EP2761089B1 - Tangentialschleifmaschine - Google Patents
Tangentialschleifmaschine Download PDFInfo
- Publication number
- EP2761089B1 EP2761089B1 EP12717657.6A EP12717657A EP2761089B1 EP 2761089 B1 EP2761089 B1 EP 2761089B1 EP 12717657 A EP12717657 A EP 12717657A EP 2761089 B1 EP2761089 B1 EP 2761089B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- frame
- machine
- rails
- rail
- annular portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 239000003082 abrasive agent Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000010426 asphalt Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/12—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails
- E01B31/17—Removing metal from rails, rail joints, or baseplates, e.g. for deburring welds, reconditioning worn rails by grinding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/004—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding rails, T, I, H or other similar profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0007—Movable machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
Definitions
- the present invention relates to a tangential grinding machine.
- Tangential grinding machines for regenerating the worn profile of rails on site, comprising a grinding device consisting essentially of a grinding wheel of abrasive material which when rotated removes by abrasion a part of the material with which it comes into contact.
- each grinding device consists generally of a disc of abrasive material, or grinding wheel, designed to operate with its circumferential edge.
- this abrasive disc wears with time, and hence its working circumference decreases, its axis of rotation has to be shifted in relation to the workpiece to be ground, in order to always ensure mutual contact.
- a complex adjustment and control system is required and which in any event does not eliminate all the problems related to vibration and oscillation of the grinding wheel.
- a further drawback of a tangential grinding wheel is the fact that to re-profile a rail an apparatus with a negative contour is required, such an apparatus being of high cost.
- the final rail therefore presents a polygonal profile instead of the original radiused profile, with the cusps being flattened out and the profile being rounded by the subsequent passage of the train wheels, causing a continuous mechanical and metallurgic shock on the rail surface.
- those cup wheels which operate on the rail lateral surface are hindered by the presence of natural obstacles such as points, guide and containing blades at the points and, in the particular case of tram-rails, the cement and asphalt plus the actual rail counterblade.
- a further drawback is that cup grinding wheels generally have to work on both rails simultaneously for mass balancing reasons. This makes it more difficult to carry out grinding work on a single rail, such as the central earth rail or the outer lateral live rail for subway trains.
- WO 91/17310 discloses a base structure mounted on wheels which can slide on rail and two first frames mounted on the base structure.
- EP 0843043 discloses a tangential grinding machine comprising a support frame for at least two tangential grinding wheel for grinding a rail.
- the support frame is mounted on a framework which is movable vertically under the control of a hydraulic or a pneumatic system mounted on the machine.
- the machine comprises substantially a base structure 2 mounted on four wheels 4 with their rim 6 slidable on the rails 8 to be ground.
- the frame 18 can be moved horizontally by cylinder-piston units 22 which urge said frame outwards until abutment means 24, rigid with it, come into contact with the head 26 of the rail 8.
- the vertical and horizontal sections of the frame 18 are connected together by a curved portion 28 comprising a plurality of holes 30.
- a plate 46 is applied in a positionable manner to the annular portion 38, and locked to said portion by stops 48.
- Said plate 46 supports a motor 50 which operates an abrasive grinding wheel by means of a pulley 52.
- the machine of the invention is firstly transferred to the site on which that section of rail to be ground is located, after which the procedure is as follows:
- the grinding wheel implements its abrasive effect by virtue of the operating pressure on the cylinder-piston units 44, suitably regulated by pressure reducers, while wearing down in accordance with a certain profile having a radius independent of the worn contour of the rail by virtue of its particular disposition (inclination, convergence and translation relative to the rail). For each radius of the rail profile there corresponds a suitably positioned tangential grinding wheel.
- the inclination of the second frame 32 to the curved portion 28 and/or the position of the plate 46 relative to the annular portion 38 have merely to be varied such as to vary the inclination or the convergence of the grinding wheel to the rail.
- the tangential grinding machine completely eliminates the negative contour which continuously reprofiles the grinding wheel by making the regeneration of the profile of the tangential grinding wheel take place by the abrasive wear due to the contact between the grinding wheel and rail (self-profiling).
- the rail becomes both a material to be ground and a negative contour, which continuously regenerates the profile of the tangential grinding wheel, so also eliminating the entire wastage of abrasive material caused by traditional tangential systems.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Cyclones (AREA)
Claims (6)
- Tangentialschleifmaschine, die auf zu schleifenden Schienen verschiebbar ist, umfassend:- eine Basisstruktur (2), die an Rädern (4) montiert ist, die auf den zu schleifenden Schienen (8) verschiebbar sind,- zwei erste L-förmige Rahmen (18), die mit Mitteln (20, 22) zur vertikalen Bewegung in Bezug auf die Basisstruktur von und zu den Schienen und quer dazu bereitgestellt sind,
gekennzeichnet dadurch, dass sie umfasst:- zwei gekrümmte Abschnitte (28), welche die zwei Abschnitte der L-förmigen Rahmen (18) verbindet und mehrere Löcher (30) umfassen,- einen zweiten Rahmen (32), der wahlweise mit einem der Löcher (30) jedes gekrümmten Abschnitts (28) in Eingriff gebracht werden kann, wobei der Rahmen mit Mitteln (34) zum Anhängen eines ringförmigen Abschnitts (38) bereitgestellt ist, mit dem eine Platte (46) drehbar verbunden ist,- Mittel (42, 44) zum Bewegen des ringförmigen Abschnitts (38) in Bezug auf den Rahmen (32),- einen Elektromotor (50), der auf der Platte (46) angeordnet ist, wobei die Welle des Elektromotors über eine Riemenscheibe (52) mit einer Schleifscheibe (54) verbunden ist, die in einer Position unterhalb der Platte (46) angeordnet ist. - Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die Rahmen (10) zum Abstützen der Rollen (12) in Längsrichtung mit den Rädern (4) lösbar auf die Basisstruktur (2) aufgebracht werden.
- Maschine nach Anspruch 1, dadurch gekennzeichnet, dass jeder erste Rahmen (18) mit Anlagemitteln (24) bereitgestellt ist, die an den Schienen zum Einhalten ihrer Querbewegung angrenzen.
- Maschine nach Anspruch 1, dadurch gekennzeichnet, dass der zweite Rahmen (32) mit Gabeln (34) bereitgestellt ist, an die zwei Stangen (36) starr mit dem ringförmigen Abschnitt (38) angelenkt sind.
- Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die Platte (46) in Bezug auf den ringförmigen Abschnitt (38) über Anschläge verriegelt ist.
- Maschine nach Anspruch 1, gekennzeichnet durch das Umfassen von Reduzierstücken (45).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT000025A ITVE20110025A1 (it) | 2011-04-26 | 2011-04-26 | Macchina molatrice tangenziale. |
PCT/EP2012/057287 WO2012146540A1 (en) | 2011-04-26 | 2012-04-20 | Tangential grinding machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2761089A1 EP2761089A1 (de) | 2014-08-06 |
EP2761089B1 true EP2761089B1 (de) | 2015-12-30 |
Family
ID=44554220
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12717657.6A Active EP2761089B1 (de) | 2011-04-26 | 2012-04-20 | Tangentialschleifmaschine |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2761089B1 (de) |
CN (1) | CN103518020B (de) |
ES (1) | ES2561409T3 (de) |
IT (1) | ITVE20110025A1 (de) |
WO (1) | WO2012146540A1 (de) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105290900A (zh) * | 2014-05-27 | 2016-02-03 | 北京鼎新时代科技有限公司 | 大重量铸坯修磨机及设计方法 |
JP6667143B2 (ja) * | 2014-06-24 | 2020-03-18 | ファマ エス.アール.エル. | 接線研削機械 |
JP6005114B2 (ja) * | 2014-09-29 | 2016-10-12 | 三菱重工業株式会社 | 走行路の研削装置、及び走行路の研削方法 |
CN106112733B (zh) * | 2016-06-23 | 2018-05-29 | 中国人民解放军第五七一九工厂 | 发动机限动器型面仿形打磨装置 |
CN106808333B (zh) * | 2016-09-21 | 2018-09-07 | 比亚迪股份有限公司 | 用于轻轨轨道预制体的打磨装置 |
CN108103863B (zh) * | 2017-11-15 | 2019-07-19 | 钟锦照 | 一种铁路用铁轨打磨装置 |
CN107984351A (zh) * | 2017-12-29 | 2018-05-04 | 山东太古飞机工程有限公司 | 飞机复合材料蜂窝一次成型装置 |
CN111993164A (zh) * | 2020-08-24 | 2020-11-27 | 安徽新境界自动化技术有限公司 | 一种双臂协同智能化机器人打磨机 |
CN113927410B (zh) * | 2021-10-13 | 2022-07-26 | 中国铁路兰州局集团有限公司兰州工务机械段 | 一种数字计量信息采集器 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB959873A (en) * | 1962-01-10 | 1964-06-03 | Michigan Tool Co | Improvements in grinding machines |
AT344772B (de) * | 1975-12-01 | 1978-08-10 | Plasser Bahnbaumasch Franz | Schienenschleifmaschine |
IT1218120B (it) * | 1986-10-01 | 1990-04-12 | Claudio Baldo | Macchina molatrice e/o rettificatrice tangenziale |
IT1239247B (it) * | 1990-05-08 | 1993-09-28 | Rotafer | Macchina rettificatrice tangenziale, particolarmente per rotaie ferroviarie |
CN2250374Y (zh) * | 1995-10-12 | 1997-03-26 | 沈阳铁路局锦州工程处电器设备厂 | 两用钢轨打磨机 |
IT1291080B1 (it) * | 1996-11-12 | 1998-12-14 | Mecno Srl | Macchina molatrice tangenziale |
FR2814765B1 (fr) * | 2000-09-29 | 2004-02-13 | Geismar Ancien Ets L | Systeme de commande de la meule d'une machine de meulage notamment de rails |
PL2177664T3 (pl) * | 2008-10-20 | 2012-07-31 | Schweerbau Gmbh & Co Kg | Sposób i urządzenie do obróbki skrawaniem obrabianego przedmiotu określoną geometrycznie krawędzią tnącą |
SE534317C2 (sv) * | 2009-11-13 | 2011-07-05 | Ind I Ystad Ab | Metod och maskin för bearbetning av skarvar i järnvägsräls |
FR2954784B1 (fr) * | 2009-12-29 | 2012-01-13 | Geismar Ancien Ets L | Meuleuse de profil de rails |
CN101864708B (zh) * | 2010-06-24 | 2011-12-28 | 重庆运达机电设备制造有限公司 | 小型钢轨内燃砂带打磨机 |
CN201952693U (zh) * | 2010-09-13 | 2011-08-31 | 季关钰 | 现场用钢轨轨底焊缝打磨机 |
-
2011
- 2011-04-26 IT IT000025A patent/ITVE20110025A1/it unknown
-
2012
- 2012-04-20 CN CN201280020220.XA patent/CN103518020B/zh active Active
- 2012-04-20 WO PCT/EP2012/057287 patent/WO2012146540A1/en active Application Filing
- 2012-04-20 ES ES12717657.6T patent/ES2561409T3/es active Active
- 2012-04-20 EP EP12717657.6A patent/EP2761089B1/de active Active
Also Published As
Publication number | Publication date |
---|---|
WO2012146540A1 (en) | 2012-11-01 |
EP2761089A1 (de) | 2014-08-06 |
CN103518020A (zh) | 2014-01-15 |
ITVE20110025A1 (it) | 2012-10-27 |
CN103518020B (zh) | 2016-07-06 |
ES2561409T3 (es) | 2016-02-26 |
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