EP2773470B1 - Verfahren zum herstellen von metallischen strangpressprodukten sowie strang- und rohrpresse - Google Patents

Verfahren zum herstellen von metallischen strangpressprodukten sowie strang- und rohrpresse Download PDF

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Publication number
EP2773470B1
EP2773470B1 EP12788437.7A EP12788437A EP2773470B1 EP 2773470 B1 EP2773470 B1 EP 2773470B1 EP 12788437 A EP12788437 A EP 12788437A EP 2773470 B1 EP2773470 B1 EP 2773470B1
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EP
European Patent Office
Prior art keywords
billet
press
extrusion
cylinder
plunger
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP12788437.7A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2773470A1 (de
Inventor
Stephan Frehe
Andreas WERSHOFEN-CROMBACH
Uwe Muschalik
Cornelio LIONI
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SMS Group GmbH
Original Assignee
SMS Group GmbH
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Filing date
Publication date
Application filed by SMS Group GmbH filed Critical SMS Group GmbH
Publication of EP2773470A1 publication Critical patent/EP2773470A1/de
Application granted granted Critical
Publication of EP2773470B1 publication Critical patent/EP2773470B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/21Presses specially adapted for extruding metal
    • B21C23/212Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/21Presses specially adapted for extruding metal
    • B21C23/211Press driving devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/21Presses specially adapted for extruding metal
    • B21C23/212Details
    • B21C23/215Devices for positioning or centering press components, e.g. die or container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/21Presses specially adapted for extruding metal
    • B21C23/217Tube extrusion presses

Definitions

  • the invention relates to a method for producing metallic extruded products on extrusion and tube presses, which have a consisting of a cylinder spar and associated counter-spar press frame in which a movable, a block receiver bearing block pickup holder, which introduced a loader with a block to be pressed in Pressing position in front of the counter-spar spends with the local tool, and a movable stamping cross-member is provided, wherein in the cylinder spar a main or pressing cylinder is arranged, which receives in its cylinder housing at its front, supported by the stamping Traverse end provided with a plunger plunger, and in which the cylinder housing connected to a tank line is associated with an expansion tank supplying hydraulic oil to the plunger by means of a slide plate. Furthermore, the invention relates to extrusion and tube pressing or metal extrusion for performing the method.
  • the non-productive times must be minimized, in particular, the idler and the side of the cylinder associated with the Blockaufrichhalter, in which the block receiver or recipient is arranged, and the stamping cross member or strut associated idle and retreat with the highest possible speeds can handle.
  • the invention is therefore an object of the invention to provide a method and a strand and pipe press of the type mentioned without the disadvantages described, in particular, the hydraulic effort and reduce the non-productive time with a compact, simpler construction of the extrusion and tube press or metal extrusion press.
  • the electric motor drive is turned off and switched to hydraulic operation. This allows for the pressing of the loaded block to a strand required high forces for the plunger and for sealingly pressing the Blockaufrichhalters or Blockauf scenerys to the tool as well as for applying a stripping force to an end of the strand with a certain length or the Pressrest to be able to expose by removal of the Blockaufrichhalters for separation, also required high forces.
  • no hydraulics are used for the traversing movements, not only the required tank volume, instead of the previous approx. 10,000 liters now only approx. 400 liters, can be significantly reduced, but also a significant cost reduction of the hydraulics due to lower weights (approx.
  • the invention proposes that for clamping the loaded block between the ram and the tool of the block receiver holder and the stamp crosshead including plunger are simultaneously moved together and electromotively in the pressing direction, wherein from the expansion tank via an integrated in the master cylinder housing, open filling valve, a first Amount of hydraulic oil is pushed into the master cylinder behind the plunger, that after clamping of the block alone the Blockaufrichhalter is moved by an electric motor until the block traveled by the Blockaufillonhalter block is prise screeningt in Blockaufnado, whereupon then for pre-upsetting the block with the rear in the pressing direction of the Pressing piston connected, flanged to the rear wall of the expansion tank cylinder unit is acted upon, wherein a second amount of hydraulic oil via the open filling valve behind the plunger a is pushed out, and that the pressing of the block is carried out with a closed filling valve by applying pressure to the rear end of the plunger with hydraulic oil from a tank, accompanied by a third amount of hydraulic oil is expelled
  • the block picker holder is moved back hydraulically by a short distance corresponding to the pressing residual length for stripping the press residue.
  • the press residue protrudes from the billet and can be separated, usually by means of a press shear.
  • the block pickup holder and the stamping traverse with the plunger are moved back electromotively into the initial position for loading with a filling block to be pressed with the filling valve open.
  • the small pendulum volume thus returns to the expansion tank and is available again for a new pressing process.
  • the problem underlying the invention is achieved with a generic extrusion and tube press or metal extrusion, characterized in that the stamping crosshead and the Blockaufrichhalter electric motors, preferably servomotors, are assigned as adjusting drives and the plunger via an extending in the expansion tank linkage with an outside of the rear wall attached to the expansion tank, for pre-upsetting the loaded block hydraulically acted cylinder unit is connected, and that the linkage is formed with an integrated in the transition from the reservoir to the master cylinder provided, the local inner diameter of the cylinder housing adapted, in the opening function a large annular area cross-section releasing filling valve.
  • the process or the delivery movements, including clamping and driving over the block, in order to introduce this into the receptacle of the billet holder take over the electric motors.
  • the cylinder unit is then actuated when the filling valve is open, via which the compression force is thus applied.
  • the filling valve is closed and then pressed the only small amount of hydraulic oil is fed via a pressure oil line from the tank into the cylinder chamber behind the plunger.
  • an electric motor is provided on each longitudinal side of the Blockaufrichhalters and the stamping traverse, which are advantageous via drive pinion engaged with racks.
  • threaded spindle arrangements or roller screw drives are optionally available, which move the block pickup holder and the stamping crosshead into the pressing position.
  • the rod connecting the plunger with the cylinder unit consists of a mounted on the one hand in the plunger, at its opposite free end of the slide plate bearing outer tube and on the other hand, a dipping into the outer tube, rear of the cylinder unit connected push rod, wherein the immersion the push rod is formed with a temporarily to be pressed against the outer tube clamping device.
  • the concentric nesting of push rod and outer tube makes it possible, these parts by means of the clamping device, which may have a central spline according to a proposal of the invention, which presses upon application of the cylinder unit complementary wedges to the inner wall of the tube, these parts as needed, as for upsetting or Pretending the block to connect to a rigid entity.
  • a hydraulic clamping can be realized.
  • the slider plate attached to the outer tube is displaced linearly in the expansion tank and feeds a quantity of the hydraulic oil accommodated in the compensating cylinder behind the plunger.
  • the outer tube With clamping operation, as in the case of the cylinder unit switched to pressing the block, the outer tube, with the filling valve closed, moves with the stroke of the pressing piston acted upon by the pump via the tank, relative to the fixed one Push rod forward and the slide plate displaces even then oil volume in the tank.
  • a proposal of the invention provides that the cylinder unit is designed to apply the force for compressing the block when the clamping device is activated via the push rod.
  • the cylinder unit thus fulfills a dual function, namely the operation of the clamping device and the application of the compression force.
  • the filling valve consists of a valve cover, which is arranged on the outer tube via a collar-like sliding bush, and a bushing in the pressing direction behind the valve cover enclosing annular cylinder, the cylinder piston depending on the acted upon with hydraulic oil piston side the sliding bush and thus the Move the valve cover either to the closed position or to the open position.
  • the filling valve can thus be adjusted as needed, i. adapted to the respective phase of operation, opened over the ring cylinder, as in the ancestor of the billet holder and stamping Traverse, or be closed, as in the case of pre-upsetting presses.
  • the free, large annular area cross-section offers the unhindered, free flow-through possibility to the oil volume either from the expansion tank into the pressure chamber of the plunger cylinder or the oil volume pushed back into the expansion tank after the pressing process by the returning plunger.
  • the Blockaufauerhalter is associated on each longitudinal side at least one with freedom of movement in the longitudinal direction through the cylinder spar guided tow bar, the tow bars are enclosed on a partial length between the cylinder spar and the Blockaufrichhalter of a combined Ringzylinder- and clamping unit.
  • These combined units allow the tow bars to advance or move the billet holder by means of the electric motors can be taken unhindered.
  • the clamping function is switched to seal the billet holder in the pressing position for sealing against the tool set of the counterstay.
  • These units are also used for stripping the press residue by switching the pressure in the ring cylinder to the other side, so that the billet holder is slightly removed or withdrawn from the tool set counter to the pressing direction.
  • the clamping device can also be formed here mechanically or hydraulically, for example with clamping pads or the like.
  • Fig. 1 essentially the base frame shown. This consists of a cylinder spar 2 and a tensioned on tension blades 3, not shown here counter-spar 4 (see. Fig. 8a ). For frictional connection of these components continue to contribute pressure supports 5, which enclose the tension blades 3 between the cylinder spar 2 and the counter-spar 4. The pressure supports 5 are also still used to guide receiving a movable in the base frame stamping Traverse 6 and a movable Blocketzillonhalters 7.
  • the a Blockaufsacrificing or recipient 8 having Blockaufrichhalter 7 as well as the stamping crosshead 6, which is the leading end of a cylinder housing 9 in the counter-4 with hydrostatic bearing 10 guided plunger 11 is supported (see Fig. 2 to 4 ) by means of electric motors 12 and 13, in particular servomotors, method.
  • electric motors 12 or 13 is provided on each longitudinal side of the Blockaufêthalters 7 and the stamping Traverse 6.
  • a surge tank 15 At the rear end of the cylinder housing 9 of the cylinder spar 2 is a surge tank 15 and to the end wall 16 of the surge tank 15 is a cylinder unit 17 is screwed.
  • the pressing piston 11 has a pressing punch 19.
  • a central filling valve 20 is formed, which consists of a large-scale valve cover 21 and a ring cylinder 22 for Gearventilbetuschist.
  • the closer in Fig. 5 shown filling valve 20 is in the embodiment on a attached to the rear end of the plunger 11 outer tube 23 with the interposition of a collar-like sliding bushing 24, on which also the annular cylinder 22 is seated.
  • the outer tube 23 carrying the annular cylinder 22 with the filling valve cover 21 is here part of a linkage 27, which continues into the expansion tank 15 and is provided at its local end with a slide plate 28 which upon actuation of the plunger 11 in the pressing direction according to arrow 29 the Hydraulic oil over the opened filling valve cover 28 - the Fig. 2 and 3 show its opening position - in the pressure chamber behind the plunger 11 or when closed for pressing filling valve cover 21, as in Fig. 4 represented, in a laterally adjacent to the press tank, as indicated by the arrow pointing downward, expels.
  • the linkage 27 further includes a dipping into the outer tube 23 push rod 31, which is in operative connection with the flanged at the rear end and the end plate 16 of the surge tank 15 cylinder unit 17.
  • the free end of the push rod 31 is formed with a clamping device 32, via which the push rod 31, if necessary, as in the in Fig. 3 illustrated mode of operation of the extruder 1 for block diving, from the inside to the outer tube 23 can be pressed to a rigid movement unit with this.
  • the clamping device 32 is activated by the combined cylinder unit 17 by its cylinder piston 33 is acted upon accordingly.
  • this has a screwed to the push rod 31, the central wedge 34 and this associated complementary wedges 35a, 35b.
  • the central slide wedge 34 has been moved left in the drawing to the front. If then via the cylinder unit 17, the clamping device 32 is activated (see. Fig. 7 ), the sliding wedge 34 is pulled by the cylinder unit 17 in the drawing to the right, so that the complementary wedges 35a, 35b are pressed against the inner wall of the outer tube 23.
  • the operation of the combined electric motor and hydraulic working extrusion and tube press 1 is described below with reference to the Fig. 8a, 8b to 14a . 14b described in more detail.
  • the Fig. 8a and 8b represent the block loading position in which the block to be pressed 18 has been moved with a conventional block loader in the center of the press of the extrusion and tube press 1.
  • the extrusion and tube press 1 in addition to the already operated components also still provided on each side of the Blockaufêthalters 7, preferably arranged on each side both up and down tow rods 36, with their free ends with freedom of movement the cylinder spar 2 are passed (see also Fig. 1 ).
  • the tow bars 36 are attached to the cylinder spar 2, combined Ringzylinder- and clamping units 37 assigned. In the block loading position, all moving parts are located in the withdrawn starting position from the counter-member 4.
  • terminals of the loaded block 18 between the ram 19 and the tool or tool set 38 of the Gegenholms 4 are by means of the electric motors 12, 13 of the Blocketzêthalter 7 and the stamping crosshead 6 with the plunger 11 and the ram 19 in the pressing direction 29 with open filling valve 20 (FIGS. see. Fig. 2 ), wherein a first amount of hydraulic oil from the surge tank 15 is pushed into the pressure chamber behind the plunger 11.
  • the now clamped block 18 is spent by ancestors of the billet holder 7 by means of the electric motors 13 in the billet 8, as in the Fig. 10a, 10b shown, wherein the tow bars 36 were pulled along with not activated ring cylinder and clamping unit 37.
  • the ring cylinder and clamping units 37 are now activated and the block pickup holder 7 or the block picker 8 is driven by the latter against the tool 37.
  • the subsequent upsetting or pre-dipping of the block 18 can be the Fig. 11a, 11b remove.
  • the combined cylinder unit 17 is acted upon when the electric motors 12, 13 are switched off, and the clamping device 32 is activated, whereby the push rod 31 is pressed against the outer tube 23.
  • the Zylindereineit 17 then transmits over the rigid linkage 27, consisting of pressure rod 31 and outer tube 23, the compression force on the plunger 11, wherein a second subset of hydraulic oil at even in this compression position open filling valve (see. Fig. 3 ) is pushed into the pressure chamber behind the plunger 11.
  • the subsequent pressing of the block to a remaining Pressrest 39 show the Fig.
  • the clamping device 32 is deactivated for pressing and the valve cover 21 of the integrated filling valve 20 is by means of the annular cylinder 22 in his in Fig. 4 shown, retracted in the cylinder housing 9 sealing closed position.
  • the pressing force is achieved by feeding hydraulic oil from the tank 30, as with the upward arrow in FIG Fig. 4 indicated, applied in the pressure chamber behind the plunger 11. Since that Filling valve 20 is closed and the clamping device 32 is deactivated, a third amount of hydraulic oil is expelled from the surge tank 15 with the displacing in the pressing direction 29 plunger 11 of the slide plate 28 of the outer tube 23, said third amount of hydraulic oil into the tank 30 (see. Fig. 4 ) flows in.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)
  • Forging (AREA)
  • Extrusion Of Metal (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
EP12788437.7A 2011-10-31 2012-10-31 Verfahren zum herstellen von metallischen strangpressprodukten sowie strang- und rohrpresse Active EP2773470B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011117276 2011-10-31
PCT/EP2012/004553 WO2013064250A1 (de) 2011-10-31 2012-10-31 Verfahren zum herstellen von metallischen strangpressprodukten sowie strang- und rohrpresse

Publications (2)

Publication Number Publication Date
EP2773470A1 EP2773470A1 (de) 2014-09-10
EP2773470B1 true EP2773470B1 (de) 2016-03-23

Family

ID=47216188

Family Applications (1)

Application Number Title Priority Date Filing Date
EP12788437.7A Active EP2773470B1 (de) 2011-10-31 2012-10-31 Verfahren zum herstellen von metallischen strangpressprodukten sowie strang- und rohrpresse

Country Status (9)

Country Link
US (1) US9649680B2 (ja)
EP (1) EP2773470B1 (ja)
JP (1) JP5921701B2 (ja)
KR (1) KR101584075B1 (ja)
CN (1) CN104023865B (ja)
ES (1) ES2577857T3 (ja)
PL (1) PL2773470T3 (ja)
RU (1) RU2570857C1 (ja)
WO (1) WO2013064250A1 (ja)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018113910A1 (de) * 2018-06-11 2019-12-12 Moog Gmbh Strangpresse mit elektrohydrostatischen Steuersystem

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102014209685B3 (de) * 2014-05-21 2015-10-22 Sms Meer Gmbh Strangpresse mit Hydraulikantrieb
US20200038928A1 (en) * 2014-05-21 2020-02-06 Sms Group Gmbh Bar press with hydraulic drive
US10507504B2 (en) 2015-06-12 2019-12-17 Ube Machinery Corporation, Ltd. Hybrid extrusion press
DE102015116002B4 (de) * 2015-09-22 2019-08-29 Sms Group Gmbh Strangpresse
LU92917B1 (de) * 2015-12-17 2017-06-19 Sms Group Gmbh Strang- und Rohrpresse bzw. Metallstrangpresse
IT201800020782A1 (it) * 2018-12-21 2020-06-21 Danieli Off Mecc Pressa per l’estrusione diretta di materiale metallico
DE102019134506B3 (de) * 2019-12-16 2021-03-25 Unterschütz Sondermaschinenbau GmbH Strangpresse

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102018113910A1 (de) * 2018-06-11 2019-12-12 Moog Gmbh Strangpresse mit elektrohydrostatischen Steuersystem

Also Published As

Publication number Publication date
JP5921701B2 (ja) 2016-05-24
US20150040635A1 (en) 2015-02-12
EP2773470A1 (de) 2014-09-10
ES2577857T3 (es) 2016-07-19
JP2014533202A (ja) 2014-12-11
CN104023865A (zh) 2014-09-03
KR101584075B1 (ko) 2016-01-11
US9649680B2 (en) 2017-05-16
CN104023865B (zh) 2016-10-19
RU2570857C1 (ru) 2015-12-10
KR20140027536A (ko) 2014-03-06
PL2773470T3 (pl) 2016-11-30
WO2013064250A1 (de) 2013-05-10

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