EP2820197A2 - Insulating element - Google Patents
Insulating elementInfo
- Publication number
- EP2820197A2 EP2820197A2 EP13716166.7A EP13716166A EP2820197A2 EP 2820197 A2 EP2820197 A2 EP 2820197A2 EP 13716166 A EP13716166 A EP 13716166A EP 2820197 A2 EP2820197 A2 EP 2820197A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- insulating
- dämmelements
- insulating element
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000853 adhesive Substances 0.000 claims abstract description 79
- 230000001070 adhesive effect Effects 0.000 claims abstract description 79
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 239000010410 layer Substances 0.000 claims description 157
- 230000003014 reinforcing effect Effects 0.000 claims description 67
- 238000009413 insulation Methods 0.000 claims description 41
- 239000011248 coating agent Substances 0.000 claims description 21
- 238000000576 coating method Methods 0.000 claims description 21
- 239000011505 plaster Substances 0.000 claims description 20
- 239000011521 glass Substances 0.000 claims description 15
- 125000006850 spacer group Chemical group 0.000 claims description 13
- 239000012790 adhesive layer Substances 0.000 claims description 11
- 239000004745 nonwoven fabric Substances 0.000 claims description 11
- 239000012783 reinforcing fiber Substances 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 7
- 229920001187 thermosetting polymer Polymers 0.000 claims description 3
- 230000003068 static effect Effects 0.000 description 12
- 230000002787 reinforcement Effects 0.000 description 9
- 238000004873 anchoring Methods 0.000 description 7
- 238000009423 ventilation Methods 0.000 description 7
- 230000001427 coherent effect Effects 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 239000004570 mortar (masonry) Substances 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000001154 acute effect Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000002318 adhesion promoter Substances 0.000 description 2
- 239000003570 air Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000009970 fire resistant effect Effects 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000006355 external stress Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/762—Exterior insulation of exterior walls
- E04B1/7629—Details of the mechanical connection of the insulation to the wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/007—Outer coverings for walls with ventilating means
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0832—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements
Definitions
- the invention relates to an insulating element, comprising at least one essentially cuboid insulating body, which has a first, outer cover surface and a second, inner cover surface, which lie substantially parallel to one another and are connected to one another via an upper, a lower and two lateral transverse surfaces, wherein the first, outer cover surface in the mounted state is directed away from a component to be insulated and the second, inner cover surface is oriented in the mounted state in the direction of the component to be insulated.
- the invention further relates to a method for producing such an insulating element.
- curtain ventilated facades and thermal insulation composite systems are commonly used.
- prefabricated insulation elements are usually manufactured as a sandwich construction, ie two cover layers with intermediate insulation core.
- the cover layers are made of wood, metal or plastic. At least one of the cover layers can be provided with a plaster layer.
- Previously known insulation systems are laborious on the one hand in the production, on the other hand have a high weight and require for their attachment a lot of craftsmanship on the site.
- the assembly associated with noise and pollution for residents of the buildings to be insulated. Since the sandwich constructions often also have a high proportion of window surfaces, their production is technically complex and correspondingly expensive.
- a multi-layered Fassadendämmelement with transverse mortar anchoring holes which are designed such that when applying mortar leaves behind the rear ventilation space, describes the DE 296 23 381 U1.
- Such an insulating element can be easily transported and is only provided when used with a mortar layer.
- DE 10 2007 018 774 A1 describes a multi-layered insulating element, wherein layers with increased binder content are provided to increase the mechanical strength.
- AT 385 805 B describes a method and a building board produced by the method, in which a foaming plastic adhesive is applied to a base layer, on which a cleaning carrier in the form of a glass fiber fabric is laid, whereby the plaster base is spaced from the base layer comes.
- All these solutions have in common that they are complex in the production and in the assembly, as they o.ä similar point fixing by means of dowels. be fixed on the facade. This is complex and requires several drilling operations per insulation element.
- DE 199 46 395 A1 describes an insulating element having on its outside a template for mounting the insulation holder with a number of insulation holder corresponding number of markings, which are arranged spaced from the edges of the Dämmelements.
- EP 1 697 601 B1 describes a mounting bracket for fastening facade elements to exterior walls of buildings by means of support strips, which are mounted on the mounting bracket.
- a similar trained mounting bracket shows the AT 506 588 B1. Both documents have in common that they show no solution for fixing insulation boards. Rather, they serve only for mounting facade panels, which, however, must be laboriously installed.
- the object of the invention to provide a durable insulating element which is easy and quick to assemble.
- This object is achieved with an aforementioned Dämmelement according to the invention that the insulating element is coated at least in the region of its edges and corners with at least one continuous layer of cured adhesive.
- Adhesive adds mechanical strength to the insulation element, however, the adhesive can be used to bond two insulation bodies together to form a larger insulation element, with the adhesive providing additional stability to the insulation element at the joint between the individual insulation bodies.
- the invention makes possible a particularly resistant insulating element which, thanks to the coherent layer of cured adhesive, forms a favorable spatially effective static system which is particularly suitable for absorbing the static stresses (for example by wind suction) occurring on a mounted insulating element.
- the layer is located at least in the area of the corners and edges of the Dämmelements. The aim is, as described above, an insulating element that can withstand the environmental conditions in use on the statically effective running layer of cured adhesive.
- the adhesive used is characterized by the fact that, after curing as quickly as possible, it has a high stability and correspondingly sufficient fire resistance.
- the adhesive can essentially contain cement and sand.
- the adhesive is also hydrophobic and has a ductile material behavior.
- adhesive filler can be used, as they are known from thermal insulation composite systems.
- the adhesives used may, for example, contain or consist of cement, organic adhesion promoters, sands and other additives.
- the thickness of the layer is favorably between 0.5 and 12 mm.
- the insulating body of the Dämmelements can be made of various known Dämmstof- such as mineral wool, etc. exist, which are preferably non-flammable.
- a cover layer may already be applied to the insulating element, which eliminates complex coating work on site.
- At least one or more of the cover and / or transverse surfaces is coated with the layer of cured adhesive, the proportion of the surface coated with the layer being between 30 and 100 percent of the respective cover or transverse surface.
- additional regions of the insulating element are coated with the coherent layer of cured adhesive.
- the respective surface is at least 30 percent coated with the layer, but also any higher surface portions up to a full-surface coating are possible. If several surfaces are covered, some may be covered over the entire surface, while others may be coated at lower percentages.
- the static properties of the Dämmelements can be adapted to the respective application.
- the region of the edges and corners, the first, outer cover surface, the second, inner cover surface, the upper, the lower and the lateral transverse surfaces are coated with the continuous layer of cured adhesive.
- the insulating element is so completely surrounded by a layer of cured adhesive, resulting in a very stable insulation element.
- the layer is reinforced with reinforcing devices, in particular non-woven glass fabric or reinforcing fibers.
- This may also be, for example, lightweight aggregates and / or reinforcing fibers such as aramid special fibers.
- at least one reinforcing element is arranged on the insulating element, preferably in the interior of the insulating element, which is substantially planar and with the layer of cured adhesive at least in the region of an edge and / or in the region of a corner and / or a Covering surface and / or a transverse surface of the Dämmelements is firmly connected.
- sheet it is meant herein that the element has a greater transverse dimension than thickness
- these additional reinforcing elements are structurally effective and increase the stability of the insulating element in terms of wind suction and pressure or its ability to withstand dead load on hardened adhesive in the region of the edge and / or the corner and / or the cover or transverse surface, occurring loads are transferred into the component to be insulated
- the additional reinforcement element can be embodied differently For example, the reinforcement element is oriented normal to the cover surfaces of the insulating element.
- the reinforcing element may also extend at an acute angle to the cover surfaces, Variants are also possible in which additionally reinforcing elements are provided which run parallel to the transverse surfaces, Variants are also possible in which the reinforcing element is unidirectional is oriented normal to the upper and lower transverse surfaces and / or normal or parallel to the top surfaces.
- the reinforcing element is formed as a layer of cured adhesive or as a layer of cured adhesive with reinforcing devices, in particular glass nonwoven fabric or reinforcing fibers (e.g., plastic or glass mesh).
- the reinforcement can also be metal parts such as perforated sheets, stretch sheets or metal mesh serve.
- the insulating body consists of a plurality of substantially parallelepiped or prism-shaped, mutually firmly connected insulating body elements, wherein the insulating body elements are preferably coated at least in the region of their edges and corners with at least one continuous layer of cured adhesive.
- the coating with a layer of cured adhesive contributes to the favorable static behavior of the Dämmelements, in which case the existing of Dämm emotions former in turn may have at least in the region of its corners and edges in turn a continuous layer of cured adhesive.
- the corners and edges are coated with a layer of cured adhesive by providing the layer in the region of the corners and edges of the Dämmanalysisetic after their assembly to an insulating body.
- the Dämm emotions sculpture are advantageously connected by reinforcing elements, which are in particular formed as a sheet-like layers of cured adhesive and are preferably reinforced with Arm michsvorraumen, in particular glass nonwoven fabric.
- the reinforcing elements increase the stability of the Dämmelements and at the same time allow the joining of Dämm emotions sculpture.
- the splices can further be provided with a reinforcing fabric, for example glass nonwoven fabric, metal elements and the like. This can further increase their stability.
- any adhesives come into consideration as long as they develop sufficient stability for use as reinforcing elements during curing.
- a finished surface coating for example at least one facade panel and / or at least one colored plaster surface and / or at least one reinforcing plaster layer and / or at least one tensile insulating layer is formed on the first, outer top surface of the Dämmelements and / or on the second, inner cover surface arranged at least one soft insulating layer.
- the order from the inside to the outside is arbitrary - for example, the reinforced with reinforcing plaster layer and the colored plaster surface on a tensile insulating layer be educated.
- insulating elements allow a short-term mounting time of insulating elements to be insulated buildings or components, since the work to be performed are essentially limited to the pure assembly time and the remaining steps take place under optimized constant conditions.
- Other variants are, for example, the provision of vapor-blocking film layers, which are arranged in the interior of the Dämmelements.
- ventilation channels for ventilating the surface coating can be made in the insulating body behind the outer cover surface under the surface coating, and the surface coating can have openings via which the ventilation channels communicate with the ambient air.
- any known insulating materials can be used which advantageously have the abovementioned properties such as fire-retardant etc. This insulating layer is particularly advantageous to compensate for unevenness on the surface of the component to be insulated.
- a ventilation of the Dämmelements be prevented.
- the surface coating is arranged spaced apart from the outer cover surface by at least one spacer, wherein the spacer is designed, for example, as a bolt or metal profile element.
- the spacer may for example be designed as a bolt which is fixedly connected to at least one reinforcing element, or as (metal) profile element whose main axis is parallel to the cover layer and also firmly connected to at least one reinforcing element or the layer of curing adhesive.
- the profile element can be executed rod-shaped, with I-profile or similar.
- At least one window or door opening is formed in the insulating body, in which windows or doors including accessories such as roller blinds, blind boxes, guide rails and floorboards can be fastened, wherein preferably one or more reveal surfaces of the window or door opening are formed as reinforcing elements.
- the insulating element is particularly easy to assemble, since it can be easily attached to a component to be insulated and connected to other, similar running insulation elements to a continuous insulation.
- the attachment of the Dämmelements entirely in the warm area ie on the component to be insulated, not on the outer side of the Dämmelements
- the optional lower retaining web can be arranged between the component to be insulated and the second, inner top surface of an insulating element mounted below, whereby the upper insulating element can be fastened.
- the joining of the reinforcing element of the mounting device with the component is sufficient - this also no too high demands are placed on the precision of the compounds , as is the case with known solutions.
- the anchor element thus serves to anchor the Dämmelements to other insulation elements or the component to be insulated.
- Anchoring elements can, for example, be used as reinforced plaster layers, aluminum profiles and the like. be made. It is also possible to use layers With a high proportion of adhesive, in addition corresponding deposits are preferably provided mineral or / or metallic nature as reinforcement or reinforcement.
- the upper anchor element additionally has at least one upper retaining web. This makes it possible to introduce a subsequent insulating element obliquely and then to fold against the component - the insulating element is then anchored on the one hand by the upper retaining web of the lower Dämmelements, on the other hand, the assembly then takes place by attaching the mounting device of the subsequently installed Dämmelements.
- the upper retaining web between the inner and the outer top surface extends substantially parallel to the outer top surface and further at least one lower anchor element is provided, which is arranged on the lower transverse surface of the Dämmelements and a directed away from the lower transverse surface, parallel extending to the top surfaces locking device which is adapted to cooperate with the upper retaining web of an adjacent arranged Dämmelements.
- the upper retaining web thus does not run as described above in the region of the outer top surface, but in the central region of the upper transverse surface between see outer and inner top surface; or protrudes the upper retaining web thus in the middle of the transverse surface perpendicular to the transverse surface of the insulating element out; Furthermore, a second anchor element is provided, which is arranged on the lower transverse surface of the Dämmelements. Successively mounted insulating elements can therefore be processed so that a later mounted insulating element is placed on a previous insulating element, that the locking device cooperates with the upper retaining web of the earlier insulating element and anchors the newly mounted insulation element. The assembly is then completed by attaching the anchor element of the mounting devices of the newly mounted Dämmelements on the component.
- the lower anchor element can be attached in various ways to the insulating element, for example by gluing, screwing, riveting or other forms of connection, which allow a permanently fixed connection.
- the at least one mounting device can on the one hand be releasably connected to at least one upper anchor element or the at least one mounting device is designed in one piece with at least one upper anchor element.
- the detachable connection can be effected in that the mounting device is attachable, for example in the form of a tongue and groove joint, bolted to the anchor element or locked in place otherwise. It should be noted that this also includes variants in which an upper anchor element is combined with a plurality of mounting devices.
- insulating element arranged reinforcing elements can also be connected to said anchor elements in order to further favor the static behavior of the Dämmelements.
- the object of the invention is further achieved with an aforementioned method for producing the above Dämmimplantation according to the invention by the following steps: a) providing a Dämmelements with at least one substantially cuboid insulating body;
- step b) applying a layer of curing adhesive at least in the region of the edges and corners of the Dämmelements, wherein the layer is preferably carried out contiguous.
- the layer is additionally applied to at least one or more of the cover and / or transverse surfaces, wherein the proportion of the surface coated with the layer preferably between 30 percent and 100 percent of the respective cover or transverse surface lies.
- the layer of curing adhesive in the region of the edges and corners and on the top, top, bottom and lateral transverse surfaces of the insulating element is applied in step b).
- step b) prior to application of the layer of thermosetting adhesive in the interior of the insulating body, at least one planar reinforcing element is advantageously formed, which with the subsequently applied layer of hardening adhesive at least one edge and / or corner and / or a Deckflä- and / or a transverse surface of the Dämmelements is connected.
- the reinforcing element is formed as a layer of curing adhesive, which is preferably reinforced with reinforcing devices, in particular glass nonwoven fabric or reinforcing fibers.
- step a) is subdivided into the following sub-steps: aO) provision of cuboid or prism-shaped insulating body elements; a1) applying a layer of thermosetting adhesive on the side surfaces of the cuboid or prismatic DämmSystemiatae, for example reinforced with Arm michsvorraumen, in particular glass nonwoven fabric or
- step aO the cuboid or prismatic Dämmisson institute coated at least in the region of its edges and corners with at least one layer of curing adhesive, which is preferably carried out contiguous.
- At least one upper anchor element is applied in the region of the upper transverse surface of the insulating element, wherein the upper anchor element preferably has on sides of the inner cover surface at least one mounting device for connection to the component to be insulated.
- the at least one upper anchor element is designed in one piece with a plurality of mounting devices.
- the application of the anchor element can be carried out in various ways, for example by Gluing, screwing, bolt connections and the like. It is advantageous if in this case the anchor element is connected to at least one reinforcing element of the Dämmelements.
- step c) further applied in the lower region of the inner top surface at least one fixed to the insulating body connected and substantially at right angles to the lower transverse surface on the lower transverse surface protruding projecting retaining web.
- a finished surface coating for example at least one facade panel and / or at least one colored plaster surface and / or at least one plaster layer reinforced with reinforcement devices and / or at least one tensile insulating layer is applied to the first, outer cover surface of the insulating element and / or At least one soft insulating layer is applied to one of the transverse and / or top surfaces, preferably the second, inner top surface of the insulating element.
- spacers are connected to the at least one upper anchor element and / or a reinforcing element to which the surface coating is applied.
- a paint application takes place on the side of the first, outer cover surface.
- any patterns or images can be applied to the insulating element.
- FIG. 1 a perspective view of a second variant of a Dämmelements invention
- 2B is a perspective view of a third variant of a Dämmelements invention
- FIG. 3 shows a perspective variant of a fourth variant of the insulating element according to the invention.
- FIG. 4 is a perspective view of a fifth variant of an insulating element according to the invention.
- FIG. 5 is a perspective view of a sixth variant of an insulating element according to the invention.
- FIG. 6 is an exploded perspective view of a seventh
- FIG. 6A is an exploded perspective view of an eighth variant of a Dämmelements invention.
- Fig. 6B is a cross-sectional view of the insulating member of Fig. 6A;
- FIG. 7 shows a detailed view of the cross section of an insulating element with a first variant of anchoring element and mounting device
- FIG. 8 shows a detailed view of the cross section of an insulating element with a second variant of anchoring element and mounting device
- FIG. 9 shows a detailed view of the cross section of an insulating element with a third variant of anchoring element and mounting device
- FIG. 10 shows a variant of the insulating element from FIG. 6;
- Fig. 1 another variant of a Dämmelements with another
- FIG. 12 shows the insulating element from FIG. 11 with reinforcing elements
- FIG. 13 shows an exploded view of an insulating element consisting of a plurality of insulating body elements
- Fig. 14 is a perspective view of two insulation elements according to
- FIG. 15 shows a perspective view of a further variant of the insulating element according to the invention in the layer structure with covering layer;
- FIG. 16 shows a cross section through part of the variant of the insulating element shown in FIG. 15;
- FIG. 16 shows a cross section through part of the variant of the insulating element shown in FIG. 15;
- Fig. 17 is a perspective view of an insulating element according to
- FIG. 21 shows a perspective view of a further variant of the insulating element according to the invention with cover layer arranged on spacers;
- Fig. 22 variant of Figure 21 with profile elements as spacers.
- FIG. 23 shows a perspective view of the sequence of the assembly of insulation elements according to the invention.
- Fig. 24 is a schematic flow view of a method for producing a Dämmelements invention.
- an insulating element 1 according to the invention. To facilitate understanding, the same parts are denoted by the same reference numerals in all figures. It should be noted that in principle all variants can be realized by the various described embodiments (in particular of anchor element and mounting device). For the sake of clarity, a complete illustration is omitted here; the basic function is often explained by means of just one example.
- 1 shows an exploded perspective view of a first variant of an insulating element 1 according to the invention.
- the insulating element 1 consists of an essentially cuboid insulating body 10, which has a first, outer cover surface 3 and a second, inner cover surface (hidden in FIG.
- the first, outer top surface 3 is in the mounted state of a component to be insulated (not shown in Fig. 1) directed away, the second, inner top surface 8 is oriented in the assembled state in the direction of the component to be insulated.
- the insulating element 1 is designed as a sheet, ie. it has a negligible thickness extent in relation to the plane extent.
- the top surfaces 3, 8 are arranged parallel to one another, the transverse surfaces 40, 41, 42, 42 'are oriented substantially normal to the top surfaces 3, 8.
- the insulating element 1 is coated in the region of its edges 50 and corners 51 with a coherent layer 4 of cured adhesive.
- a coherent layer 4 of cured adhesive By “within the range” is to be understood here that the layer 4 is designed not only exactly on the edges 50 and corners 51, but also beyond the edges 50 and corners 51, so that the resulting layer 4 is a structurally stable structure.
- the adhesive used is, for example, adhesive spatula, but also any other adhesives curing as quickly as possible, which on the one hand are fire-resistant and hydrophobic and, on the other hand, show a ductile material behavior.
- Components of the adhesive may be cement, organic adhesion promoters, sands and other additives.
- the layer 4 can be reinforced with reinforcing devices of known type, in particular glass nonwoven fabric or reinforcing fibers.
- the cured adhesive layer 4 desirably has a thickness between 0.5 to 12 mm in the cured state. An additional surface coating (see below) causes a further thickening of about 3 to 12 mm.
- the at least one continuous layer 4 is shown over the entire region of the edges 50 and corners 51.
- the at least one continuous layer 4 is shown over the entire region of the edges 50 and corners 51.
- the upper 40, lower 41 and lateral transverse surfaces 42, 42 ' are also covered by the layer 4.
- the outer cover surface 3 is additionally covered by the layer 4.
- other variants are possible in which at least one or more of the cover and / or transverse surfaces are partially or completely coated with the continuous layer of cured adhesive. These variants are not shown in the figures.
- FIG 3 shows a fourth variant, in which the entire insulating element 1 is coated with the layer 4, ie in addition to the region of the edges 50 and corners 51 and the first, outer top surface 3, the second, inner top surface 8, the upper 40, the lower 41 and the lateral transverse surfaces 42, 42 '.
- the layer 4 enables a particularly resistant insulating element forming a favorable, spatially effective static system which is particularly well suited to absorb the static stresses (e.g., by wind suction) occurring on a mounted insulating element 1.
- Fig. 4 shows a fifth variant in which the interior of the Dämmelements 1 three reinforcing elements 12 are provided, which give the insulating element 1 additional stability.
- the reinforcing elements 12 are formed substantially flat and connected to the layer 4 of cured adhesive - in the illustrated embodiment, the insulating element 1 in the region of his Edges 50 and corners 51 coated with the layer 4, accordingly, the reinforcing elements 12 are connected to the layer 4 at the edges 50.
- the reinforcing elements can be reinforced with reinforcing devices as described above.
- the reinforcing element 12 in FIG. 4 extends over the entire cross section of the insulating element 1, but variations are also possible where the reinforcing element 12 only covers part of the cross-sectional area.
- the reinforcing element 12 is then designed, for example, such that it only connects the first, outer cover surface 3 and the second, inner cover surface 8 when these surfaces 3, 8 are coated with the layer 4 of cured adhesive.
- FIG. 5 shows a further, sixth variant of the insulating element 1 according to the invention: the insulating body 10 consists of a plurality of substantially cuboidal or prismatic insulating body elements 10 'fixedly connected to one another.
- the insulating body elements 10 are coated in the region of their edges and corners with a continuous layer of cured adhesive - but this layer can also be omitted.
- additional reinforcing elements 12 may be provided.
- 6 shows an exploded perspective view of a seventh variant of an insulating element 1 according to the invention.
- the layer 4 of cured adhesive in the following figures is only hinted at or omitted - but the insulating elements shown in each case can of course be provided with the variants of the layer 4 described above.
- an upper anchor element 5, 5 ' comprises a first limb 70, 70' which is parallel to the upper surface 40 extends, and one of the first leg 70, 70 'substantially at right angles projecting upper retaining web 7, 7', which extends parallel to the outer top surface 3.
- This upper retaining web 7, T can also be omitted.
- the mounting device 9, 9 ' is made in one piece with the upper anchor element 5, 5' and has a bore through which o.ä. About a screw. (not shown) the connection is made to be insulated component.
- the bore can be designed as a slot to allow a horizontal, vertical and lateral adjustment of the mounting device 9, 9 '(or the Dämmelements 1).
- Anchoring elements 5 can be designed differently, for example as a reinforced plaster layer, which is designed such that it can be provided with a mounting device 9, 9 'or connected. Also embodiments as aluminum profile or similar are possible. Thanks to the anchor elements 5, 5 'and the mounting devices 9, 9' loads of Dämmelements 1 (eg wind suction or the like) can be passed into the component, which increases the resistance of the Dämmelements 1.
- each anchor surface several anchor elements are provided. For reasons of clarity, such variants are not shown in this and the following figures. In Fig.
- the upper anchor element 5, 5 'and mounting device 9, 9' can be designed differently, as shown in FIGS. 7, 8 and 9.
- 6A shows a variant of the insulating element 1 from FIG. 6, wherein upper anchor elements 5, 5 'are also provided, which, however, have no upper retaining webs 7, T. Instead, lower retaining webs 77, 77 'are provided, which are arranged in the lower region of the inner cover surface 8 and fix with the insulating material. body 10 are connected.
- an insulating element 1 can be quickly and easily mounted on an insulating element 1 arranged underneath, as can be seen in FIG. 6B.
- the lower retaining web 77' is the second, inner top surface of an underlying Dämmelements 1 engages behind and comes to rest between the insulating element 1 and the component to be insulated.
- the insulating element 1 is thus simply pushed in from above, then the upper anchor element 5 'of the insulating element 1 or its mounting device 9' is connected to the component to be insulated, eg by means of a screw connection.
- Fig. 7 shows a first variant in which the upper anchor member 5 and mounting device 9 are again made in one piece.
- the upper retaining web 7 runs at right angles to the first leg 70 upwards.
- the first leg 70 is connected to the insulating body 10 of the insulating element 1, for example via an adhesive layer 28.
- the upper retaining web 7 extends in the region of the outer top surface 3 of the Dämmelements.
- Fig. 8 shows a variant in which the upper anchor member 5 and mounting device 9 are each carried out individually and detachably connected.
- the detachable connection is designed here as a clamping-screw connection, in which the mounting device 9 is clamped and bolted to the upper anchor member 5, wherein in the meantime even Einjust Schlieren is possible.
- Other detachable compounds can be fertilized, for example, via a tongue-and-groove connection, or in general via clamping and screwing mechanisms. Other variants are possible.
- the mounting device 9 has an essentially L-shape and is connected to the first leg 70 of the anchor element 5.
- the upper anchor element 5 is otherwise the same as in FIG. 7.
- FIG. 9 now shows a further variant in which the upper anchor element 5 does not extend to the outer cover surface 3. Rather, the upper retaining web 7 is in the central region of the upper transverse surface 40.
- the first leg 70 is again connected via an adhesive layer 28 with the insulating body 10.
- an insulating element disposed above now has on its lower transverse surface a lower anchor element 5 "which has a latching device 27.
- the latching device 27 is directed away from the lower transverse face 41, runs parallel to the cover surfaces 3, 8 and is set up for this purpose to cooperate with the upper retaining web 7 of an adjacent arranged underneath Dämmele- ment, as can be seen in Fig. 9.
- FIG. 10 shows the exploded view of a variant of the insulating element 1 from FIG. 6, reinforcing elements 12 being additionally provided here.
- the reinforcing elements 12 essentially serve to improve the static properties of the insulating element 1. They are (at least partially) connected to upper anchor elements 5, 5 ', whereby loads on the associated mounting devices 9, 9' are derived in the component to be insulated. Reinforcement elements 12 will be discussed in more detail below.
- Fig. 1 1 shows a further variant of a Dämmelements 1 according to the invention, wherein the differences relate in particular to the anchor member 5, and the mounting devices 9, 9 '. Only one anchor element 5 and two mounting devices 9, 9 'are shown. As shown in FIG. 8 anchor element 5 and mounting device 9, 9 'are shown as separate elements and detachably connectable.
- the anchor element 5 again has a first limb 70 which in this case extends over a large area of the upper transverse surface 40.
- the anchor element 5 is firmly connected to the insulating body 10.
- the mounting devices 9, 9 ' can be pushed onto the anchor element 5 via clamping connections.
- Fig. 12 shows the insulating element 1 of Fig. 1 1 in a variant with reinforcing elements 12 as already described for Fig. 10.
- the reinforcing elements 12 are fixedly connected to the anchor element 5, but this is not recognizable here due to the exploded view.
- the reinforcing elements 12 can be designed differently: a design as an adhesive layer is possible, but it is also possible to apply reinforcing mesh in the form of a glass fleece.
- insulating body 10 which consists of several insulating body elements 10 '.
- DämmArchime 10 ' are essentially cuboid or prismatic (in principle, any polygonal base, for example, three or hexagonal) and can be connected to each other in the manufacture of Dämmelements 1 via adhesive connections.
- these adhesive connections can be designed to act as reinforcing elements 12 - this function is generally already given by the use of a suitable adhesive which develops a certain rigidity during curing;
- reinforcing material for example glass fiber fleece, can be incorporated into the adhesive bonds for support.
- the reinforcing elements 12 are oriented substantially normal to the upper and lower transverse surfaces 40, 41 and connected to the anchor element 5 for discharging loads of the insulating element 1. As a result, an increased static stability of the Dämmelements 1 is given. Possible loads can be forwarded via the anchor element 5 and the mounting devices 9, 9 'into the component 2 to be insulated (not shown in FIG. 13).
- the reinforcing elements 12 are arranged in the illustrated embodiment normal to the top surfaces 3, 8 and normal to the upper and lower transverse surface 40, 41. However, embodiments are also possible in which the reinforcing elements 12 are made normal to the upper and lower transverse surface 40, 41 but parallel or obliquely to the top surfaces 3, 8; also possible is an embodiment normal to the top surfaces 3, 8 and parallel to the upper and lower transverse surface 40, 41 - mixed forms of the different variants are possible. Variants in which the reinforcing elements 12 are oriented at an acute angle to the upper and lower transverse surface 40, 41 and to the cover surfaces 3, 8 can also be realized.
- Fig. 14 shows a perspective view of two insulating elements 1, 1 ', which are mounted on a component 2 to be insulated.
- the design of the anchor elements 5, 5 'and the mounting devices 9, 9' corresponds to the variant shown in FIGS. 8 and 11 to 13. It can be seen that the anchor element 5 of the upper Dämmelements 1 is connected via the mounting devices 9, 9 'with the component 2. The lower part of the upper Dämmelements 1 (or the region of the lower transverse surface 41) is held on the upper retaining web 7 'of the anchor member 5' of the lower Dämmelements 1 '.
- Fig. 15 shows the exploded view of a variant of the Dämmelements 1, wherein here - similar to the example shown in Fig. 10 - reinforcing elements 12 are provided. They may be (at least partially) connected to the upper anchor element 5, whereby loads on the associated mounting devices 9, 9 'are derived in the component to be insulated.
- the anchor element 5 is connected to the mounting devices 9, 9 ', for example screwed (see cross-sectional view in Fig. 16).
- the anchor element 5 comprises an upper retaining web 7 and a lower retaining web 6, which can each hold an insulating element on the component 2 to be insulated.
- an anchor element holds two superimposed insulating elements 1, 1 'on the component to be insulated, as shown in the cross section shown in Fig. 16.
- FIG. 17 shows a perspective view of a variant of the insulating element 1 according to the invention, which is fixed by means of anchoring element 5 and mounting devices 9, 9 'on the component to be insulated (variant according to FIGS. 8 and 11 to 13).
- a soft insulation layer 13 is applied to the inner cover surface 8, which serves to compensate for unevenness and tolerances on the component surface.
- At least one cover layer (or surface coating) is applied to the outer cover surface 3.
- a tensile insulating layer 14 and a reinforced plaster layer 15 applied.
- additional film layers which act as a vapor barrier. Also, more of the above-mentioned layers can be performed.
- a weathering and UV-resistant film (not shown in the figures) can be applied, which acts as a cover layer and can be printed with color.
- the cover layer can be printed.
- the printing of the finished cover layer (even when done in plaster or ventilated) can be done so that with appropriate devices an application of paint on the cover layer (which is also referred to as surface coating hereinafter) of the individual insulation elements.
- FIG. 18 shows a section parallel to the transverse surfaces through a further variant of an insulating element 1 according to the invention, which is arranged on a component 2 to be insulated: this again shows the soft insulating material layer 13 applied to the inner cover surface 8, while on the outer cover surface 3 the tensile insulating layer 14 and the plaster layer 15 (topcoat or surface coating) can be seen.
- ventilation channels 16 are executed, which are parallel to the outer top surface 3 and normal to the transverse surfaces. These ventilation ducts 16 serve for ventilating the plaster layer 15 via openings 17, the ventilation ducts 16 are connected to the environment.
- reinforcing elements are arranged parallel and normal to the top surfaces 3, 8.
- FIG. 19 shows a section parallel to the transverse surfaces of two insulation elements 1, 1 "according to the invention, which are arranged adjacent to one another.”
- the section shows the design of the joint region 18 of two adjacent insulation elements 1, 1 " Damping elements 1, 1 "executed with soft thermal insulation material - for example, the soft insulating layer 13 may be pulled on the inner top surface 8 forward towards the outer top surface 3.
- the front joint area 18 can be executed on the area of the plaster layer 15 and, when executed in the area of the tensile insulating layer 14, with joint boundary profiles 19 and joint hollow profiles 20 or joint tapes.
- Fig. 20 shows a plan view of the cross section of a variant of the insulating element 1 according to the invention, in which a shaft 21 is carried out in the insulating body 10 for installation lines 22, wherein the shaft 21 is provided with a water and fire resistant executed foreclosure.
- Partial insulation elements can be provided with such shafts with inspection openings 23 through which the shaft 21 and the installation cables are accessible. It makes sense to have such, superimposed insulating elements with shaft 21 such access openings not in each insulating element, but at reasonable intervals.
- FIGS. 21 and 22 shows a perspective view of insulating elements 1, 1 ', which are provided with an additional covering layer 24.
- This cover layer 24 which preferably consists of plate-like building materials, is provided with the outer cover surface 3 of the insulating element 1 with spacers (for example in the form of bolts 25 fixed to the reinforcing elements 12, as in FIG. 1 9 or on at least one anchor element 5, 5 'fixed metal profile elements 25' as shown in Fig. 20). Between covering layer 24 and outer cover surface 3, therefore, an air layer is formed, which via corresponding openings (not shown in Fig. 19) with the Outdoor air communicates. As a result, the wind suction acts on the plate-like covering layer 24, which can deform without "lifting" the insulating element 1 from the component 2 to be insulated, thereby allowing a comparatively larger design of the insulating elements.
- the spacers are designed as bolts 25.
- they are realized as profile elements 25 '.
- the main axis of the profile elements 25 ' extends in principle parallel to the plane of the cover layer 24.
- the profile elements 25' may be designed rod-shaped or l-profile-shaped.
- the profile element 25 ' is connected both to an upper 5 and to a lower anchor element 5' '.
- the assembly can be supported via an adhesive bond, wherein between the inner top surface and to be insulated component 2, an adhesive layer is attached.
- the lower insulating element is thus pressed on its mounting device 9 ", 9"'and the anchor element 5' and its lower retaining web 6 ', which engages behind the outer top surface 3', to the component 2 to be insulated.
- the upper retaining web 7 'of the upper anchor element 5' of the lower Dämmelements 1 ' can now record the next, upper insulating element 1 in its lower part.
- the upper insulating element 1 is placed on an angle to the lower insulating element 1 'and then folded against the component 2 to be insulated.
- the axis of rotation about which this folding process takes place lies in the region of the lower transverse surface of the upper Dämmelements. 1
- the upper anchor element 5 of the upper insulating element 1 is connected to the component 2 via its mounting device 9, 9 '.
- This connection can be supported on the inner cover surface 8 of the upper insulating element 1 by an adhesive layer applied before the assembly process.
- the upper insulating element 1 is now so fixed by the upper retaining web 7 'of the upper anchor element 5' of the lower Dämmelements 1 'and by its "own" anchor element 5 on the component 2 to be insulated.
- the upper retaining web 7 of the anchor element 5 of the upper Dämmelements 1 is now available to receive the next Dämmelements available.
- At least one door or window opening 26 can be provided in the insulating body, so that therefore an insulating element with such a window can be installed in an insulating element composite.
- the door or window opening 26 is sized so that windows or doors including accessories such as blinds, blind boxes, guide rails and Sohlbänken can be fastened.
- the Lai Bungs vom 29 of the window or door opening 26 may be formed as reinforcing elements 12, for example, as layers of curing adhesive, possibly with reinforcing elements. In principle, however, windows and doors can also be taken into account by fitting appropriately dimensioned insulating elements which terminate flush with windows and doors (or corresponding connection frames).
- FIG. 24 An exemplary method for producing a Dämmelements invention according to an exemplary embodiment is shown in Fig. 24.
- the individual method steps are characterized therein according to the reference numerals below in parentheses.
- work steps can also be omitted. Reference is made to the above-mentioned further working steps (see also claims).
- prism-shaped insulating body elements 10 ' are cut to the required dimensions (100) and provided with an adhesive layer (110) and with associated reinforcing elements (120), for example glass fleece.
- the insulating elements 1 can be provided with a layer 4 of curing adhesive - depending on the variant, the layer 4 either only in the area of the corners 51 and edges 50 of the Dämmelements 1 or in addition to cover 3, 8 or transverse surfaces 40, 41st , 42, 42 'applied.
- the layer 4 covers between 30 percent and 100 percent of the respective area.
- the insulating element 1 does not have to be composed of a plurality of insulating body elements 10 ', but may also have only a single insulating body 10.
- This is followed by further work steps such as the application of a reinforcement or tensile insulation (160), the application of joint edge profiles (170), the application of a cover layer in the form of a plaster layer (180) and the application of paint to the outer cover layer.
- the mounting devices anchor elements can still be applied in this step.
- the method for producing an insulating element 1 consists of providing an insulating element 1 with at least one substantially cuboid insulating body 10.
- a coherent layer 4 of hardening Applied adhesive in the region of the edges 50 and corners 51 of the insulating element 1, a coherent layer 4 of hardening Applied adhesive.
- the layer can additionally be applied to one of the cover 3, 8 and / or upper 40, lower 41 and lateral transverse surfaces 42, 42 'over the entire surface or in proportions of 30 percent of the surface.
- the layer may also completely cover the insulating element 1.
- the reinforcing elements 12 may also be implemented as a layer of curing adhesive, possibly with Arm michsvorraumen.
- the insulating body 10 is composed of cuboid or prismatic DämmMech instituten 10 ', which are fixedly connected via reinforcing elements 12 in the form of layers of curing adhesive (possibly reinforced with Arm michsvorraumen).
- the Dämmanalysis institute 10 ' can be coated in the region of its edges and corners with a layer of curing adhesive.
- the invention proposes, by means of at least one contiguous layer 4 of cured adhesive and corresponding inserts in the insulating layer (in the insulating body), to stiffen it so statically that prefabricated and mountable insulating elements are produced with preferably finished cover layers can be mounted from the outside to buildings with a correspondingly integrated fastening system in a short time.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ATA50049/2012A AT512629B1 (en) | 2012-03-01 | 2012-03-01 | insulating element |
PCT/AT2013/050050 WO2013126939A2 (en) | 2012-03-01 | 2013-02-28 | Insulating element |
Publications (2)
Publication Number | Publication Date |
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EP2820197A2 true EP2820197A2 (en) | 2015-01-07 |
EP2820197B1 EP2820197B1 (en) | 2019-11-27 |
Family
ID=46635665
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP13716166.7A Active EP2820197B1 (en) | 2012-03-01 | 2013-02-28 | Insulating element |
Country Status (5)
Country | Link |
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EP (1) | EP2820197B1 (en) |
CN (1) | CN104160099B (en) |
AT (1) | AT512629B1 (en) |
EA (1) | EA034150B1 (en) |
WO (1) | WO2013126939A2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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NL1042196B1 (en) * | 2016-12-23 | 2018-07-02 | Crobidor B V | Method for insulating a facade of a building |
CN108571192B (en) * | 2017-08-28 | 2020-05-22 | 东北师范大学 | Be applied to thermal-insulation shed of cold area methane-generating pit |
EP4357548A1 (en) * | 2022-10-18 | 2024-04-24 | IsoBouw Systems B.V. | Method for the production of insulating panels and for the use of such insulating panels |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3342665A (en) * | 1962-02-19 | 1967-09-19 | Owens Corning Fiberglass Corp | Reinforced structural panels |
NO135103C (en) * | 1973-05-15 | 1977-02-09 | Sintef | |
DE9010503U1 (en) * | 1990-07-13 | 1990-09-20 | Truemper, Hans-Juergen, 5227 Windeck, De | |
DE50008394D1 (en) * | 1999-08-16 | 2004-12-02 | Marmorit Gmbh | Insulation for a building wall |
DE29915463U1 (en) * | 1999-09-03 | 2001-01-18 | Rockwool Mineralwolle | Insulating element for thermal and / or acoustic insulation of building walls |
DE102004038447A1 (en) * | 2004-08-07 | 2006-02-23 | Deutsche Rockwool Mineralwoll Gmbh & Co. Ohg | Roof insulation plate consists of mineral fibers and, within a zone adjacent to the plate surface facing the building structure, is provided with a first impregnation impeding water vapor diffusion |
CN201176667Y (en) * | 2008-03-28 | 2009-01-07 | 吴锋 | Thermal insulating brick |
-
2012
- 2012-03-01 AT ATA50049/2012A patent/AT512629B1/en active
-
2013
- 2013-02-28 CN CN201380011770.XA patent/CN104160099B/en not_active Expired - Fee Related
- 2013-02-28 EP EP13716166.7A patent/EP2820197B1/en active Active
- 2013-02-28 WO PCT/AT2013/050050 patent/WO2013126939A2/en active Application Filing
- 2013-02-28 EA EA201491616A patent/EA034150B1/en not_active IP Right Cessation
Non-Patent Citations (1)
Title |
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See references of WO2013126939A3 * |
Also Published As
Publication number | Publication date |
---|---|
CN104160099B (en) | 2016-09-14 |
EA201491616A1 (en) | 2014-12-30 |
AT512629A1 (en) | 2013-09-15 |
WO2013126939A2 (en) | 2013-09-06 |
CN104160099A (en) | 2014-11-19 |
WO2013126939A3 (en) | 2013-10-31 |
EA034150B1 (en) | 2020-01-09 |
EP2820197B1 (en) | 2019-11-27 |
AT512629B1 (en) | 2014-02-15 |
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