EP2714527A1 - Automatischer beutelschlitzer und verwendungsverfahren dafür - Google Patents
Automatischer beutelschlitzer und verwendungsverfahren dafürInfo
- Publication number
- EP2714527A1 EP2714527A1 EP12793607.8A EP12793607A EP2714527A1 EP 2714527 A1 EP2714527 A1 EP 2714527A1 EP 12793607 A EP12793607 A EP 12793607A EP 2714527 A1 EP2714527 A1 EP 2714527A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bag
- star wheels
- spike
- wheels assembly
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims description 8
- 238000000926 separation method Methods 0.000 claims abstract description 11
- 229920003023 plastic Polymers 0.000 claims abstract description 9
- 239000004033 plastic Substances 0.000 claims abstract description 9
- 238000005056 compaction Methods 0.000 claims abstract description 7
- 239000002699 waste material Substances 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 15
- 238000012423 maintenance Methods 0.000 claims description 11
- 230000005484 gravity Effects 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 230000002708 enhancing effect Effects 0.000 claims description 2
- 230000001939 inductive effect Effects 0.000 claims description 2
- 238000011144 upstream manufacturing Methods 0.000 abstract description 9
- 239000000843 powder Substances 0.000 abstract description 8
- 235000013305 food Nutrition 0.000 description 12
- 238000004140 cleaning Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 239000008187 granular material Substances 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 239000002360 explosive Substances 0.000 description 3
- 231100001261 hazardous Toxicity 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 208000034809 Product contamination Diseases 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 235000012489 doughnuts Nutrition 0.000 description 1
- 239000013056 hazardous product Substances 0.000 description 1
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- 239000004482 other powder Substances 0.000 description 1
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- 229910001220 stainless steel Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
Definitions
- This invention generally relates to a bag opening machine of the kind which receives bags, in the form of sacks made from paper or sheet plastics material, and feeds them past means for cutting the bags to permit them to be opened for emptying.
- known bag slitting machines usually cannot be washed or dried without any impurities left over.
- the male cam rollers enter and exit the full loaded bag slitting and emptying chamber, and slide over the stationary female cams, thus undesirably creating conditions for accidental contamination of the product released from the bag.
- bag slitting machines are complex, including many nuts and bolts, gaskets, PVC belting, washers, and others, which increase the risk of maintenance downtime.
- a further object of the present invention is to improve upon the bag opening machine disclosed in United States patent N° 4 504 183 issued March 12, 1985 to JSK Company Ltd (inventors Stewart Bennison and Ronald Linnik).
- an automatic bag slitter preferably made of modular assemblies including: a spike star wheels assembly module, which can be slid in and out of the machine as one complete assembly; an infeed conveyor assembly module, which can be slid in and out of the machine as one complete assembly; a compactor module, which can be slid in and out of the machine as one complete assembly; and a vibrating screen and hopper module, which can also be slid in and out of the machine as one complete assembly.
- the automatic bag opening and slitting machine has a spike star wheels assembly comprising either of one or a combination of star wheels or cylindroid drum like object.
- the star wheels assembly is provided with spikes which convey a bag, impaled on the spikes when in an extended position, and extends beneath rotary cutting disks driven by two independent pneumatic or electric motors, that may make a continuous cut around three sides of the bag, so that after cutting thereof, the bag comprises two halves joined only at the rear or trailing side of the bag.
- This invention provides more particularly a machine for opening, cutting and emptying bags filled with granular/powder material and the like.
- This machine comprises a conveyor in the form of a star wheels assembly equipped with a spike bar rotatably mounted thereon, the spike bar having integral spike members which can be extended radially outwardly from and retracted radially inwardly of the conveying surface of the star wheels assembly and means for feeding a bag to be opened and emptied to the star wheels assembly, which is arranged: (i) to convey the bag (impaled on the spikes thereof—when in their radially extended positions) to and past cutting means which act to make a continuous cut around three sides of the bag so that after cutting thereof, the bag comprises two halves joined only at the rear or trailing side of the bag; (ii) to allow the two halves of the bag to unfold as the half thereof engaged by said spike members is drawn to the forward end of the conveyor, thus enabling full emptying of the contents of the bag into receiving means therefor, and (iii) to
- This machine is characterized by the use of modular type spike conveyor assembly with single axle to which are journaled multiple star wheels, spacedly from one another.
- a module is provided for cutting and emptying full loaded bags containing food products.
- a further module is provided for emptying bags wherein the material inside the bag is treated in a controlled and/or sanitary and/or aseptic environment, not excluding a negative pressure environment to prevent accidental release of hazardous material inside the machine, or positive pressure environment to prevent accidental ingress of contaminating external material.
- an improved bag cutting knife arm assembly an improved cam design, an improved bag separation guide bar; and an improved modular type impaling spikes assembly.
- the invention relates to a bag opening and emptying machine for cutting bags inside a controlled environment bag slitting chamber, said machine comprising: a star wheels assembly, including rotatable integral shaft transversely carrying a set of star wheels spaced from one another, wherein a spacer gap is formed between each pair of successive said star wheels along said shaft, spike means mounted within corresponding said spacer gaps and extendible radially outwardly from and retractable radially inwardly of the periphery of said star wheels assembly, means for feeding a bag into the controlled environment chamber and onto a conveying surface of said star wheels assembly; means for extending said spike means radially outwardly of said star wheels assembly so as to impale the bag and firmly secure the latter to said star wheels assembly; cutting means adjacent the star wheels assembly past which the bag is conveyed in a conveying direction and which serve to make a continuous cut around three sides of the bag whereby the bag is cut into upper and lower halves hingedly joined at the rear or trailing side of the bag; the star wheels
- the star wheels assembly is located beneath the path over which the bags travel during ingress from said means for feeding a bag and into said chamber, said star wheels assembly unfolding the two halves of the bag by drawing the half thereof engaged by said spike means over said star wheel assembly, and further including screen means to support the upper half of the bag as the bag is fed over the star wheels assembly and before it is drawn to follow the lower half around said star wheels assembly.
- a number of radially outwardly opening notches could be formed at the periphery of each of said star wheels, and actuator rods each extending through registering said notches from corresponding successive said star wheels, said actuator rods cooperating with said spike means, with said means for extending the spike means, and with said means for retracting said spike means.
- Said actuator rods could be rotatably mounted relative to said star wheels, and wherein said spike means are arcuate hooks, each of the latter having a sharp leading edge, said notches and associated actuator rods distributed on successive peripheral quadrants of each of said star wheels.
- said means for extending said spike means and said means for retracting said spike means consist of female cam means and resilient means urging said actuator rods to a position where the arcuate hooks protrude radially outwardly from the conveying surface, and a cam roller associated with each said actuator rod, each said cam roller cooperating with said female cam means such that the actuator rods are rotated against the action of said resilient means to retract said arcuate hooks and subsequently release said arcuate hooks at required positions in a closed loop.
- Said star wheels assembly could form a modular component slidably mounted in and out of the controlled environment bag slitting chamber, for facilitating maintenance thereof.
- Said cutting means could include either two electric or two pneumatic drive motors spaced from one another, each of said motors driving a shaft carrying a rotatable blade, each drive motor supported into said chamber, each such motor, shaft and blade located in an operative condition thereof inside said chamber.
- said cutting means comprises two cutters which are arranged for movement inside said chamber in a conveying direction and laterally to said conveying direction to opposite sides respectively of said star wheels assembly, including resilient means which act to urge the cutters inwardly, one of said cutters being located behind the other in said conveying direction whereby each cutter engages each bag in cutting relationship in precisely the same position on the bag surface to ensure a continuous cut around three sides of the bag.
- Each cutter may comprise a discoid cutting blade disposed in a plane parallel with an upper bag conveying surface of said star wheels assembly.
- air jet means mounted either in said star wheels assembly or in the rocker assembly, in closely spaced fashion relative to the downstream quadrant of said star wheels assembly and for engaging an inside surface of the bag as it is unfolded and emptied.
- At least some of said spike means could include arcuate hooks, angled in said conveying direction and wherein said bag conveying surface of said star wheels assembly extends substantially horizontally and immediately downstream of said cutting means.
- said cutting means drive motors, shafts and blades form a unitary modular component slidably mounted in and out of said controlled environment bag slitting chamber, for facilitating maintenance thereof.
- a rocker type guide bar frame is pivotally mounted into a downstream portion of the controlled environment bag slitting chamber, said guide bar frame registering with said conveying surface of star wheels assembly and enhancing bag separation after said bag is cut by said cutting means, said rocker type guide bar frame forming a module releasably mounted into said chamber wherein maintenance of said guide bar frame is facilitated when released from said chamber.
- Such guide bar frame could be selected from the group comprising a cross-sectionally triangular shape frame and a cross-sectionally T-shape frame, and preferably incorporating integral air outflow jet nozzles.
- said collection means for the empty bag consists of a bag collection chute, mounted beneath said star wheels assembly, and a powered endless screw system, operating within a compaction tube and pushing the empty bag away from said chamber toward a reclaim area, said endless screw system extruding the bag into another chute where the emptied bags are compacted and pushed into a waste plastic tube.
- Said cam means could be a female cam groove, made into an anchor plate at one end of said star wheels assembly, said female cam groove engaged by said cam roller.
- said receiving means consists of a collection hopper, mounted into said chamber beneath said star wheels assembly, and a fine mesh screen, mounted within said hopper.
- a fine mesh screen mounted within said hopper.
- said guide bar frame includes a hollow elongated frame element having a series of lengthwisely spaced openings, the latter opening forming air outflow nozzles, and further including a pressurized air source feed means operatively connected to said guide bar frame element and enabling pressurized air ejection outwardly therefrom through said air outflow nozzles.
- the invention also relates to a method of slitting open a bag with a bag opening and emptying machine of the above-noted type, wherein the method comprises the following steps: actuating said means for feeding a bag and feeding a bag into said chamber; actuating said means for extending said spike members and holding in position said loaded bags with the spike members from the spike star wheels assembly; actuating said cutting means that slit open the loaded bag with the cutting performed on three sides of the bag; rotating said star wheels assembly shaft in the conveying direction, when holding steady the bottom of the bag by the spike members, while drawing the bag around the star wheels assembly, wherein the bag is turned inside out and the material inside the bag is discharged by gravity; sifting the material from the bag; and compacting the emptied bag.
- Figure 1 is a schematic side elevational view of a preferred embodiment of automatic bag slitter according to the invention
- Figures 2, 3, 4 and 5 are schematic side elevational views suggesting the sequence of operation of the automatic bag slitter from feeding, slitting and product discharge to slitting and compaction;
- Figure 4A is an enlarged view of the right hand side of figure 4, showing an alternate embodiment of the invention with the grate beneath the star wheels assembly comprising a pressurized air outflow cleaning means;
- Figure 4B is an enlarged perspective view of this air outflow cleaning means;
- Figure 6 is an exploded view of selected components of the present bag slitter
- Figure 7 is a perspective view of the spike star wheels assembly forming part of the present invention.
- Figures 8 and 9 are plan views of a single star wheel from the star wheels assembly, sequentially showing the radially outwardly mounted spike movement during one complete rotation cycle of the star wheels assembly;
- FIGS. 10 and 10A are perspective views from two different perspectives of the spike bar assembly
- Figures 11 and 1 1A are perspective views of an electrical and a pneumatic type motor, respectively, and rotating blade cutting assembly for two bag cutter station embodiments of the invention
- Figure 12 is a view similar to figure 7, but modified to more clearly show the present invention cam design
- Figures 13A and 13B are schematic perspective and side elevational views respectively of a first embodiment of the guide bar assembly of the invention.
- Figure 13C is a side elevational view of a second embodiment of guide bar assembly;
- Figures 14 and 15 are views similar to figure 7, but further showing same in context into the present automatic bag slitter housing in partly broken perspective view, the spike star wheels assembly being shown in its operative condition inside the machine housing in figure 14 and in its inoperative maintenance accessible condition outside the machine housing in figure 15;
- Figure 16 is a view similar to figure 11, but further showing the spring means biasing the knife assembly support arm;
- Figure 17 is an elevational end view of the components of figure 16;
- Figures 18A to 18E sequentially show in plan view how the spring biased knife assembly pivot arms pivot during passage of a bag G through the cutting section A;
- Figures 19A to 19E are views similar to figures 18A to 18E, respectively, but in elevational views.
- full bags G (containing powder or granular material) to be opened and emptied are fed into the automatic bag slitting machine 20 by an infeed roller conveyor C, which transfers them to a spiked star wheels assembly 22, which carries them through a cutting station, generally indicated at A, and to an emptying station, generally indicated at B. Precise positioning and orientation of the bags on conveyor C and of star wheels assembly 22 is not required as will become apparent hereinafter.
- At the cutting station A are two rotatable cutting blades or discs 24 and 26, disposed in a common horizontal plane and mounted for rotation on vertically extending shafts 28 and 30 respectively, rotatably driven in direct drive by motors 40, 42, respectively.
- Motors 40, 42 are preferably pneumatic (air driven), while not excluding as alternate embodiment electric motors 40', 42' (fig 1 1), and are carried by L-shape arms 44 and 46 for relative movement about bearing mounts 34, 36, journaled into a registering wall section of the large housing 32 (figures 14-15) enclosing the present machine components.
- Pneumatic type motors 40, 42 are preferred, in particular in case the bags G enclose foodstuff or hazardous (e.g. inflammables or explosives) powder or granular material.
- Conveyor C has an inner portion, extending into the machine housing 32, and an external portion, extending outwardly from the machine housing 32. As illustrated, the downstream end portion of bag conveyor C comes in generally vertical register with the overhanging cutting station A, closely spaced from the top section of star wheels assembly 22. Also, downstream cutter 26, 42, comes in vertically overhanging register with the top surface of star wheels assembly.
- Arms 44 and 46 are free to turn about the axes of the bearing mounts 34, 36.
- the arms 44 and 46 are urged inwardly and rearwardly by resilient tension spring means 400 (see figures 16 to 19E, and as generally disclosed in prior art US patent 4 504 183, supra), to position the cutting discs 24 and 26 substantially centrally of the path along which the bags G are conveyed by the conveyor C and star wheels assembly 22.
- Tension spring means 400 preferably consists of piano wire, air cylinder, or gas spring means. Spring means 400 keep knife pressure on the bag G as the bag advances through the cutting station A, wherein the knives 24, 26, cut the bag G. As bag G clears cutting area A, spring means 400 bring cutters 24, 26 into their initial unbiased condition of figure 2, in spring back fashion.
- one of the support arms, here 46 is positioned downstream of the other (upstream) arm 44, for reasons which will be discussed hereinafter.
- the star wheels assembly 22 is formed from a number (for example six) of transversely extending star wheels 60, 60A, 60B, ... transversely journaled by a single shaft 62.
- Two anchor plates 61, 61 A are transversely fixedly secured to opposite ends of shaft 62 spacedly from the star wheels.
- Shaft 62 is supported at opposite ends by bearing mounts 63 on two opposite upright walls 32A, 32B (fig 15) of the present machine housing 32 enclosing the controlled environment bag cutting chamber 67.
- Shaft 62 is directly driven by a gear reducer motor 66 (figures 7 and 15).
- Each star wheel 60, 60A, ... is rotatable with shaft 62 and a few (for example five) radially outwardly opening notches 68, 70, 72, ... are formed radially outwardly of each discoid star wheel 60, 60A, ...
- Each of the notches 68 of star wheels 60 coaxially register with one registering notch 68 for each of the other star wheels 60, 60A, so that a spike bar 74 can extend transversely through all star wheels 60 axially of notches 68 and generally parallel to star wheel shaft 62.
- corresponding number of spike bars 74 engage corresponding sets of notches 68.
- Spike bars 74 are rotatably carried at opposite ends into cavities 75 made in the anchor plates 61, 61 A.
- a number (for example four) arcuate spikes 76, 76A, 76B, ... are integrally carried in lengthwisely spaced fashion to each spike bar 74.
- Spikes 76 are sized to fit in the spacing gap between each corresponding successive pair of star wheels 60, 60A, ...
- each spike bar 74 is transversely mounted a lever 81 (figs 10, 10A).
- Lever 81 carries a cam roller 80 opposite spike bar 74.
- cam roller 80 is replaced by a cam follower (not shown).
- Spike bar 74 is provided endwisely with a cam roller 80, it is rotatable independently of and relative to star wheel 60.
- Cam means 83 are formed by the interplay of lever 81, cam roller 80 and a female cam groove 65 in anchor plate 61.
- cam means 83 allows the elbowed sharp tip portion 77 of spikes 76 to spring outwardly to impale the bags at the downstream end of the star wheels assembly 22.
- the automatic bag slitter 20 is designed to slit open and empty full bags G containing different types of material, in particular granular or powder material, food, feed, chemical and other product, hazardous or non-hazardous, explosive or non-explosive, packaged in paper bags, plastic bags, polywoven bags, burlap bags, jute bags and other packages in bags or boxes.
- the sequence of operation of the present machine is as follows: a. feeding An operator loads the full bags G (loaded with powder/granular material) onto the infeed conveyor C which convey the loaded bags to the spike star wheels assembly 22, where the bags are spiked and held in position during the slitting cycle.
- b. slitting The two rotary cutting blades 24, 26, automatically adjust to the different full loaded bag sizes and neatly slit the full bag G on three sides for a thorough gravity discharge of the product content thereof inside the bag.
- Bag separation guide rocker 1 10 tilts away about pivot 1 1 1 from spike star wheels assembly 22, guiding spent bag G downwardly along the downstream and bottom quadrant periphery of the star wheels assembly 22, clearing the top mouth 1 12A of hopper 1 12, toward an empty bag collector compactor chute 1 18 equipped with an endless screw 120 powered by motor 121(located outside of chamber 32) for remote reclaim.
- bags G are fed by the infeed conveyor C towards the rotatable star wheels assembly 22.
- spikes 76, 76A, ... approach the underside of bags G so conveyed, the spikes they are radially outwardly tilted by disengagement of the cam rollers 80 from the female cam groove 65 to impale themselves through the bag G under the action of torsional springs (not shown) and carry the bag forwardly through the cutting station A.
- the position of male/female cam rollers 80/grooves 65 could be inverted, without affecting the scope of the present invention.
- the bag G thus encounters the upstream cutting disc 24 which penetrates the bag envelope and which is then forced laterally by continued progress of the bag G to cut half of the leading edge of the bag and down one side of the bag.
- the upstream cutting disc 24 has begun to move laterally, the bag G is brought into engagement with the downstream cutting disc 26 at precisely the same position as the upstream cutting disc 24 first contacted the bag.
- the downstream cutting disc 26 is forced forwardly and laterally by continued progress of the bag to complete the cut through the leading edge of the bag and down the other side of the bag.
- the lowermost portion of the envelope of the bag which is securely impaled on the spikes 76 is pulled downwardly from the remainder of the bag G' which is supported as it is fed over the star wheels assembly before it is drawn downstream to follow the lower part of the bag by a rocker type bag separation guide bar assembly 1 10 (see also figures 15 A and 15B) spacedly overlying a collection hopper 1 12 into which the contents of the bag fall.
- the envelope of the bag G' is conveyed by the spiked star wheels assembly 22.
- the bag envelope is conveyed downstream and released from the spiked star wheels assembly 22 by retraction of the spikes 76, to fall into bag collection chute 1 18 equipped with powered endless screw 120 which serves to compact and convey the empty bag G to suitable disposal means, such as a collection sack or the like. Since the length of the empty bag G' where it is removed is twice that of the uncut bag, the infeed conveyor C is arranged to run at such an adjustable speed as to be suitable for different applications/constructions/configurations of the bag G' to match the star wheels assembly 22, whereby the machine will be able to handle, without interruption, a continuous supply of bags from the infeed conveyor C.
- the cutter station shafts 28 and 30 are preferably adjustable as to height relative to the arms thereof 44 and 46, to enable the machine to be set up to deal with bags of different size.
- the cutting discs 24 and 26 should always be at the same horizontal plane level to ensure that they each engage the bag G in turn at an identical position to ensure a continuous cut around the bag, facilitating the full emptying of its contents as the undersurface of the bag envelope is peeled from the remainder at the emptying station.
- Figure 7 shows the present improved spike conveyor assembly comprising the following features: the series of star wheels 60 manufactured out of plastic or sheet metal, aligned in series and the drive shaft 62 axially carrying all of these star wheels;
- the two anchor plates 61 , 61 A transversely carrying the opposite ends of the spike bar 74, wherein five or more spike bars 74 are used and anchored by the two anchor plates 61 on both opposite ends thereof;
- the drive shaft 62 carrying the entire spike star wheels assembly 22 is driven directly by a gear reducer motor 66.
- gear reducer motor 66 There are no nuts, bolts, gaskets or belting material used anywhere in the spike star wheels assembly, which is exposed and in direct contact to the product;
- such a design is especially designed for food, feed, chemical or other powder or granular product which is packaged in any form of bag.
- Figures 8 and 9 illustrate the travel path of a single spike 76 as the star wheels assembly 22 rotates with its shaft 62 through one full turn by going through four successive quadrants of the star wheels assembly.
- the improved automatic bag slitter 20 is strictly based on the engineering theory explained below. This theory applies to the spike star wheels assembly 22 and its operation through one complete 1
- the spike star wheels assembly 22 rotates clockwise using its shaft 62 as the centre point; the spike bars 74 and their orbital path follow arrows ABC (spike shaft assembly travel) as shown in figure 9.
- the cam rollers 80 (figs 10, 10A) engage and follow the stationary groove or female cam, 65, in anchor plates 61, and provide the trajectory for the travel of spike sharp elbowed tip 77.
- Step 1 the spike bar 74, during its travel in the fourth upper downstream quadrant of star wheels assembly 22 as shown above, penetrates into the bag G by rotating on its own axis.
- the driving force is provided by the cam action of cam means 83 (components 80, 81, 65).
- an external torsional spring (not illustrated) can also be used instead of/or in combination with the cam means 83. During this time, the bag G is spiked and held in position during the slitting cycle.
- Step 2 the spikes 76 retain their position from a 12 o-clock position to a 3 o'clock position via the same upper downstream quadrant of star wheels assembly 22. During this time, the rotary cutting blades automatically adjust to different bag sizes and neatly slit open the bag on three sides only for a thorough gravity discharge of the product. The spikes 76 hold the bottom half of the bag during the product separation and discharge from the bag.
- Step 3 the spikes 76 retain their position from a 3 o'clock position to a 6 o'clock position in lower downstream quadrant of assembly 22, without turning on their own axis 74, during which time the bottom of the bag G' is firmly held by the spikes 76 and is drawn around under the spike star wheels assembly 22 in one long sheet. In the process, the bag is turned inside out and the product is discharged by gravity.
- Step 4 the spikes 76 turn on their own axis 74 and retract radially inwardly back in from the star wheels assembly 22 and release the empty bag for compaction or disposal in the third lower upstream quadrant of assembly 22. It should be noted that the star wheels assembly 22 top tangential surface is then used as a support base while the spikes 76 are retracted.
- Step 5 in the upper upstream quadrant of star wheels assembly 22, the cycle of extension/retraction of spikes 76 is repeated, and continue for the next full turn.
- the spike bar 74 is a rod or a bar or a tube. Spikes 76 project radially outwardly from bar 74, and are welded to the rod 74 or bar or tube. At one end of the bar 74, lever 81 carries cam roller 80. Inside the machine 20, only the spikes 76 and the spike bar 74 are exposed, thus there is no hardware used. Inside the machine 20, the spike bar 74 is totally washable. The bar 74 could also be made out from plastic or polymer and/or other metal.
- the improved knife assembly comprises an electric motor 40, 42, mounted directly to the knife arm 44, 46.
- donuts may be used to follow the contour of the full loaded bags.
- pneumatic (pressurized air) driven motors 40', 42' may be used (replacing electric motors 40, 42).
- the entire system is completely washable. The system is safe enough to be usable for food grade applications, although non foodgrade applications are not excluded.
- the cam means 83 is made from cam roller 80, lever 81, and a female cam or groove 65 made in fixed anchor plate 61.
- Cam means 83 projects outside of the bag cutting and emptying chamber inside the housing 32 enclosing the bag slitting and emptying chamber 20.
- Cam means 83 is thus an integral part of the spike star wheel assembly 22, but externally located relative to the controlled environment bag cutting and emptying chamber 32.
- the (male) cam rollers 80 thus engage and follow the (female) cam groove 65 and provide a full rotational capability. All of the cam assembly 83, is entirely located outside of the bag slitting and emptying chamber, and thus provide a completely safe food grade environment for food applications if required, without the hazard of accidental food product contamination when the bag is opened.
- torsional springs may be used to drive the spike in addition to/or as a replacement of the force given by the path of the cam means 83.
- the improved guide bar assembly 1 10 shown in figure 13A is one single complete component manufactured without any hardware or springs.
- a rocker bag separation guide bar 1 1 1 is pivoted at the opposite upright walls 32A, 32B of the machine housing 32.
- a flat grate 1 14 is fixedly mounted to pivotal guide bar 1 1 1 by two pairs of opposite inversely V-shape brackets 1 16, 1 18.
- the whole guide bar assembly 1 10 can be removed very easily from housing 32, and cleaned and washed.
- Guide bar assembly 1 10 is preferably manufactured out of carbon steel, stainless steel, or plastic/polymer; and out of tubing, bars or rods.
- Grate 1 14 includes an upstream elongated hollow tube 1 15 having a number of lengthwisely spaced bores 1 15A.
- a pressurized air source is fluidingly connected to tube 1 15, for providing air outflow at F. Air flow F cleans passing bags G, as suggested in figure 4.
- a flat grate member 152 is supported by two opposite L-shape brackets 154, 156, these brackets 154, 156 being pivotally mounted to opposite pivot mounts in upright walls 32 A, 32B of the machine controlled environment bag cutting machine chamber housing 32.
- Figures 14 and 15 suggest that for foodgrade application at cleaning mode of the star wheel assembly 22, this modular spike star wheel assembly can be slid outwardly of the machine controlled environment housing 32 for inspection, maintenance and cleaning, along a telescopic support sliding rack 300.
- Rack 300 includes a stationary portion 302, permanently mounted inside housing 32, and a telescopically extendable portion 304, movable from a first limit position overlying the stationary portion 302, to a second limit position fully or almost fully extended outwardly from housing 32, for maintenance access.
- dust filter means are provided about access areas of the machine housing 32, to enhance atmospheric control of air borne contaminants of the controlled environment bag slitting chamber.
- the components inside of the machine are designed to be modularly mounted therein: the infeed conveyor C, the spike star wheels assembly 22, the rocker bag separation bar assembly 1 10 or 150, and the cutter assembly A. All of these modular components are easily removable manually without tools, for cleaning and general maintenance.
- the inside of the machine housing 32 also preferably meets the clean- in-place (CIP) standard.
- CIP clean- in-place
- the empty bag compactor 1 18, 120 may also slide out of the machine housing 32 in the same way as the spike star wheels assembly 22.
- the integral dust filter may be modular, with the filter cartridge being easily removed.
- the weight load of powder/granular material inside the full bag G should most preferably range within approximately 5 to 250 pounds.
- star wheels 60, 60A, 60B, ... of star wheels assembly 22 could be replaced by any other suitably designed disc-like or drum like element or object, hollow or solid, while remaining well within the scope of the present invention.
- a drum like star wheel element would not be optimal in view of the requirement of guaranteeing a contamination free environment inside the bag opening and slitting machine of the present invention.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Refuse Collection And Transfer (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2741247A CA2741247C (en) | 2011-05-27 | 2011-05-27 | Automatic bag slitter, and method of use thereof |
PCT/CA2012/000497 WO2012162793A1 (en) | 2011-05-27 | 2012-05-24 | Automatic bag slitter, and method of use thereof |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2714527A1 true EP2714527A1 (de) | 2014-04-09 |
EP2714527A4 EP2714527A4 (de) | 2014-12-17 |
EP2714527B1 EP2714527B1 (de) | 2016-04-20 |
Family
ID=47258204
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12793607.8A Not-in-force EP2714527B1 (de) | 2011-05-27 | 2012-05-24 | Automatischer beutelschlitzer und verwendungsverfahren dafür |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2714527B1 (de) |
CA (1) | CA2741247C (de) |
WO (1) | WO2012162793A1 (de) |
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IT201600077946A1 (it) * | 2016-07-25 | 2018-01-25 | Emmebi System S R L | Apparato e metodo per lo sconfezionamento di prodotti alimentari |
CN112791944A (zh) * | 2021-01-11 | 2021-05-14 | 王静霞 | 一种破损茶包回收处理分离筛分装置 |
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- 2012-05-24 EP EP12793607.8A patent/EP2714527B1/de not_active Not-in-force
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DE2218026A1 (de) * | 1972-04-14 | 1973-11-08 | Heinrich Dr Ing Collin | Vorrichtung zum automatischen entleeren von saecken |
FR2463737A1 (fr) * | 1979-08-23 | 1981-02-27 | Comav Srl | Machine automatique pour vider des sacs |
US4504183A (en) * | 1981-02-14 | 1985-03-12 | Jsk Company Ltd. | Bag opening machine |
EP0198685A1 (de) * | 1985-04-16 | 1986-10-22 | Palamatic Handling Systems Limited | Maschine zum Aufschlitzen und Entleeren von Säcken |
JP2001010614A (ja) * | 1999-06-30 | 2001-01-16 | Niigata Eng Co Ltd | 破袋装置 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT201600077946A1 (it) * | 2016-07-25 | 2018-01-25 | Emmebi System S R L | Apparato e metodo per lo sconfezionamento di prodotti alimentari |
EP3275793A1 (de) * | 2016-07-25 | 2018-01-31 | Emmebi System S.r.l. | Vorrichtung und verfahren zum auspacken von lebensmittelprodukten |
CN112791944A (zh) * | 2021-01-11 | 2021-05-14 | 王静霞 | 一种破损茶包回收处理分离筛分装置 |
CN112791944B (zh) * | 2021-01-11 | 2022-03-15 | 湖南省明伦茶业有限公司 | 一种破损茶包回收处理分离筛分装置 |
Also Published As
Publication number | Publication date |
---|---|
CA2741247C (en) | 2017-04-18 |
WO2012162793A1 (en) | 2012-12-06 |
EP2714527B1 (de) | 2016-04-20 |
WO2012162793A8 (en) | 2014-03-06 |
EP2714527A4 (de) | 2014-12-17 |
CA2741247A1 (en) | 2012-11-27 |
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