EP2797182A1 - Dispositif de confection de câbles pour le raccourcissement, l'isolement et la confection d'un câble doté de contacts à sertir - Google Patents

Dispositif de confection de câbles pour le raccourcissement, l'isolement et la confection d'un câble doté de contacts à sertir Download PDF

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Publication number
EP2797182A1
EP2797182A1 EP20130165232 EP13165232A EP2797182A1 EP 2797182 A1 EP2797182 A1 EP 2797182A1 EP 20130165232 EP20130165232 EP 20130165232 EP 13165232 A EP13165232 A EP 13165232A EP 2797182 A1 EP2797182 A1 EP 2797182A1
Authority
EP
European Patent Office
Prior art keywords
cable
stripping
kabelkonfektioniervorrichtung
crimping
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP20130165232
Other languages
German (de)
English (en)
Other versions
EP2797182B1 (fr
Inventor
Alois Conte
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komax Holding AG
Original Assignee
Komax Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komax Holding AG filed Critical Komax Holding AG
Priority to RS20200903A priority Critical patent/RS60591B1/sr
Priority to EP13165232.3A priority patent/EP2797182B1/fr
Priority to PCT/EP2014/057132 priority patent/WO2014173682A1/fr
Priority to US14/786,586 priority patent/US10056728B2/en
Priority to JP2016509364A priority patent/JP2016517152A/ja
Priority to CN201480022687.7A priority patent/CN105191021B/zh
Publication of EP2797182A1 publication Critical patent/EP2797182A1/fr
Application granted granted Critical
Publication of EP2797182B1 publication Critical patent/EP2797182B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/05—Crimping apparatus or processes with wire-insulation stripping
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49174—Assembling terminal to elongated conductor
    • Y10T29/49181—Assembling terminal to elongated conductor by deforming
    • Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
    • Y10T29/49192—Assembling terminal to elongated conductor by deforming of terminal with insulation removal
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5136—Separate tool stations for selective or successive operation on work
    • Y10T29/5137—Separate tool stations for selective or successive operation on work including assembling or disassembling station
    • Y10T29/5142—Separate tool stations for selective or successive operation on work including assembling or disassembling station and means to sever work from supply
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5313—Means to assemble electrical device
    • Y10T29/532—Conductor
    • Y10T29/53209—Terminal or connector
    • Y10T29/53213—Assembled to wire-type conductor
    • Y10T29/53235—Means to fasten by deformation

Definitions

  • the invention relates to a Jardinkonfedictioniervorraum for cutting and stripping a cable and for assembling the cable with crimp contacts according to the preamble of claim 1.
  • “Crimping” means the production of a non-releasable electrical and mechanical connection (crimp connection) by plastic deformation between a conductor and a crimp contact.
  • Decoration means the production of a non-releasable electrical and mechanical connection (crimp connection) by plastic deformation between a conductor and a crimp contact.
  • Decoration means the production of a non-releasable electrical and mechanical connection (crimp connection) by plastic deformation between a conductor and a crimp contact.
  • the EP 1 447 888 A1 shows, for example, a Jardinkonfedictioniervorides with a cutting and Abisolierü and two stations with crimping presses.
  • the device further has a cable feed designed as a belt drive for moving the cable along a longitudinal axis.
  • the cutting and Abisolierü is arranged on the longitudinal axis.
  • the cable since the two crimp press stations are located next to the longitudinal axis, the cable must be guided to the respective crimp presses by means of gripper arms provided with grippers.
  • the first crimping press the leading end of the cable is fitted with crimp contacts, while the second crimping press feeds the trailing end of the cable with crimp contacts.
  • the cable assembly device should be characterized by a high flexibility with regard to varying cables and crimp connections.
  • a cutting and Abisolierü has for cutting at least one knife for severing the cable.
  • a cut-to-length cable piece and a remainder cable shortened around the cable piece are produced.
  • the at least one knife can subsequently be stripped a rear end of the severed cable (cut piece of cable) and finally a front end of the cable (residual cable).
  • the order of the two stripping steps can also be reversed (ie first the remaining cable, then the length of cable cut to length).
  • the cutting and Abisolierussi may preferably have at least one cutting knife for severing the cable.
  • the cutting and Abisolierussi further comprises at least a first stripping blade for stripping a rear end of the severed by the or the severing blades cable (cut piece of cable) and at least a second stripping blade for stripping a front end of the cable (remainder cable).
  • the arrangement with the plurality of knives has the advantage that the two cable ends can be cut simultaneously - as a first step of the essentially two-stage stripping process, which further includes stripping off the insulation.
  • the cable assembling apparatus then includes a crimping press having a first crimping tool for connecting the trailing end of the trimmed stripped cable piece to a first crimping contact and a second crimping tool for connecting the front end of the stripped residual cable to a second crimping contact.
  • the crimping tools can each be constructed in two parts, wherein one part is designed to be movable or movable and contains a one-part or multi-part crimping die and the other part is preferably configured stationary and contains the counterpart to the crimping die (anvil).
  • the movable part of the respective crimping tool is hereinafter called upper tool; the preferably stationary part of the respective crimping tool is hereinafter called lower tool.
  • the aforementioned cutting and Abisolierü and the two crimping tools of the crimping press form the three essential packaging components of the cable assembly.
  • the Jardinkonfedictioniervoriques comprises a lifting element, which is movable by means of a drive unit translationally and preferably in the vertical direction, and at least two of the three confectioning components are operable via the lifting element, a cost-effective Jardinkonfetationiervorraum is created, which is simple and flexible.
  • all essential processing steps to be performed on the cable in the vertical direction can be carried out solely by moving the lifting element.
  • the operative connection between the lifting element and the cutting and Abisolierü relates advantageously only the cutting operations for cutting and stripping.
  • the peeling operation in which the cut insulation is removed from the cable, can be carried out, for example, in a manner known per se by means of horizontally movable grippers.
  • a lifting element for the cutting operations for cutting and stripping and crimping, a compact device can be created, which is characterized by a small footprint.
  • different drive solutions are conceivable.
  • the lifting element could also be moved, for example, with a spindle drive or a toggle mechanism.
  • the Jardinkonfedictioniervorraum is configured such that on the lifting element, the AblHar- and Abisolierü and the first crimping tool and the second crimping tool of the crimping press is operable. If all three confectioning components can be operated via the vertically movable lifting element, the cable assembly device can be operated particularly efficiently.
  • the crimping press can have a lowering device for positioning the cable during crimping, wherein the lowering device can likewise be moved by means of the lifting element (for example by fastening the lowering element on the lifting element).
  • the first crimping tool and the second crimping tool may each have movable, preferably equipped with Crimpstkovn upper tools, wherein the upper tools are fastened or attachable to the lifting element.
  • the crimping die can be constructed in two parts in a known manner for producing the insulation and wire crimps.
  • the cable assembly device may preferably have lower tools equipped with anvils, which are immovably mounted in the Lucaskonfetechnischiervorraum at least for the packaging process.
  • the lower tools could be connected via a gearbox with the upper tools that are movable in opposite directions in the vertical direction. This variant would have the advantage that the cables would not have to be lowered during crimping for positioning the stripped cable ends.
  • the lifting element has two lateral tool receptacles into which the upper tools are preferably inserted or insertable from opposite sides, preferably in a form-fitting manner.
  • the insertion direction for inserting the upper tools thus runs transversely (ie horizontally) to the stroke direction of the lifting element.
  • the simple assembly and disassembly of the top tools can reduce downtime when changing to other cables or crimp contacts.
  • the Jardinkonfetechnischiervoriques may further comprise lower tools, which are similarly inserted or usable in corresponding receptacles.
  • the lifting element can be formed particularly advantageously by a carriage, wherein the carriage is mounted by means of a guide arrangement displaceable on a machine housing of the cable assembly device.
  • Such carriage designs are particularly easy to translate.
  • the Jardinkonfedictioniervoriques can be configured as a linear machine. If the cable is transportable along a longitudinal axis through the cable assembly device, it may be advantageous if the cutting and Abisolieraji and the first crimping tool and the second crimping tool of the crimping press are arranged one behind the other on the longitudinal axis "in line".
  • the cutting and Abisolierü can be arranged in relation to the conveying direction or longitudinal axis between the first and second crimping tool.
  • the Jardinkonfedictioniervoriques may have a motor driven eccentric shaft, with which the lifting element between a starting position and a crimping position is movable back and forth.
  • the lifting element may have a bearing opening in which an end face of the eccentric shaft is received.
  • the various operating positions of the cable assembly are particularly simple and precise controllable.
  • the cable assembly device may have a servomotor, which is connected directly or via a gear to the eccentric shaft.
  • the cutting and Abisolierü may have for cutting the cable opposing upper and lower separating blades and for stripping the cable opposing upper and lower Strisoliermesser and opposing upper and lower second Stripping, wherein the respective upper and lower cutting blade or Strisoliermesser are movable in opposite directions , With the respective pairwise arrangement of the knives, the cutting operations can be carried out efficiently.
  • a top blade unit having the upper cutter knife, the upper first stripper blade and the upper second stripper blade may preferably be rigidly connected to the lift element.
  • This rigid connection can be created for example by a screw connection.
  • a lower knife unit having the lower separating knife, the lower first stripping knife and the lower second stripping knife may be connected to the lifting element in such a manner that, when the upper knife unit is lowered, the lower knife unit is raised or moved in the opposite direction.
  • the upper blade unit and the lower blade unit racks may be assigned, which are interconnected via a pinion.
  • the cutting and stripping can be further improved if the at least one separating knife, the at least one first stripping blade and the at least one second stripping blade each have V-shaped cutting edges.
  • the cable assembly device has a pull-out gripper movable along a longitudinal axis for transporting the input-side cable up to a cut-off position.
  • a pull-out grab instead of a pull-out grab, however, other conveying means, such as a belt drive, are conceivable.
  • the Jardinkonfedictioniervorraum may have two trigger grippers for stripping, with each of which the undripped parts of the rear or front ends of the cable (in other words, those parts of the cable to which the insulation is to remain) can be detected and moved.
  • the trigger grippers can be moved along the longitudinal axis. To operate the trigger gripper separate drives or at most even a common drive can be used for this purpose.
  • a first take-off gripper associated with the rear end of the cut-to-length piece of cable and a take-off gripper associated with the front end of the remainder of the cable can form a take-off unit which is fastened to a machine housing of the cable confectioning device or to another stationary component of the cable confectioning device.
  • the Absenker be arranged for vertical positioning of the cable ends in the crimping press, with the Absenkern during the process of Hubelelements the stripped cable detecting trigger gripper between a starting position and a crimp position are movable.
  • the lowering as positioning units for example, comprise vertically extending plunger, the respective trigger gripper can be moved in the process of lifting element during crimping between a starting position and a crimping position.
  • the Absenker can cause the desired movement of the gripper, for example, by abutment or other action on the cable ends temporarily retaining trigger gripper.
  • the trigger grippers are movably mounted in the trigger unit in the vertical direction.
  • the trigger unit may have a cable guide preferably assigned to the second trigger gripper for insertion of a cable on the input side.
  • the invention could also be directed to a method of operating the previously described crimping station.
  • the method is characterized in particular by the fact that the at least two of the three and particularly preferably all three previously described confectioning components can be moved vertically into the respective operating positions using a lifting element that can be moved in the vertical direction.
  • FIG. 1 shows a system for processing cables with a designated 1 Wilmingtonvorfedictioniervoriques for cutting and stripping the cable 7 and for assembling the cable with crimp contacts.
  • electrical cables can be processed, which have a conductor and an insulation surrounding the conductor.
  • the device could also be suitable for cables with multiple cable cores.
  • the cable 7 is pulled out by a straightening unit 36 and by means of a pull-out gripper 9 to the desired length.
  • the pull-out gripper 9 is mounted on a linear guide and can be moved back and forth along the x-axis via a belt driven by a motor 47.
  • the conveying direction for transporting the cable through the cable assembly device 1 is indicated by an arrow f.
  • the system further has a length measuring unit 37, with which the cable length can be checked during extension of the cable and the pull-out gripper 9 can be controlled.
  • the Jardinkonfedictioniervorraum 1 has a cutting and Abisolierussi 2 for cutting and stripping the cable 7.
  • the Jardinkonfedictioniervoriques comprises a crimping press 3, with which the stripped conductor ends of the present after severing the cable with cables crimp contacts can be connected.
  • the crimping press 3 has a by means of a motor 46 drivable and in the vertical direction z up and down movable carriage 6.
  • the carriage 6 forms a lifting element, via which not only the crimping press 3 is operable, but also via which the cutting and Abisolierü is operable.
  • the Hubelelement 6 is slidably mounted on vertical guides 24 on the machine housing 23 of the cable assembly 1. The lowering movement of the lifting element 6 is indicated by an arrow e.
  • each stripped conductor end is assigned a crimping tool.
  • the two crimping tools of the crimping press 3 are in operative connection with the lifting element 6 in such a way that, when the lifting element is lowered in the e-direction, the two mutually opposite conductor ends can be equipped with crimp contacts simultaneously.
  • the cutting and Abisolierü 2 and the two crimping tools of the crimping press 3 therefore do not have their own drives, but can move up and down together with a drive unit.
  • the drive unit consists essentially of the preferably designed as a servo or actuator motor, in this example vertically oriented motor 46, an angle gear and an eccentric shaft operatively connected to the lifting element 6.
  • the drive unit is equipped with regulating and control elements and measuring systems in order to be able to position the lifting element with high precision.
  • the drive solution with the eccentric shaft is simple and inexpensive to produce, is robust and yet ensures a precise positioning of the lifting element.
  • Possible variants would be, for example, spindle drives or toggle levers.
  • the cable assembly device 1 is designed as a linear machine.
  • the cable 7 can be transported along the longitudinal axis x through the cable assembly device 1; the cutting and Abisolieraji 2 and the first crimping tool 4 and the second crimping tool 5 of the crimping press 3 are arranged one behind the other on the longitudinal axis.
  • the cable remains in all operating positions substantially on the longitudinal axis x or at least in a parallel position or orientation to the longitudinal axis.
  • the system then has two supply rolls 38, 39 with strips wound thereon juxtaposed crimp contacts on.
  • the contact strips 54, 55 are guided transversely to the longitudinal axis x to the crimping press 3.
  • the feeding direction for the crimp contacts is indicated by the arrows v 1 and v 2 .
  • the supply rollers 38, 39 are rotatably mounted in a machine frame of the system.
  • the finished cables are stored in a trough-shaped cable tray 52.
  • FIG. 2 For better understanding of the structure and operation of the cable assembly, the lifting element 6 is shown partially broken away, so that the recorded in the bearing opening 51 eccentric shaft 20 can be seen. Furthermore, in FIG. 2 the sinkers (see following FIG. 3 ) and the trigger unit made invisible. In FIG. 2 is the lifting element 6 in an uppermost position, which corresponds to a starting position. Below the lifting element 6, the two contact feed units 49, 50 are arranged, which receive the respective lower tools of the crimping tools 4, 5.
  • the crimp contacts to be processed are components of the contact strips 54 and 55, which can be advanced by means of the contact feed units 49, 50. Feed motors drive the contact feeders 18, 19 respectively. Such contact feed units are for example from the EP 1 764 884 A1 known.
  • the cutting and stripping unit 2 has an upper blade unit 25 equipped with two stripping blades and a severing blade and a similar lower blade unit 26.
  • the upper blade unit 25 is attached to the lifting element 6, the lower blade unit 26 is geared connected to the lifting element 6, so that when lowering the upper blade unit 25, the lower blade unit 26 is raised simultaneously.
  • the crimping press 3 has a first crimping tool 4 for connecting the trailing end of the cut, stripped cable piece to a first crimping contact, wherein the first crimping contact originates from the cable strip 54.
  • the second crimping tool 5 connects the front end of the stripped residual cable to a second crimp contact.
  • the second crimp contacts are stored on the second supply roll (not shown here) with the second cable strip 54.
  • FIG. 2 are the contact feed units 49, 50 shown with sub-tools used, while these in the following FIG. 3
  • FIG. 3 shows the Jardinkonfedictioniervorraum 1 with a lifting element 6 lowered so far that the upper tools and lower tools of the crimping press could be dismantled.
  • the upper tool of the first Crimping tool 4 for crimping the rear end of the cable is denoted by the reference numeral "16" and is also referred to as a first upper tool.
  • the second upper tool 17 is associated with the front end of the cable.
  • the upper tools 16, 17 can each be inserted into corresponding lateral tool holders 21.
  • the top tools can be seen from opposite sides used in the complementary tool holders 21.
  • the two upper tools 16 and 17 are attached to the vertically movable Hubelelement 6 and thus designed to be movable. Due to the direct coupling of the upper tools to the Hubelelement the upper tools are moved in the same direction and the same distance as the lifting element.
  • the two lower tools ie the first lower tool 18 and the second lower tool 19, can be used in a similar manner in tool holders 22.
  • the tool holders 22 for the lower tools are rigidly connected to a machine table of the device 1.
  • the trigger grippers of the (not shown here) trigger unit for the crimping can be positioned in the vertical direction. With the help of the lowering 14, 15 the stripped cable during crimping detecting trigger gripper between a starting position and a crimp position in the process of the Hubelelements 6 are movable.
  • the cable assembly device can have an adjustment mechanism (not shown in the figures), for example, with which the punch positions in the upper tools 16, 17 or the vertical position of the tool holders 22 on the lifting element 6 can be adjusted. It would also be conceivable to design the adjustment of the crimp heights automatically and programmably, wherein the cable assembly device for this case could, for example, have a motorized adjustment of the tool holder in the lifting element 6 or a motorized lowering or raising of the contact advancing units.
  • FIG. 4 shows a cutting and Abisolieriens with upper knives 27, 29, 31 and lower blades 28, 30, 32 for cutting and stripping the cable.
  • All knives 27, 28, 29, 30, 31, 32 are designed as so-called V-blades, which have V-shaped cutting edges, which allow a clean cutting or cutting for any cable cross-sections.
  • each knife has V-shaped blades on both sides so that the blades can be rotated and reinserted when worn.
  • the respective upper and lower blades are combined to upper and lower blade units 25, 26.
  • the upper blade unit 25 is moved downwards while lowering the lifting element (not shown here), while at the same time the lower blade unit 26 moves upwards. This closing movement is indicated by arrows s 1 and s 2 .
  • the blade units 25, 26 are each attached to racks 43, 44.
  • the two racks 43 and 44 are connected to each other via a pinion 40 formed by a gear.
  • the pinion 40 rotatably disposed in the cutter head housing 58 between the two racks 43, 44 engages the two racks and causes the knives of the lower cutter unit 26 to move the same distance but in the opposite direction as the upper knives of the upper cutter unit 25 ,
  • Guide rods 45 ensure that the respective blade units are guided precisely in the vertical direction.
  • the assembly containing the upper blade unit 25 with the rack 43 and the guide rod 45 is rigidly connected to the lifting element (for example via a screw connection).
  • a cutter head housing 58, on which the pinion 40 is rotatably mounted, is rigidly connected to the (not shown) of the machine housing of the cable assembly device and thus designed to be stationary.
  • a trigger unit for performing this operation is in FIG. 5 shown.
  • the withdrawal unit 10 has two discharge grippers 11 and 12 which can be moved back and forth along the longitudinal axis x.
  • the gripper 11, 12 each have a gripper head with mutually movable gripper fingers for detecting the cable.
  • the gripper fingers could be pneumatically operated by way of example.
  • FIG. 5 is located at 11 designated first trigger gripper, which is assigned to the rear end of the cut or lengthened cable piece, in an open position (gripper finger swung); the designated second trigger gripper, which is associated with the front end of the cable 7, is in an activated position (gripper fingers are closed and would hold the cable by clamping).
  • the trigger grippers 11, 12 are mounted horizontally displaceable on a common linear guide and can be positioned independently of each other by means of motors 57 and spindles 56.
  • the take-off grippers 11 and 12 are in each case mounted in a displaceably displaceable manner in the vertical direction so that they can be brought into the correct vertical position by the lowering members in the crimping process. Thanks to the guide rods 59 a precise vertical guidance for the trigger grippers 11, 12 is ensured.
  • 48 denotes a stop surface for the one sinker. (Not shown) helical compression springs cause a biasing force and hold the trigger grippers 11, 12 each in an upper rest position when they are not lowered.
  • the trigger unit 10 then has a second trigger gripper 12 associated cable guide 13 for input-side insertion of the cable 7.
  • the cable guide 13 is essentially formed by a through hole.
  • FIG. 6 shows the Lucaskonfedictioniervorraum 1 in a starting position. In the starting position, the lifting element 6 is in the uppermost vertical position. This starting position corresponds to the top dead center of the eccentric shaft (not shown here).
  • the upper and lower blade units 25, 26 of the cutting and stripping unit 2 and the respective crimping tools 4, 5 are each opened at maximum.
  • FIG. 6 is also apparent that the leading end of an already processed cable 7 has already been provided with a crimp contact 42 'and is held by the second trigger gripper 12.
  • the second trigger gripper 12 was moved after the previous crimping in the x-direction along the longitudinal axis, so that the end of the cable 7 is exposed so far, so that it can be easily detected by the extension gripper 9.
  • This operating position is in FIG. 7 shown.
  • the pull-out gripper 9 has been moved over the stationary cable end and detects the cable behind the crimp contact ( Fig. 7 ). Now the cable is pulled out by moving the pull-out gripper in the direction indicated by the arrow f conveying direction in the axial direction x to the desired length. With the example in FIG. 1 shown length measuring system, this linear movement can be controlled.
  • the Jardinkonfedictioniervorides 1 after completion of the pull-out is in FIG. 8 shown.
  • the two trigger grippers 11, 12 move on the longitudinal axis x as far apart in a horizontal Strisolierposition until the desired Abisolierilian are reached for both cable ends.
  • the lifting element 6 can be further lowered by a short distance corresponding to the incision depth for graduation.
  • This working position is in FIG. 10 shown. How the der FIG. 10 corresponding detail representation according to FIG. 15 As can be seen, the stripping blades 29, 30 and 31, 32 should cut the insulation only to the extent that they do not touch the strands or the conductors of the cable. Subsequently, the stripping is terminated by the cut insulation are removed from the cable ends. This is done by means of the take-off grippers 11, 12.
  • FIG. 11 shows the Lucaskonfetechnischmaschiner 1 with the fully lowered lifting element (crimp), in which the crimping is completed.
  • the eccentric shaft In this position, the eccentric shaft is located in or at least near the bottom dead center of the eccentric shaft.
  • the cable ends are moved to the correct vertical position, which is done by means of the (not shown here) lowering.
  • the lifting element 6 After completion of the crimping operation, the lifting element 6 moves back to the starting position ( Fig. 13 ).
  • the trigger gripper 11, 12 are guided by spring action vertically back to the starting position.
  • FIGS. 14 and 15 show greatly enlarged sections of the cable assembly device according to the Figures 9 and 10 .
  • the cutting and stripping unit 2 has, for severing the cable 7, opposing upper and lower separating blades 27 and 28.
  • the opposing upper and lower first stripping knives 29, 30 are provided ( Fig. 15 ).
  • the opposing upper and lower second stripping blades 31, 32 are associated with the remainder of the cable 7. How out FIG. 14
  • the stripping blades 29, 30 and 31, 32 do not touch the cables after completion of the severing operation.
  • the cable insulation can be cut with the stripping blades.
  • the blade units 25 and 26 are further moved in opposite directions in s 1 - or s 2 direction to the stripping position. This movement can be made precisely with the aid of the eccentric shaft to ensure that the stripping blades do not touch the conductor of the cable.
  • the lagging cable could first be crimped alone by previously moving the leading cut-to-length piece of cable backwards by means of the trigger hooker so that the end of the lagging cable is outside the effective range of the crimping tool.
  • the finished cable piece with the rear, equipped with the crimp contact end could then be stored.
  • the not yet crimped, leading cable end could be finished.
  • the two contact feed units would have to be programmed in such a way that the crimp contacts would not be pushed until immediately before crimping, since in each case a crimping tool would have to perform an idle stroke.
  • FIG. 16 shows an arrangement with a Jardinkonfedictioniervorraum 1, which has other conveying means for feeding the cable 7 to the cable assembly.
  • the present arrangement has a belt drive 59.
  • the maximum possible cable length would not be limited by the path of the pull-out gripper. If the tape drive is placed close to the drive unit, even a pick-off gripper could be eliminated because the pull-off movement for the front cable end of the residual cable from the tape drive could be executed.
  • a cable manufacturing apparatus has been described in which a cable is supplied and processed.
  • the crimping tools could be designed such that, for example, in each case two or more crimp contacts are crimped with a stroke.
  • the cutting and stripping unit would in this case have a corresponding number of knives.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
EP13165232.3A 2013-04-24 2013-04-24 Dispositif de confection de câbles pour le raccourcissement, l'isolement et la confection d'un câble doté de contacts à sertir Active EP2797182B1 (fr)

Priority Applications (6)

Application Number Priority Date Filing Date Title
RS20200903A RS60591B1 (sr) 2013-04-24 2013-04-24 Uređaj za konfekcioniranje kablova po dužini, skidanje izolacije i konfekcioniranje kabla krimp kontaktima
EP13165232.3A EP2797182B1 (fr) 2013-04-24 2013-04-24 Dispositif de confection de câbles pour le raccourcissement, l'isolement et la confection d'un câble doté de contacts à sertir
PCT/EP2014/057132 WO2014173682A1 (fr) 2013-04-24 2014-04-09 Dispositif de confection de câbles servant à couper à longueur, dénuder et confectionner un câble équipé de contacts à sertir
US14/786,586 US10056728B2 (en) 2013-04-24 2014-04-09 Cable processing apparatus for trimming, stripping insulation from and fitting crimp contacts to a cable
JP2016509364A JP2016517152A (ja) 2013-04-24 2014-04-09 ケーブルを切断し、ケーブルから絶縁体を剥離し、ケーブルを圧着端子に取り付けるためのケーブル処理装置
CN201480022687.7A CN105191021B (zh) 2013-04-24 2014-04-09 在长度上截取、剥去绝缘皮以及集束线缆的线缆集束装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP13165232.3A EP2797182B1 (fr) 2013-04-24 2013-04-24 Dispositif de confection de câbles pour le raccourcissement, l'isolement et la confection d'un câble doté de contacts à sertir

Publications (2)

Publication Number Publication Date
EP2797182A1 true EP2797182A1 (fr) 2014-10-29
EP2797182B1 EP2797182B1 (fr) 2020-06-17

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EP13165232.3A Active EP2797182B1 (fr) 2013-04-24 2013-04-24 Dispositif de confection de câbles pour le raccourcissement, l'isolement et la confection d'un câble doté de contacts à sertir

Country Status (6)

Country Link
US (1) US10056728B2 (fr)
EP (1) EP2797182B1 (fr)
JP (1) JP2016517152A (fr)
CN (1) CN105191021B (fr)
RS (1) RS60591B1 (fr)
WO (1) WO2014173682A1 (fr)

Cited By (2)

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EP3219654A1 (fr) * 2016-03-15 2017-09-20 Komax Holding AG Dispositif de traitement de cable
EP3599681A1 (fr) * 2018-07-24 2020-01-29 Komax Holding Ag Dispositif machine de traitement du câble et procédé de réception des câbles d'un bac de réception d'une machine de traitement du câble

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IT201600103467A1 (it) * 2016-10-14 2018-04-14 Ri Flex Abrasives S R L Alimentatore automatico
WO2019001740A1 (fr) * 2017-06-30 2019-01-03 Komax Holding Ag Appareil de traitement de câble
DE102017118968A1 (de) 2017-08-18 2019-02-21 Zoller & Fröhlich GmbH Crimpmaschine
CN107611753B (zh) * 2017-08-28 2023-05-30 鹤壁海昌智能科技股份有限公司 一种多线加工中心装置
EP3561970B1 (fr) * 2018-04-26 2023-07-19 Komax Holding Ag Dispositif de retenue de l'extrémité de câble destiné à retenir une extrémité de câble et procédé de son positionnement
CN108574192A (zh) * 2018-05-23 2018-09-25 北京碧海舟腐蚀防护工业股份有限公司 用于制备柔性阳极的加工机构
CN112700931B (zh) * 2021-01-20 2022-04-26 胡迎勋 一种废旧线缆等量分切用绝缘皮分离机
CN113054510B (zh) * 2021-03-26 2022-09-23 中国电建集团福建工程有限公司 一种用于碳纤维复合芯导线的压线装置及方法
CN113948934B (zh) * 2021-10-27 2022-05-13 国网江苏省电力有限公司南通供电分公司 线缆头接线端子的制造设备的工作方法
CN114725754B (zh) * 2022-04-25 2023-09-26 广东电网有限责任公司 线缆处理装置

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DE19539384A1 (de) * 1995-10-24 1997-04-30 Glw Elektrotech Bauteile Vorrichtung zum automatischen Vercrimpen eines Crimpkontaktes an einem Kabelende
DE19615564C1 (de) * 1996-04-19 1997-07-17 Connectool Gmbh & Co Kombinierte Abisolier-/Crimpvorrichtung
EP1447888A1 (fr) 2003-02-17 2004-08-18 Komax Holding Ag Pince pour un dispositif pour traiter des câbles
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EP3219654A1 (fr) * 2016-03-15 2017-09-20 Komax Holding AG Dispositif de traitement de cable
EP3599681A1 (fr) * 2018-07-24 2020-01-29 Komax Holding Ag Dispositif machine de traitement du câble et procédé de réception des câbles d'un bac de réception d'une machine de traitement du câble
WO2020020725A1 (fr) * 2018-07-24 2020-01-30 Komax Holding Ag Système de machine de traitement de câbles, procédé pour prélever des câbles dans un bac de prélèvement d'une machine de traitement de câbles et dispositif de changement de câbles pour une machine de traitement de câbles

Also Published As

Publication number Publication date
RS60591B1 (sr) 2020-08-31
US10056728B2 (en) 2018-08-21
US20160141821A1 (en) 2016-05-19
JP2016517152A (ja) 2016-06-09
CN105191021B (zh) 2019-08-09
WO2014173682A1 (fr) 2014-10-30
CN105191021A (zh) 2015-12-23
EP2797182B1 (fr) 2020-06-17

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