EP2935955B1 - Ventilkeil für ein schiebeventil - Google Patents

Ventilkeil für ein schiebeventil Download PDF

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Publication number
EP2935955B1
EP2935955B1 EP13811237.0A EP13811237A EP2935955B1 EP 2935955 B1 EP2935955 B1 EP 2935955B1 EP 13811237 A EP13811237 A EP 13811237A EP 2935955 B1 EP2935955 B1 EP 2935955B1
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EP
European Patent Office
Prior art keywords
ribs
core
valve
shoes
slide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP13811237.0A
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English (en)
French (fr)
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EP2935955A1 (de
Inventor
Thomas Winther
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AVK Holding AS
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AVK Holding AS
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Publication date
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Priority to EP13811237.0A priority Critical patent/EP2935955B1/de
Publication of EP2935955A1 publication Critical patent/EP2935955A1/de
Application granted granted Critical
Publication of EP2935955B1 publication Critical patent/EP2935955B1/de
Priority to HRP20161518TT priority patent/HRP20161518T1/hr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K3/00—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing
    • F16K3/02—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor
    • F16K3/12—Gate valves or sliding valves, i.e. cut-off apparatus with closing members having a sliding movement along the seat for opening and closing with flat sealing faces; Packings therefor with wedge-shaped arrangements of sealing faces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14819—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being completely encapsulated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C2045/1486—Details, accessories and auxiliary operations
    • B29C2045/14868—Pretreatment of the insert, e.g. etching, cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00—Use of unspecified rubbers as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/748—Machines or parts thereof not otherwise provided for
    • B29L2031/7506—Valves

Definitions

  • the present invention relates to the technical field of slide valves and in particular to a valve wedge for a slide valve comprising a rough cast metal wedge for a slide valve comprising a rough cast metal wedge core encapsulated in, i.e. coated with, a soft seal encapsulation, i.e.
  • each of said guide members comprising a sideways projecting rib of said rough cast wedge core and a prefabricated wear and corrosion-resistant slide shoe arranged thereon, each rib comprising laterally opposite lateral surfaces and an end-face and each shoe comprising two opposite lateral walls with inner surfaces and outer surfaces adapted for interacting with corresponding slide surfaces of the guide grooves and each shoe being fixedly connected with or vulcanized to the respective one of the ribs by means of soft seal encapsulation present between the rough cast wedge core and the shoe.
  • the present invention relates to a slide valve comprising a valve wedge according to the invention and to a method for manufacturing a valve wedge according to the invention.
  • Slide valves may be used in pipeline systems for distributing and/or handling fluid such as water, sewages, natural gas or similar liquid or gaseous media.
  • a slide valve comprises a housing defining a passage way for the fluid to flow in an axial direction to the housing.
  • the passage may be closed and open by sliding the valve wedge in a direction transverse to the axial direction.
  • the plane of the sliding movement of the valve wedge is essentially perpendicular to the axial direction.
  • the motion of the valve wedge is actuated by actuation means.
  • the actuation means may comprise a threaded valve stem configured to act upon a valve nut to produce a linear translational movement of the sliding of the slide wedge into or out of the passage way of the housing.
  • valve wedge Under operation, the valve wedge is subjected to considerable pressure in the axial direction.
  • sliding bearings comprising the guide members projecting into the corresponding guide grooves in the valve housing are provided.
  • the guide grooves are shaped complimentary to the shape of the guide members so as to provide guidance at least in axial direction.
  • a sealing is provided by the soft sealing material, typically a rubber material, engaging a valve seat, which may be a dedicated valve seal element or simply a wall of the valve housing.
  • the material of the core of the valve wedge is typically cast iron, which is prone to degradation/corrosion when exposed to a fluid passing through the valve. Therefore, the soft sealing encapsulation is provided for purposes of improving corrosion protection of the core.
  • the ribs of the core may also be covered with the soft sealing material.
  • the problem of such a solution is that the soft sealing material is typically not wear-resistant with respect to a sliding motion. Further, typical soft sealing material has a high friction coefficient with respect to most surfaces. This problem may be solved by using slide shoes arranged on the guide ribs, wherein the slide shoes are preferably made of a wear-resistant and corrosion-resistant material providing a low friction sliding interface with a sliding surface of a cooperating guide groove.
  • EP0171693 discloses a slide valve with a valve wedge comprising guide shoes that are attached to the valve wedge core and moulded together with a rubber encapsulation of the valve wedge.
  • the problem with this solution is that the slide shoes, which are supported by a relatively thick, soft layer of soft seal material, prevent a precise control over the valve member movement as the slide shoes may flex laterally relative to the core, whereby the life of the valve wedge may be decreased.
  • EP0926410 discloses a slide valve wedge, wherein a slide shoe is attached to the ribs of the core after the soft sealing encapsulation has been moulded onto the core.
  • the problem with this solution is that the slide shoes supported by the soft layer prevent a precise control over the valve wedge movement as the guide shoes may flex laterally. In particular under large axial pressure on the valve wedge such flexing on the shoes may result in an excessive wear of the valve actuation mechanism as well as the sealing surfaces.
  • the valve wedge core is typically supported by centering pins during moulding in order to centre the core in the mould. These centering pins leave openings in the soft seal encapsulation, thus requiring a subsequent sealing step for these openings.
  • DE3345133 discloses a valve wedge for a slide valve comprising a metal core encapsulated in a rubber elastic material.
  • the metal core is provided with lateral guiding grooves in each of which a U-shaped sliding shoe of plastic material is arranged so that hollow space is formed between the sliding shoes and the guiding grooves.
  • the gap or hollow space is filled with moulding mass of rubber elastic material during moulding of the encapsulation onto the metal core.
  • the sliding shoes are supported by the soft rubber elastic material preventing a precise control over the valve wedge movement, especially at the large axial pressures on the valve wedge.
  • the object of the present invention is to overcome at least some of the above-mentioned drawbacks and especially to provide a valve wedge that may be precisely guided relative to the housing of the slide valve and where the coating or encapsulation of the valve core may be controlled without using centering pins that decreases the corrosion resistance of the valve wedge.
  • the valve wedge according to the invention is characterised in that the opposite outer lateral surfaces of the ribs are finished surfaces and that the opposite inner surfaces of each of the slide shoes is laterally rigidly supported by the corresponding outer lateral surfaces of the respective one of said ribs so that each rib laterally rigidly supports the respective one of the slide shoes.
  • each opposite lateral face of each rib is rigidly connected with and thereby rigidly supports the corresponding inner surfaces of the lateral walls of the respective one of the slide shoes, whereby the slide shoes are laterally rigidly supported by the ribs so that the shoes are not laterally moveable or may flex laterally relative to the core.
  • the prefabricated slide shoes provided on the ribs facilitates manufacturing of the valve wedge by positioning and centering the valve core in the mould during moulding of the soft seal encapsulation onto the core.
  • the lateral outer surfaces of the ribs are subjected to additional processing after the core has been formed by casting.
  • the finishing can be carried out by a mass-reducing process, i.e. where material is removed by machining.
  • Another possibility is to carry out the finishing by means of a mass-conserving process such as stamping, where material is subjected to deformation. Finishing of the lateral surfaces improves the tolerance of the dimension between the opposite lateral surfaces of the ribs of the core so as to improve the tolerance of the moulding of the encapsulation and thereby improve the tolerance of the valve wedge.
  • the rigid support of the slide shoes directly on the respective ribs prevents any lateral movement of the core relative to the shoes and thereby provides an exact guidance of the slide surfaces of the shoe in the corresponding grooves in the housing. Due to the above rigid connection, encapsulation material present between the shoes and the core are not subjected to fatigue, whereby the life of the wedge is improved.
  • the slide shoes are made of a material with a relatively larger elastic modulus compared to that of the material of the soft seal encapsulation.
  • the slide shoes are essentially U-shaped in a cross-sectional view and provided with a bottom face on a bottom wall extending between the lateral walls.
  • the material of the slide shoes can be PA6.6 or POM. However, other plastic materials may be used having good sliding properties, high wear resistance and heat resistance.
  • the slide shoes are formed by injecting moulding.
  • the material of the encapsulation can be EPDM for fluid and NBR for gases. However, other properties may also be used.
  • the slide shoes may be trough-shaped and provided with opposite end walls with inner surfaces extending between the lateral walls. Thereby, the slide shoes circumferentially surround the respective ribs.
  • the opposite inner surfaces of the shoes abut the corresponding lateral outer surfaces of the respective one of the ribs.
  • a very thin layer of rubber i.e. rubber film
  • a very thin film may be present between the outer lateral surfaces of the ribs of the core and the corresponding inner surfaces of the respective slide shoes.
  • a thin film is to be considered equivalent with a direct contact between the surfaces in question and thereby provide the desired rigid connection between the lateral surfaces of the ribs and the corresponding inner surfaces of the shoes.
  • the shoe can be provided with a limited weakened area, especially a small round area in the bottom wall of the shoe, the weakening being such that during moulding of the encapsulation by injection of encapsulation material in the mould, the weakened area is broken due to the high injection pressure, whereby a vent opening is formed.
  • vent opening allows air trapped between the rib of the core and the shoe to be vented through the formed opening during moulding so as to obtain complete encapsulation behind the shoe. Further, the weakened area allows for complete priming of the inner surface of the shoe before moulding and prevents that primer is applied to the outer surface of the shoe.
  • the tolerance of the dimension or distances between the opposite lateral faces of the ribs of the core is less than +/- 0.4 mm, preferably less than +/- 0.3 mm, especially less than +/- 0.2 mm.
  • the slide shoes may be attached to the respective one of the ribs by snap fit-engagement.
  • the lateral surfaces of the ribs are laterally protruding surfaces, protruding relatively to the adjacent lateral portions of the rib, an edge being formed between the protruding surface and adjacent portion.
  • each of the opposite lateral walls of the slide shoes may be provided with a ledge at the rim of the slide shoe opposite the bottom wall, said ledge being in engagement behind the above-mentioned edge.
  • the outer surfaces of the slide shoes may be chamfered or rounded between the lateral walls and the bottom wall.
  • the outer surface of the slide shoes may be chamfered or rounded between the end walls and the bottom wall.
  • the ribs core is preferably made of cast iron, especially SG-iron.
  • the present invention further relates to slide valve comprising a valve wedge according to the invention.
  • the present invention relates to a method for manufacturing of a valve wedge according to the invention comprising the following steps:
  • the outer lateral surfaces of the ribs are finished by stamping.
  • the stamping may be provided so that the tolerance of the distance between the lateral surfaces of the ribs is less than +/- 0.4 mm, preferably less than +/- 0.3 mm, and especially less than +/- 0.2 mm.
  • finishing of the outer lateral surfaces may, as mentioned previously, also be carried out by machining, i.e. by removing material.
  • the inner surfaces of the shoes are primed with an adhesive primer.
  • the outer surface of the core may be primed with an adhesive primer.
  • the end faces of the ribs are finished so as to provide a predetermined dimension between the finished end faces.
  • the tolerance between the predetermined dimension between the finished end surfaces of the core is preferably a narrow tolerance within fractional millimetres depending on the dimension such as less than +/- 0.4 mm, less than +/- 0.3 mm or less than +/-0.2 mm.
  • the finished end surfaces may be provided by punching, whereby the punching advantageously is carried out at the same time as the lateral faces of the ribs are finished by stamping.
  • both the finishing of the lateral faces and the end faces of the ribs may be carried out by other processes than the mentioned processes such as by machining removing material.
  • the core is provided with a through-going axial bore extending from an upper to a lower end of the core.
  • a brass or bronze bushing having an upper and a lower surface is fixedly connected in the bore at an upper end thereof.
  • the bushing may be fixed to the upper end of the bore by a press fit provided by expanding the bushing by means of a drift so that outer surface portions of the bushing are pressed into recesses between protruding portions of the inner surfaces of the bore.
  • a predetermined longitudinal spacing between the lower surface and the bushing and the lower surface of the core may advantageously be provided.
  • a press-tool comprising a lower support for supporting the lower end of the core and a tubular support extending upwardly from the lower support and ending in an upper support face for supporting the lower surface of the bushing during the expansion thereof.
  • the spacing between the lower support of the tool and the upper support face of the tubular support defines the predetermined spacing between the lower surface of the bushing and the lower surface of the core.
  • Tolerance of the above predetermined spacing may be a narrow tolerance within fractional millimetres depending on the spacing such as less than +/- 0.4 mm, less than +/-0.3 mm, preferably less than +/- 0.2 mm.
  • Fig. 1 and 2 discloses a slide valve 1 comprising a housing 2 defining a passage way 3 for a fluid to flow through the housing 2 in an axial direction A thereof.
  • the housing 2 has flanges 4, 5 for installing the valve in a pipeline system (not shown) for liquid or gaseous media.
  • the housing 2 further comprises a top flange 6 for attaching a valve bonnet 7 with a valve box 8 through which a stem 9 passes from the outside of the valve 1 to the inside thereof.
  • Rotating the stem around its longitudinal axis actuates a valve wedge 10 by engaging a valve wedge nut 11 of the valve wedge 10 so that the valve wedge 10 is moved up and down relative to the passage way.
  • the movement of the valve wedge 10 is guided by guiding means comprising guide grooves 12 in the housing interacting with guide members 20 of the wedge to form a sliding bearing for a linear translational movement of the valve wedge 10 in a first direction T1 being the axial direction of the wedge and the stem.
  • the guide grooves are essential parallel to the first direction T1 and are arranged on the inside of the housing 2 and lateral of the passage way 3.
  • Two guide members 20 are provided on the periphery of the valve wedge 10 projecting in an outward direction from opposite sides thereof.
  • the valve wedge 10 comprises a valve wedge core 13 made of cast iron encapsulated by a soft sealing material 50 such as rubber.
  • the core 13 comprises sideways projecting ribs 17.
  • a trough-shaped slide shoe 23 is arranged on each of the ribs 17 as will be described in more detail below.
  • the projecting ribs with the slide shoes 23 arranged thereon comprise together with adjacent encapsulation the guide members 20.
  • each projecting rib 17 is on each lateral side thereof provided with two mutually spaced projections 16 projecting from adjacent areas of the respective rib.
  • An edge 18 being formed between each projection 16 and the adjacent lateral portions of the ribs.
  • the lateral outer surfaces of each projection 16 are finished lateral surfaces 19.
  • Opposite finished surfaces being finished so as to improve the tolerance of the spacing S between the opposite lateral finished surfaces. Further, it should be mentioned that the finished surfaces on the same side of the rib are lying in a common plane.
  • each of the opposite ends of the ribs is provided with two end projections 24 with finished end faces 21.
  • the end faces 21 of each rib being arranged in a common plane.
  • the finished lateral faces 19 and finished end faces 21 of the ribs 17 are intended to cooperate with corresponding faces of the respective trough-shaped slide shoes 23.
  • the slide shoes are prefabricated shoes and preferably injection moulded of a plastic material having high wear-resistance.
  • An embodiment of a trough-shaped slide shoe 23 is shown in Fig. 4 .
  • Each shoe 23 comprises opposite lateral side walls 22 and opposite end walls 25 and a bottom wall 26. Opposite inner surfaces 27 of the side walls 22 is spaced L corresponding to the spacing S between lateral finished surfaces of the ribs.
  • a ledge 29 is provided at the upper rim 28 of the shoe.
  • the shoes are arranged on the ribs by means of a friction snap fit engagement, whereby the ledges 29 are engaged behind the edges 18 of the projections 16 of the ribs and the opposite inner surfaces 27 of the shoe 23 engages the respective lateral finished surfaces 19 of the ribs as it more clearly appears from Figs. 6 and 7 .
  • Each shoe 23 is provided with a limited weakened area 14, especially a small round area in the bottom wall 26.
  • the weakened area 14 is broken due to the high injection pressure, whereby a vent opening is formed allowing air trapped between the rib 17 of the core and the shoe 23 to be vented through the formed vent opening.
  • the weakened area 14 allows for a complete priming of the inner surface of the shoe 23 before moulding and venting of entrapped air during moulding so as to obtain complete encapsulation behind the shoe 23.
  • the encapsulating rubber material 50 covers the outer surface of the core 13. Additionally, encapsulating material 50 is present between the inner surface of the shoes 23 and the outer surface of the ribs 17. The encapsulating material extends onto the rim of the shoes so that the core is completely enclosed by the encapsulation 50 and the shoes 23. The engagement between the inner surfaces of the shoes and the finished lateral surfaces 19 of the ribs 17 provide for a rigid support of the slide shoes so that the slide shoes are not moveable or able to flex laterally relative to the core of the wedge. Thereby, an excellent and precise guidance of the wedge is provided.
  • the end projections 24 of the ribs have finished end surfaces 21.
  • the end surfaces 21 of the ribs are mutually spaced at distance X.
  • the tolerance of the distance between the opposite lateral faces of the ribs of the core and the mutual spacing between the opposite end faces 30 is preferably less than +/- 0.3 mm, especially less than +/- 0.2 mm in order to obtain the desired precision of the encapsulation 50 of the wedge and the wedge in general.
  • the wedge is provided with a through-going axial bore 15 extending from an upper to a lower end of the wedge.
  • a bushing 31 of brass or bronze is fixed to an upper end of the bore.
  • the bushing is provided with an inner thread adapted to cooperate with an outer thread of the stem 9. Further, as seen in Fig. 4 , 6 and 7 the outer surfaces of the shoes are chambered between the lateral side walls 22 and the bottom wall 26 and rounded between the bottom wall 26 and the end walls 25.
  • valve wedge can be manufactured by a method comprising the following steps:
  • the lower surface 36 of the bushing is arranged on the upper support face 35, whereby the spacing Y between the upper support face 35 and the lower support face of the press-tool corresponds to the desired predetermined spacing between the lower surface of the bushing and the lower surface of the core.
  • a conical mantel 38 is moved into the bore 39 of the bushing, whereby the bushing is expanded and the outer surface thereof pressed into recesses between protruding portions of the inner surface of the bore is of the core 13 so as to fixedly attach the bushing to the core.
  • Each slide shoe 23 has two opposite lateral side walls 22 with the respective inner surfaces 27, a bottom wall 26 and two opposite end walls 25.
  • the inner surfaces 27 of the lateral side walls are spaced so as to tightly engage the finished surfaces of the ribs 19 when the shoes 23 are arranged on the ribs.
  • the inner surfaces of the shoes 23 are provided with an adhesive primer up to and including the rim 28 of the shoes 23 in order to thereby improve the connection between the shoes and the coating, which is to be injected in a tool at a later stage.
  • the outer surface of the core 13 is primed with an adhesive primer in order to improve the adhesive between the core 13 and the injected rubber material.
  • a slide shoe 23 is arranged on each rib 14 by a snap action and thereby laterally rigidly connected to the respective rib.
  • a mould for moulding the rubber coating onto the core is provided, the mould having an inner surface area adapted to tightly abut the lateral outer surfaces of the shoes and thereby exactly position the shoes and therefore the core laterally.
  • a mould 49 for moulding the coating onto the core is shown in Figs. 10-12 .
  • the mould comprises an upper mould part 43, a lower mould part 44 and a middle mould part 45.
  • the middle mould part comprises a mantel 46 adapted to be received in the bore of the bushing and thereby assist in positioning the core in the mould cavity.
  • the mantel 46 is provided with a shoulder 47 adapted to engage the lower surface of the bushing, which is forced against said shoulder, whereby a precise longitudinal position of the core is provided.
  • the lower mould part is as seen in Fig. 11 provided with inner surface areas 48 forming portion of the cavity and being adapted to tightly abut the corresponding outer surface of the lateral side wall of the respective shoe.
  • the upper mould part is provided with inner surface areas (not shown) forming a portion of the mould cavity and being adapted to tightly abut the other lateral surface of the shoe in question, whereby the said inner surface areas 48 exactly position the shoe and thereby the core laterally.
  • inner surface areas 48 exactly position the shoe and thereby the core laterally.
  • rubber is injected into the mould in order to provide the coating thereof, whereby rubber is also provided in areas between the inner surface of the shoes 23 and the outer surface of the ribs, whereby the slide shoes 23 are firmly and rigidly connected to the core by vulcanization of the rubber.
  • the coated wedge is removed from the mould and placed in a valve housing, an inner thread being provided in the bushing prior to moulding of the coating onto the core.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Valve Housings (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Clamps And Clips (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
  • Sliding Valves (AREA)

Claims (15)

  1. Schieberkeil (11) für einen Schieber (1), der einen rauen Gussmetall-Keilkern (13) umfasst, der in einer Soft-Seal-Verkapselung (50), das heißt einer weichen Beschichtung, verkapselt, das heißt mit dieser überzogen, ist, der zwei Führungselemente (20) hat, die in der Querrichtung in entgegengesetzte Richtungen hervorstehen und die dafür eingerichtet sind, in eine zugehörige von Führungsrillen (12) einzugreifen, die im Inneren eines Gehäuses des Schiebers vorgesehen sind, um dadurch einen axialen Druck aufzunehmen, der während des Betriebs auf den Schieberkeil (11) ausgeübt wird, wobei jedes der Führungselemente (20) eine seitwärts hervorstehende Rippe (17) des rauen Guss-Keilkerns umfasst, sowie einen vorgefertigten verschleiß- und korrosionsfesten Gleitschuh, der darauf angeordnet ist, wobei jede Rippe (17) seitlich entgegengesetzte seitliche Flächen (19) und eine Endfläche (21) umfasst und jeder Schuh zwei entgegengesetzte seitliche Wände (22) mit inneren Flächen (27) und äußeren Flächen umfasst, die dafür eingerichtet sind, mit zugehörigen Gleitflächen der Führungsrillen zusammenzuarbeiten, und wobei jeder Schuh (23) mittels der Soft-Seal-Verkapselung (50), die zwischen dem rauen Guss-Keilkern (13) und dem Schuh (23) vorhanden ist, mit der zugehörigen Rippe (17) fest verbunden oder vulkanisiert ist, dadurch gekennzeichnet, dass die äußeren seitlichen Flächen der Rippen bearbeitete Flächen (19) sind und dass die entgegengesetzten inneren Flächen (27) jedes der Gleitschuhe (23) von den zugehörigen äußeren seitlichen Flächen (19) der zugehörigen Rippe (17) seitlich starr gehalten werden, derart, dass jede Rippe den zugehörigen Gleitschuh (23) seitlich starr hält.
  2. Schieberkeil nach Anspruch 1, wobei die Gleitschuhe (23) aus einem Material hergestellt sind, dessen Elastizitätsmodul relativ zu demjenigen des Materials der Soft-Seal-Verkapselung (50) größer ist.
  3. Schieberkeil nach Anspruch 1 und/oder Anspruch 2, wobei die Gleitschuhe (23) in einer Querschnittansicht im Wesentlichen U-förmig sind und mit einer Bodenfläche auf einer Bodenwand (26) ausgestattet sind, die sich zwischen den seitlichen Wänden (22) erstreckt.
  4. Schieberkeil nach einem der vorhergehenden Ansprüche, wobei die Gleitschuhe (23) wannenförmig sind und mit entgegengesetzten Endwänden (25) mit inneren Flächen, die sich zwischen den seitlichen Wänden (22) erstrecken, ausgestattet sind.
  5. Schieberkeil nach einem der vorhergehenden Ansprüche, wobei die entgegengesetzten inneren Flächen (27) der Schuhe (23) an die zugehörigen seitlichen äußeren Flächen der zugehörigen Rippe (17) anstoßen.
  6. Schieberkeil nach einem der vorhergehenden Ansprüche, wobei der Schuh mit einem begrenzten geschwächten Bereich (14) ausgestattet ist, insbesondere einem kleinen runden Bereich in der Bodenwand (26) des Schuhs, wobei die Schwächung derart ist, dass während der Formung der Verkapselung durch Einspritzen von Verkapselungsmaterial der geschwächte Bereich durch den Einspritzdruck aufgebrochen wird, wodurch eine Entlüftungsöffnung gebildet wird.
  7. Schieberkeil nach einem der vorhergehenden Ansprüche, wobei die Toleranz der Abmessung S zwischen den entgegengesetzten seitlichen Flächen (19) der Rippen (17) des Kerns (13) weniger als +/- 0,4 mm beträgt, vorzugsweise weniger als +/- 0,3 mm und insbesondere weniger als +/- 0,2 mm.
  8. Schieberkeil nach einem der vorhergehenden Ansprüche, wobei die Gleitschuhe (23) an der zugehörigen Rippe (17) durch eine Einrasthaken-Verbindung befestigt sind.
  9. Schieberkeil nach einem der vorhergehenden Ansprüche, wobei die seitlichen Flächen (19) der Rippen (17) seitlich vorstehende Flächen sind, die relativ zu den benachbarten seitlichen Abschnitten der Rippe (17) hervorstehen, wobei zwischen der vorstehenden Fläche und dem benachbarten Abschnitt eine Kante (18) gebildet wird.
  10. Schieberkeil nach einem der vorhergehenden Ansprüche, wobei die äußeren Flächen der Gleitschuhe (23) zwischen den seitlichen Wänden (22) und der Bodenwand (26) abgeschrägt oder gerundet sind.
  11. Verfahren zum Herstellen eines Schieberkeils (10) nach Anspruch 1, die folgenden Schritte umfassend:
    A: Bereitstellen eines rauen Gusskerns (13) mit seitwärts vorstehenden Rippen (17) an entgegengesetzten Seiten von diesem, wobei jede Rippe entgegengesetzte seitliche Flächen und eine Endfläche hat,
    B: Anwenden eines Bearbeitungsvorgangs auf jede der entgegengesetzten Flächen jeder Rippe, um dadurch die Toleranz des Abstands (S) zwischen den seitlichen Flächen (19) der Rippen (17) zu verbessern,
    C: Bereitstellen von zwei Gleitschuhen (23), die im Wesentlichen U-förmig in einer Querschnittansicht sind und die zwei entgegengesetzte seitliche Wände (22) mit zugehörigen inneren Flächen (27) haben sowie eine Bodenwand (26) mit einer inneren Fläche, wobei die inneren Flächen (27) der seitlichen Wände (22) der Gleitschuhe (23) einen solchen Abstand (L) haben, dass sie die bearbeiteten Flächen (19) der Rippen (17) fest erfassen,
    D: Anordnen eines Schuhs (23) auf jeder Rippe (23), derart, dass er seitlich starr mit der zugehörigen Rippe verbunden ist,
    E: Bereitstellen einer Form (49) zum Formen der Gummibeschichtung (50) auf dem Kern (13), wobei die Form innere Flächenbereiche hat, die dafür eingerichtet sind an die seitlichen äußeren Flächen der Seitenwand (22) der Schuhe (23) dicht anzustoßen und dadurch die Schuhe (23) und damit den Kern (13) seitlich exakt zu positionieren,
    F: Einspritzen von Gummi in die Form, um dessen Beschichtung bereitzustellen, wobei Gummi auch in Bereichen zwischen der inneren Fläche der Schuhe (23) und den äußern Flächen der Rippen (17) bereitgestellt wird, wobei die Gleitschuhe (23) durch eine Vulkanisation des Gummis fest und starr mit dem Kern verbunden werden, und
    G: Entfernen des beschichteten Keils aus der Form.
  12. Verfahren nach Anspruch 11, wobei die äußeren seitlichen Flächen (19) der Rippen (17) durch Stanzen bearbeitet werden.
  13. Verfahren nach Anspruch 11 und/oder Anspruch 12, wobei vor Schritt D die inneren Flächen der Schuhe (23) mit einer klebenden Grundierung vorbereitet werden.
  14. Verfahren nach einem der vorhergehenden Ansprüche 11 bis 13, wobei vor Schritt D die äußere Fläche des Kerns (13) mit einer klebenden Grundierung vorbereitet wird.
  15. Verfahren nach einem der vorhergehenden Ansprüche 11 bis 14, wobei vor Schritt D die Endflächen (21) der Rippen (17) bearbeitet werden, um dadurch eine vorgegebene Abmessung X zwischen den bearbeiteten Endflächen bereitzustellen.
EP13811237.0A 2012-12-21 2013-12-20 Ventilkeil für ein schiebeventil Active EP2935955B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP13811237.0A EP2935955B1 (de) 2012-12-21 2013-12-20 Ventilkeil für ein schiebeventil
HRP20161518TT HRP20161518T1 (hr) 2012-12-21 2016-11-17 Klin ventila za klizni ventil

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP12198999.0A EP2746629A1 (de) 2012-12-21 2012-12-21 Ventilkeil für ein Schiebeventil
PCT/EP2013/077609 WO2014096322A1 (en) 2012-12-21 2013-12-20 Valve wedge for a slide valve
EP13811237.0A EP2935955B1 (de) 2012-12-21 2013-12-20 Ventilkeil für ein schiebeventil

Publications (2)

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EP2935955A1 EP2935955A1 (de) 2015-10-28
EP2935955B1 true EP2935955B1 (de) 2016-10-19

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EP13811237.0A Active EP2935955B1 (de) 2012-12-21 2013-12-20 Ventilkeil für ein schiebeventil

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EP (2) EP2746629A1 (de)
JP (1) JP6423359B2 (de)
KR (1) KR20150097593A (de)
CN (1) CN104854385B (de)
AU (1) AU2013366594B2 (de)
BR (1) BR112015014576A2 (de)
DK (1) DK2935955T3 (de)
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HK (1) HK1211335A1 (de)
HR (1) HRP20161518T1 (de)
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023031812A1 (en) * 2021-08-31 2023-03-09 Fucoli Somepal - Fundição De Ferro S.A. Valve gate for a slide valve

Families Citing this family (3)

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Publication number Priority date Publication date Assignee Title
US9845890B2 (en) * 2016-01-11 2017-12-19 Valterra Products, Llc Gate valve for controlling the passage of liquid
US11226042B1 (en) * 2020-09-30 2022-01-18 Kennedy Valve Company Gate valve
EP4279808A1 (de) * 2022-05-18 2023-11-22 Pittway Sarl Gasfluss-einstellvorrichtung für ein gasbrenner-gerät und gasbrenner-gerät

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DE3345133A1 (de) 1983-12-14 1985-09-26 Bopp & Reuther Gmbh, 6800 Mannheim Absperrkeil fuer absperrschieber
DE3428485A1 (de) 1984-08-02 1986-02-20 Bopp & Reuther Gmbh, 6800 Mannheim Absperrkeil fuer absperrschieber
CN85101818A (zh) * 1985-04-01 1987-01-10 姆登扬科雄 楔形滑阀
US5052427A (en) * 1990-06-14 1991-10-01 Spinsafe, Inc. Method and apparatus to facilitate the injection of sealant into a pressurized fluid member
AT405758B (de) 1997-12-15 1999-11-25 Hawle & Co E Absperrschieber
FR2846392B1 (fr) * 2002-10-23 2005-09-02 Saint Gobain Pont A Mousson Coin d'arret, et vanne d'arret correspondante
DE102008038971A1 (de) * 2008-08-13 2010-02-18 Robert Bosch Gmbh Steuerkolben für Schieberventile und Verfahren zu seiner Herstellung
SG173106A1 (en) * 2009-02-10 2011-08-29 Tyco Valves & Controls Lp Gate valve with integrated support members
JP5253269B2 (ja) 2009-03-31 2013-07-31 株式会社クボタ 仕切弁
CN201687971U (zh) * 2009-11-30 2010-12-29 南通龙源电站阀门有限公司 一种楔式闸阀

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023031812A1 (en) * 2021-08-31 2023-03-09 Fucoli Somepal - Fundição De Ferro S.A. Valve gate for a slide valve

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ES2604655T3 (es) 2017-03-08
HK1211335A1 (en) 2016-05-20
CN104854385B (zh) 2017-07-18
AU2013366594A1 (en) 2015-07-09
AU2013366594B2 (en) 2018-03-15
WO2014096322A1 (en) 2014-06-26
US9995401B2 (en) 2018-06-12
KR20150097593A (ko) 2015-08-26
BR112015014576A2 (pt) 2018-04-24
DK2935955T3 (en) 2017-01-09
PL2935955T3 (pl) 2017-02-28
US20150323084A1 (en) 2015-11-12
JP6423359B2 (ja) 2018-11-14
ZA201503739B (en) 2016-07-27
EP2935955A1 (de) 2015-10-28
PT2935955T (pt) 2016-11-30
JP2016502052A (ja) 2016-01-21
CN104854385A (zh) 2015-08-19
HRP20161518T1 (hr) 2017-01-13

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