EP2983830B1 - Beschichtungsanlage mit einer kühleinrichtung - Google Patents

Beschichtungsanlage mit einer kühleinrichtung Download PDF

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Publication number
EP2983830B1
EP2983830B1 EP14716245.7A EP14716245A EP2983830B1 EP 2983830 B1 EP2983830 B1 EP 2983830B1 EP 14716245 A EP14716245 A EP 14716245A EP 2983830 B1 EP2983830 B1 EP 2983830B1
Authority
EP
European Patent Office
Prior art keywords
coating system
heat exchanger
air
coating
cooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP14716245.7A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2983830A1 (de
Inventor
Björn SCHENKE
Ralf Schäfer
Armin Hoderlein
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Duerr Systems AG
Original Assignee
Duerr Systems AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Duerr Systems AG filed Critical Duerr Systems AG
Priority to PL14716245T priority Critical patent/PL2983830T3/pl
Publication of EP2983830A1 publication Critical patent/EP2983830A1/de
Application granted granted Critical
Publication of EP2983830B1 publication Critical patent/EP2983830B1/de
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Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/001—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B05B9/0409—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material the pumps being driven by a hydraulic or a pneumatic fluid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/58—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter preventing deposits, drying-out or blockage by recirculating the fluid to be sprayed from upstream of the discharge opening back to the supplying means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/002—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour incorporating means for heating or cooling, e.g. the material to be sprayed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1042—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001—Recuperative heat exchangers
    • F28D21/0003—Recuperative heat exchangers the heat being recuperated from exhaust gases
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001—Recuperative heat exchangers
    • F28D21/0014—Recuperative heat exchangers the heat being recuperated from waste air or from vapors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/60—Ventilation arrangements specially adapted therefor

Definitions

  • the invention relates to a coating installation for coating components with a coating agent, in particular in the form of a painting installation for painting motor vehicle body components with a paint.
  • pneumatically driven paint supply pumps which are arranged in a paint supply space of the paint shop, are often used to convey the paint to be applied.
  • the drive of these paint supply pumps by means of compressed air, which is then discharged via an exhaust port of the ink supply pump.
  • One way of removing the exhaust air from the paint supply pumps is to deliver them via a silencer in the immediate ambient air.
  • Another way of removing the exhaust air from the paint supply pumps is to collect them via air ducts in the paint supply room and then to lead into the open. In both cases, however, the exhaust air of the pneumatically driven ink supply pumps is not used.
  • the invention is therefore based on the object to provide a correspondingly improved coating system.
  • the invention is based on the technical-physical knowledge that the exhaust air of the pneumatically driven ink supply pumps is relaxed and cools due to the expansion.
  • the cold exhaust air flow of the pneumatically driven pumps can therefore be used for cooling purposes.
  • the invention therefore provides a cooling device which cools a heating sensitive component (e.g., railhouse) of the coating equipment by means of the cold exhaust air flow of the pump.
  • a heating sensitive component e.g., railhouse
  • the cooling device has at least one first heat exchanger in order to transfer heat from the heating-sensitive component (eg paint line, railhouse) of the coating system to the cold exhaust air flow of the pump, whereby the heating-sensitive component of the coating system is cooled.
  • the heating-sensitive component eg paint line, railhouse
  • a plurality of heat exchangers are connected in series.
  • the first heat exchanger is an air / air heat exchanger, ie both the heat supply to the hot side of the heat exchanger and the heat removal on the cold side of the heat exchanger via an air flow.
  • the first heat exchanger is an air / water heat exchanger, d. H.
  • an air flow is passed through the heat exchanger, namely the cold exhaust air flow of the pump, whereas on the hot side of the heat exchanger, a water flow is passed through the heat exchanger.
  • the heat exchanger is preferably a recuperator, i. a heat exchanger with an indirect heat transfer between cold side and hot side and a material separation between cold side and hot side.
  • the cooling device has a cooling circuit, which connects the heating-sensitive component of the coating system with the first heat exchanger, the cooling circuit containing a cooling medium (eg air, water) to the dissipated heat from the heating-sensitive component of the coating system to the first heat exchanger to transport.
  • a cooling medium eg air, water
  • the cooling medium is preferably conveyed in the cooling circuit by a pump in circulation operation.
  • the heating-sensitive component of the coating installation can be, for example, a pipeline, for example a coating medium line or a paint guide line.
  • a pipeline for example a coating medium line or a paint guide line.
  • Such pipelines are known from conventional coating systems or paint shops and therefore need not be described in detail.
  • the cooling circuit is connected via a second heat exchanger with the respective coating medium line, wherein the second heat exchanger transfers the dissipated heat from the coating medium line to the cooling circuit, from where the dissipated heat from the first heat exchanger to the cold exhaust air flow of the pump is transmitted.
  • the warming-sensitive component of the coating system is a so-called “railhouse”, ie a protective housing which surrounds a travel axis of a robot (eg painting robot, handling robot).
  • a robot eg painting robot, handling robot.
  • Such "rail houses” are for example in DE 102 34 915 A1 described and also belong to the general expertise, so that in this respect can be dispensed with a detailed description.
  • the cooling circuit introduces cold air into the protective housing ("railhouse”) and removes warm air from the protective housing ("railhouse”) in order to lower the internal temperature of the protective housing ("railhouse”).
  • the cooling of the compressed air used to drive the pump can lead to the formation of condensation or ice formation (icing) on the components of the system which come into contact with the relaxed, cold exhaust air from the pump.
  • the connected to the exhaust port of the pump cold air line is therefore provided on its outside with a thermal insulation to avoid condensation or ice formation on the outside of the cold air line.
  • the inventive idea of thermal insulation of the cold air line is independent of a cooling device of its own worthy of protection.
  • the coating installation according to the invention preferably has a plurality of pneumatically driven pumps each having an exhaust air connection, the exhaust air connections of the pumps opening into a common cold air duct, which is preferably connected to the first heat exchanger.
  • the pneumatic pump may be designed as a piston pump or as a diaphragm pump, however, the invention is not limited to these designs of the pump.
  • pneumatically driven pumps are preferably arranged in a paint mixing chamber of the coating installation, which is known per se from the prior art and therefore need not be described in detail.
  • the heating-sensitive component of the coating installation can be, for example, a pipeline or a so-called "railhouse".
  • Another example of the warming-sensitive component of the coating system is a paint booth.
  • the interior of a paint booth usually has to be air-conditioned, so that the painting within the spray booth under constant climatic conditions takes place, which is important for an optimal painting result.
  • the cold exhaust air of the pneumatically driven pump can therefore also be used for cooling or air conditioning of the paint shop, which can significantly reduce the energy required for air conditioning of the paint booth. This is of particular importance because the energy consumption of a paint shop makes up a large proportion of the total energy consumption of a motor vehicle factory.
  • FIG. 1 shows a first embodiment of a painting according to the invention for painting of motor vehicle body components
  • the paint shop largely conventional is constructed so that can be dispensed with a detailed description of the structure and operation of the paint shop and in the following only the essential parts of the painting are described.
  • the paint shop has several colored lines 1-5, in which paints of different colors are circulating promoted to prevent settling of the paints in the loops 1-5.
  • the color guide lines 1-5 extend in each case through heat exchangers 6-10, which can be designed, for example, as a tube-in-tube heat exchanger and have the task of cooling the lacquer in the individual color guide lines 1-5.
  • the heat exchangers 6-10 are connected to a common cooling circuit 11, which contains water as a cooling medium, wherein the cooling water is conveyed in the cooling circuit 11 by a pump 12 in circulation operation.
  • the cooling circuit 11 extends through a further heat exchanger 13, wherein it is an air / water heat exchanger.
  • a cold air line 14 passes through the heat exchanger 13, wherein the cold air line 14 is supplied by exhaust air ports 15-21 of several pneumatically driven ink supply pumps 22-28 with cold air.
  • the paint supply pumps 22-28 can be designed conventionally as a diaphragm pump or as a piston pump, so that a detailed description of the ink supply pumps 22-28 can be dispensed with.
  • the ink supply pumps 22-28 are preferably arranged in a paint mixing room of the paint shop.
  • the compressed air supplied via the supply air connections 29-35 compressed air is relaxed and thereby cooled, so that is discharged via the exhaust ports 15-21 cold air into the cold air line 14.
  • the cold air then absorbs heat from the cooling water in the cooling circuit 11, whereby the temperature of the cooling water in the cooling circuit 11 is reduced.
  • the heat exchangers 6-10 then transfer heat from the paint in the color guide lines 1-5 to the cooling water in the cooling circuit 11, thereby cooling the paint in the color guide lines 1-5.
  • FIG. 2 shows a modification of the embodiment described above according to FIG. 1
  • FIG. 2 shows a modification of the embodiment described above according to FIG. 1
  • a special feature of this exemplary embodiment is that in this case a so-called railhouse 36 is cooled, ie a protective housing which surrounds a traveling axis of a robot (painting robot or handling robot) of the painting installation.
  • cooling medium in the cooling circuit 11 is air, so that can be dispensed with the additional heat exchanger 6-10 in the embodiment of Figure 1.
  • the circulating in the cooling circuit 11 cold air is introduced into the railhouse 36 and thereby heated.
  • the heated air is then returned to the cooling circuit 11 and cooled down again in the heat exchanger 13.
  • FIG. 3 a simplified cross-sectional view through the cold air line 14, which is provided on its outside with a heat insulation 37.
  • the thermal insulation 37 should achieve that the outside temperature on the lateral surface of the heat insulation 37 despite the low temperature of the cold air in the cold air line 14 is sufficiently large to prevent disturbing condensation or ice formation on the lateral surface of the heat insulation 37.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Nozzles (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)
EP14716245.7A 2013-04-12 2014-04-07 Beschichtungsanlage mit einer kühleinrichtung Active EP2983830B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL14716245T PL2983830T3 (pl) 2013-04-12 2014-04-07 Instalacja powlekająca z urządzeniem chłodzącym

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013006334.5A DE102013006334B4 (de) 2013-04-12 2013-04-12 Beschichtungsanlage mit einer Kühleinrichtung und Verwendung eines kalten Abluftstroms einer pneumatisch angetriebenen Pumpe
PCT/EP2014/000925 WO2014166618A1 (de) 2013-04-12 2014-04-07 Beschichtungsanlage mit einer kühleinrichtung

Publications (2)

Publication Number Publication Date
EP2983830A1 EP2983830A1 (de) 2016-02-17
EP2983830B1 true EP2983830B1 (de) 2016-12-21

Family

ID=50473258

Family Applications (1)

Application Number Title Priority Date Filing Date
EP14716245.7A Active EP2983830B1 (de) 2013-04-12 2014-04-07 Beschichtungsanlage mit einer kühleinrichtung

Country Status (9)

Country Link
US (1) US9956577B2 (pt)
EP (1) EP2983830B1 (pt)
KR (1) KR102217669B1 (pt)
CN (1) CN105142795B (pt)
BR (1) BR112015025548B1 (pt)
DE (1) DE102013006334B4 (pt)
ES (1) ES2641858T3 (pt)
PL (1) PL2983830T3 (pt)
WO (1) WO2014166618A1 (pt)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015009214A1 (de) 2015-07-15 2017-01-19 Dürr Systems Ag Beschichtungsanlage und entsprechendes Betriebsverfahren
CN105413971A (zh) * 2016-01-04 2016-03-23 京东方科技集团股份有限公司 胶材涂布装置
CN105618337B (zh) * 2016-03-11 2017-11-21 中自环保科技股份有限公司 一种多功能涂覆系统及其使用方法

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3607553A (en) 1969-02-27 1971-09-21 Gen Electric Apparatus for producing a protective coating on the surface of a manufactured article
US4173924A (en) * 1978-03-01 1979-11-13 Schweitzer Industrial Corporation Paint spray booth with air supply system
JPS56166961A (en) * 1980-05-26 1981-12-22 Toyota Motor Corp Rotary electrostatic spray painting apparatus
SE433663B (sv) * 1980-06-05 1984-06-04 Flaekt Ab Sett att atervinna verme ur behandlingslokaler och anordning for utforande av settet
DE3222595A1 (de) * 1982-06-16 1983-12-22 J. Wagner Gmbh, 7990 Friedrichshafen Einrichtung zum auftragen von farbe oder dgl.
JP2001046943A (ja) * 1999-08-06 2001-02-20 Kanto Auto Works Ltd 塗料冷却装置
WO2003049523A1 (de) * 2001-11-29 2003-06-12 Siemens Aktiengesellschaft Montagevorrichtung für bauteile mit einem sauggreifer
DE10234915A1 (de) 2002-07-31 2004-02-19 Dürr Systems GmbH Beschichtungsanlage mit einer verfahrbaren Beschichtungsmaschine
DE10318004B3 (de) * 2003-04-19 2004-12-09 J. Wagner Ag Förderaggregat für viskose Medien
US7908994B2 (en) * 2005-10-21 2011-03-22 Duerr Systems, Inc. Automatically steered coating machine also a container for the coating material
US7975935B2 (en) * 2007-04-11 2011-07-12 Complete Automation, Inc. Cost effective paint system
DE102007041008A1 (de) * 2007-08-29 2009-03-05 Eisenmann Anlagenbau Gmbh & Co. Kg Anlage zum Beschichten, insbesondere Lackieren, von Gegenständen, insbesondere von Fahrzeugkarosserien
EP2359940A1 (en) * 2010-02-12 2011-08-24 Siemens Aktiengesellschaft Overspray shielding device and method
US8671876B2 (en) * 2010-03-05 2014-03-18 Thierica Equipment Corporation System and method for managing energy usage in a manufacturing facility
CN102198337A (zh) * 2010-03-22 2011-09-28 杨峥雄 一种环保节能排气处理装置和方法

Non-Patent Citations (1)

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Title
None *

Also Published As

Publication number Publication date
ES2641858T3 (es) 2017-11-14
DE102013006334A1 (de) 2014-10-16
EP2983830A1 (de) 2016-02-17
CN105142795A (zh) 2015-12-09
US9956577B2 (en) 2018-05-01
WO2014166618A1 (de) 2014-10-16
CN105142795B (zh) 2017-09-05
US20160067731A1 (en) 2016-03-10
PL2983830T3 (pl) 2017-06-30
BR112015025548A2 (pt) 2017-07-18
KR20150142013A (ko) 2015-12-21
KR102217669B1 (ko) 2021-02-22
BR112015025548B1 (pt) 2021-03-09
DE102013006334B4 (de) 2015-02-05

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