EP2883712B1 - Revêtement de sol et procédé de fabrication d'un revêtement de sol - Google Patents
Revêtement de sol et procédé de fabrication d'un revêtement de sol Download PDFInfo
- Publication number
- EP2883712B1 EP2883712B1 EP14195311.7A EP14195311A EP2883712B1 EP 2883712 B1 EP2883712 B1 EP 2883712B1 EP 14195311 A EP14195311 A EP 14195311A EP 2883712 B1 EP2883712 B1 EP 2883712B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- lacquer
- lacquer layer
- floor
- floor covering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 43
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000004922 lacquer Substances 0.000 claims description 84
- 239000000758 substrate Substances 0.000 claims description 33
- 239000004800 polyvinyl chloride Substances 0.000 claims description 17
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 17
- 239000002023 wood Substances 0.000 claims description 13
- 230000005855 radiation Effects 0.000 claims description 12
- 229920001169 thermoplastic Polymers 0.000 claims description 10
- 239000004416 thermosoftening plastic Substances 0.000 claims description 10
- 239000011265 semifinished product Substances 0.000 claims description 7
- 239000011148 porous material Substances 0.000 claims description 6
- 230000008878 coupling Effects 0.000 description 13
- 238000010168 coupling process Methods 0.000 description 13
- 238000005859 coupling reaction Methods 0.000 description 13
- 239000003365 glass fiber Substances 0.000 description 8
- 239000012815 thermoplastic material Substances 0.000 description 8
- 239000004014 plasticizer Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 4
- 239000000976 ink Substances 0.000 description 3
- 210000005036 nerve Anatomy 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- 229920001944 Plastisol Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 238000001311 chemical methods and process Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 239000004999 plastisol Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 102100035474 DNA polymerase kappa Human genes 0.000 description 1
- 101710108091 DNA polymerase kappa Proteins 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F1/00—Designs or pictures characterised by special or unusual light effects
- B44F1/02—Designs or pictures characterised by special or unusual light effects produced by reflected light, e.g. matt surfaces, lustrous surfaces
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02038—Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02161—Floor elements with grooved main surface
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/105—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of organic plastics with or without reinforcements or filling materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0153—Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
Definitions
- This invention relates to a method for manufacturing a floor covering.
- the invention relates to a method for manufacturing a floor covering comprising at least a substrate layer, a decor layer and a translucent or transparent wear layer.
- the invention is particularly interesting for being applied with floor coverings wherein at least said substrate layer and said transparent wear layer comprise thermoplastic synthetic material.
- the thermoplastic material relates to so-called soft PVC (PolyVinyl Chloride), or PVC comprising a percentage of plasticizers, for example, of 5 to 20 percent by weight or even to 35 percent by weight or more.
- the decor layer relates to a print, the decor of which may form a representation of a wood or stone pattern or any other pattern, such as a fancy pattern.
- a relief or structure may be provided, such as a wood or stone structure, respectively.
- thermoplastic nature of the transparent wear layer of such panels leads to problems when providing them with a structure, and without particular measures the sharpness obtainable up to now and the gloss degrees of the structure leave much to be desired.
- the lack of difference in gloss degree results in an artificially-looking appearance of the floor covering.
- US 2003/138617 describes a method wherein a chemical technique is applied for providing a wall-to-wall floor covering with a structure.
- a selective foaming of thermoplastic material results in a relief at the surface of the floor covering.
- This technique may be combined with mechanical impressions realized by means of a structured roller. Relief realized by means of a chemical technique is uncontrolled and lacks sharpness; moreover, the technique does not offer a solution for realizing structured parts with mutually differing gloss.
- US2003/108718 A1 shows a method according to the preamble of claim 1.
- the present invention relates to floor coverings of an alternative construction, such that new possibilities are created for the visual aspects of the surface, such as for the relief, and/or for the physical properties of the floor covering or panels.
- the invention allows obtaining separate properties in the deeper-situated relief parts or recesses, where the first lacquer layer is present, and portions on the actual surface of the floor panel, where the second lacquer layer is present.
- said first lacquer layer extends continuously over substantially the entire floor surface and/or said second lacquer layer extends over the portions of the floor surface which are located between said recesses. It is clear that according to this preferred embodiment, both lacquer layers can be situated on top of each other over the major part of the floor surface, and that the first lacquer layer can come to the surface at the location of the recesses only.
- the floor covering obtained in the method of the invention shows a difference in gloss degree between the deeper-situated relief parts and the actual surface of the floor covering.
- such difference in gloss degree then is obtained in that the first and second lacquer layer are realized with a difference in gloss degree.
- the difference in gloss degree relates at least to a difference of 6 or still better 10 points as measured according to DIN 67530.
- the difference is such that the one lacquer layer is perceived as matte, whereas the other is perceived as glossy.
- the actual surface can be made wear-resistant or scratchproof by a skillful choice of the material of the second lacquer layer or its additives, whereas the deeper-situated relief parts are less wear-resistant or scratchproof, for example, in that the same additives are not or less available in the first lacquer layer.
- An example of additives which can provide a certain scratchproofness are aluminum oxide particles.
- the invention is of particular interest when it relates to supple floor coverings, preferably based on polyvinyl chloride. It is in such floor coverings that the artificial appearance can be minimized by means of the interaction of the lacquer layers.
- the transparent wear layer substantially consists of a thermoplastic layer on which at least the aforementioned two lacquer layers are provided.
- said thermoplastic layer comprises soft polyvinyl chloride.
- the structured thermoplastic layer sometimes may show undesired gloss degrees, which then are neutralized in an effective manner by the lacquer layers of the invention.
- the floor covering obtained in the method of the invention can be realized as a wall-to-wall covering or as a plurality of supple floor panels which have to be installed next to each other, for example, by adhering them to the underlying surface, or by installing them in a floating manner.
- they On one or more pairs of opposite edges, they may be provided with coupling means which allow that two or more of such panels can be coupled to each other at the respective edges. This may relate, for example, to locking tongue and groove connections, such as described in WO 97/47834 or EP 1 938 963 .
- the floor covering obtained in the method of the invention relates to a floor covering which imitates a wooden floor.
- said relief preferably relates to an imitation of wood pores.
- a relief can be obtained in which the deeper-situated pores are made glossy, whereas the actual surface is made matte.
- the gloss difference preferably is 6 points or more as measured according to DIN 67530.
- each floor panel preferably relates to the imitation of a single wooden one-piece plank.
- the overall thickness of the transparent wear layer preferably is at least 0.15 or 0.2 millimeters, whereas the thickness of the first lacquer layer as well as of the second lacquer layer is 0.05 millimeters or less, or still better 0.025 millimeters or less.
- the invention relates to a method for manufacturing a floor covering according to claim 1.
- the separate hardening techniques relate to radiation techniques by means of different wavelengths, such that each time, in a targeted manner, only substantially one of both lacquer layers is hardened. It is evident that to this aim the lacquer layers may be provided with different photo-initiators, which become active at the respective wavelength.
- one of said two lacquer layers is hardened by means of UV radiation, whereas the other of said two lacquer layers is hardened by means of Excimer radiation.
- the lacquer layer which is hardened by means of excimer radiation then can be made, for example, matte, whereas the other lacquer layer is made glossy. Obtaining a matte surface by means of an excimer-hardened lacquer layer is known as such from the document EP 2 154 184 A1 already mentioned above.
- the second lacquer layer preferably is provided on the semi-finished product when the latter is already provided with the relevant relief and when the first lacquer layer is already situated on the semi-finished product.
- the first lacquer layer may already be hardened or not hardened by means of the relevant technique.
- said transparent wear layer shows a relief, preferably corresponding to a printed decor, such that a so-called structure, and possibly gloss degree, in register with the printed decor is obtained.
- a printed decor which represents a wood pattern with wood nerves
- this may relate to a structure of a plurality of impressions in the form of wood pores which follow the course of the wood nerves, and/or a line structure corresponding to the course of the wood nerves.
- this may relate to a structure which imitates joints or chamfers between a plurality of panels and corresponds to a joint or border between panels represented in the printed decor.
- the floor covering also comprises at least one glass fiber layer, preferably a glass fiber fleece or a so-called "non-woven".
- glass fiber layer is embedded into the material of the substrate layer prior to the step of structuring.
- said printed decor is provided on a thermoplastic synthetic film which then forms the decor layer.
- a thermoplastic synthetic film which then forms the decor layer.
- the printed decor may relate, for example, to a hard or soft PVC film having a thickness of 0.03 to 0.15 millimeters.
- the printed decor may be provided on said substrate layer by forming this decor, by means of any printing technique, directly on the substrate layer concerned.
- such decor is printed by means of UV-based inks.
- said decor is provided on said wear layer, more particularly on the side thereof which is intended for being directed towards the substrate layer.
- this relates to a so-called "reverse" print, wherein the usual color sequence of the inks is reversed.
- such decor preferably is printed by means of UV-based inks.
- a hard PVC film as a decor layer namely a PVC film without plasticizers, or of a PVC film having a percentage of plasticizers which is lower than 5 percent by weight, is particularly advantageous for obtaining a good registering between the printed decor and the structure of the wear layer. Due to the low percentage of plasticizer, such PVC films are less subject to dimensional alteration.
- said thermoplastic material relates to polyvinyl chloride, and still better soft polyvinyl chloride, which contains, for example, a percentage of plasticizers of 5 to 20 percent by weight or even up to 35 percent by weight or more.
- DINP or DOP can be chosen as the plasticizer.
- PVC polypropylene
- PET polyethylene
- PU polyurethane
- the wear layer preferably has a thickness of minimum 0.15 millimeters and still better minimum 0.3 millimeters, however, preferably less than 1 millimeter, wherein 0.2 to 0.4 millimeters is a good value.
- This good value by means of the thermoplastic material of the wear layer only, thus, without considering possible solid additives, already an effective wear resistance can be obtained for residential applications. So, for example, it is possible to achieve an IP value (Initial wear point) of 2000 or more in the Taber tests, as described in EN 13329, Annex E.
- IP value Initial wear point
- the restricted thickness of the wear layer namely between 0.2 and 0.4 millimeters, results in a better definition of the obtained structures, as in such case the springing back of the wear layer is restricted, too.
- the present invention relates to panels of the type which, on two or more opposite edges, comprises coupling means or parts by which two of such floor panels can be coupled on the respective edges such that they are locked together in a horizontal direction perpendicular to the respective edge and in the plane of the floor panels, as well as in a vertical direction perpendicular to the plane of the floor panels.
- Such floor panels can be applied for composing a so-called floating floor covering, wherein the floor panels are connected to each other at their edges, however, rest freely on the underlying floor.
- the floor panels of the invention preferably have a thickness of 2 to 6 millimeters and preferably have a high density, for example, a density of more than 1000 kilograms per cubic meter and preferably less than 1800 kilograms per cubic meter.
- the substrate layers can be filled with particulate materials, such as chalk or sand.
- the substrate which comprises one or more substrate layers, has a thickness of 1.3 to 5 millimeters.
- the entire floor panel preferably has a thickness situated between 2 and 6 millimeters.
- the substrate forms at least half of the thickness of the floor panel.
- Panels which are provided with coupling means preferably have at thickness of at least 2.5 millimeters and still better at least 3 millimeters. It is not excluded that the invention is applied for panels which are free from coupling means at their edges, wherein these panels then preferably are intended for being glued with their bottom side to the subfloor. Such panels preferably have a thickness of less than 4 millimeters, however, preferably of more than 1.5 millimeters.
- the panels of the invention preferably have a width of 8 centimeters or more. Particularly preferred dimensions relate to a width situated between 18 and 22 centimeters and a length situated between 118 and 220 centimeters. It is clear that this relates to panel-shaped elements. However, it is not excluded that the invention may be applied to wall-to-wall floor coverings.
- the panel-shaped elements do not necessarily have to be rigid, but may be rollable.
- the invention relates to so-called LVT (Luxury Vinyl Tile) in plank format or in tile format.
- a backing layer or sublayer such as a vapor-tight layer
- a backing layer or sublayer substantially consists of a thermoplastic synthetic material layer.
- the backing layer preferably acts as a balancing layer, such that a well-balanced sandwich structure can be obtained, namely without or only with a minimum cupping of the panels.
- thermoplastic material of the substrate or the substrate layer preferably further comprises fillers, such as chalk or limestone.
- substrate an internal layer of the floor panel itself is meant, which as such can be made one- or more-layered, however, wherein the respective layer or layers preferably have an overall thickness which is larger than half of the thickness of the entire respective panel and/or wherein the respective layer or layers have an overall weight which preferably is larger than half of the weight of the entire respective panel.
- the contour of the possible coupling parts is substantially or entirely realized in the substrate, for example, by milling it therein.
- Figure 1 represents a rectangular and oblong floor panel 1 with a pair of long sides 2-3 and a pair of short sides 4-5.
- Figure 2 represents that the floor panel 1 is composed of different layers 6-7-8-9A-9B-10.
- the substrate 11 is formed by the substrate layers 9A and 9B of thermoplastic material, in this case soft PVC.
- Such substrate layers 9A-9B may consist substantially of strewn and pressed or sintered granulate.
- the substrate 11 further comprises an enclosed glass fiber layer, more particularly a glass fiber fleece 12.
- a top layer 13 is provided, which as such comprises a printed decor film 7 and a transparent wear layer 6 on the basis of thermoplastic material.
- the top layer 13 further also comprises a back layer 8 located underneath the decor film 7.
- the back layer 8, the decor film 7 as well as the wear layer 6 are made on the basis of polyvinyl chloride.
- the decor film 7 is provided with a print with a wood pattern 14, wherein per panel 1 each time the image of a single wooden plank is provided.
- a counter layer 10 is provided, which is also on the basis of soft PVC. According to the invention, it is also possible that one of the two aforementioned substrate layers 9A-9B, namely the lower substrate layer 9B, forms the bottom side of the panel 1.
- Figure 2 represents that at least one of the substrate layers 9A-9B is at least present in the middle of the thickness T of the substrate 11. In this case, the respective layers 9A-9B and the enclosed glass fiber layer 12 form the entire substrate 11.
- Figure 2 further also represents that the respective layers 9A-9B form at least 40 percent and here even more than half of the thickness T1 of the panel 1.
- the panel 1 of the example is provided with mechanical coupling means or coupling parts 16 on both opposite edges 2-3.
- Figure 2 shows that at least the mechanical coupling means 16 on the long pair of sides 2-3 allow that two of such floor panels 1 can be coupled to each other, such that a locking is created in a vertical direction V1 perpendicular to the plane of the coupled panels 1, as well as in a horizontal direction H1 perpendicular to the coupled edges 2-3 and in the plane of the panels 1.
- the depicted coupling means 16 show the feature that they are substantially realized as a tongue 17 and a groove 18 bordered by an upper lip 19 and a lower lip 20, wherein this tongue 17 and groove 18 substantially are accountable for the locking in said vertical direction V1, and wherein the tongue 17 and the groove 18 are provided with additional locking parts 21-22, substantially accountable for the locking in said horizontal direction H1.
- the locking parts comprise a protrusion 21 on the lower side of the tongue 17 and a cooperating therewith recess 22 in the lower lip 20.
- the coupling means 16 represented here allow at least a coupling by means of a turning movement W along the edges 2-3 concerned.
- the mechanical coupling means 16 substantially are realized in the substrate layers 9A-9B. In the example, they are applied by means of a milling operation, for example, with rotating tools.
- the glass fiber layer 12 extends uninterruptedly from in the substrate 11 to beyond the recess 23 on the lower side of the tongue 17, namely to beyond the recess 23 which borders the locking part 22.
- a particularly stable coupling part 16 is obtained, which, for example, is less susceptible to any curling of the edge 2, which might lead to undesired visual outlines in the floor surface.
- Such curling has been noted by the inventors when a floor covering consisting of a plurality of floor panels 1 coupled to each other is exposed to direct sunlight, for example, at a window in a room.
- this glass fiber layer 12 extends uninterruptedly into the protruding portion of the tongue 17 or even up to the distal end of the tongue 17.
- Figure 3 shows a relief which is realized in said wear layer 6, wherein this relief comprises recesses 24, and that said transparent wear layer 6 comprises at least two lacquer layers 25-26, namely a first lacquer layer 25, which is located at least on the bottom of at least one of said recesses 24, and a second lacquer layer 26, which is interrupted at the location of the respective recess 24.
- said first lacquer layer 25 extends continuously over the entire floor surface, and said second lacquer layer 26 extends over those portions of the floor surface which are located between said recesses 24.
- the first lacquer layer 25 and the second lacquer layer 26 are made with a difference in gloss degree.
- figure 3 is a variant in which no back layer 8 is applied. It is clear that embodiments with as well as without a back layer are the object of the invention.
- Figure 4 represents a method with the characteristics of the invention.
- a semi-finished product 27 is prepared with at least a substrate layer 11, a decor layer 7 provided thereon and a transparent wear layer 6.
- the aforementioned wear layer 6 is structured.
- the step of structuring is performed simultaneously to the step S1 of preparing the semi-finished product 27.
- the structuring is performed by means of a mechanical press element 28.
- this relates to a structured press platen; however, this may also relate to a structured roller.
- a first lacquer layer 25, in this case by means of one or more rollers 29, is applied and hardened.
- the rollers 29 used comprise a rubber roller 30, such that the lacquer layer 25 can also be provided on the bottom of the recesses 24.
- this relates to a UV-hardening lacquer layer 25, which is hardened by means of a battery of UV lamps 31.
- the hardened lacquer layer is glossy.
- a second lacquer layer 26 is applied and hardened.
- rollers 29 are used, however, with hard rollers.
- the second lacquer layer 26 does not get the chance to flow into the recesses 24.
- this relates to a lacquer layer 26 which is hardened by means of excimer beam units 32, preferably under an inert atmosphere.
- the hardened lacquer layer is matte.
- the obtained floor covering has a matte surface formed by said second lacquer layer 26 and has glossy recesses 24 formed by said first lacquer layer 25.
- steps of the method of the invention may be performed on larger sheets or webs, from which in a subsequent step possibly panels can be formed by means of a dividing operation, as well as on panels having dimensions which approximately are the dimensions of the final panels.
- the first lacquer layer 25 and the second lacquer layer 26 are hardened separately and by means of different techniques, namely, on the one hand by means of an UV radiation with UV lamps 31 and on the other hand by means of excimer radiation of the units 32.
Claims (10)
- Procédé pour la fabrication d'un revêtement de sol, dans lequel ce procédé comprend les étapes suivantes, à savoir :- l'étape (S1) au cours de laquelle on prépare un produit semi-fini (27) qui comprend au moins une couche (9A-9B-11) faisant office de substrat, une couche faisant office de décoration (7), prévue par-dessus et une couche d'usure transparente (6) ;- les étapes (S2-S3) au cours desquelles on structure la couche d'usure susmentionnée (6) et on applique et on durcit une première couche de laque (25) ;- l'étape (S4) au cours de laquelle on applique et on durcit une deuxième couche de laque (26) ;
dans lequel ladite étape au cours de laquelle on structure la couche d'usure (6) permet d'obtenir un relief dans ladite couche d'usure, ledit relief comprenant des évidements (24) ; dans lequel ladite première couche de laque (25) est située au moins sur la base d'un des évidements (24) ;
caractérisé en ce que ladite deuxième couche de laque (26) est interrompue à l'endroit occupé par l'évidement (24) concerné, tandis que la première couche de laque (25) est durcie au moyen d'une exposition à un rayonnement ultraviolet et la deuxième couche (26) est durcie au moyen d'une exposition à un rayonnement excimère. - Procédé selon la revendication 1, caractérisé en ce que ladite première couche de laque (25) s'étend de manière continue par-dessus de manière substantielletoute la surface du sol et/ou en ce que ladite deuxième couche de laque (26) s'étend sur les parties de la surface du sol qui sont situées entre lesdits évidements (24).
- Procédé selon la revendication 1 ou 2, caractérisé en ce que la première couche de laque (25) et la deuxième couche de laque (26) sont réalisées avec une différence en ce qui concerne le degré de brillance.
- Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que ledit relief concerne une imitation des pores du bois.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le procédé est mis en œuvre pour la fabrication d'un revêtement de sol souple, de préférence basé sur du chlorure de polyvinyle.
- Procédé selon la revendication 5, caractérisé en ce que le revêtement de sol en question est réalisé sous la forme de panneaux de sol souples (1).
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la couche d'usure transparente (6) est constituée de manière substantielle d'une couche thermoplastique sur laquelle on prévoit au moins lesdites deux couches de laque (25-26).
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que ladite première couche de laque (25) est appliquée en utilisant une application au rouleau par l'intermédiaire de rouleaux tendres (30).
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que ladite deuxième couche de laque (26) est appliquée en utilisant une application au rouleau par l'intermédiaire de rouleaux durs.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que, pour ladite première couche de laque (25), on utilise une plaque dont la viscosité est inférieure, lorsqu'on la compare à celle de la laque pour la deuxième couche de laque (26).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PL14195311T PL2883712T3 (pl) | 2013-12-10 | 2014-11-28 | Wykładzina podłogowa i sposób wytwarzania wykładziny podłogowej |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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BE2013/0824A BE1021743B1 (nl) | 2013-12-10 | 2013-12-10 | Vloerkleding en werkwijze voor het vervaardigen |
Publications (2)
Publication Number | Publication Date |
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EP2883712A1 EP2883712A1 (fr) | 2015-06-17 |
EP2883712B1 true EP2883712B1 (fr) | 2020-08-19 |
Family
ID=50112647
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP14195311.7A Active EP2883712B1 (fr) | 2013-12-10 | 2014-11-28 | Revêtement de sol et procédé de fabrication d'un revêtement de sol |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2883712B1 (fr) |
BE (1) | BE1021743B1 (fr) |
PL (1) | PL2883712T3 (fr) |
PT (1) | PT2883712T (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2023067174A1 (fr) * | 2021-10-22 | 2023-04-27 | Li&Co Ag | Panneau décoratif et revêtement de panneau décoratif |
NL2029496B1 (en) * | 2021-10-22 | 2023-05-19 | Li&Co Ag | Decorative panel, and decorative panel covering |
US11794460B2 (en) | 2018-01-04 | 2023-10-24 | Flooring Industries Limited, Sarl | Methods for manufacturing panels |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW201707907A (zh) * | 2015-07-02 | 2017-03-01 | Afi授權有限責任公司 | 地板板件及其製造方法 |
PT3192935T (pt) * | 2016-01-15 | 2020-06-17 | Windmoeller Gmbh | Elemento de revestimento de solo com encosto antiderrapante |
BE1024617B1 (nl) * | 2016-10-03 | 2018-05-02 | Ivc Bvba | Vloerpaneel en werkwijze voor het vervaardigen van een vloerpaneel. |
JP6867007B2 (ja) * | 2016-12-14 | 2021-04-28 | 株式会社サーフコート | 床用化粧材 |
PL3415317T5 (pl) | 2017-06-13 | 2023-11-27 | Hymmen GmbH Maschinen- und Anlagenbau | Sposób i urządzenie do wytwarzania powierzchni dekoracyjnej |
PL3415316T3 (pl) | 2017-06-13 | 2020-10-05 | Hymmen GmbH Maschinen- und Anlagenbau | Sposób i urządzenie do wytwarzania strukturyzowanej powierzchni |
BE1027024B1 (nl) * | 2019-02-04 | 2020-09-02 | Flooring Ind Ltd Sarl | Vloerpaneel en werkwijze voor het vervaardigen ervan |
NL2022925B1 (en) | 2019-04-11 | 2020-10-20 | Northann Building Solutions LLC | Decorative panel, panel covering, and method of producing such a decorative panel |
DE102019206431A1 (de) | 2019-05-03 | 2020-11-05 | Hymmen GmbH Maschinen- und Anlagenbau | Verfahren zum Herstellen einer Struktur auf einer Oberfläche |
CN110485674A (zh) * | 2019-09-12 | 2019-11-22 | 镇江市朗悦塑业有限公司 | 复合地板及其制造工艺 |
NL2024631B1 (en) * | 2020-01-09 | 2021-09-07 | Northann Building Solutions LLC | Decorative surface covering element, surface covering element covering, and method of producing such a decorative surface covering element |
NL2025115B1 (en) * | 2020-03-12 | 2021-10-19 | Northann Building Solutions LLC | Decorative surface covering element, surface covering element covering, and method of producing such a decorative surface covering element |
EP3936297B1 (fr) | 2020-07-10 | 2022-08-17 | FormaTurf GmbH | Procédé de traitement de gazon artificiel |
BE1028493B1 (nl) * | 2020-07-17 | 2022-02-15 | Unilin | Bekleed paneel, werkwijze voor het vervaardigen ervan en freeswerktuig hierbij aangewend |
DE102020007039A1 (de) * | 2020-10-16 | 2022-04-21 | Parador Gmbh | Verfahren zur Herstellung einer Polyvinylchlorid-freien Deckschicht, Polyvinylchlorid-freie Deckschicht sowie Belagselement |
EP3995645B1 (fr) | 2020-11-10 | 2024-04-17 | Unilin, BV | Panneau de sol |
WO2024009238A1 (fr) | 2022-07-07 | 2024-01-11 | Flooring Industries Limited, Sarl | Panneau décoratif et procédé de fabrication d'un panneau décoratif |
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BE1010487A6 (nl) | 1996-06-11 | 1998-10-06 | Unilin Beheer Bv | Vloerbekleding bestaande uit harde vloerpanelen en werkwijze voor het vervaardigen van dergelijke vloerpanelen. |
US20030108718A1 (en) * | 2001-12-07 | 2003-06-12 | Jean-Yves Simon | Polyurethane coated resilient surface covering having improved fidelity of texture and process of manufacture |
US7081291B2 (en) * | 2002-01-11 | 2006-07-25 | Domco Tarkett Inc. | Selectively embossed surface coverings and processes of manufacture |
JP2008074002A (ja) * | 2006-09-22 | 2008-04-03 | Toppan Cosmo Inc | 化粧材 |
DE102006058655B4 (de) * | 2006-12-11 | 2010-01-21 | Ulrich Windmöller Consulting GmbH | Bodenpaneel |
BE1018156A3 (nl) * | 2008-05-20 | 2010-06-01 | Flooring Ind Ltd Sarl | Werkwijze voor het vervaardigen van beklede panelen en bekleed paneel. |
FR2934601B1 (fr) * | 2008-07-29 | 2010-10-22 | Gerflor | Procede de vernissage de revetement de sols et murs souples en pvc |
WO2013050910A2 (fr) * | 2011-10-03 | 2013-04-11 | Unilin, Bvba | Panneau et procédé de fabrication de panneaux |
-
2013
- 2013-12-10 BE BE2013/0824A patent/BE1021743B1/nl active
-
2014
- 2014-11-28 EP EP14195311.7A patent/EP2883712B1/fr active Active
- 2014-11-28 PT PT141953117T patent/PT2883712T/pt unknown
- 2014-11-28 PL PL14195311T patent/PL2883712T3/pl unknown
Non-Patent Citations (1)
Title |
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None * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11794460B2 (en) | 2018-01-04 | 2023-10-24 | Flooring Industries Limited, Sarl | Methods for manufacturing panels |
WO2023067174A1 (fr) * | 2021-10-22 | 2023-04-27 | Li&Co Ag | Panneau décoratif et revêtement de panneau décoratif |
NL2029496B1 (en) * | 2021-10-22 | 2023-05-19 | Li&Co Ag | Decorative panel, and decorative panel covering |
Also Published As
Publication number | Publication date |
---|---|
PL2883712T3 (pl) | 2021-01-25 |
BE1021743B1 (nl) | 2016-01-14 |
EP2883712A1 (fr) | 2015-06-17 |
PT2883712T (pt) | 2020-11-03 |
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