EP2824053A1 - Détermination d'un régime de surveillance pour une bobine d'enroulement d'une bobineuse - Google Patents
Détermination d'un régime de surveillance pour une bobine d'enroulement d'une bobineuse Download PDFInfo
- Publication number
- EP2824053A1 EP2824053A1 EP13175929.2A EP13175929A EP2824053A1 EP 2824053 A1 EP2824053 A1 EP 2824053A1 EP 13175929 A EP13175929 A EP 13175929A EP 2824053 A1 EP2824053 A1 EP 2824053A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- speed
- reel
- spool
- monitoring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004804 winding Methods 0.000 title claims abstract description 318
- 238000012544 monitoring process Methods 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 43
- 239000000835 fiber Substances 0.000 claims description 10
- 230000033228 biological regulation Effects 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 2
- 239000012784 inorganic fiber Substances 0.000 claims description 2
- 239000002557 mineral fiber Substances 0.000 claims description 2
- 229920002994 synthetic fiber Polymers 0.000 claims description 2
- 239000012209 synthetic fiber Substances 0.000 claims description 2
- 229920001059 synthetic polymer Polymers 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 claims description 2
- 235000013311 vegetables Nutrition 0.000 claims description 2
- 230000003247 decreasing effect Effects 0.000 claims 1
- 230000006378 damage Effects 0.000 abstract description 8
- 230000001419 dependent effect Effects 0.000 description 7
- 238000011161 development Methods 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- 238000004590 computer program Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 231100001261 hazardous Toxicity 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/04—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to excessive tension or irregular operation of apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
- B65H59/384—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
- B65H59/385—Regulating winding speed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the invention further relates to a control unit for such a winding machine as well as such a winding machine.
- Winding machines are well known and serve for winding winding material, such as fibers or threads.
- winding bobbin diameter or radius in the following only winding bobbin diameter or radius, is the actual, physical (total) dimension, i. Diameter or radius, the winding spool understood, which is composed of the diameter or the radius of the empty / unwound winding spool and the related physical dimensions of the coil.
- the invention is thus based on a winding machine for winding a winding material on a winding coil rotating during winding of the winding material with a Wickelspulenist loftiere.
- the winding material may be a fiber, in particular a natural fiber, a vegetable fiber, a mineral fiber, a synthetic fiber, a synthetic polymer fiber or an industrially produced inorganic fiber, or a thread, in particular a glass thread.
- fed via the supply reel means that the winding material is not wound up on the supply reel (connected to a changing winding thickness or feed reel radius / diameter), as in the reel spool, but that the winding material, for example by a single wrap the supply spool, passes over the spool (connected to fixed or constant feed spool diameter / radius or fixed / constant "winding thickness” (wrap) on the feed spool).
- Such a supply reel for example, be a Morrisgalette.
- the winding speed or feed bobbin speed is to be understood as the speed currently occupied / driven by the winding bobbin or supply bobbin at a particular point in time (during the winding process).
- reel spool / supply reel or relevant (reel) drive units such as electric motors
- their speed can be changed or controlled by the control of the reeling machine /be managed.
- This winding bobbin or feed bobbin rotation speed can certainly be detected in the sense of a European machine guideline without encoder or also with encoder contact on the winding bobbin or supply bobbin.
- the detection of the winding bobbin or feed bobbin rotational speed can also take place in two channels, thereby satisfying the Machinery Directive.
- a ratio of the winding spool speed and the feed spool speed is formed. This ratio describes an actual winding thickness on the reel spool.
- the monitoring speed of the reel spool is then determined from a predetermined limit speed for the unwound or empty reel spool ("safe" (limit) speed empty reel spool ”) and the ratio of the actual winding thickness on the reel spool described.
- This "safe" (limit) speed empty reel spool "for the reel spool is specifiable, for example, by a manufacturer of the reel spool or the winding machine, represents a value for a mechanical load size of the empty reel spool - and can empirically, for example, by centrifugal tests and / or load tests, and / or computationally, for example by means of FEM (finite element method) to be determined.
- FEM finite element method
- the method for determining the monitoring speed can be realized by a computer program product having a storage medium on which a computer program is stored, which executes the method for determining the monitoring speed.
- the winding machine has the control unit.
- the feed reel represents “a kind of reference” in the “reel spool” system (changing upon reeling).
- State variables of this system “reel spool”, such as the reel spool speed, can be referenced to the “feed reel” reference from the current ratio of reference “feed bobbin” and system “winding bobbin” the current state of the system “winding bobbin” are derived.
- This finding is used to determine the actual winding thickness on the reel spool via the ratio of reel spool speed and feed spool speed - without further / additional hardware, such as one, especially secure and dual channel, diameter sensing, and without measuring the actual physical dimension of the reel ,
- Safety Envelope Speed / Watch Speed or Speed Envelope can be used to monitor the reel spool or winder during the wrapping process, for example, by comparing "Safe Envelope Speed” / Watch Speed (for a winding condition / wrapper thickness) with corresponding reel spool speed.
- the winding bobbin speed exceeds the associated "safe envelope speed” or “watchdog” speed ("hazardous" operation), the winding bobbin speed may be reduced to a speed lower than the "safe envelope speed” / monitor speed so as to bring the operation of the winding machine back in the "safe area", or the winding machine safely shut down.
- the aspect ratio may be a radius or diameter ratio of the unwound reel spool and the empty feed reel.
- This "safe" web / reel travel speed can then be mapped to the "safe envelope speed” or monitor size using the ratio of the reel spool speed and the feed spool speed.
- the monitoring speed can be determined using two channels - and thus "safely" within the scope of a Machinery Directive.
- the monitoring speed may be cycled during the winding operation, i. in each case to predefinable, in particular to a plurality of predeterminable, times during the winding process of the winding material, are determined, for example, every second during the winding process.
- the Wickelspulenist loftiere and / or the Zuzhouspulenist loftress can / can thereby, in particular encoderless, at / on the winding machine or the reel or supply reel respectively to the predetermined, in particular to the plurality of predeterminable, times, for example every second, during the winding process of the winding material be recorded.
- the winding spool speed can be changed, for example as part of a control of the winding process of the winding material to the winding spool of the winding machine. in particular (below the monitoring speed), or a safe shutdown within the meaning of the European Machinery Directive be initiated.
- control / control in the winding machine can provide that during the winding process of the winding machine, this is driven so that the winding spool rotational speeds during the winding process are kept below the respective monitoring speeds or "safe" envelope speeds.
- the control of the winding machine would - if necessary then from the monitoring / comparison - appropriate adjustments, in particular a reduction, at the Wickelspulenist loftiere or at the actual speeds of winding and supply reel provide.
- FIG shows schematically a section of a winding machine 2 and illustrates this a (speed) monitoring 100 or control / regulation of the winding machine 2 to ensure their "safe” operation.
- the (speed) monitoring 100 is implemented as a "safety tool" in a control unit 5 of the winding machine 2 and satisfies the safety requirements specified by the machine directive. Signal acquisition and calculations are done so u.a. all two channels.
- the winding machine 2 has, as the FIG shows, a variable or (controllable / adjustable) adjustable speed, i. Wickelspulenist loftiere 11, drivable winding reel 1, on which the winding material 3, i.
- a fiber hereinafter for the sake of simplicity only short winding material 3
- the winding process 17 (during operation of the winding machine) - with changing / increasing winding thickness - is wound - and forms the winding 8.
- the winding reel 1 is a second, also with variable or (controllable / adjustable) adjustable speed, i. Feed Spool Speed, drivable spool, i. a supply reel 4, in this case a delivery godet 4, upstream.
- variable or (controllable / adjustable) adjustable speed i. Feed Spool Speed, drivable spool, i. a supply reel 4, in this case a delivery godet 4, upstream.
- the winding material during the winding process 17 is subtracted - while the winding material 3 wraps around the supply / supply godet 4 once or several times -, the winding reel 1 fed and wound onto the reel spool 1.
- the (speed) monitoring 100 or the relevant control / regulation of the winding machine 2 or of the winding process 17 takes place by means of the "safety tool" implemented in the control unit 5 of the winding machine 2.
- the control unit 5 is, as indicated in the FIG, connected via (signal) lines 6 with the reel spool 1 and the Dolphingalette 4, via which the control unit 5, the electronics (not labeled), such as drive units 7, the reel spool 1 and the Morrisgalette 4th controls.
- the speed control 100 is necessary in order to prevent a corresponding overstressing / loading of the reel spool 1 - and thus possible damage to the reel spool 1 and possibly an operator.
- the speed monitoring 100 in the winding machine 2 is carried out on the basis of - by the control unit 5 and the "safety tool" determined - speed limits, i. of "safe” envelope speeds "10, (for the reel spool 1).
- control operations 150 of the control unit 5 for example on the drive units 7 of the winding 1 and the supply reel 4, for changing / lowering the Wickelspulenist loftiere 11 (in the case of exceedances of speed limits) are executed by the control unit 5.
- n shell n 0 * r 0 / r G * n reel / n G
- n shell monitoring speed 10
- safe envelope speed 10 n 0 limit speed for the unwound / empty reel spool 15
- n winding winding spool speed 11
- n G feed bobbin speed 12
- the "safe" (limit) speed empty reel spool "15 is specified for the reel spool 1 by a manufacturer of the reel spool 1.
- the "safe" (limit) speed empty reel spool "15 represents a value for a mechanical load size of the empty reel spool 1 - and has been determined by centrifugal tests.
- r 0 radius of the unwound / empty reel spool 1
- r G radius of the empty feed reel / feed godet 4
- a aspect ratio 16 is formed which is fixed - taking into account the actual reeling machine geometry (from reel spool 1 and feed godet 4) Represents machine parameters.
Landscapes
- Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Winding Filamentary Materials (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13175929.2A EP2824053B1 (fr) | 2013-07-10 | 2013-07-10 | Détermination d'un régime de surveillance pour une bobine d'enroulement d'une bobineuse |
CN201410326013.8A CN104276445B (zh) | 2013-07-10 | 2014-07-09 | 测定绕线器的缠绕线圈的监测转速 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13175929.2A EP2824053B1 (fr) | 2013-07-10 | 2013-07-10 | Détermination d'un régime de surveillance pour une bobine d'enroulement d'une bobineuse |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2824053A1 true EP2824053A1 (fr) | 2015-01-14 |
EP2824053B1 EP2824053B1 (fr) | 2017-05-31 |
Family
ID=48782983
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP13175929.2A Active EP2824053B1 (fr) | 2013-07-10 | 2013-07-10 | Détermination d'un régime de surveillance pour une bobine d'enroulement d'une bobineuse |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2824053B1 (fr) |
CN (1) | CN104276445B (fr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015008166A1 (de) * | 2015-06-25 | 2016-12-29 | Saurer Germany Gmbh & Co. Kg | Verfahren und Vorrichtung zum Optimieren der Dichte von auf Arbeitsstellen eines Kreuzspulautomaten hergestellten Kreuzspulen |
CN108423222B (zh) * | 2017-02-15 | 2023-11-17 | 深圳市远东皓星科技有限公司 | 绕线机 |
CN108750803B (zh) * | 2018-06-05 | 2020-11-17 | 湖北腾洋铜业有限公司 | 一种收线装置 |
CN113233259A (zh) * | 2021-05-24 | 2021-08-10 | 成都星达铜业有限公司 | 一种绕线装置 |
CN113928927A (zh) * | 2021-11-05 | 2022-01-14 | 广东电网有限责任公司 | 一种光缆盘放装置 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3536272A (en) * | 1968-01-27 | 1970-10-27 | Tokyo Shibaura Electric Co | Takeup device for continuous materials |
GB1400405A (en) * | 1971-05-07 | 1975-07-16 | Mackie & Sons Ltd J | Yarn winding machines |
EP0183935A1 (fr) * | 1984-12-07 | 1986-06-11 | Maschinenfabrik Rieter Ag | Méthode et appareil pour la surveillance de la vitesse de broche |
EP0200234A2 (fr) * | 1982-05-17 | 1986-11-05 | Maschinenfabrik Rieter Ag | Commande de broche de bobinage |
EP0580071A2 (fr) * | 1992-07-18 | 1994-01-26 | Barmag Ag | Méthode de production et/ou traitement ainsique de bobinage d'une matière thermoplastique sans fin avec sortie d'un signal de qualité ainsi qu'un appareil d'enroulement |
WO2012096040A1 (fr) * | 2011-01-11 | 2012-07-19 | Tmtマシナリー株式会社 | Dispositif de bobinage de filé et installation de bobinage de filé |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5126590B2 (ja) * | 2008-02-14 | 2013-01-23 | 村田機械株式会社 | 糸品質測定器及び糸巻取機 |
CN201545551U (zh) * | 2009-12-01 | 2010-08-11 | 北京和利时电机技术有限公司 | 数控卷绕控制单元 |
CN202661475U (zh) * | 2012-07-26 | 2013-01-09 | 齐齐哈尔齐一机工业产品有限公司 | 数控缠绕机床缠绕信号采集装置 |
-
2013
- 2013-07-10 EP EP13175929.2A patent/EP2824053B1/fr active Active
-
2014
- 2014-07-09 CN CN201410326013.8A patent/CN104276445B/zh active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3536272A (en) * | 1968-01-27 | 1970-10-27 | Tokyo Shibaura Electric Co | Takeup device for continuous materials |
GB1400405A (en) * | 1971-05-07 | 1975-07-16 | Mackie & Sons Ltd J | Yarn winding machines |
EP0200234A2 (fr) * | 1982-05-17 | 1986-11-05 | Maschinenfabrik Rieter Ag | Commande de broche de bobinage |
EP0183935A1 (fr) * | 1984-12-07 | 1986-06-11 | Maschinenfabrik Rieter Ag | Méthode et appareil pour la surveillance de la vitesse de broche |
EP0580071A2 (fr) * | 1992-07-18 | 1994-01-26 | Barmag Ag | Méthode de production et/ou traitement ainsique de bobinage d'une matière thermoplastique sans fin avec sortie d'un signal de qualité ainsi qu'un appareil d'enroulement |
WO2012096040A1 (fr) * | 2011-01-11 | 2012-07-19 | Tmtマシナリー株式会社 | Dispositif de bobinage de filé et installation de bobinage de filé |
Also Published As
Publication number | Publication date |
---|---|
EP2824053B1 (fr) | 2017-05-31 |
CN104276445A (zh) | 2015-01-14 |
CN104276445B (zh) | 2018-11-20 |
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