EP2841525B1 - Foam or viscosified composition containing a chelating agent - Google Patents

Foam or viscosified composition containing a chelating agent Download PDF

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Publication number
EP2841525B1
EP2841525B1 EP13723020.7A EP13723020A EP2841525B1 EP 2841525 B1 EP2841525 B1 EP 2841525B1 EP 13723020 A EP13723020 A EP 13723020A EP 2841525 B1 EP2841525 B1 EP 2841525B1
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Prior art keywords
foam
acid
salt
composition
agents
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German (de)
English (en)
French (fr)
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EP2841525A1 (en
Inventor
Cornelia Adriana De Wolf
Hisham Nasr-El-Din
Edwin Rudolf Antony BANG
Guanqun Wang
Jozef Johannes Maria Baltussen
Conrardus Hubertus Joseph Theeuwen
Boen Ho O
Marcel Cornelis Paulus Van Eijk
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Nouryon Chemicals International BV
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Akzo Nobel Chemicals International BV
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/72Eroding chemicals, e.g. acids
    • C09K8/725Compositions containing polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/54Compositions for in situ inhibition of corrosion in boreholes or wells
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/52Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning
    • C09K8/536Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning characterised by their form or by the form of their components, e.g. encapsulated material
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/02Well-drilling compositions
    • C09K8/03Specific additives for general use in well-drilling compositions
    • C09K8/035Organic additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/70Compositions for forming crevices or fractures characterised by their form or by the form of their components, e.g. foams
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/70Compositions for forming crevices or fractures characterised by their form or by the form of their components, e.g. foams
    • C09K8/703Foams
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/62Compositions for forming crevices or fractures
    • C09K8/72Eroding chemicals, e.g. acids
    • C09K8/74Eroding chemicals, e.g. acids combined with additives added for specific purposes
    • C09K8/76Eroding chemicals, e.g. acids combined with additives added for specific purposes for preventing or reducing fluid loss
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/92Compositions for stimulating production by acting on the underground formation characterised by their form or by the form of their components, e.g. encapsulated material
    • C09K8/94Foams

Definitions

  • the present invention relates to a foam containing water, between 5 and 30 wt% on total weight of the foam of a chelating agent selected from the group of glutamic acid N,N-diacetic acid or a salt thereof (GLDA), aspartic acid N,N-diacetic acid or a salt thereof (ASDA), methylglycine N,N-diacetic acid or a salt thereof (MGDA), N-hydroxyethyl ethylenediamine-N,N',N'-triacetic acid or a salt thereof (HEDTA), a foaming agent that is a surfactant, and at least 25 vol% on total volume of the foam of a gas, and having a pH of between 2 and 5 wherein the amount of foaming agent is between 10 ppm and 200,000 ppm on total foam weight, to a viscosified composition containing water, between 5 and 30 wt% on total weight of the composition of a chelating agent selected from the group of glutamic acid N,N-di
  • Subterranean formations from which oil and/or gas can be recovered can contain several solid materials contained in porous or fractured rock formations.
  • the naturally occurring hydrocarbons, such as oil and/or gas, are trapped by the overlying rock formations with lower permeability.
  • the reservoirs are found using hydrocarbon exploration methods and often one of the purposes of withdrawing the oil and/or gas therefrom is to improve the permeability of the formations.
  • the rock formations can be distinguished by their major components and one category is formed by so-called sandstone formations, which contain siliceous materials (like quartz) as the major constituent, while another category is formed by so-called carbonate formations, which contain carbonates (like calcite, chalk, and dolomite) as the major constituent.
  • a third category is formed by shales, which contain very fine particles of many different clays covered with organic materials to which gas and/or oil are adsorbed.
  • Shale amongst others contains many clay minerals like kaolinite, illite, chlorite, and montmorillonite, as well as quartz, feldspars, carbonates, pyrite, organic matter, and cherts.
  • Acidic treatment fluids are known in the art and are for example disclosed in several documents that disclose acid treatment with HCI. For example, Frenier, W.W., Brady, M., Al-Harthy, S. et al. (2004), "Hot Oil and Gas Wells Can Be Stimulated without Acids," SPE Production & Facilities 19 (4): 189-199.
  • DOI: 10.2118/86522-PA show that formulations based on the hydroxyethyl-aminocarboxylic acid family of chelating agents can be used to increase the production of oil and gas from wells in a variety of different formations, such as carbonate and sandstone formations.
  • the fractures and/or high permeability zones may draw the acid away from the damaged, lower permeability zones, due to lack of diversion, while the aim of acid treatments is that the acid creates a diverse wormhole network in the carbonate formation or that it reaches the acid-soluble parts of sandstone formations and finds and creates as many alternative ways into the formation as possible.
  • US 2008/0146465 discloses a viscosified acidic treatment composition wherein the acid is HCI.
  • CN 102094614 and RU 2391499 appear to disclose that a foam can be made from normal acidic liquids that are used in oil and gas wells.
  • Some other documents, like US 6,460,632 and US 5,529,122 suggest that making foam of acidic treatment fluids is hardly possible.
  • US2009/023613 discloses a treatment fluid for treating a subterranean formation penetrated by a wellbore comprising: an aqueous medium, a diutan heteropolysaccharide having a tetrasaccharide repeating unit in the polymer backbone, a breaking aid or catalyst; and, an iron contamination control agent, wherein the iron contamination control agent may be N-(2-hydroxyethyl)ethylenediamine-N,N',N '-triacetic acid (HEDTA) and salts thereof, ethylenediaminetetraacetic acid (EDTA) and salts thereof, nitrilotriacetic acid and salts thereof, ethanoldiglycine and salts thereof, diethylene triamine pentaacetic acid (DTPA) and salts thereof, ethylene glycol tetraacetic acid (EGTA) or a salt thereof.
  • HEDTA N-(2-hydroxyethyl)ethylenediamine-N,N',N '-triacetic acid
  • WO2008/015464 discloses a method of remediating surfactant gel damage in a subterranean formation comprising: providing a treatment fluid comprising a carrier fluid; and a chelating agent selected from the group consisting of ethylenediaminetetraacetic acid, nitrilotriacetic acid, hydroxyethylethylenediaminetriacetic acid, dicarboxymethyl glutamic acid tetrasodium salt, diethylenetriaminepentaacetic acid, propylenediaminetetraacetic acid, ethylendediaminedi(o-hydroxyphenylacetic) acid, glucoheptonic acid, a gluconic acid, a combination thereof; and introducing the treatment fluid into a subterranean formation that has been treated with a viscoelastic surfactant fluid.
  • a chelating agent selected from the group consisting of ethylenediaminetetraacetic acid, nitrilotriacetic acid, hydroxyeth
  • US2006/0102349 discloses a method of treating a subterranean carbonate formation comprising the steps of reducing the pH of an aqueous solution of a chelating agent with an acid to a pH of less than 3, and above the pH value at which the free acid form of the chelating agent precipitates; mixing a betaine surfactant with the low pH solution of chelating agent; and contacting a subterranean carbonate formation with the mixture of betaine surfactant and low pH solution of chelating agent.
  • US 2008/0280789 discloses methods for stimulating oil or gas production using a viscosified aqueous fluid with a chelating agent to remove scale from the tubular or equipment.
  • the document mentions that the pH of the viscosified fluids is at least 2, preferably at least 5, and most preferably between 6 and 12.
  • the chelating agent can be present in an amount of between 1 and 80 wt%.
  • chelating agents are listed as suitable examples, including HEDTA and GLDA. The document also mentions making a foam of the chelating agent-containing fluids.
  • the one and only Example in the document involves making a viscosified composition containing about 25 wt% of the chelating agent EDTA and xanthan as viscosifying agent in the presence of a significant amount of potassium hydroxide, resulting in a pH of about 6.
  • the document does not contain a clear and unambiguous disclosure of acidic chelating agent compositions that are viscosified or foamed and that are of use in acidic treatments of subterranean formations such as matrix-acidizing or acid-fracturing.
  • the present invention aims to provide acidic and chelating agent-based foams and viscosified compositions that are suitable for use in treating subterranean formations, such as filter cake removal, matrix acidizing or acid fracturing.
  • the invention now provides a foam containing water, between 5 and 30 wt% on total weight of the foam of a chelating agent selected from the group of glutamic acid N,N-diacetic acid or a salt thereof (GLDA), aspartic acid N,N-diacetic acid or a salt thereof (ASDA), methylglycine N,N-diacetic acid or a salt thereof (MGDA), N-hydroxyethyl ethylenediamine-N,N',N'-triacetic acid or a salt thereof (HEDTA), a foaming agent that is a surfactant, and at least 25 vol% on total volume of the foam of a gas, and having a pH of between 2 and 5 wherein the amount of foaming agent is between 10 ppm and 200,000
  • foams like viscosified compositions also have a viscosity higher than the liquid not containing the foaming agent.
  • foams are defined as viscosified compositions that contain an intentionally added gas. It was found that, contrary to many state of the art foamed or viscosified acids, also in the acidic pH range the compositions of this invention containing a significant amount of chelating agent are easier to foam and viscosify at elevated temperatures, which is a benefit when they are used in subterranean formations, where the temperature is generally higher than room temperature.
  • the foams or viscosified compositions of the invention have an excellent balance between the stability of the foam and/or the increased viscosity and an adjustable breakdown thereof to again give the lower viscous solutions, which is a benefit in formation treatment applications, as then the foams or viscosified compositions do not block or plug the less permeable parts of a formation unnecessarily long. Also for this reason in many embodiments they need a lower amount of breakers than state of the art foams or viscosified compositions. Also, it was found that during completion treatments the foams or viscosified compositions of the invention dissolve the filter cake more selectively and more completely without causing unwanted dissolution of the formation in comparison with compositions that are not foamed or viscosified.
  • the foams or viscosified compositions of this invention are better diverted into the low-permeability zones, giving a more diverse network of wormholes or dissolution in formations with a high permeability ratio, i.e. formations with a heterogeneous permeability. This results in a better flow of gas or oil from both the initially high-permeability and the low-permeability zones. Due to the improved diversion a lower volume of acid is needed to conduct the matrix stimulation job.
  • the foams or viscosified compositions of the invention are better at preventing fluid leak-off during (acid) fracturing treatments and allow the pressure to build up to above the fracture pressure of the formation, or at least, require fewer fluid loss additives.
  • the viscosifying agent and the chelating agent in combination had a better viscosity build-up than any of these components separately, i.e. worked synergistically.
  • the foams or viscosified compositions have an excellent combination of properties to improve the permeability of the formations by a combination of hydraulic and acid fracturing.
  • the present invention additionally provides a process for treating a subterranean formation comprising introducing a foam containing water, between 5 and 30 wt% on total weight of the foam of a chelating agent selected from the group of glutamic acid N,N-diacetic acid or a salt thereof (GLDA), aspartic acid N,N-diacetic acid or a salt thereof (ASDA), methylglycine N,N-diacetic acid or a salt thereof (MGDA), N-hydroxyethyl ethylenediamine-N,N',N'-triacetic acid or a salt thereof (HEDTA), a foaming agent that is a surfactant, and at least 25 vol% on total volume of the foam of a gas, and having a pH of between 2 and 5 into the formation wherein the amount of foaming agent is between 10 ppm and 200,000 ppm on total foam weight.
  • a chelating agent selected from the group of glutamic acid N,N-diacetic acid or a
  • the present invention gives a process for treating a subterranean formation comprising introducing a viscosified composition containing water, between 5 and 30 wt% on total weight of the composition of a chelating agent selected from the group of glutamic acid N,N-diacetic acid or a salt thereof (GLDA), aspartic acid N,N-diacetic acid or a salt thereof (ASDA), methylglycine N,N-diacetic acid or a salt thereof (MGDA), and at least 0.01 wt% on total weight of the composition of a viscosifying agent, and having a pH of between 2 and 5 into the formation.
  • a chelating agent selected from the group of glutamic acid N,N-diacetic acid or a salt thereof (GLDA), aspartic acid N,N-diacetic acid or a salt thereof (ASDA), methylglycine N,N-diacetic acid or a salt thereof (MGDA)
  • the present invention provides a process for treating a subterranean formation comprising introducing a foam containing water, between 5 and 30 wt% on total weight of the foam of a chelating agent selected from the group of glutamic acid N,N-diacetic acid or a salt thereof (GLDA), aspartic acid N,N-diacetic acid or a salt thereof (ASDA), methylglycine N,N-diacetic acid or a salt thereof (MGDA), N-hydroxyethyl ethylenediamine-N,N',N'-triacetic acid or a salt thereof (HEDTA), a foaming agent, at least 0.01 wt% on total weight of the foam of a viscosifying agent, and at least 25 vol% on total volume of the foam of a gas, wherein the viscosifying agent is chosen from the group of carbohydrates, polyacrylamides, polyacrylates, betaine-based surfactants, viscoelastic surfactants and natural or synthetic clays, and having
  • foams or viscosified compositions from these chelating agents which are more suitable for treating a subterranean formation than those made from state of the art acidizing fluids like HCI-based fluids.
  • the foams and viscosified compositions containing the chelating agents of the present invention give a better performance in treating subterranean formations in that they give an improved permeability, require fewer further additives, which was not expected given the fact that chelating agents carry opposite charges in their molecular structure, i.e. contrary to many other acids have a molecular structure in which the nitrogen atom is regularly slightly positively charged and the carboxylate group is negatively charged, depending on the pH of the solution.
  • the amounts of chelating agent, foaming agent, and viscosifying agent in wt% or ppm are based on the total weight of the foam or composition in which they are present, the amount of gas in vol% is on the basis of the total volume of the foam.
  • Viscosified composition is defined in this application as a composition that has a higher viscosity than the same composition without a viscosifying agent when using an AR2000 rheometer from TA instruments using a cone and plate geometry at 20°C or another relevant temperature as specified herein, wherein the cone was stainless steel with a 40 mm diameter and a 4° angle (SST 40 mm 4°) and heating was done using a Peltier element. The test was applied by varying the shear rate from 0.1 to 1000 s -1 .
  • the viscosity of the viscosified composition is higher than 10 mPa.s, more preferably higher than 50 mPa.s at a shear rate of 100 s -1 .
  • the subterranean formation in one embodiment can be a carbonate formation, a shale formation, or a sandstone formation and in a preferred embodiment is any of these formations with a high permeability ratio (> 6) or a low permeability ( ⁇ 0.1 mD for gas-containing formations or ⁇ 10 mD for oil-containing formations).
  • Formations with a low permeability or formations that have a special design are often subjected to a fracturing operation, and in these operations the foams and viscosified compositions of the present invention are especially useful.
  • treating in this application is intended to cover any treatment of the formation with the foam or viscosified composition. It specifically covers treating the formation with the foam to achieve at least one of (i) an increased permeability, (ii) the removal of small particles, and (iii) the removal of inorganic scale, and so enhance the well performance and enable an increased production of oil and/or gas from the formation. At the same time, it may cover cleaning of the wellbore and descaling of the oil/gas production well and production equipment.
  • the chelating agent is present in the foam or viscosified composition in an amount of between 5 and 30 wt%, more preferably between 10 and 30 wt%, even more preferably between 15 and 25 wt%, on the basis of the total weight of the foam or composition.
  • the gas is preferably present in the foam in an amount of between 50 and 99 vol%, preferably between 50 and 80 vol%, even more preferably 60-70 vol% on total foam volume.
  • the foaming agent is a surfactant.
  • it is a water-soluble surfactant as the foams of the invention are preferably water-based.
  • Water-soluble means for this invention soluble in an amount of at least 2 g/l of water.
  • the foaming agent is used in an amount of between 10 ppm and 200,000 ppm on the basis of the total weight of the foam, preferably between 10 ppm and 100,000 ppm, even more preferably 100 and 50,000 ppm, most preferably between 100 and 10,000 ppm.
  • the viscosifying agent is preferably present in an amount of between 0.01 and 3 wt%, more preferably between 0.01 and 2 wt%, even more preferably between 0.05 and 1.5 wt% on total weight of the viscosified composition or foam.
  • the chelating agent in a preferred embodiment is GLDA, ASDA or HEDTA, more preferably GLDA or HEDTA, even more preferably GLDA.
  • the gas in one embodiment is selected from the group of N 2 , CO, CO 2 , natural gas, oxygen or mixtures thereof, like air.
  • N 2 , CO 2 , air, or natural gas is used.
  • the viscosifying agent is chosen from the group of carbohydrates such as polysaccharides, cellulosic derivatives, guar or guar derivatives, xanthan, carrageenan, starch polymers, gums, polyacrylamides, polyacrylates, betaine-based surfactants, viscoelastic surfactants and/or natural or synthetic clays.
  • carbohydrates such as polysaccharides, cellulosic derivatives, guar or guar derivatives, xanthan, carrageenan, starch polymers, gums, polyacrylamides, polyacrylates, betaine-based surfactants, viscoelastic surfactants and/or natural or synthetic clays.
  • a suitable foam is obtained by including a mixture of surfactants as foaming agents into the solution containing the chelating agent.
  • Suitable surfactants may be anionic, cationic, amphoteric or nonionic in nature, or their mixtures.
  • a non-stoichiometric ratio must be chosen.
  • the molar ratio is higher than 3 to 1. More preferably, it is higher than 5:1 and most preferably, it is higher than 10:1. It is also preferred that the surfactant mixture is soluble in water (i.e.
  • the surfactant mixture is soluble in the aqueous system containing up to 5% on total weight of a chelating agent.
  • Suitable surfactant mixtures may be mixtures of surfactants which are all soluble in the described solutions.
  • surfactant mixtures may also contain one or more (co-)surfactants which are insoluble in the described solutions. It is known to the person skilled in the art that the portion of insoluble surfactants is bound to limits. When expressed in weight ratios, the preferred ratio of insoluble to soluble surfactant is less than 2. More preferably, it is less than 1 and most preferably, it is less than 1/3 (one third).
  • HLB 20 ⁇ molar mass of the hydrophilic portion of the molecule / molar mass of the molecule
  • HLB 7 + ⁇ (Hydrophilic group contributions) - ⁇ (Hydrophobic group contributions), in which case the following tables need to be used in finding the increments, see Tables A-D in Technical Information Surface Chemistry: HLB & Emulsification, link: http://www.scribd.com/doc/56449546/HLB-Emulsification .
  • Table A has been retrieved: Table A: anionic hydrophilic group contributions hydrophilic group contribution HLB hydrophilic group contribution HLB - COO-Na + 19.1 - SO 3 -Na + 20.7 - O - SO 3 -Na + 20.8
  • Tetradecyl ammonium chloride C 14 -N(CH 3 ) 3 + Cl -
  • Group contributions of the hydrophobic groups -CH3: 1x0.475 -CH2-: 13x0.475
  • the HLB of surfactant mixtures is simply the weight average of the HLBs of the individual surfactant types.
  • a preferred surfactant or surfactant mixture in the present invention has an HLB in the range of 7 to 25. More preferably, it is in the range of 9 to 25. The most preferred HLB range is in-between 10 and 22.
  • the surfactant or surfactant mixture in the present invention is chosen on the basis of the critical packing parameter (CPP) to be at least 0.33. More preferably, the CPP is at least 0.5.
  • the CPP is defined as the volume of the hydrophobic portion of the surfactant divided by the length of this portion and the area of the hydrophilic portion.
  • Discover® may be used to find the local energy minimum of the surfactant molecular structure.
  • the starting point for the minimization is an extended conformation of the hydrophobic portion.
  • the three necessary parameters, the volume and length of the hydrophobic portion and the area of the hydrophilic portion, are calculated.
  • the effective CPP of a surfactant mixture is found by calculating the molar weighted CPP of the surfactants in the mixture.
  • WO 2012080197 for a further explanation of CPP and for examples of surfactants and surfactant mixtures that have the CPP range as preferred in the present invention.
  • a suitable foam is obtained by including polymeric surfactants.
  • polymeric surfactants are partially hydrolyzed polyvinyl acetate, partially hydrolyzed modified polyvinyl acetate, block or co-polymers of polyethane, polypropane, polybutane or polypentane, proteins, and partially hydrolyzed polyvinyl acetate, polyacrylate and derivatives of polyacrylates, polyvinyl pyrrolidone and derivatives.
  • the additional application of further surfactants to the polymeric surfactant is beneficial to the foam quality or lifetime.
  • a suitable foam is obtained by including colloidal solid dispersions.
  • the person skilled in the art is capable of selecting the proper colloidal solid dispersion by determining the particle size and the contact angle.
  • the particle size as expressed by the d50 of the colloidal dispersion is smaller than 10 ⁇ m. More preferably, it is smaller than 3 ⁇ m . Even more preferably, it is smaller than 1 ⁇ m. Most preferably, particles are smaller than 0.3 ⁇ m.
  • the contact angle is defined as the angle between the aqueous solution and air (or gas) interface and the particle surface. This angle is equal to "0°" (zero degrees) when the particle is borderline immersed in the aqueous solution and tips the solutions' surface.
  • the contact angle is 180° when the particle is (borderline) pulled out of the aqueous solution.
  • the contact angle is between 0° and 90°. More preferably, it is between 1° and 90°. Most preferably, it is between 2° and 89°. Particles may be not be spherical in shape.
  • the contact angle is an averaged value.
  • the method to find the contact angle as suitable for the present invention is the Washburn method, see also http://www.kruss.de/en/theory/measurements/surface-tension/contact-angle-measurement.html.
  • suitable colloidal solid dispersions include, but are not limited to, colloidal silica and chemically modified colloidal silica, colloidal silicates and their chemically modified versions. Special modification techniques to obtain so-called "Janus particles" are preferred.
  • colloidal solid silica In a further embodiment, a combination of colloidal solid silica, surfactants and/or polymeric surfactant is used.
  • the composition of the invention contains a combination of a foaming agent and a viscosifying agent, the foaming agent and the viscosifying agent being chosen from the group of foaming agents and viscosifying agents as further specified in this document.
  • the foaming agent and/or the viscosifying agent are present together with an additional surfactant, which can be a nonionic, anionic, cationic, or amphoteric surfactant.
  • the foam of the present invention contains a foam extender.
  • Foam extenders are known in the art and are for example disclosed in WO 2007/020592 . Suitable foam extenders are co-surfactants, viscous materials like glycerol, crystalline phases or particles.
  • a foam is made of water and the foaming agent to which in a subsequent step (a liquid containing) the chelating agent is added under proper mixing and/or gas injection.
  • foaming agents especially cationic foaming agents, however, it may be better to add the foaming agent directly to the aqueous liquid containing (part of) the chelating agent, as they may benefit from the presence of the chelating agent in the generation of the foam-like properties.
  • the viscosifying agents include chemical species which are soluble, at least partially soluble and/or insoluble in the chelating agent-containing starting fluid.
  • the viscosifying agents may also include various insoluble or partially soluble organic and/or inorganic fibres and/or particulates, e.g., dispersed clay, and dispersed minerals, which are known in the art to increase viscosity.
  • Suitable vicosifying agents further include various organic and/or inorganic polymeric species including polymer viscosifying agents, especially metal-crosslinked polymers.
  • Suitable polymers for making the metal-crosslinked polymer viscosifying agents include, for example, polysaccharides, e.g., substituted galactomannans, such as guar gums, high-molecular weight polysaccharides composed of mannose and galactose sugars, or guar derivatives such as hydroxypropyl guar (HPG), carboxymethylhydroxypropyl guar (CMHPG), and carboxymethyl guar (CMG), hydrophobically modified guars, guar-containing compounds, and synthetic polymers.
  • polysaccharides e.g., substituted galactomannans, such as guar gums, high-molecular weight polysaccharides composed of mannose and galactose sugars, or guar derivatives such as hydroxypropyl guar (HPG), carboxymethylhydroxypropyl guar (CMHPG), and carboxymethyl guar (CMG), hydrophobically modified guars, gu
  • Crosslinking agents which include boron, titanium, zirconium and/or aluminium complexes are preferably used to increase the effective molecular weight of the polymers and make them better suited for use as viscosity increasing agents, especially in high-temperature wells.
  • water-soluble polymers effective as viscosifiers include polyvinyl alcohols at various levels of hydrolysis, polyvinyl polymers, polymethacrylamides, cellulose ethers, lignosulfonates, and ammonium, alkali metal, and alkaline earth salts thereof, polyethyleneimines, polydiallyldimethylammonium chloride, polyamines like copolymers of dimethylamine and epichlorohydrin, copolymers of acrylamide and cationic monomers, like diallyldimethylammonium chloride (DADMAC) or acryloyloxyethyltrimethyl ammonium chloride, copolymers of acrylaimide containing anionic as well as cationic groups.
  • DADMAC diallyldimethylammonium chloride
  • acrylaimide containing anionic as well as cationic groups copolymers of acrylaimide containing anionic as well as cationic groups.
  • water-soluble polymers are acrylic acid-acrylamide copolymers, acrylic acid-methacrylamide copolymers, polyacrylamides, partially hydrolyzed polyacrylamides, partially hydrolyzed polymethacrylamides, polyvinyl alcohol, polyalkylene oxides, other galactomannans, heteropolysaccharides obtained by the fermentation of starch-derived sugar and ammonium and alkali metal salts thereof.
  • cellulose derivatives are used, including hydroxyethyl cellulose (HEC), hydroxypropyl cellulose (HPC), carboxymethylhydroxyethyl cellulose (CMHEC) and/or carboxymethyl cellulose (CMC), with or without crosslinkers.
  • the viscosified composition of the present invention contains a crosslinking agent which is capable of crosslinking the viscosifying agent and therefore can improve the properties of the viscosified composition and in embodiments wherein the foam also contains a viscosifying agent, also the foam.
  • Crosslinking agents are known in the art and are for example disclosed in WO 2007/020592 .
  • the process of the invention is preferably performed at a temperature of between 35 and 400°F (2 and 204°C), more preferably between 77 and 400°F (25 and 204°C).
  • the foams and viscosified compositions are used at a temperature where they best achieve the desired effects, which means a temperature of between 77 and 300°F (25 and 149°C), most preferably between 150 and 300°F (65 and 149°C).
  • the process of the invention when it is an matrix acidizing treatment process is preferably performed at a pressure between atmospheric pressure and fracture pressure, wherein fracture pressure is defined as the pressure above which injection of foams or compositions will cause the formation to fracture hydraulically, and when it is a acid fracturing process is preferably performed at a pressure above the fracture pressure of the producing zone(s).
  • fracture pressure depends on parameters such as type, depth of the formation, and downhole stresses and can be different for any reservoir.
  • Salts of GLDA, ASDA, HEDTA, and MGDA that can be used are the alkali metal, alkaline earth metal, or ammonium full and partial salts. Also mixed salts containing different cations can be used. Preferably, the sodium, potassium, and ammonium full or partial salts of GLDA, ASDA, HEDTA, and MGDA are used.
  • the foams and viscosified compositions of the invention are aqueous foams and compositions, i.e., they preferably contain water as a solvent for the other ingredients, wherein the water can be, e.g., fresh water, aquifer water, produced water, seawater or any combinations of these waters, though other solvents may be added as well, as further explained below.
  • water can be, e.g., fresh water, aquifer water, produced water, seawater or any combinations of these waters, though other solvents may be added as well, as further explained below.
  • the pH of the foams and viscosified compositions of the invention and as used in the process can range from 2 to 5. Preferably, however, it is between 3.5 and 5, as in the very acidic range of 2 to 3.5 some undesired side effects may be caused by the foams or viscosified compositions in the formation, such as too fast dissolution of carbonate giving excessive CO 2 formation or an increased risk of reprecipitation.
  • highly acidic solutions are more expensive to prepare and are very corrosive to well completion and tubulars, especially at high temperatures. Consequently, the foam and the viscosified composition even more preferably have a pH of 3.5 to 5.
  • the foam or viscosified composition may contain other additives that improve the functionality of the stimulation action and minimize the risk of damage as a consequence of the said treatment, as is known to anyone skilled in the art.
  • the several additives can be part of a main treatment composition but can be included equally well in a preflush or postflush composition.
  • the composition of the invention is effectively a kit of parts wherein each part contains part of the components of the total composition, for example, one part that is used for the main treatment contains the foam or viscosified composition of the invention and one or more other parts contain one or more of the other additives, such as for example a surfactant or mutual solvent.
  • the foam or viscosified composition of the invention may in addition contain one or more of the group of anti-sludge agents, (water-wetting or emulsifying) surfactants, surfactant mixtures, corrosion inhibitors, mutual solvents, corrosion inhibitor intensifiers, additional foaming agents, viscosifiers, wetting agents, diverting agents, oxygen scavengers, carrier fluids, fluid loss additives, friction reducers, stabilizers, rheology modifiers, gelling agents, scale inhibitors, breakers, salts, brines, pH control additives such as further acids and/or bases, bactericides/biocides, particulates, crosslinkers, salt substitutes (such as tetramethyl ammonium chloride), relative permeability modifiers, sulfide scavengers, fibres, nanoparticles, consolidating agents (such as resins and/or tackifiers), or combinations thereof.
  • anti-sludge agents water-wetting or emulsifying surfactants, surfact
  • the mutual solvent is a chemical additive that is soluble in oil, water, acids (often HCI-based), and other well treatment fluids (see also www.glossary. oilfield.slb.com).
  • Mutual solvents are routinely used in a range of applications, controlling the wettability of contact surfaces before, during and/or after a treatment, and preventing or breaking up emulsions.
  • Mutual solvents are used, as insoluble formation fines pick up organic film from crude oil. These particles are partially oil-wet and partially water-wet. This causes them to collect materials at any oil-water interface, which can stabilize various oil-water emulsions.
  • Mutual solvents remove organic films leaving them water-wet, thus emulsions and particle plugging are eliminated.
  • a mutual solvent is employed, it is preferably selected from the group which includes, lower alcohols such as methanol, ethanol, 1-propanol, 2-propanol, glycols such as ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, polyethylene glycol, polypropylene glycol, polyethylene glycol-polyethylene glycol block copolymers, and glycol ethers such as 2-methoxyethanol, diethylene glycol monomethyl ether, and substantially water/oil-soluble esters, such as one or more C2-esters through C10-esters, and substantially water/oil-soluble ketones, such as one or more C2-C10 ketones, wherein substantially soluble means soluble in more than 1 gram per liter, preferably more than 10 grams per liter, even more preferably more than 100 grams per liter, most preferably more than 200 grams per liter.
  • lower alcohols such as methanol, ethanol, 1-propanol, 2-propanol
  • glycols such as
  • the mutual solvent is preferably present in an amount of 1 to 50 wt% on total foam or viscosified composition.
  • a preferred water/oil-soluble ketone is methylethyl ketone.
  • a preferred substantially water/oil-soluble alcohol is methanol.
  • a preferred substantially water/oil-soluble ester is methyl acetate.
  • a more preferred mutual solvent is ethylene glycol monobutyl ether, generally known as EGMBE
  • the amount of glycol solvent in the foam or composition is preferably about 1 wt% to about 10 wt%, more preferably between 3 and 5 wt%.
  • the ketone solvent may be present in an amount from 40 wt% to about 50 wt%; the substantially water-soluble alcohol may be present in an amount within the range of about 20 wt% to about 30 wt%; and the substantially water/oil-soluble ester may be present in an amount within the range of about 20 wt% to about 30 wt%, each amount being based upon the total weight of the solvent in the foam or composition.
  • the surfactant both the water-wetting surfactant as well as the surfactants used as foaming agent or viscosifying agent
  • the choice of surfactant is initially determined by the nature of the rock formation around the well.
  • the application of cationic surfactants can better be limited in case of sandstone, while in case of carbonate rock anionic surfactants are not preferred.
  • the surfactant (mixture) is predominantly anionic in nature when the formation is a sandstone formation.
  • the surfactant (mixture) is preferably predominantly nonionic or cationic in nature, even more preferably predominantly cationic in nature.
  • the nonionic surfactant of the present composition is preferably selected from the group consisting of alkanolamides, alkoxylated alcohols, alkoxylated amines, amine oxides, alkoxylated amides, alkoxylated fatty acids, alkoxylated fatty amines, alkoxylated alkyl amines (e.g., cocoalkyl amine ethoxylate), alkyl phenyl polyethoxylates, lecithin, hydroxylated lecithin, fatty acid esters, glycerol esters and their ethoxylates, glycol esters and their ethoxylates, esters of propylene glycol, sorbitan, ethoxylated sorbitan, polyglycosides, and mixtures thereof.
  • Alkoxylated alcohols, preferably ethoxylated alcohols, optionally in combination with (alkyl) polyglycosides, are the most preferred nonionic sur
  • the anionic surfactants may comprise any number of different compounds, including alkylsulfates, alkylsulfonates, alkylbenzenesulfonates, alkyl phosphates, alkyl phosphonates, alkyl sulfosuccinates.
  • amphoteric surfactants include hydrolyzed keratin, taurates, sultaines, phosphatidylcholines, betaines, modified betaines, alkylamidobetaines (e.g., cocoamidopropyl betaine).
  • the cationic surfactants include alkyl amines, alkyl dimethylamines, alkyl trimethyl amines (quaternary amines), alkyl diethanolamines, dialkylamines, dialkyldimethylamines and less common classes based on phosphonium, sulphonium.
  • the cationic surfactants may comprise quaternary ammonium compounds (e.g., trimethyl tallow ammonium chloride, trimethyl coco ammonium chloride), derivatives thereof, and combinations thereof.
  • Suitable surfactants may be used in a liquid or solid, like powder, granule or particulate, form.
  • the surfactants may be present in the foam or composition in an amount sufficient to prevent incompatibility with formation fluids, other treatment fluids, or wellbore fluids at reservoir temperature.
  • the surfactants are generally present in an amount in the range of from about 0.01% to about 5.0% by volume of the foam or composition.
  • the liquid surfactants are present in an amount in the range of from about 0.1% to about 2.0% by volume of the foam or composition, more preferably between 0.1 and 1 volume%.
  • the surfactants may be present in an amount in the range of from about 0.001% to about 0.5% by weight of the foam or composition.
  • the anti-sludge agent can be chosen from the group of mineral and/or organic acids used to stimulate sandstone hydrocarbon bearing formations.
  • the function of the acid is to dissolve acid-soluble materials so as to clean or enlarge the flow channels of the formation leading to the wellbore, allowing more oil and/or gas to flow to the wellbore.
  • Methods for preventing or controlling sludge formation with its attendant flow problems during the acidization of crude-containing formations include adding "anti-sludge” agents to prevent or reduce the rate of formation of crude oil sludge, which anti-sludge agents stabilize the acid-oil emulsion and include alkyl phenols, fatty acids, and anionic surfactants.
  • anti-sludge agents stabilize the acid-oil emulsion and include alkyl phenols, fatty acids, and anionic surfactants.
  • the surfactant is a blend of a sulfonic acid derivative and a dispersing surfactant in a solvent.
  • Such a blend generally has dodecyl benzene sulfonic acid (DDBSA) or a salt thereof as the major dispersant, i.e. anti-sludge, component.
  • DBSA dodecyl benzene sulfonic acid
  • the carrier fluids are aqueous solutions which in certain embodiments contain a Bronsted acid to keep the pH in the desired range and/or contain an inorganic salt, preferably NaCl or KCl.
  • Corrosion inhibitors may be selected from the group of amine and quaternary ammonium compounds and sulfur compounds.
  • Examples are diethyl thiourea (DETU), which is suitable up to 185°F (about 85°C), alkyl pyridinium or quinolinium salt, such as dodecyl pyridinium bromide (DDPB), and sulfur compounds, such as thiourea or ammonium thiocyanate, which are suitable for the range 203-302°F (about 95-150°C), benzotriazole (BZT), benzimidazole (BZI), dibutyl thiourea, a proprietary inhibitor called TIA, and alkyl pyridines.
  • DETU diethyl thiourea
  • DDPB dodecyl pyridinium bromide
  • sulfur compounds such as thiourea or ammonium thiocyanate
  • the most successful inhibitor formulations for organic acids and chelating agents contain amines, reduced sulfur compounds or combinations of a nitrogen compound (amines, quats or polyfunctional compounds) and a sulfur compound.
  • the amount of corrosion inhibitor is preferably between 0.1 and 2 vol%, more preferably between 0.1 and 1 vol% on the total foam or viscosified composition.
  • One or more corrosion inhibitor intensifiers may be added, such as for example formic acid, potassium iodide, antimony chloride, or copper iodide.
  • One or more salts may be used as rheology modifiers to further modify the rheological properties (e.g., viscosity and elastic properties) of the foams or compositions. These salts may be organic or inorganic.
  • suitable organic salts include, aromatic sulfonates and carboxylates (such as p-toluene sulfonate and naphthalene sulfonate), hydroxynaphthalene carboxylates, salicylate, phthalate, chlorobenzoic acid, phthalic acid, 5-hydroxy-1-naphthoic acid, 6-hydroxy-1-naphthoic acid, 7-hydroxy-1-naphthoic acid, 1-hydroxy-2-naphthoic acid, 3-hydroxy-2-naphthoic acid, 5-hydroxy-2-naphthoic acid, 7-hydroxy-2-naphthoic acid, 1,3-dihydroxy-2-naphthoic acid, 3,4-dichlorobenzoate, trimethyl ammonium hydrochloride, and tetramethyl ammonium chloride.
  • aromatic sulfonates and carboxylates such as p-toluene sulfonate
  • suitable inorganic salts include water-soluble potassium, sodium, and ammonium halide salts (such as potassium chloride and ammonium chloride), calcium chloride, calcium bromide, magnesium chloride, sodium formate, potassium formate, cesium formate, and zinc halide salts.
  • water-soluble potassium, sodium, and ammonium halide salts such as potassium chloride and ammonium chloride
  • calcium chloride calcium bromide
  • magnesium chloride sodium formate
  • potassium formate potassium formate
  • cesium formate cesium formate
  • zinc halide salts preferably chloride salts are mixed with chloride salts, bromide salts with bromide salts, and formate salts with formate salts.
  • Wetting agents that may be suitable for use in this invention include crude tall oil, oxidized crude tall oil, surfactants, organic phosphate esters, modified imidazolines and amidoamines, alkyl aromatic sulfates and sulfonates, and combinations or derivatives of these and similar such compounds that should be well known to one of skill in the art.
  • Further viscosifiers may include natural polymers and derivatives such as xanthan gum and hydroxyethyl cellulose (HEC) or synthetic polymers and oligomers such as poly(ethylene glycol) [PEG], poly(diallyl amine), poly(acrylamide), poly(aminomethyl propyl sulfonate) [AMPS polymer], poly(acrylonitrile), poly(vinyl acetate), poly(vinyl alcohol), poly(vinyl amine), poly(vinyl sulfonate), poly(styryl sulfonate), poly(acrylate), poly(methyl acrylate), poly(methacrylate), poly(methyl methacrylate), poly(vinyl pyrrolidone), poly(vinyl lactam) and co-, ter-, and quarter-polymers of the following (co-)monomers: ethylene, butadiene, isoprene, styrene, divinyl benzene, divinyl amine,
  • Still other viscosifiers include clay-based viscosifiers, platy clays like bentonites, hectorites or laponites and small fibrous clays such as the polygorskites (attapulgite and sepiolite).
  • the viscosifiers may be used in an amount of up to 5% by weight of the compositions of the invention.
  • Suitable brines include calcium bromide brines, zinc bromide brines, calcium chloride brines, sodium chloride brines, sodium bromide brines, potassium bromide brines, potassium chloride brines, sodium nitrate brines, sodium formate brines, potassium formate brines, cesium formate brines, magnesium chloride brines, sodium sulfate, and potassium nitrate.
  • a mixture of salts may also be used in the brines, but it should be noted that preferably chloride salts are mixed with chloride salts, bromide salts with bromide salts, and formate salts with formate salts.
  • the brine chosen should be compatible with the formation and should have a sufficient density to provide the appropriate degree of well control. Additional salts may be added to a water source, e.g., to provide a brine, and a resulting treatment foam, in order to have a desired density.
  • the amount of salt to be added should be the amount necessary for formation compatibility, such as the amount necessary for the stability of clay minerals, taking into consideration the crystallization temperature of the brine, e.g., the temperature at which the salt precipitates from the brine as the temperature drops.
  • Preferred suitable brines may include seawater and/or formation brines. Salts may optionally be included in the foam or composition of the present invention for many purposes, including for reasons related to compatibility of the foam or composition with the formation and the formation fluids.
  • a compatibility test may be performed to identify potential compatibility problems. From such tests, one of ordinary skill in the art will, with the benefit of this disclosure, be able to determine whether a salt should be included in a foam or composition of the present invention.
  • Suitable salts include calcium chloride, sodium chloride, magnesium chloride, potassium chloride, sodium bromide, potassium bromide, ammonium chloride, sodium formate, potassium formate, and cesium formate.
  • a mixture of salts may also be used, but it should be noted that preferably chloride salts are mixed with chloride salts, bromide salts with bromide salts, and formate salts with formate salts.
  • the amount of salt to be added should be the amount necessary for the required density for formation compatibility, such as the amount necessary for the stability of clay minerals, taking into consideration the crystallization temperature of the brine, e.g., the temperature at which the salt precipitates from the brine as the temperature drops.
  • Salt may also be included to increase the viscosity of the foam or composition and stabilize it, particularly at temperatures above 180°F (about 82°C).
  • suitable pH control additives which may optionally be included in the foam or composition of the present invention are acids and/or bases.
  • a pH control additive may be necessary to maintain the pH of the foam or composition at a desired level, e.g., to improve the effectiveness of certain breakers and to reduce corrosion on any metal present in the wellbore or formation.
  • the pH control additive may be an acidic composition.
  • suitable acids may comprise an acid, an acid-generating compound, and combinations thereof. Any known acid may be suitable for use with the foams or compositions of the present invention.
  • acids examples include organic acids (e.g., formic acids, acetic acids, carbonic acids, citric acids, glycolic acids, lactic acids, p-toluene sulfonic acid, ethylene diamine tetraacetic acid ("EDTA”), hydroxyethyl ethylene diamine triacetic acid (“HEDTA”),), inorganic acids (e.g., hydrochloric acid, hydrofluoric acid, and phosphonic acid), and combinations thereof.
  • organic acids e.g., formic acids, acetic acids, carbonic acids, citric acids, glycolic acids, lactic acids, p-toluene sulfonic acid, ethylene diamine tetraacetic acid ("EDTA”), hydroxyethyl ethylene diamine triacetic acid (“HEDTA”)
  • inorganic acids e.g., hydrochloric acid, hydrofluoric acid, and phosphonic acid
  • Preferred acids are HCI (in an amount compatible with the illite content)
  • acid-generating compounds examples include, esters, aliphatic polyesters, ortho esters, which may also be known as ortho ethers, poly(ortho esters), which may also be known as poly(ortho ethers), poly(lactides), poly(glycolides), poly(epsilon-caprolactones), poly(hydroxybutyrates), poly(anhydrides), or copolymers thereof.
  • copolymer as used herein is the combination of two polymers, but includes any combination of polymers, e.g., terpolymers.
  • suitable acid-generating compounds include: esters including, ethylene glycol monoformate, ethylene glycol diformate, diethylene glycol diformate, glyceryl monoformate, glyceryl diformate, glyceryl triformate, methylene glycol diformate, and formate esters of pentaerythritol.
  • the pH control additive also may comprise a base to elevate the pH of the foam or viscosified composition.
  • any known base that is compatible with the foaming agents or viscosifiers of the present invention can be used in the foam or viscosified composition of the present invention.
  • suitable bases include, sodium hydroxide, potassium carbonate, potassium hydroxide, sodium carbonate, and sodium bicarbonate.
  • suitable bases include, sodium hydroxide, potassium carbonate, potassium hydroxide, sodium carbonate, and sodium bicarbonate.
  • the foam or composition may optionally comprise a further chelating agent. When added, the chelating agent may chelate any dissolved iron (or other divalent or trivalent cations) that may be present and prevent any undesired reactions being caused.
  • Such a chelating agent may, e.g., prevent such ions from crosslinking the gelling agent molecules. Such crosslinking may be problematic because, inter alia, it may cause filtration problems, injection problems and/or again cause permeability problems. Any suitable chelating agent may be used with the present invention.
  • Suitable chelating agents include citric acid, nitrilotriacetic acid (“NTA”), any form of ethylene diamine tetraacetic acid (“EDTA”), diethylene triamine pentaacetic acid (“DTPA”), propylene diamine tetraacetic acid (“PDTA”), ethylene diamine-N,N"-di(hydroxyphenyl) acetic acid (“EDDHA”), ethylene diamine-N,N"-di-(hydroxy-methylphenyl) acetic acid (“EDDHMA”), ethanol diglycine (“EDG”), trans-1,2-cyclohexylene dinitrilotetraacetic acid (“CDTA”), glucoheptonic acid, gluconic acid, sodium citrate, phosphonic acid, and salts thereof.
  • NTA nitrilotriacetic acid
  • EDTA ethylene diamine tetraacetic acid
  • DTPA diethylene triamine pentaacetic acid
  • PDTA propylene diamine
  • the chelating agent may be a sodium or potassium salt.
  • the chelating agent may be present in an amount sufficient to prevent undesired side effects of divalent or trivalent cations that may be present, and thus also functions as a scale inhibitor.
  • the foams or compositions of the present invention may contain bactericides or biocides, inter alia, to protect the subterranean formation as well as the foam or composition from attack by bacteria. Such attacks can be problematic because they may lower the viscosity of the foam, resulting in poorer performance, such as poorer sand suspension properties, for example.
  • bactericides Any bactericides known in the art are suitable. Biocides and bactericides that protect against bacteria that may attack GLDA, ASDA, MGDA or HEDTA are preferred, in addition to bactericides or biocides that control or reduce typical downhole microorganisms, like sulfate reducing bacteria (SRB).
  • SRB sulfate reducing bacteria
  • bactericides and/or biocides examples include, phenoxyethanol, ethylhexyl glycerine, benzyl alcohol, benzyl alkonium, methyl chloroisothiazolinone, methyl isothiazolinone, methyl paraben, ethyl paraben, propylene glycol, bronopol, benzoic acid, imidazolinidyl urea, a 2,2-dibromo-3-nitrilopropionamide, and a 2-bromo-2-nitro-1,3-propane diol.
  • the bactericides are present in the foam in an amount in the range of from about 0.001% to about 1.0% by weight of the foam or composition.
  • Foams and compositions of the present invention also may comprise breakers capable of assisting in the reduction of the viscosity of the foam or viscosified composition at a desired time.
  • suitable breakers for the present invention include, oxidizing agents such as sodium chlorites, sodium bromate, hypochlorites, perborate, persulfates, and peroxides, including organic peroxides.
  • suitable breakers include, but are not limited to, suitable acids and peroxide breakers, triethanol amine, as well as enzymes that may be effective in breaking. The breakers can be used as is or encapsulated.
  • suitable acids may include, hydrochloric acid, hydrofluoric acid, formic acid, acetic acid, citric acid, lactic acid, glycolic acid, and chlorous acid.
  • a breaker may be included in the foam or composition of the present invention in an amount and form sufficient to achieve the desired viscosity reduction at a desired time. The breaker may be formulated to provide a delayed break, if desired.
  • the foams or compositions of the present invention also may comprise suitable fluid loss additives. Such fluid loss additives may be particularly useful when a foam or composition of the present invention is used in a fracturing application or in a foam or composition that is used to seal a formation against invasion of fluid from the wellbore.
  • any fluid loss agent that is compatible with the compositions of the present invention is suitable for use in the present invention.
  • examples include, but are not limited to, starches, silica flour, gas bubbles (energized fluid or foam), benzoic acid, soaps, resin particulates, relative permeability modifiers, degradable gel particulates, diesel or other hydrocarbons dispersed in fluid, and other immiscible fluids.
  • a suitable fluid loss additive is one that comprises a degradable material.
  • degradable materials include polysaccharides such as dextran or cellulose; chitins; chitosans; proteins; aliphatic polyesters; poly(lactides); poly(glycolides); poly(glycolide-co-lactides); poly(epsilon-caprolactones); poly(3-hydroxybutyrates); poly(3-hydroxybutyrate-co-hydroxyvalerates); poly(anhydrides); aliphatic poly(carbonates); poly(ortho esters); poly(amino acids); poly(ethylene oxides); poly(phosphazenes); derivatives thereof; or combinations thereof.
  • polysaccharides such as dextran or cellulose; chitins; chitosans; proteins; aliphatic polyesters; poly(lactides); poly(glycolides); poly(glycolide-co-lactides); poly(epsilon-caprolactones); poly(3-hydroxybutyrates); poly(3-hydroxybutyrate
  • a fluid loss additive may be included in an amount of about 5 to about 2,000 Ibs/Mgal (about 600 to about 240,000 g/Mliter) of the foam or composition. In some embodiments, the fluid loss additive may be included in an amount from about 10 to about 50 Ibs/Mgal (about 1,200 to about 6,000 g/Mliter) of the foam or composition.
  • a stabilizer may optionally be included in the foams or compositions of the present invention. It may be particularly advantageous to include a stabilizer if a (too) rapid viscosity degradation is experienced.
  • a stabilizer might be beneficial is where the BHT (bottom hole temperature) of the wellbore is sufficient to break the foam or composition by itself without the use of a breaker.
  • Suitable stabilizers include, but are not limited to, sodium thiosulfate, methanol, and salts such as formate salts and potassium or sodium chloride.
  • Such stabilizers may be useful when the foams or compositions of the present invention are utilized in a subterranean formation having a temperature above about 200°F (about 93°C). If included, a stabilizer may be added in an amount of from about 1 to about 50 Ibs/Mgal (about 120 to about 6,000 g/Mliter) of the foam or composition. Scale inhibitors may be added, for example, when the foams or compositions of the invention are not particularly compatible with the formation waters in the formation in which they are used.
  • These scale inhibitors may include water-soluble organic molecules with carboxylic acid, aspartic acid, maleic acids, sulfonic acids, phosphonic acid, and phosphate ester groups including copolymers, ter-polymers, grafted copolymers, and derivatives thereof.
  • examples of such compounds include aliphatic phosphonic acids such as diethylene triamine penta (methylene phosphonate) and polymeric species such as polyvinyl sulfonate.
  • the scale inhibitor may be in the form of the free acid but is preferably in the form of mono- and polyvalent cation salts such as Na, K, Al, Fe, Ca, Mg, and NH 4 .
  • Any scale inhibitor that is compatible with the foam or composition in which it will be used is suitable for use in the present invention. Suitable amounts of scale inhibitors that may be included may range from 0.05 to 100 gallons per 1,000 gallons (i.e. 0.05 to 100 liters per 1,000 liters) of the foam or composition. Any particulates such as proppant, gravel, that are commonly used in subterranean operations may be used in the present invention (e.g., sand, gravel, bauxite, ceramic materials, glass materials, wood, plant and vegetable matter, nut hulls, walnut hulls, cotton seed hulls, cement, fly ash, fibrous materials, composite particulates, hollow spheres and/or porous proppant).
  • proppant gravel
  • coated particulates may be suitable for use in the treatment foams of the present invention.
  • many particulates also act as diverting agents. Further diverting agents are viscoelastic surfactants and in-situ gelled fluids. Oxygen scavengers may be needed to enhance the thermal stability of the GLDA, ASDA, HEDTA or MGDA. Examples thereof are sulfites and ethorbates. Friction reducers can be added in an amount of up to 0.2 vol%. Suitable examples are viscoelastic surfactants and enlarged molecular weight polymers.
  • crosslinkers can be chosen from the group of multivalent cations that can crosslink polymers such as Al, Fe, B, Ti, Cr, and Zr, or organic crosslinkers such as polyethylene amides, formaldehyde.
  • Sulfide scavengers can suitably be an aldehyde or ketone.
  • Viscoelastic surfactants can be chosen from the group of amine oxides, carboxyl butane-based, or betaine surfactants. High-temperature applications may benefit from the presence of an oxygen scavenger in an amount of less than about 2 vol% of the solution.
  • the foams and viscosified compositions can be used at an increased pressure.
  • foams and viscosified compositions are pumped into the formation under pressure.
  • the pressure used is below fracture pressure, i.e. the pressure at which a specific formation is susceptible to fracture. Fracture pressure can vary a lot depending on the formation treated, but is well known by the person skilled in the art.
  • the foam or composition can be flooded back from the formation. Even more preferably, (part of) the foam or composition is recycled.
  • GLDA stock 36.5 wt% GLDA in water
  • pH about 3.8 ASDA stock 31.8 wt% ASDA in water
  • pH about 3.8 HCl stock 15 wt% in water
  • CMC stock 2% 2 wt%, HV DS Staflo Regular, ex Akzonobel 2013, in water
  • Samples 2-12 were prepared for Examples I.2-12: Table 1 Formulations and process method for Examples I: 2-12.
  • Sample Method GLDA stock ASDA stock HCl stock CMC stock 2% SDS SDBS LOH BSA No [ml] [ml] [ml] [ml] [g] [g] [g] 2 1 50 33 5 0.5 3 1 50 33 5 0.5 4 1 0 33 5 0.5 5 1 0 33 5 0.5 6 1 59 33 5 0.5 7 1 50 33 5 0 8 2 50 33 5 0.5 9 2 50 33 2 10 1 50 33 5 0.5 11 1 50 33 1 0.5 12 1 50 33 5 0.5
  • a gelling agent Gel PAC Hivis, available from AkzoNobel Cellulosic Specialties
  • Formulations were made of gelling agents and chelating agents in order to determine the viscosity of the mixtures at 30°C and 80°C at two shear rates.
  • the viscosity measurements were done by using an AR2000 rheometer from TA instruments using a cone and plate geometry.
  • the cone was stainless steel with a 40 mm diameter and a 4° angle (SST 40 mm 4°). Heating was done using a Peltier element.
  • the viscosities of the mixtures were measured except for HCI mixtures, as the system was not corrosion-resistant enough.
  • the solutions were stabilized with 1 mmolar sodium azide on total solution. 3 ml of 0.65% sodium azide were added per 300 ml of final solution of the gelling agents.
  • the concentrations of the starting chelating agent solutions differed from each other both on weight basis and on molar basis. Three of the chelate concentrations were converted to equal molar concentrations in the gelling agent/chelating agent mixtures in order to be able to compare the mixtures: GLDA, HEDTA, and ASDA. The final concentration in the mixtures was 0.774 mol/kg.
  • the starting saturated EDTA concentration in water is only 100 g in 1 liter, which is a 9.07 wt% solution; the solubility of EDTA is too low to reach a higher final concentration. The total intake in all cases was 90 grams. HCI and water were used as references.
  • compositions were made as shown in Table 3: Table 3: gelling agent and acid mixtures as used in the viscosity measurements Samples chelating agent/ acid intake chelating agent/ acid [g] intake water [g] intake gelling agent* [g] content chelating agent/acid [mol/kg] content chelating agent/acid [% by weight] 2a-d GLDA 54.50 5.50 30 0.774 22.1 3a-d** HEDTA 58.47 1.53 30 0.774 25.0 4a-d ASDA 60 0 30 0.774 21.0 5a-d EDTA 60 0 30 0.179 6.7 6a-d HCl 60 0 30 4.110 15.0 7a-d Reference water 0 60 30 0 0.0 *The concentrations of the gelling agents in the formulations were, respectively: (a) xanthan 0.33%, (b) guar 0.33%, (c) CMC LV 1.33%, and (d) CMC HV 0.67%. ** not according to the invention
  • the formulations were mixed until homogeneous and the viscosity determined at 30 and 80°C with the AR2000 rheometer.
  • Table 4 the viscosity measurements are given of the 30°C measurements measured at a shear rate 39.8 1/s and in Table 5 they were measured at a shear rate 100 1/s.
  • the results of the 80°C viscosity measurements measured with a shear rate of 39.8 1/s are given in Table 6 and those measured with a shear rate of 100 1/s are given in Table 7.
  • the measurements at shear rates 39.8 1/s and 100 1/s were found to be good representatives of the total rheograms taken.
  • Table 4 viscosity measurements at 30°C/39.8 1/s shear rate of the gelling agent and chelating agent mixtures viscosity 30°C at shear rate 39.8 1/s with gelling agents [mPa.s] sample chelating agent (a) xanthan 0.33% (b) guar 0.33% (c) CMC-LV 1.33% (d) CMC-HV 0.67% 2 GLDA 148 86 423 506 3** HEDTA 140 57 392 599 4 ASDA 140 55 461 588 5 EDTA 102 72 170 223 7 reference water 133 55 217 303 ** not according to the invention
  • Table 5 viscosity measurements at 30°C/100 1/s shear rate of the gelling agent and chelating agent mixtures viscosity 30°C at shear rate 100 1/s with gelling agents [mPa.s] sample chelating agent (a) xanthan 0.33% (b) guar 0.33% (c) CMC
  • Table 6 viscosity measurements at 80°C/39.8 1/s shear rate of the gelling agent and chelating agent mixtures viscosity 80°C at shear rate 39.8 1/s with gelling agents [mPa.s] sample chelating agent (a) xanthan 0.33% (b) guar 0.33% (c) CMC-LV 1.33% (d) CMC-HV 0.67% 2 GLDA 112 20 67 123 3** HEDTA 101 27 75 158 4 ASDA 94 22 81 144 5 EDTA 80 18 32 49 7 reference water 73 25 54 105 ** not according to the invention
  • Table 7 viscosity measurements at 80°C/100 1/s shear rate of the gelling agent and chelating agent mixtures viscosity 80°C at shear rate 100 1/s with gelling agents [mPa.s] sample chelating agent (a) xanthan 0.33% (b) guar 0.33% (c) CMC-LV 1.33% (
  • guar viscosities are again significantly lower than those of the other gelling agents, resulting in smaller differences between the acids. At these lower viscosities the measurements at 80°C show relatively more spread than at 30°C.
  • the HCI mixtures were measured using an adapted cup viscosity. As cup a 30 ml syringe (BD Plastipak) was used (with the plunger removed). The syringe was filled with the liquid. When the liquid flowed out of the syringe, the time was started at 20 ml marking and ended at 10 ml marking. The opening at the bottom of the syringe is ca 1.5 mm wide. When plain de-mineralized water is measured, the flow time is 6.36 seconds.
  • Table 8 cup viscosity measurements at 20°C of acid/gelling agent mixtures cup viscosity at 20°C with gelling agents [seconds] sample chelating agent/acid (a) xanthan 0.33% (b) guar 0.33% (c) CMC-LV 1.33% (d) CMC-HV 0.67% 2 GLDA 210.83 52.06 256.41 455.85 6 HCl 14.93 6.57 7.40 6.58 7 reference water 46.37 15.04 123.91 210.95
  • the mixtures of gelling agent and HCI showed a very poor viscosity.
  • the mixtures with guar, CMC-LV and CMC-HV are comparable to plain water.
  • the mixture with xanthan has a higher viscosity than plain water but a lower one than the reference water/xanthan mixture.
  • the mixtures of the gelling agents with GLDA show a significantly higher cup viscosity than the reference water mixtures.
EP13723020.7A 2012-04-27 2013-04-24 Foam or viscosified composition containing a chelating agent Active EP2841525B1 (en)

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