EP2932866A1 - Verfahren zum Lackieren von Schuhteile - Google Patents

Verfahren zum Lackieren von Schuhteile Download PDF

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Publication number
EP2932866A1
EP2932866A1 EP15160308.1A EP15160308A EP2932866A1 EP 2932866 A1 EP2932866 A1 EP 2932866A1 EP 15160308 A EP15160308 A EP 15160308A EP 2932866 A1 EP2932866 A1 EP 2932866A1
Authority
EP
European Patent Office
Prior art keywords
footwear
painting
sole
conveyor
robotic arm
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP15160308.1A
Other languages
English (en)
French (fr)
Inventor
Fabrizio Geri
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Autec Di Geri Ing Fabrizio & C Sas
Original Assignee
Autec Di Geri Ing Fabrizio & C Sas
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Autec Di Geri Ing Fabrizio & C Sas filed Critical Autec Di Geri Ing Fabrizio & C Sas
Publication of EP2932866A1 publication Critical patent/EP2932866A1/de
Withdrawn legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D95/00Shoe-finishing machines
    • A43D95/06Machines for colouring or chemical treatment; Ornamenting the sole bottoms
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D119/00Driving or controlling mechanisms of shoe machines; Frames for shoe machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/12Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
    • B05B12/122Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0447Installation or apparatus for applying liquid or other fluent material to conveyed separate articles
    • B05B13/0457Installation or apparatus for applying liquid or other fluent material to conveyed separate articles specially designed for applying liquid or other fluent material to 3D-surfaces of the articles, e.g. by using several moving spray heads
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D2200/00Machines or methods characterised by special features
    • A43D2200/10Fully automated machines, i.e. machines working without human intervention
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0235Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being a combination of rotation and linear displacement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0442Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/46Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
    • B05B14/465Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material using substantially vertical liquid curtains or wetted walls behind the object to be sprayed

Definitions

  • the present invention relates to the technical field of the footwear industry and specifically to a method for painting parts of footwear, in particular soles, made for example of moulded plastic material such as polyurethane and the like.
  • the soles are given a specific colour directly during moulding, by adding the polymer with suitable pigments, so creating what is commonly referred to as "in mass” colouring .
  • This operation covers the tread and sidewall of the sole, while the upper face, intended to be joined to the upper, and then hidden from view, will not normally be painted.
  • a conveyor indicated by the arrow A, provided with a plurality of suitable supports S, each adapted to receive and retain one of said soles F, preferably with a horizontal arrangement and with the tread FB facing up.
  • Said supports S are usually constituted by a vertical stem SV, inferiorly connected to the conveyor A, which extends upwards and bears integral to it a connection member SA, suitably shaped to be able to hold the soles F.
  • an operator shall load the soles F on the supports S, while another operator remove them at the end of the line; such operations of loading and removing can, of course, be automated by means of suitable devices.
  • a number of paint spray guns P (usually seven / eight), carried by respective articulated supports X (one of which only partially shown) that allow the adjustment, in a fixed manner, of the position of each spray gun P.
  • suitable mechanical devices act on the stem SV of each of the supports S, in phase relation with the advancement of the conveyor A, so that it performs subsequent rotations in steps of 90°, up to perform a full revolution, together with the associated sole F.
  • each portion of the sides FF of the sole F to the side where there are the guns P intended for painting the sides FF themselves; at least another gun P, for example positioned near the exit of the booth C and suitably oriented downward, shall, during transit, to paint the tread FB.
  • a screen D is almost vertically arranged in the opposite side on which flows a falling film of water E, which is intended to collect the atomized paint that has not deposited on the surfaces to be treated.
  • the object of the present invention is therefore to propose an original method for the painting of parts of footwear designed so as to obviate the drawbacks of the known processes, in particular to overcome the limitations inherent in the fixed position of the spray guns and laborious adjustment operations of the same.
  • Another object of the invention is to obtain a very versatile method, which allows to easily modifying the execution of the phases at each change in size of the part to be painted, considerably reducing machine downtime.
  • Another object of the invention is to provide, in the proposed method, the operational steps that can be executed off line, which allow acquiring information pertaining to the shape and dimensions of the part to be treated, with said information usable in a following step for the translation into corresponding operating parameters.
  • a further object of the invention concerns the desire to provide a method that allows containing the number of guns present in the spray booth, compared to those required with conventional methods, so as to limit the time required for the operations of maintenance and cleaning of the same.
  • Still another object of the invention aims to propose a method practicable with limited costs and investments, however such as to be convenient at least in the long period thanks to the advantages obtained in the production phases.
  • a method for painting parts of footwear said painting providing steps to loading said parts of footwear on corresponding supports associated with a conveyor, able to move the same supports and parts of footwear through a paint booth, in which there are means for performing subsequent rotations of 90°, according to a horizontal plane, of each support and part of footwear, so that each of these performs at least one complete revolution between the input and the output of the same booth, in the above method being provided:
  • a conveyor is associated with the painting booth C, for example a straight one schematically indicated with the arrow A, extended from a loading station (not shown) upstream the entrance into said booth C and, through the latter, up to a removing station (also not shown), downstream the outlet of the same booth C.
  • the conveyor A is provided with a plurality of supports, S, preferably equidistant, each adapted to receive and retain a part of footwear, composed, as a non-limiting example, of a sole, F, of the type made of moulded synthetic material.
  • the sole F is intended to be painted on the surface in areas of the tread, FB, and sides, FF, including the rounded areas of the toe and the heel, while it is excluded the upper face, which is subsequently joined to the upper and thus hidden to view.
  • Said supports S are constituted by a vertical stem, SV, inferiorly connected to the conveyor A, which extends upwards and bears integral to it a connection member, SA, suitably shaped to be able to hold the soles F.
  • suitable mechanical devices are adapted to act on the stem SV of each of the supports S, in step relation with the advancement of the conveyor A, so that it performs subsequent horizontal rotations in steps of 90°, up to perform at least a full revolution, together with the associated sole F.
  • a first embodiment of the painting method of the invention provides, as a first step, the acquisition and storage in digital form of the elements concerning the shape and the size of said sole, performed off-line by an operator, by using suitable devices.
  • point-by-point detection systems can be used, by touching with a digitizer device, or optical systems such as cameras or the like, which are able to detect the whole profile, or others, based on other technologies, such as ultrasound.
  • a second step of the method provides for processing the above-mentioned series of elements to obtain one or more painting paths, in digital form, of said sole.
  • the path is reconstructed by interpolation, for example linear interpolation, by an appropriate processing unit.
  • a third step of the method provides for the input of at least one of said digital painting paths in the electronic processor which presides over the movement of at least one 6-axis anthropomorphic robotic arm, R, arranged at the aforementioned side C1 of the paint booth C, at one side of said conveyor A, and provided with at least one paint spraying nozzle, U ( Fig. 2 ).
  • a fourth step of the method provides for the input, in said electronic processor, of the movement parameters of said conveyor A and the attached support S, concerning the advancement and rotation of the latter.
  • the same electronic processor provides, by means of a suitable program, for interfacing said parameters with the data of the painting digital path so as to define a predetermined sequence of movements of said robotic arm R and a predetermined sequence of activations of said spray nozzle U.
  • the fifth step of the method consists in positioning the soles F on respective supports S of the conveyor A, so as to supply with soles the section of the latter between said loading station and the entrance of the painting booth C.
  • the soles F are arranged with a horizontal position and with the tread FB facing up.
  • the sixth step of the method involves the activation of said conveyor A and the start of said robotic arm R with the associated spray nozzle U, controlled by the relative electronic processor.
  • the robotic arm R executes the above sequence of movements, in combination with the activation sequence of the spray nozzle U, in phase relation with the advancement and rotation of the sole F itself, driven by the conveyor A and the associated mechanical devices, to make the painting of the sides FF and the tread FB.
  • the robotic arm R follows the profile of the sole F while it advances and rotates, so that the spray nozzle U is maintained advantageously at a substantially constant distance from the surface to be painted.
  • the drive speed of the latter could be made not constant and / or stops can be provided.
  • FIG. 3 A second embodiment of the method, which represents an evolution of the first, is illustrated in the accompanying Figs. 3 and 4 .
  • the use of three 6-axis anthropomorphic robotic arms is provided, first, R1, second, R2, and third, R3, arranged in series at said side C1 of the paint booth C, in the order starting from the entrance into the latter, each of which provided with at least one paint spraying nozzle U.
  • the corresponding first stage of the method remains unchanged, in which it is provided the acquisition and the storage of the parameters inherent to the sole.
  • the latter may be suitably split and assigned to said robotic arms R1, R2, R3.
  • Said first and said second phase are advantageously carried out off-line, in a very rapid way, as already stated with reference to the first embodiment of the method.
  • the said electronic processor is suitably arranged to control, at the same time and in appropriate synchronism, the movements of all the three robotic arms R1, R2 , R3.
  • the said electronic processor is suitably arranged for interfacing said parameters with the data of the digital painting paths so as to define a predetermined and specific sequence of movements for each of the mentioned robotic arms R1, R2, R3, assigning to each robotic arm a path portion as well as predetermined and specific sequences of activations for each of the spray nozzles U thereof.
  • the corresponding sixth stage of the method provides, in this variant, the actuation of said conveyor A and the start of the whole set of robotic arms R1, R2, R3 and of the associated spray nozzles U, controlled by said electronic processor, still in relation of phase with the advancement and subsequent rotations of the soles F simultaneously present within the paint booth C.
  • the first robotic arm R1 For each sole F that enters the paint booth C, the first robotic arm R1, with the associated nozzle U, follows it throughout a first section in which a first horizontal rotation of 90° occurs, and it carries out, for example, the painting of the sides FF, also including the rounded area of the heel.
  • the second robotic arm R2 follows each sole F passing through the second path portion in which a third horizontal rotation of 90° in the same sense of the first occurs, and it performs, for example, the painting of the remaining part of the sides FF, comprising the rounded zone of the tip, thereby completing the painting of the sides.
  • the third robotic arm R3, with the associated nozzle U performs, for example, the painting of the tread FB, facing upwards (see in particular Fig. 4 ), by following the advancement of the sole F for a third path portion.
  • the third feeding path portion which is competence of the third robotic arm, is advantageously at least partially superimposed or overlaid to the first and / or second feeding path portions, pertaining to the first and second robotic arm R1, R2, respectively.
  • the painting of the tread FB occurs simultaneously with the painting of the sides FF.
  • the third feeding path portion could be previous to the first feeding path portion or next to the second feeding path portion, and therefore the painting of the tread FB may be earlier or later, respectively, to the painting of the sides FF.
  • Each robotic arm R1, R2, R3 performs the operation of its competence of the sole F while it advances and rotates, so that the spray nozzle U is maintained advantageously at a substantially constant distance from the surface to be painted.
  • the software of the said electronic processor can decide, even automatically, how to split the path between the two robotic arms R1, R2 and how to make it optimum according to the two angular positions of the sole F that it must cover.
  • the travel speed of the conveyor A can be made not constant and / or stops can be provided, as a function of the movements of the robotic arms R1, R2, R3 and return strokes of the same .
  • the feature set out above advantageously allows to limit the waste of paint in a significant way, in comparison with the prior art, containing in that way both the direct cost of material and indirect costs related to the problems of pollution and disposal.
  • Another advantageous aspect of the method lies in the fact that even in the preferred embodiment of the same only three painting nozzles (or guns) are provided, compared to the seven / eight guns required by the known process, thereby limiting the time required for the operations of maintenance and cleaning.
  • the conveyor's advancement rate is reduced compared to the prior art according to the motion performance of the robotic arms, but they are proved to be advantageous to allow, at the removal station, to perform a visual check on the product.

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Spray Control Apparatus (AREA)
EP15160308.1A 2014-04-08 2015-03-23 Verfahren zum Lackieren von Schuhteile Withdrawn EP2932866A1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ITPI20140025 2014-04-08

Publications (1)

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EP2932866A1 true EP2932866A1 (de) 2015-10-21

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITUB20154847A1 (it) * 2015-10-28 2017-04-28 Autec Di Geri Ing Fabrizio & C S A S Metodo per la verniciatura di fondi di calzature ed apparato per l?attuazione di tale metodo
WO2017156558A3 (en) * 2016-03-08 2017-10-19 Greenberg Troy Dynamic powder dispersing system
CN107668839A (zh) * 2017-11-09 2018-02-09 李刚 一种机器人自动穿鞋带机及其穿鞋带方法
CN108160389A (zh) * 2018-02-12 2018-06-15 陈秀珍 一种新型电梯制造的板材喷漆设备
EP3424359A1 (de) * 2017-07-03 2019-01-09 adidas AG Schnürleisten
CN109380815A (zh) * 2018-12-18 2019-02-26 友上智能科技(苏州)有限公司 运动鞋在线自动喷涂机及喷涂工艺
CN109847977A (zh) * 2019-02-15 2019-06-07 广东顺德德力印刷机械有限公司 一种锂离子电池生产用涂覆设备
JP6664768B1 (ja) * 2019-03-12 2020-03-13 カワノ株式会社 接着剤塗布装置及び接着剤塗布方法
CN111332062A (zh) * 2020-04-15 2020-06-26 江西工业贸易职业技术学院 一种多角度版画喷漆绘制装置
CN111921798A (zh) * 2020-08-19 2020-11-13 广州熙锐自动化设备有限公司 一种制鞋用全自动刷胶线
CN113769935A (zh) * 2021-10-27 2021-12-10 台州至远鞋材有限公司 一种鞋底喷漆工艺

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6142356A (ja) * 1984-08-01 1986-02-28 Hidemasa Nemoto 自動靴塗装装置
US5968297A (en) * 1997-01-08 1999-10-19 Intelligent Machine Concepts, Llc Workpiece treating apparatus and method of treating same
US20130132038A1 (en) * 2011-11-18 2013-05-23 Nike, Inc. Automated 3-D Modeling Of Shoe Parts
WO2013123662A1 (zh) * 2012-02-23 2013-08-29 欧利速精密工业股份有限公司 鞋底黏着剂自动化喷洒系统及其喷洒方法
KR101306589B1 (ko) * 2012-08-30 2013-09-10 (주)카스아이엔씨 신발창 측면 연동식 자동 스프레이 장치

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6142356A (ja) * 1984-08-01 1986-02-28 Hidemasa Nemoto 自動靴塗装装置
US5968297A (en) * 1997-01-08 1999-10-19 Intelligent Machine Concepts, Llc Workpiece treating apparatus and method of treating same
US20130132038A1 (en) * 2011-11-18 2013-05-23 Nike, Inc. Automated 3-D Modeling Of Shoe Parts
WO2013123662A1 (zh) * 2012-02-23 2013-08-29 欧利速精密工业股份有限公司 鞋底黏着剂自动化喷洒系统及其喷洒方法
KR101306589B1 (ko) * 2012-08-30 2013-09-10 (주)카스아이엔씨 신발창 측면 연동식 자동 스프레이 장치

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITUB20154847A1 (it) * 2015-10-28 2017-04-28 Autec Di Geri Ing Fabrizio & C S A S Metodo per la verniciatura di fondi di calzature ed apparato per l?attuazione di tale metodo
WO2017156558A3 (en) * 2016-03-08 2017-10-19 Greenberg Troy Dynamic powder dispersing system
US10786042B2 (en) 2017-07-03 2020-09-29 Adidas Ag String lasting
EP3424359A1 (de) * 2017-07-03 2019-01-09 adidas AG Schnürleisten
DE102017211251B4 (de) 2017-07-03 2023-05-25 Adidas Ag Aufleisten mit einem Faden
CN107668839A (zh) * 2017-11-09 2018-02-09 李刚 一种机器人自动穿鞋带机及其穿鞋带方法
CN108160389A (zh) * 2018-02-12 2018-06-15 陈秀珍 一种新型电梯制造的板材喷漆设备
CN109380815A (zh) * 2018-12-18 2019-02-26 友上智能科技(苏州)有限公司 运动鞋在线自动喷涂机及喷涂工艺
CN109847977A (zh) * 2019-02-15 2019-06-07 广东顺德德力印刷机械有限公司 一种锂离子电池生产用涂覆设备
JP6664768B1 (ja) * 2019-03-12 2020-03-13 カワノ株式会社 接着剤塗布装置及び接着剤塗布方法
CN111332062A (zh) * 2020-04-15 2020-06-26 江西工业贸易职业技术学院 一种多角度版画喷漆绘制装置
CN111921798A (zh) * 2020-08-19 2020-11-13 广州熙锐自动化设备有限公司 一种制鞋用全自动刷胶线
CN111921798B (zh) * 2020-08-19 2021-07-30 广州熙锐自动化设备有限公司 一种制鞋用全自动刷胶线
CN113769935A (zh) * 2021-10-27 2021-12-10 台州至远鞋材有限公司 一种鞋底喷漆工艺
CN113769935B (zh) * 2021-10-27 2022-05-20 台州至远鞋材有限公司 一种鞋底喷漆工艺

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