EP2851460B1 - Teppich und Verfahren zur Herstellung eines solchen Teppichs - Google Patents

Teppich und Verfahren zur Herstellung eines solchen Teppichs Download PDF

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Publication number
EP2851460B1
EP2851460B1 EP14185548.6A EP14185548A EP2851460B1 EP 2851460 B1 EP2851460 B1 EP 2851460B1 EP 14185548 A EP14185548 A EP 14185548A EP 2851460 B1 EP2851460 B1 EP 2851460B1
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EP
European Patent Office
Prior art keywords
carpet
warp
threads
distance
weft
Prior art date
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Active
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EP14185548.6A
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English (en)
French (fr)
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EP2851460A1 (de
Inventor
Jean-François Fontaine
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
De Poortere Deco
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De Poortere Deco
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Priority to PL14185548T priority Critical patent/PL2851460T3/pl
Publication of EP2851460A1 publication Critical patent/EP2851460A1/de
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Publication of EP2851460B1 publication Critical patent/EP2851460B1/de
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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • A47G27/0243—Features of decorative rugs or carpets
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0017—Woven household fabrics
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/43—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads with differing diameters
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00—Domestic or personal
    • D10B2503/04—Floor or wall coverings; Carpets

Definitions

  • the present invention relates to a method for producing a carpet having a patchwork appearance.
  • the invention also relates to the carpet obtained by using the method of the invention.
  • a patchwork rug is obtained by assembling different pieces of carpet, usually of different colors and / or designs. The assembly is done by sewing by hand the different pieces of carpet to one another ( JP 2001 87116 ). This assembly by hand extends the manufacturing time of said carpet and increases the cost of making patchwork carpets.
  • the object of the invention is to provide a method for the manufacture of a mat having a patchwork appearance in an automated manner without having to use the assembly by hand of the various pieces forming the patchwork carpet.
  • the present invention provides a method for making a carpet having a patchwork appearance in which warp yarns and at least one weft yarn are used; comprising the following steps: - arranging in one plane the warp threads next to each other without overlapping them, - inserting and interlacing said weft son through said warp son such that said weft son are positioned in consecutive lines and substantially perpendicular to said warp yarns; the weft threads are inserted in the same line repetitively and in a predefined insertion pattern.
  • the method is characterized in that said insertion model is interrupted at least once so as to create, on one of the faces of the carpet, at least one line of seams. Said seam line represents a boundary between two areas of the carpet having different appearances and is defined by a plurality of chain yarn segments, said segments have a distance D which is longer than the distance d of a visible warp yarn by using said insertion model.
  • the present invention provides a carpet comprising weft yarns inserted and interwoven with warp yarns; said weft yarns are positioned in lines substantially perpendicular to said warp yarns; said weft threads are inserted in the same line repetitively and in a predefined insertion pattern.
  • the carpet is characterized in that said insertion model is interrupted at least once so as to create, on one of the faces of the carpet, at least one line of seams, said line of seams represents a boundary between two zones of the carpet. carpet having different appearances and is defined by a plurality of warp thread segments, said segments have a distance D which is longer than the distance d of a warp yarn visible by the use of said insertion pattern.
  • the present invention enables the manufacture and production of a rug having a patchwork appearance without requiring the manual labor of sewing different pieces of carpet forming the patchwork carpet.
  • the production method according to one embodiment of the invention can be completely automated. This represents a considerable gain in costs and production time.
  • the invention relates to a method for producing a carpet having a patchwork appearance.
  • the invention also relates to the carpet obtained by using the method of the invention.
  • the carpet according to a preferred embodiment is provided with neat finishes.
  • carrier having a patchwork appearance is used to designate a carpet having a carpet-like appearance obtained by assembling several pieces of carpet of different sizes and / or shapes and / or colors and / or patterns.
  • bonding is used to designate the interlacing of the weft yarns with the warp yarns to form a carpet.
  • the warp threads are arranged in at least two planes parallel to each other. In each plane, the warp threads are arranged next to each other without overlapping them. The two planes form a support for the weft son and thus for the carpet.
  • the number of warp threads defines the width, length or diameter of the carpet.
  • the first warp thread takes the first position by going from right to left or from left to right of the support formed by the warp threads.
  • the weft threads are inserted and interlaced through the warp threads in lines such that a line starts at the first warp thread and extends to the last warp thread, the one that is the furthest from the first thread. of chain.
  • the insertion is done in one direction and / or in the other: from right to left and / or from left to right of the support formed by the warp threads.
  • the method is characterized in that said insertion model is interrupted at least once so as to create, on one of the faces of the carpet, at least one seam line, said seam line represents a boundary between two zones of the carpet having different appearances and is defined by a plurality of warp thread segments. Said segments have a distance D which is longer than the distance d of a warp yarn visible by the use of said insertion model. The distance d of a visible warp yarn is the distance over which the warp yarn is spread when it is positioned above the weft yarn within an insertion pattern.
  • the areas of the carpet having different appearances are of different colors and / or comprise different designs and / or different patterns and / or have different geometric shapes.
  • Said geometric shapes may be rectangular, triangular, circular or any other geometrical shape.
  • the warp yarn segments having the distance D are visible on the carpet surface.
  • the surface of the carpet designates the face of the carpet that is not in contact with the ground when the carpet is spread in a room or room for example. Since the warp threads are arranged next to each other without overlapping them, the segments having the distance D and visible on the carpet surface will be parallel to each other.
  • the distance D of the segments defining a seam line is variable such that the ratio between the distance D and the longer the distance D is the shortest at least 1, preferably 1.1, more preferably 1.2, still preferably 1.3, even more preferably 1.4. This ratio can be at least 1.5, 1.6, 1.7, 1.8, 1.9 or 2.
  • the distance D of the segments defining the seam line is variable such that the ratio between the distance D the longest and the distance D as short as is at most 50, preferably at most 40, yet preferably at most 30, more preferably at most 20.
  • the ratio may be at most 10, 9, 8, 7, 6, 5 or 4.
  • the ratio between the thickness of a weft yarn with respect to a warp yarn is at least 10, preferably at least 12, more preferably at least 14, more preferably at least 15, 16 or 20.
  • the ratio is at most 40, 35, 32, 30 or 25.
  • the insertion pattern is interrupted to create at least two lines of seams on the carpet surface. Said seam lines are separated by an area of the carpet in which the insertion pattern is applied. Given the difference in thickness between the warp threads, thinner, and the weft threads, thicker; a difference in height between the region comprising the seam lines and the region separating them. Indeed, the region separating the lines of seams will be thicker than the one comprising the lines of seams thus creating a hand-made appearance, ie as if the pieces of the carpet have been attached to one another by seams made to the hand.
  • the thickness of a warp yarn is at least 1 mm, preferably at least 1.5 mm, more preferably at least 1.8 mm, more preferably at least 2 mm.
  • the thickness of a warp thread can also be at least 2.5 mm, 3 mm, 3.5 mm, 4 ⁇ m, 4.5 mm or 5 mm.
  • the thickness of a warp yarn is at most 10 mm, preferably at most 9 mm, more preferably at most 8 mm, more preferably at most 7 mm.
  • the ratio between the distance D and the distance d is at least 1.1, preferably at least 1.5, more preferably at least 2.
  • the ratio between the two distances may be at least 3, 4, 5 , 6, 7, 8, 9, 10 or any value between the indicated values.
  • the ratio between the distance D and the distance d is at least 50, preferably at most 45, more preferably at most 40.
  • the ratio between the two distances may be at most 33, 30 , 25, 20, 15, 13, 12, 11 or any value between the indicated values.
  • the ratio between the density of the weft yarns relative to the warp yarns is at least 2.
  • the density ratio is between 3 and 20, preferably between 4 and 18, more preferably between 5 and 18. and 15.
  • the density of the warp yarns is at least 10 warp threads per centimeter of carpet and at most 40 warp threads per centimeter of carpet.
  • said density is at least 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20 warp threads per centimeter of carpet and at most 39, 38, 37, 36, 35 or 34 threads of chain per centimeter of carpet.
  • the insertion model is interrupted so that the visible segments having the distance D belong to juxtaposed warp threads.
  • the insertion pattern is interrupted so that the visible segments having the distance D belong to warp threads separated by at least 1, 2, 3, 4, 5, 6 or 7 threads. of chain.
  • Figure 1 represents a top view of a binding forming the surface of a carpet produced according to a preferred embodiment of the invention.
  • the field wires are inserted and interlaced in lines L with the chain wires arranged along the axis CC by reproducing an insertion model MI.
  • the lines L of weft son are perpendicular to the son of chains.
  • a chain wire C1 is visible on the surface of the carpet while the warp thread juxtaposed with the visible warp thread C1 is covered by the weft son or weirs and is consequently not visible on the surface. carpet.
  • the first constant number of warp threads is equal to 1 and the second constant number of warp threads is also equal to 1.
  • the insertion model MI is interrupted at the other frame lines - other than L '- so as to leave visible segments of the same warp thread. As represented in figure 1 , Segments D are spread over different distances to each other and greater than the distance d defined by the insertion MI model.
  • the MI insertion pattern is interrupted so that the segments of son visible channels over distances D belong to son of juxtaposed channels C ', C ", C'" and define two lines LC1 and LC2 seams .
  • Each line of stitching comprises segments of visible chain lines having a distance D which is either constant or variable.
  • the line of seams LC1 comprises chain line segments whose distance D is the same for all visible segments while line of seams LC2 include chain line segments whose distance D varies from one segment to another .
  • Figure 2 represents a top view of a binding forming the surface of a carpet produced according to another preferred embodiment of the invention.
  • the field wires are inserted and interlaced in lines L with the chain wires arranged along the axis CC by reproducing an insertion model MI.
  • the lines L of weft son are perpendicular to the son of chains.
  • the insertion model MI of this example is similar to that described for the example of the figure 1 .
  • Said insertion model leaves the chain wire C1 visible over a distance d represented on the figure 2 .
  • the insertion model MI is interrupted at the level of the raster lines so as to leave visible segments of the same warp thread. As represented in figure 2 The segments extend over different distances and greater than the distance d defined by the insertion MI model.
  • the MI insertion pattern is interrupted so that the visible chains son segments having distances D belong to son non juxtaposed channels but which are separated by at least one warp thread. This is illustrated by the chain strings Ca and Cb which are separated by 1 Cc chain line .
  • the insertion model MI is interrupted so that the warp thread segments visible over distances D define two lines of seams LC3 and LC4. As is represented at figure 2 Each line of stitching comprises segments of visible chain lines having a distance D which is constant
  • the warp yarns are made of linen or wool.
  • Preferably said warp yarns are made of cotton.
  • Said yarns can have any color and preferably they have an ocher color thus intensifying the worn appearance of the carpet.
  • the weft yarn material is selected from the following group: linen, wool, cotton and silk.
  • the weft threads and the warp threads may be of different or identical material.
  • the weft yarns comprise at least 2 colored yarns.
  • the number of weft threads is between 3 and 12, preferably between 4 and 10, preferably between 5 and 9, more preferably between 6 and 8 weft threads.
  • the so-called weft yarns are preferably of different colors and are of a different color from that of the warp yarns.
  • the frame wires are inserted and intertwined through the warp wires in a superimposed manner. For example, with reference to figure 1 and assuming 3 weft yarns are used in the same line, the weft yarn visible on the surface of the mat is the one positioned above the other two weft yarns which are thus not visible on the mat surface.
  • weft yarns are inserted and interwoven with the warp yarns by varying the weft yarn that will be visible on the carpet surface. This makes it possible to create drawings and / or patterns on the surface of the carpet.
  • the present invention provides a carpet comprising weft yarns inserted and interwoven with warp yarns.
  • the weft threads are positioned in lines substantially perpendicular to said warp threads.
  • the weft threads are inserted in the same line repetitively and in a predefined insertion pattern.
  • the carpet is characterized in that said insertion model is interrupted at least once so as to create, on one of the faces of the carpet, at least one line of seams.
  • Said seam line represents a boundary between two areas of the carpet having different appearances and is defined by a plurality of chain yarn segments, said segments have a distance D which is longer than the distance d of a visible warp yarn by using said insertion model.
  • the mat comprises at least one seam line that extends in a direction substantially parallel to the weft yarns and / or a seam line that extends in a direction substantially parallel to the warp yarns.
  • Figure 3 illustrates an example of carpet comprising seam lines.
  • the warp threads are arranged along the axis CC and the weft threads are inserted and intertwined with the warp threads along the TT axis.
  • the carpet comprises seam lines 10, 10 ', 11 and 11' defined by chain yarn segments visible on the carpet surface and having a distance D which is longer than the distance d of a visible warp yarn through the use of the carpet insertion model of the figure 3 .
  • the seam line 10 is parallel and the seam line 10 'is substantially parallel to the axis of insertion of the weft threads TT.
  • the seam lines 11 and 11 ' are parallel to the axis CC in which are arranged the warp son.
  • the seam lines 10, 10 ', 11 and 11' define four zones of the belt ZI, Z2, Z3 and Z4.
  • the said zones are different from each other by their respective appearances. They may be of different colors and / or comprise different designs and / or different patterns and / or be of different geometric shapes.
  • Figure 4 illustrates an example of carpet comprising seam lines.
  • the warp threads are arranged along the axis CC and the weft threads are inserted and interwoven with the warp threads along the axis TT.
  • the carpet comprises seam lines 12, 13 and 14 defined by segments of warp threads visible on the surface of the carpet and having a distance D which is longer than the distance d of a warp thread visible by the use of the carpet insertion model of the figure 4 .
  • the seam line 14 is parallel and the seam line 12 is substantially parallel to the axis of insertion of the weft threads TT.
  • the line of seams 13 is parallel to the axis CC in which are arranged the warp son.
  • the seam lines 12, 13 and 14 define three areas of the carpet Z5, Z6 and Z7.
  • the said zones are different from each other by their respective appearances. They may be of different colors and / or comprise different designs and / or different patterns and / or be of different geometric shapes.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)
  • Woven Fabrics (AREA)

Claims (14)

  1. Verfahren zur Herstellung eines Teppichs mit einem Patchwork-Aussehen, bei dem man Kettfäden und zumindest ein Schussfaden verwendet; umfassend die folgenden Schritte:
    - nebeneinander Anordnen der Kettfäden in einer Ebene, ohne einander zu überlappen,
    - eintragen und verschlingen der Schussfäden durch die Kettfäden, so dass die Schussfäden in aufeinander folgenden Reihen und im Wesentlichen senkrecht zu den Kettfäden positioniert sind;
    die Schussfäden sind in derselben Reihe in sich wiederholender Weise und gemäß einem vorgegebenen Eintragungsschema eingetragen, dadurch gekennzeichnet,
    dass das Eintragungsschema zumindest einmal unterbrochen ist, um auf einer der Seiten des Teppichs, zumindest eine Nahtlinie zu schaffen, welche Nahtlinie eine Grenze zwischen zwei Bereichen des Teppichs darstellt, die unterschiedliches Aussehen aufweisen, und durch eine Vielzahl von Kettfadenabschnitten festgelegt ist, welche Abschnitte ein Längenmaß D besitzen, das länger ist als das Längenmaß d eines durch die Verwendung des Eintragungsschemas sichtbaren Kettfadens.
  2. Verfahren nach Anspruch 1, bei dem das Längenmaß D der die Nahtlinie festlegenden Abschnitte variabel ist derart, dass das Verhältnis zwischen dem längsten Längenmaß und dem kürzesten Längenmaß mindestens 1,1 beträgt.
  3. Verfahren nach einem der Ansprüche 1-2, bei dem das Längenmaß D der die Nahtlinie festlegenden Abschnitte variabel ist derart, dass das Verhältnis zwischen dem längsten Längenmaß und dem kürzesten Längenmaß höchstens 20 beträgt.
  4. Verfahren nach einem der Ansprüche 1-3, bei dem das Eintragungsschema so unterbrochen ist, dass die sichtbaren Abschnitte mit dem Längenmaß D zu Kettfäden gehören, die nebeneinanderliegen, und/oder zu Kettfäden, die durch zumindest einen Kettfaden getrennt sind.
  5. Verfahren nach einem der Ansprüche 1-4, bei dem das Verhältnis zwischen der Stärke eines Schussfadens in Bezug auf einen Kettfaden mindestens 10 beträgt.
  6. Verfahren nach einem der Ansprüche 1-5, bei dem die Stärke eines Kettfadens mindestens 1 mm beträgt.
  7. Verfahren nach einem der Ansprüche 1-6, bei dem das Verhältnis zwischen dem Längenmaß D und dem Längenmaß d mindestens 1,1 und höchstens 50 beträgt.
  8. Verfahren nach einem der Ansprüche 1-7, in dem die Schussfäden zumindest 2 farbige Fäden umfassen.
  9. Verfahren nach einem der Ansprüche 1-8, in dem das Verhältnis zwischen der Dichte der Schussfäden in Bezug auf die Kettfäden mindestens 2 beträgt.
  10. Verfahren nach einem der Ansprüche 1-9, bei dem die Kettfäden so angeordnet sind, dass mindestens 10 Kettfäden pro Zentimeter Teppich vorhanden sind.
  11. Verfahren nach einem der Ansprüche 1-10, bei dem die Kettfäden so angeordnet sind, dass höchstens 40 Kettfäden pro Zentimeter Teppich vorhanden sind.
  12. Teppich umfassend eingetragenen und mit Kettfäden verschlungenen Schussfäden; welche Schussfäden in Reihen angeordnet sind, die im Wesentlichen senkrecht zu den Kettfäden sind; wobei die Schussfäden in ein und derselben Reihe in sich wiederholender Weise und gemäß einem vorgegebenen Eintragungsschema eingetragen sind, dadurch gekennzeichnet, dass das Eintragungsschema zumindest einmal unterbrochen ist, um auf einer der Seiten des Teppichs, zumindest eine Nahtlinie zu schaffen, welche Nahtlinie eine Grenze zwischen zwei Bereichen des Teppichs darstellt, die unterschiedliches Aussehen aufweisen, und durch eine Vielzahl von Kettfadenabschnitten festgelegt ist, welche Abschnitte ein Längenmaß D besitzen, das länger ist als das Längenmaß d eines durch die Verwendung des Eintragungsschemas sichtbaren Kettfadens.
  13. Teppich nach Anspruch 12, bei dem die Nahtlinie sich in eine Richtung erstreckt, die im Wesentlichen parallel zu den Schussfäden ist.
  14. Teppich nach Anspruch 12, bei dem die Nahtlinie sich in eine Richtung erstreckt, die im Wesentlichen parallel zu den Kettfäden ist.
EP14185548.6A 2013-09-23 2014-09-19 Teppich und Verfahren zur Herstellung eines solchen Teppichs Active EP2851460B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL14185548T PL2851460T3 (pl) 2013-09-23 2014-09-19 Dywan i sposób wytwarzania takiego dywanu

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
BE2013/0633A BE1021004B1 (fr) 2013-09-23 2013-09-23 Procede pour la fabrication d'un tapis.

Publications (2)

Publication Number Publication Date
EP2851460A1 EP2851460A1 (de) 2015-03-25
EP2851460B1 true EP2851460B1 (de) 2017-01-04

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EP14185548.6A Active EP2851460B1 (de) 2013-09-23 2014-09-19 Teppich und Verfahren zur Herstellung eines solchen Teppichs

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Country Link
EP (1) EP2851460B1 (de)
BE (1) BE1021004B1 (de)
DE (1) DE202014007820U1 (de)
DK (1) DK2851460T3 (de)
ES (1) ES2616298T3 (de)
PL (1) PL2851460T3 (de)
PT (1) PT2851460T (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
BE1023321B1 (fr) * 2015-12-16 2017-02-06 De Poortere Deco S.A. Tapis avec des zones en relief flottantes et procédé
BE1026285B1 (fr) 2018-11-06 2019-12-11 De Poortere Deco S A Tapis avec un microrelief tissé et méthode
CN113026226B (zh) * 2021-03-12 2022-12-23 鲁泰纺织股份有限公司 一种针织服装缝制用模板、卷绕装置及缝制方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001087116A (ja) * 1999-09-22 2001-04-03 Honey Steel Kk パッチワーク敷物
US20120148822A1 (en) * 2010-12-09 2012-06-14 Shih-Ming Lin Curtain fabric

Non-Patent Citations (1)

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Title
None *

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Publication number Publication date
PT2851460T (pt) 2017-02-24
PL2851460T3 (pl) 2017-05-31
ES2616298T3 (es) 2017-06-12
BE1021004B1 (fr) 2014-12-11
DE202014007820U1 (de) 2014-10-13
EP2851460A1 (de) 2015-03-25
DK2851460T3 (en) 2017-02-27

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