EP2646183B1 - VERFAHREN ZUR HERSTELLUNG EINES GUSSRADS UND GIEßWERKZEUG - Google Patents

VERFAHREN ZUR HERSTELLUNG EINES GUSSRADS UND GIEßWERKZEUG Download PDF

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Publication number
EP2646183B1
EP2646183B1 EP11794621.0A EP11794621A EP2646183B1 EP 2646183 B1 EP2646183 B1 EP 2646183B1 EP 11794621 A EP11794621 A EP 11794621A EP 2646183 B1 EP2646183 B1 EP 2646183B1
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EP
European Patent Office
Prior art keywords
core
casting
positioning element
casting mould
mould part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11794621.0A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2646183A1 (de
Inventor
Helmuth Huber
Manfred Johannes Ebetshuber
Josef Gartner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Borbet Austria GmbH
Original Assignee
Borbet Austria GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Borbet Austria GmbH filed Critical Borbet Austria GmbH
Priority to SI201131574T priority Critical patent/SI2646183T1/sl
Priority to PL11794621T priority patent/PL2646183T3/pl
Publication of EP2646183A1 publication Critical patent/EP2646183A1/de
Application granted granted Critical
Publication of EP2646183B1 publication Critical patent/EP2646183B1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00—Casting in, on, or around objects which form part of the product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C9/00—Moulds or cores; Moulding processes
    • B22C9/22—Moulds for peculiarly-shaped castings
    • B22C9/28—Moulds for peculiarly-shaped castings for wheels, rolls, or rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C9/00—Moulds or cores; Moulding processes
    • B22C9/06—Permanent moulds for shaped castings
    • B22C9/064—Locating means for cores
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C9/00—Moulds or cores; Moulding processes
    • B22C9/10—Cores; Manufacture or installation of cores
    • B22C9/108—Installation of cores
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D15/00—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
    • B22D15/005—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor of rolls, wheels or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20—Accessories: Details
    • B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/24—Accessories for locating and holding cores or inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00—Casting in, on, or around objects which form part of the product
    • B22D19/16—Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills

Definitions

  • the invention relates to a method for producing a cast wheel, wherein a core remaining in the casting wheel, which has a circumferential rim, is inserted into a casting tool having at least one lower mold part and one upper mold part, which are moved relative to each other for closing the casting mold, wherein the Core is positioned by means of at least one positioning element in a predetermined position in the casting mold, wherein an end portion of the positioning is frictionally locked in the circumferential ring of the core.
  • the invention further relates to a casting tool for producing a cast workpiece, in particular a cast wheel, with at least one lower molded part and one upper molded part, which are movable relative to each other for closing the casting tool.
  • a method for producing a wheel-cast rim in which a preformed metal foam core part is inserted into a casting tool which has a mold top part, a mold bottom part and lateral core slides.
  • the core part is fixed in position using positioning elements and then cast in a light metal.
  • the casting tool or the positioning element has a ventilation opening.
  • the remaining in the casting wheel positioning are fixed to the core.
  • the positioning elements with the movable mold upper part enter into a self-clamping connection.
  • the positioning element has a conical lateral surface, which causes the self-clamping effect by abutment on a shoulder forming a cross-sectional constriction in the vent opening of the mold upper part.
  • This technique has proven to be particularly useful to keep the core part with positioning in the predetermined position, when the positioning can be attached to ribs of the core member, which protrude from an annular outer part radially inwardly.
  • the projecting in the axial direction of the ribs positioning can be clamped in the appropriate vent opening of Kokillenoberteils.
  • the DE 10 2007 046 124 A1 discloses a different type of mold for producing cast wheels.
  • plate-shaped hollow body made of thin-walled material are introduced into the spoke spaces as mold cores.
  • the hollow body can be held by means of a circumferential Fixierstegs in corresponding Fixierabilityn of the moldings.
  • the DE 20 2006 114 075 U1 describes a different type of casting technique, in which massive, reusable mandrels are used to produce undercuts in a cast wheel.
  • the EP 1 792 674 A1 discloses a technique for casting a different type of casting, namely a motorcycle frame, wherein a core is positioned by cotter pins in the mold.
  • a casting mold for casting a hollow camshaft is known.
  • a casting core is arranged in the casting mold, which has a free end.
  • a support is provided to support the free end of the casting core.
  • the support has on both sides of the casting core anchoring sections, which are anchored between the lower part and upper part of the mold.
  • the support extends between opposite sides of the casting tool.
  • this embodiment is intended or suitable only for casting different types of molded parts.
  • WO 2006/042350 A1 and EP 1 792 674 A1 disclose other types of positioning devices.
  • the object of the present invention is to provide a method and a casting tool for producing a cast wheel with a coronary core of the type mentioned, which ensures an exact positioning of the core in the casting tool with the greatest possible freedom for the design of the core.
  • the positioning element is placed on the corresponding bearing surface of the lower molding of the casting tool.
  • the core is positioned under the action of gravity without contact with the mold parts of the casting tool.
  • the holder of the core is thus carried out in particular on the weight of the core, so that a stable support on the support surface is achieved. Accordingly, it is not necessary to provide a clamping connection between the positioning element and the associated molded part of the casting tool for centering the core.
  • the positioning is placed on a respect to its operating position horizontally arranged bearing surface;
  • the positioning element is clamped when closing the casting tool between the support surface of the lower mold part and a corresponding contact surface of the upper mold part.
  • the core is first placed on the support surface of the lower mold part before the mold parts are moved towards each other for closing the casting tool, wherein the positioning element between the corresponding contact surfaces of the casting tool is clamped.
  • the core is secured against slipping during the casting process, so that the core is arranged with high accuracy in the desired position in the finished casting workpiece.
  • a pin-shaped, bow-shaped or plate-shaped end region of the positioning element projecting from the core is placed on the bearing surface of the lower molding.
  • the other end region of the positioning element is preferably fixed in the core in a friction-locked and / or force-locking manner.
  • the shape of the end region projecting from the core determines the contact surface with the bearing surface of the lower molding.
  • a comparatively small contact surface is provided;
  • the contact between the positioning element and the support surface can be increased by means of the plate-shaped end region.
  • a cast workpiece is formed, which encloses the particular circular encircling ring.
  • This method is particularly useful for producing a cast wheel, in which the core is arranged substantially completely in a circumferential rim flange.
  • the ring has in particular radially inwardly projecting pockets, which may optionally extend into the spokes of the cast wheel.
  • the cast workpiece is painted or powdered at least in the region of the cut end of the positioning.
  • the entire cast workpiece is finally painted to eliminate the risk of corrosion as much as possible.
  • the object underlying the invention is achieved in that the lower mold part has a circular encircling elevation with a support surface on which a free end portion of a connected to a circumferential ring of a core positioning element can be placed so that the core can be positioned without contact with the moldings in the casting mold. Accordingly, the same advantages can be achieved with the casting tool according to the invention as with the described method, so that in order to avoid repetition reference is made to the above statements.
  • the circular peripheral elevation to be formed as a section of boundary surfaces enclosing a cavity.
  • the shape of the finished casting workpiece is defined by the cavity enclosed by the boundary surfaces established.
  • the support surface is arranged horizontally in operation.
  • the arrangement of the support surface ensures that the core is held without contact at least to the lower mold part under the action of gravity. This can be achieved in principle by a tilted at a shallow angle bearing surface depending on the version.
  • the upper mold part and / or the lower mold part have a groove.
  • the shape of the groove corresponds to the outer contour of the positioning element inserted in the groove, so that the positioning element does not laterally encase the core with a light metal can dodge.
  • the groove (s) of the upper and lower mold part is formed in a closed position of the casting tool such that the Kern projecting positioning in which or in the groove (s) is clamped.
  • the trapped in the groove positioning can not escape from the predetermined position even under high load, so that the core is arranged with high precision in the desired position in the cast workpiece.
  • sealing surfaces are provided between the upper and lower shaped parts, wherein the bearing surface is formed as a section of the sealing surface of the lower molded part. Accordingly, the sealing surface of the lower molding on the especially in operation horizontally arranged bearing surface, whereby the positioning of the core is considerably facilitated in the casting tool.
  • a section of a casting tool 1 for producing a cast workpiece 2 is shown.
  • a light metal rim or a cast wheel 2 ' is produced for a motor vehicle.
  • a core 3 is accommodated, which has a lower density than a light metal alloy with which the core 3 is cast to form the cast wheel 2 '.
  • the core 3 is preformed from a compact, for example of porous silicate material, in particular vermiculite; the core 3 may alternatively consist of a metal foam or any other material.
  • the positioning element 7 is placed during positioning of the core 3 in the casting mold 1 on a support surface 8 of the lower mold part 5.
  • the core 3 is thus held under the action of gravity without contact to the mold parts 4, 5 in the predetermined position.
  • the support surface 8 is arranged horizontally relative to an operating position of the casting tool 1.
  • the lower mold part 5 has a circular circumferential elevation 9, the saddle surface of the support surface 8 includes.
  • the elevation 9 has flanks 10, 11 which connect radially outwards or radially inwards to the horizontal support surface 8.
  • the support surface 8 and seen in the radial direction inner edge 10 of the elevation 9 are formed as sections of sealing surfaces 12 between the correspondingly shaped mold parts 4, 5.
  • the outer edge 11 seen in the radial direction is concavely curved according to the shape of the finished rim bed.
  • the flank 11 thus forms a section of boundary surfaces 13 which enclose a cavity 14 which images the shape of the cast wheel 2 '.
  • the support surface 8 of the lower mold part 5 has a groove 16 into which the positioning element 7 is inserted. When closing the casting tool 1, the positioning element 7 is clamped between the support surface 8 of the lower mold part 5 and a facing contact surface of the upper mold part 4, to secure the core 3 on all sides against slipping.
  • Fig. 1 is further seen that the resting on the support surface 8 end of the positioning 7 protrudes from the finished cast wheel 2 '. After the casting of the core 3 is the protruding end of the positioning 7 cut off. To avoid corrosion, the cast wheel 2 'is then painted at least in the region of the cut end of the positioning element 7; Expediently, the entire cast wheel 2 'is provided with a coating.
  • FIG. 2a and 2b an embodiment of the core 3 is shown, which provides a circular encircling ring 17 having radially inwardly projecting pockets 18.
  • a total of four distributed over the circumference of the ring 3 positioning elements 7 are provided, which are fixed frictionally or non-positively on the rim 17.
  • the free end portions of the positioning 7 are from the rim 17 radially inwardly from.
  • the positioning element 7 is bow-shaped bent, wherein the free ends of the legs of the bow-shaped positioning element 7 are fixed in the rim 17 of the core 3.
  • Fig. 4a and 4b shows an alternative embodiment of the positioning element 7, which has a plate-shaped end portion which is placed on the support surface 8.
  • a pin-shaped positioning element 7 is provided.
  • the fixation of the positioning element 7 in the core 3 can be done in a known manner positive or non-positive.
  • the positioning element 7 expediently has a pointed end, which is pushed into the preformed core 3.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Casting Devices For Molds (AREA)
EP11794621.0A 2010-12-02 2011-12-02 VERFAHREN ZUR HERSTELLUNG EINES GUSSRADS UND GIEßWERKZEUG Active EP2646183B1 (de)

Priority Applications (2)

Application Number Priority Date Filing Date Title
SI201131574T SI2646183T1 (sl) 2010-12-02 2011-12-02 Postopek za izdelavo litega kolesa in livarsko orodje
PL11794621T PL2646183T3 (pl) 2010-12-02 2011-12-02 Sposób wytwarzania koła odlewnego i narzędzie odlewnicze

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ATA2006/2010A AT510737B1 (de) 2010-12-02 2010-12-02 Verfahren zur herstellung eines gusswerkstücks, insbesondere eines gussrads
PCT/AT2011/000485 WO2012071599A1 (de) 2010-12-02 2011-12-02 VERFAHREN ZUR HERSTELLUNG EINES GUSSRADS UND GIEßWERKZEUG

Publications (2)

Publication Number Publication Date
EP2646183A1 EP2646183A1 (de) 2013-10-09
EP2646183B1 true EP2646183B1 (de) 2018-06-13

Family

ID=45346112

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11794621.0A Active EP2646183B1 (de) 2010-12-02 2011-12-02 VERFAHREN ZUR HERSTELLUNG EINES GUSSRADS UND GIEßWERKZEUG

Country Status (10)

Country Link
US (1) US9180513B2 (ja)
EP (1) EP2646183B1 (ja)
JP (1) JP5612779B2 (ja)
CN (1) CN103328132B (ja)
AT (1) AT510737B1 (ja)
BR (1) BR112013013652B1 (ja)
PL (1) PL2646183T3 (ja)
RU (1) RU2568552C2 (ja)
SI (1) SI2646183T1 (ja)
WO (1) WO2012071599A1 (ja)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111588B (zh) * 2013-01-30 2015-03-25 洛阳双瑞精铸钛业有限公司 一种钛合金叶轮精密铸件的制造方法
KR101575314B1 (ko) * 2014-03-18 2015-12-07 현대자동차 주식회사 차량용 알루미늄 휠 및 그 제조 방법
FR3088582B1 (fr) * 2018-11-20 2020-11-20 Commissariat Energie Atomique Jante à une portion structurée

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US3253862A (en) * 1964-06-08 1966-05-31 Kelsey Hayes Co Wheel and method of making the same
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JP3915155B2 (ja) * 1996-12-17 2007-05-16 アイシン精機株式会社 内燃機関用ピストンの製造方法
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JP4779077B2 (ja) * 2005-08-04 2011-09-21 本田技研工業株式会社 車両用ホイールおよびその製造方法
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Also Published As

Publication number Publication date
US9180513B2 (en) 2015-11-10
CN103328132A (zh) 2013-09-25
SI2646183T1 (sl) 2018-11-30
BR112013013652A2 (pt) 2016-09-06
AT510737A1 (de) 2012-06-15
CN103328132B (zh) 2015-11-25
AT510737B1 (de) 2013-06-15
US20130240168A1 (en) 2013-09-19
PL2646183T3 (pl) 2018-12-31
JP5612779B2 (ja) 2014-10-22
RU2013127877A (ru) 2015-01-10
WO2012071599A1 (de) 2012-06-07
RU2568552C2 (ru) 2015-11-20
BR112013013652B1 (pt) 2018-08-07
EP2646183A1 (de) 2013-10-09
JP2013544192A (ja) 2013-12-12

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