EP2838648B1 - Verfahren zur emulsionsbehandlung - Google Patents

Verfahren zur emulsionsbehandlung Download PDF

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Publication number
EP2838648B1
EP2838648B1 EP13719443.7A EP13719443A EP2838648B1 EP 2838648 B1 EP2838648 B1 EP 2838648B1 EP 13719443 A EP13719443 A EP 13719443A EP 2838648 B1 EP2838648 B1 EP 2838648B1
Authority
EP
European Patent Office
Prior art keywords
mixture
screw
liquid
tube
diameter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13719443.7A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2838648A1 (de
Inventor
Vladimier MOROZ
Wilhelm COSOV
Wolfgang Gesen
Timo GESEN
Viktor KLAUSER
Andre Linow
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EGM-Holding-International GmbH
Original Assignee
EGM-Holding-International GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of EP2838648A1 publication Critical patent/EP2838648A1/de
Application granted granted Critical
Publication of EP2838648B1 publication Critical patent/EP2838648B1/de
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • B01F23/4105Methods of emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/421Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions by moving the components in a convoluted or labyrinthine path
    • B01F25/423Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions by moving the components in a convoluted or labyrinthine path by means of elements placed in the receptacle for moving or guiding the components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4314Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor with helical baffles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/434Mixing tubes comprising cylindrical or conical inserts provided with grooves or protrusions
    • B01F25/4341Mixing tubes comprising cylindrical or conical inserts provided with grooves or protrusions the insert being provided with helical grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/45Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads
    • B01F25/452Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads characterised by elements provided with orifices or interstitial spaces
    • B01F25/4521Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads characterised by elements provided with orifices or interstitial spaces the components being pressed through orifices in elements, e.g. flat plates or cylinders, which obstruct the whole diameter of the tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/45Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads
    • B01F25/452Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads characterised by elements provided with orifices or interstitial spaces
    • B01F25/4524Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads characterised by elements provided with orifices or interstitial spaces the components being pressed through foam-like inserts or through a bed of loose bodies, e.g. balls
    • B01F25/45241Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads characterised by elements provided with orifices or interstitial spaces the components being pressed through foam-like inserts or through a bed of loose bodies, e.g. balls through a bed of balls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/46Homogenising or emulsifying nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/60Pump mixers, i.e. mixing within a pump
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/60Pump mixers, i.e. mixing within a pump
    • B01F25/64Pump mixers, i.e. mixing within a pump of the centrifugal-pump type, i.e. turbo-mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • B01F33/821Combinations of dissimilar mixers with consecutive receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • B01F23/413Homogenising a raw emulsion or making monodisperse or fine emulsions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40Mixing liquids with liquids; Emulsifying
    • B01F23/41Emulsifying
    • B01F23/414Emulsifying characterised by the internal structure of the emulsion
    • B01F23/4145Emulsions of oils, e.g. fuel, and water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers

Definitions

  • the invention relates to a method for producing a single-phase phase-stable liquid.
  • hyperbolic funnels are made of, for example DE 10 2008 046 889 known to give liquids in rapid rotational motion.
  • the US-A-4,127,332 discloses a method according to the preamble of claim 1.
  • phase-stable liquids from a lipophilic phase and a hydrophilic phase without emulsifiers.
  • the object of the present invention is thus to produce a process for the preparation of single-phase phase-stable liquids from a lipophilic phase and a hydrophilic phase.
  • the object underlying the invention is achieved in a first embodiment by a method according to claim 1.
  • the lowering of the static pressure in the second step is preferably effected by the outlet of the mixture from a nozzle.
  • cavitation bubbles are formed by so-called hard cavitation, since the liquid has a considerable velocity (also due to the rotational movement, for example) when it passes through the nozzle. It is believed that chemical changes occur here, and in particular during the subsequent implosion of the cavitation bubbles.
  • the mixture is placed in a rotating motion before the second step.
  • the rotating movement of the mixture is produced by a screw having a helical tapering tube.
  • the tapered tube of the screw expands towards the end of the screw in the direction of flow preferably again, but particularly preferably the outlet opening of the screw is smaller than the inlet opening.
  • the pipe diameter can also be constant.
  • the method according to the invention is preferably a convergent and in particular a convergent-divergent nozzle.
  • the mixture is preferably first set in rotating motion by means of a centrifugal pump, and then the mixture in the screw is further accelerated, for example.
  • the mixture is then preferably passed through the tube with internal swirl-producing molds.
  • the swirl-producing forms preferably at least partially helicoid form.
  • the tube is preferably arranged vertically. As a result, a Taylor-Couette-like vortex can be generated.
  • the inner diameter of the tube is preferably in a range of 2 to 10 cm.
  • the length of the tube is preferably in a range of 1 to 3 m.
  • the tube of the screw at its smallest diameter has a diameter of at most 30% of the diameter at the inlet.
  • the liquid preferably surrounds the outlet of the nozzle.
  • the outlet of the nozzle is preferably not arranged in a gaseous environment.
  • the one-phase phase-stable liquid is preferably transferred to a storage container.
  • the hydrophilic liquid is preferably water.
  • the lipophilic liquid is preferably a fossil fuel, especially diesel or kerosene.
  • the weight ratio between the hydrophilic liquid and the lipophilic liquid is preferably in a range of 0.8: 1 to 1.2: 1.
  • the process according to the invention is preferably carried out at room temperature and atmospheric pressure.
  • the first step a. is for example at least partially carried out in a hopper.
  • a retaining device such as a retaining screen is arranged at the narrow end of the hopper.
  • balls are arranged in the funnel above this restraint device.
  • these balls may have a diameter in a range of 5 to 20 mm.
  • These balls may for example be made of metal and in particular of stainless steel. These balls have the function that the two liquids are already well mixed by the filling process.
  • the inner wall of the screw may, for example, be metallic, and more preferably copper.
  • a plurality of tubes and in particular 2 to 3 tubes can be arranged in parallel helical form.
  • FIG. 1 shows a typical experimental setup for the inventive method.
  • the following concrete description of the embodiment does not limit the scope and is merely illustrative of the invention.
  • the screw 9 had a total diameter of 20 cm at the upper end and a diameter of 5 cm at the smallest diameter. At the outlet, the screw 9 had a diameter of 10 cm.
  • the emulsion was pressed through a vertically arranged tube 10 with a diameter of 7 cm and a length of 1.5 m and a helicoid helical bender (as in a screw extruder in the field of plastics technology) arranged therein. Thereafter, the liquid was forced through nozzles in a container 11 with the liquid. Due to the sudden pressure difference at the exit from the nozzles and the high speed of the liquid (also the rotation speed) cavitation occurred. It created cavitation bubbles, which subsequently imploded immediately. This resulted in a single-phase phase-stable liquid, which apparently contained no more water and had a very good calorific value. The liquid was then transferred to a product container 12.
  • the calorific value of the kerosene used was 43.596 kJ / kg.
  • the calorific value of the liquid obtained was 43.343 kJ / kg.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Colloid Chemistry (AREA)
  • Liquid Carbonaceous Fuels (AREA)
  • Grain Derivatives (AREA)
EP13719443.7A 2012-04-18 2013-04-18 Verfahren zur emulsionsbehandlung Active EP2838648B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102012206399.4A DE102012206399B4 (de) 2012-04-18 2012-04-18 Verfahren zur Emulsionsbehandlung
PCT/EP2013/058060 WO2013156556A1 (de) 2012-04-18 2013-04-18 Verfahren zur emulsionsbehandlung

Publications (2)

Publication Number Publication Date
EP2838648A1 EP2838648A1 (de) 2015-02-25
EP2838648B1 true EP2838648B1 (de) 2017-03-22

Family

ID=48227193

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13719443.7A Active EP2838648B1 (de) 2012-04-18 2013-04-18 Verfahren zur emulsionsbehandlung

Country Status (13)

Country Link
US (1) US9815034B2 (ru)
EP (1) EP2838648B1 (ru)
JP (1) JP6158304B2 (ru)
CN (1) CN104245104B (ru)
AU (1) AU2013251106B2 (ru)
CA (1) CA2870701C (ru)
DE (1) DE102012206399B4 (ru)
IN (1) IN2014MN02281A (ru)
MY (1) MY164592A (ru)
RU (1) RU2633568C2 (ru)
SG (1) SG11201406627TA (ru)
WO (1) WO2013156556A1 (ru)
ZA (1) ZA201407215B (ru)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014017938A1 (de) 2014-12-05 2016-06-09 Florian M. König Trichter-turbinenartige Vorrichtung mit elektromagnetischer Rotationssteuerung von Flüssigkeits-Mischvorgängen
DE102016109639A1 (de) 2016-05-25 2017-11-30 Anton LEDWON Vorrichtung zur atomaren oder molekularen Umstrukturierung von Edukten

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Also Published As

Publication number Publication date
IN2014MN02281A (ru) 2015-08-07
CN104245104B (zh) 2017-10-20
RU2014146204A (ru) 2016-06-10
JP6158304B2 (ja) 2017-07-05
MY164592A (en) 2018-01-15
ZA201407215B (en) 2015-10-28
CA2870701A1 (en) 2013-10-24
DE102012206399B4 (de) 2018-01-04
RU2633568C2 (ru) 2017-10-13
WO2013156556A1 (de) 2013-10-24
JP2015517908A (ja) 2015-06-25
AU2013251106A1 (en) 2014-11-06
CA2870701C (en) 2020-05-05
SG11201406627TA (en) 2014-12-30
DE102012206399A1 (de) 2013-10-24
US20150071026A1 (en) 2015-03-12
US9815034B2 (en) 2017-11-14
EP2838648A1 (de) 2015-02-25
CN104245104A (zh) 2014-12-24
AU2013251106B2 (en) 2018-02-01

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