- a single layers consist of chromium nitride and the B single layers of aluminum chromium oxide or preferably of aluminum chromium oxynitride, or particularly preferred
- the multilayered layer structure may also comprise a single layer C deposited between an A monolayer and a B monolayer, the composition of the C monolayer differing respectively from the composition of the A monolayer and the composition of the single monolayer, and wherein the C monolayer is at least contains mostly aluminum chromium oxynitride or preferably chromium oxynitride.
- a single layer preferably consists of aluminum chromium oxynitride or even more preferably chromium oxynitride.
- the multilayered layer structure in each case between each individual layer A and each individual layer B, which are alternately deposited on the other, comprises a single layer C whose nitrogen content is greater than the nitrogen content in the directly adjacent single layer B and smaller than that Nitrogen content in the directly adjacent single layer A.
- each individual layer A and / or B is preferably between 50 nm and 100 nm.
- the method is a PVD method, for example a sputtering method or, for some applications, preferably a spark evaporation method.
- the process temperature during the coating process should not be higher than 450 ° C.
Abstract
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PCT/EP2014/000991 WO2014170005A2 (fr) | 2013-04-16 | 2014-04-14 | Couche de protection contre l'oxydation à base de chrome |
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CN107488830A (zh) * | 2016-06-13 | 2017-12-19 | 沈阳科蓝纳米涂层技术有限公司 | 一种氮化铬涂层的制备方法 |
CN106435489B (zh) * | 2016-11-30 | 2019-01-11 | 西北有色金属研究院 | 一种铌基表面抗氧化自愈合Cr/NiCr涂层的制备方法 |
CN107747093B (zh) * | 2017-10-10 | 2019-10-29 | 岭南师范学院 | 一种柔性硬质复合涂层及其制备方法和涂层刀具 |
EP3714081A1 (fr) | 2017-11-24 | 2020-09-30 | Oerlikon Surface Solutions AG, Pfäffikon | Revêtements céramiques à base d'al et de cr présentant une stabilité thermique accrue |
JP7275449B2 (ja) * | 2017-12-22 | 2023-05-18 | エリコン サーフェス ソリューションズ アーゲー、 プフェフィコン | ガスタービンのタービンブレードの耐食および耐エロージョンコーティング |
EP3768873A4 (fr) * | 2018-03-19 | 2022-06-01 | Applied Materials, Inc. | Procédés de protection de composants métalliques contre la corrosion au moyen de films minces contenant du chrome |
SG11202008268RA (en) | 2018-03-19 | 2020-10-29 | Applied Materials Inc | Methods for depositing coatings on aerospace components |
BR112021009483A2 (pt) * | 2018-11-14 | 2021-08-10 | Oerlikon Surface Solutions Ag, Pfäffikon | revestimento depositado sobre uma superfície de um substrato e substrato que tem um revestimento |
WO2020219332A1 (fr) | 2019-04-26 | 2020-10-29 | Applied Materials, Inc. | Procédés de protection d'éléments aérospatiaux contre la corrosion et l'oxydation |
US11697879B2 (en) | 2019-06-14 | 2023-07-11 | Applied Materials, Inc. | Methods for depositing sacrificial coatings on aerospace components |
CN116145082A (zh) * | 2023-03-01 | 2023-05-23 | 纳狮新材料有限公司杭州分公司 | 狭缝涂布模具表面清洗方法及表面结构的制备 |
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DE59802578D1 (de) | 1997-11-03 | 2002-01-31 | Siemens Ag | Für eine heissgasbeaufschlagung ausgelegtes erzeugnis und verfahren zur herstellung einer beschichtung für dieses erzeugnis |
JP2001179420A (ja) * | 1999-10-14 | 2001-07-03 | Olympus Optical Co Ltd | ダイカスト用金型およびその製造方法 |
PL1863947T3 (pl) * | 2005-03-24 | 2012-06-29 | Oerlikon Trading Ag | Warstwa z twardego materiału |
US9997338B2 (en) * | 2005-03-24 | 2018-06-12 | Oerlikon Surface Solutions Ag, Pfäffikon | Method for operating a pulsed arc source |
DE102005061060A1 (de) | 2005-12-21 | 2007-06-28 | Mahle International Gmbh | Kolben für einen Verbrennungsmotor und Verfahren zu seiner Herstellung |
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DE102009010110B4 (de) * | 2009-02-21 | 2014-08-28 | MTU Aero Engines AG | Erosionsschutz-Beschichtungssystem für Gasturbinenbauteile |
JP5345436B2 (ja) | 2009-03-26 | 2013-11-20 | Dowaサーモテック株式会社 | 硬質皮膜被覆部材の製造方法 |
DE102009035841A1 (de) | 2009-08-01 | 2011-02-03 | Matthäus Götz | Verfahren zur Herstellung einer Oxidationsschutz- und Wärmedämmschicht auf hohen Temperaturen ausgesetzten Substraten |
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KR102236892B1 (ko) | 2021-04-07 |
CN105143498A (zh) | 2015-12-09 |
CA2912584A1 (fr) | 2014-10-23 |
BR112015026344B1 (pt) | 2022-05-31 |
AR096030A1 (es) | 2015-12-02 |
CA2912584C (fr) | 2023-07-04 |
WO2014170005A2 (fr) | 2014-10-23 |
EP2986752B1 (fr) | 2021-04-07 |
US10174416B2 (en) | 2019-01-08 |
CN105143498B (zh) | 2018-11-09 |
US20160060746A1 (en) | 2016-03-03 |
BR112015026344A2 (pt) | 2017-07-25 |
JP2016520719A (ja) | 2016-07-14 |
KR20160007535A (ko) | 2016-01-20 |
MX2015014649A (es) | 2016-06-23 |
WO2014170005A3 (fr) | 2015-03-12 |
JP7002195B2 (ja) | 2022-01-20 |
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