EP2624971B1 - Procédé de fabrication d'une bande métallique par coulée continue et laminage - Google Patents
Procédé de fabrication d'une bande métallique par coulée continue et laminage Download PDFInfo
- Publication number
- EP2624971B1 EP2624971B1 EP11763652.2A EP11763652A EP2624971B1 EP 2624971 B1 EP2624971 B1 EP 2624971B1 EP 11763652 A EP11763652 A EP 11763652A EP 2624971 B1 EP2624971 B1 EP 2624971B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- slab
- rolling
- furnace
- thickness
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005096 rolling process Methods 0.000 title claims description 65
- 238000005266 casting Methods 0.000 title claims description 62
- 238000000034 method Methods 0.000 title claims description 35
- 239000002184 metal Substances 0.000 title claims description 13
- 230000008569 process Effects 0.000 title description 14
- 230000009467 reduction Effects 0.000 claims description 34
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 16
- 230000006698 induction Effects 0.000 claims description 14
- 230000008859 change Effects 0.000 claims description 11
- 230000007423 decrease Effects 0.000 claims description 8
- 230000001965 increasing effect Effects 0.000 claims description 6
- 230000003247 decreasing effect Effects 0.000 claims 3
- 230000032258 transport Effects 0.000 description 9
- 238000005538 encapsulation Methods 0.000 description 5
- 230000001939 inductive effect Effects 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 238000010923 batch production Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
Definitions
- the invention relates to a method for producing a metal strip by casting rolls, in which first in a casting machine a slab of nominal slab thickness is poured by discharging metal at a nominal casting speed from a mold, wherein the slab in the region of a strand guide by a number of roles of a Wherein the slab is subsequently tempered in a furnace of defined length, the slab being rolled behind the furnace in a rolling train and, in particular, the slab behind the casting machine and in front of the furnace in a roughing mill reducing thickness to a nominal reshaped slab thickness or thickness Substrate thickness is subjected.
- the slabs or pre-strips are separated into individual slabs or individual pre-slats so that coils of the desired size are produced after hot-rolling.
- Thin slab plants mainly work as a slab process.
- the slab process it is characteristic that the conservation of energy and the required heating of the slab, for example in a roller hearth furnace, which is longer than the maximum slab length. This allows you to separate all slabs so that in a certain period of time, the individual slab is completely in the oven, ie neither in G confusen Siemens is still engaged in the rolling range of the finishing train.
- Typical thicknesses of the slabs are between 40 mm and 100 mm.
- the so-called ISP process works with smaller intermediate strip thicknesses, which are typically in the range between 10 and 20 mm.
- the individual intermediate belts are always engaged either in the casting area or in the rolling area of the finishing train.
- the intermediate buffering of the pre-bands is carried out by means of two heated coiling ovens, which conserves the temperature of the pre-bands after reheating.
- the disadvantage is the following: It is difficult to comply with the final rolling temperature, since the rolling speed in the finishing train is directly coupled to the mass flow from the casting machine. This can only be achieved by a consistently high casting performance and by reheating the intermediate belt to very high temperatures after roughing. Furthermore, the required final rolling temperatures can not be achieved for all steel grades, so that certain grades can not be produced in continuous operation. Then it is disadvantageous that in a required roll change, the sequence must be completely stopped. In case of faults, for example, in the casting operation, the endless operation is interrupted, it must then be switched to batch mode. If the ESP process switches to batch mode, then due to the small distances between the caster and the finishing mill only so-called "mini-coils" produced.
- a method for producing a metal strip by casting rollers in which first a thin slab is cast in a casting machine. This is then rolled in a rolling mill using the primary heat of the casting process.
- a first mode of operation can be carried out by direct coupling of the casting machine with the at least one rolling train, a continuous production of the metal strip (endless rolling);
- a discontinuous production of the metal strip can take place by decoupling the casting machine from the at least one rolling train (batch operation).
- the removed slabs or pre-bands can be brought to a desired temperature or kept at a desired temperature before being transported back into the main transport line.
- an additional slab storage area - accessible by ferry - is thus created next to the main transport line.
- the invention has the object of providing a method of the type mentioned in such a way, with which it is possible, without great effort on the one hand, a sufficient buffer memory in the event of roll interruptions, z. B. due to a roll change, on the other hand to ensure the smallest possible furnace length to work optimally in continuous operation can.
- a combined continuous / batch process is to be provided which overcomes the above disadvantages of the ESP process with cost effective means.
- additional storage ovens adjacent to the transport line or oven extensions should be avoided.
- the slab may be cut (separated) on a pair of shears located in front of the furnace.
- the inlet velocity of the slab into the furnace is preferably reduced by at least a factor of 2 compared to the nominal value.
- the thickness reduction of the slab in the area of the strand guide is preferably reduced by up to 40 mm.
- the temporary reduction, in particular the temporary interruption, the supply of rolling stock in the rolling train can be made while in the rolling mill a roll change is made or there is a different production delay in the rolling mill.
- the slab After making the temporary reduction in the supply of rolling stock in the rolling mill, the slab can be processed in batch batch operation. This is due to the process for the first slab after a roll interruption.
- the slab can, as long as a temporary reduction of the supply of rolling stock in the rolling train is not carried out, be processed in the continuous rolling process.
- the method is applicable to a rolling mill, which is operated in continuous mode or in batch mode.
- the slab may also be subjected to heating by means of induction heating in front of or behind the furnace.
- the casting rolling plant used to carry out the method which comprises a casting machine, an oven and a rolling mill connected downstream of the furnace, wherein the furnace has a number of heating elements in order to temper a cast slab, can be characterized in that the furnace has a total length between 30 and 120 m, wherein the heating elements of the furnace, in particular inductive heating elements, are arranged out of the transport line and wherein insulation elements are provided, which can be retracted as needed in the region of the furnace instead of the heating elements.
- the furnace is preferably designed as a roller hearth furnace or as roller-skated encapsulation, wherein it preferably has insulated roller conveyor rollers.
- heating elements for heating the slab may be arranged, in particular inductive heating elements.
- a roughing mill or multiple roughing mills can be arranged.
- the proposed method allows maximizing the slab buffer mass or buffer time in an oven (preferably in a roller hearth furnace or a walking beam oven) by increasing the casting thickness as compared to the (nominal) production thickness. Furthermore, alternatively or additionally, a lowering of the casting speed can be provided in comparison with the (nominal) production speed.
- the method further provides, alternatively or in addition, that a reduction in the decrease in an in-line roughing stand or behind the caster and before the furnace in comparison with the (nominal) decrease takes place during regular production.
- the method may provide for maximizing the oven bake time (in a hot strip and continuous hot rolling mill) where the feed rate of the slabs into the oven in the buffer phase is at least a factor of 2 over the nominal (normal) feed rate in the case of normal production is reduced.
- the casting thickness can be adjusted by LCR (liquid core reduction) of preferably 0 to 40 mm in order to influence the slab segment length in the furnace, preferably with the same ring weight.
- the finished strip is changed to a desired practical finished strip thickness.
- the method provides buffering time for a roll change or to bridge other production delays.
- the casting mill can allow the combined batch and continuous rolling of hot strip.
- the oven - preferably designed as a roller hearth furnace - is preferably between 30 and 120 m long.
- the use of an in-line roughing stand is preferred, but not mandatory.
- the use of the change in thickness in the caster and in-line scaffolding for the purpose of increasing the buffer time or shortening the kiln length can be provided in a single-strand caster, but also in a multi-strand caster.
- space can be provided for a ferry, as well as an additional logistically required furnace length for handling in the case of a 2-strand operation.
- the roller hearth furnace can be designed as a temperature holding furnace or alternatively serve for heating the slabs or intermediate bands. In addition, it is possible, before and / or behind the roller hearth furnace or inductively heat the slab or the pre-band to bring the slab to a temperature between 1050 ° C and 1400 ° C before the scale scrubber of the finishing train.
- roller table cover (roller table encapsulation) can also be used partially or instead of a roller hearth furnace.
- An induction heater which is preferably arranged behind it, brings the pre-strip or the slab in front of the rolling train to the desired inlet temperature.
- the induction heaters can be displaced laterally or upwards out of the line in order to be able to heat at a thin strip and to be able to drive out the induction heaters with a thick strip, in order to replace them with insulation elements (insulating elements, roller shutter encapsulation).
- At least one inductive heating can also be provided between the stands of the finishing train.
- a buffer time can be created or a rolling interruption can be realized in the rolling train (for example for changing a roller in the finishing train), without a casting demolition must take place in the casting machine.
- FIGS. 1 to 3 in each case a casting rolling plant can be seen, in which a metal strip 1 is produced.
- the cast strand is deflected by means of a strand guide 5 from the vertical to the horizontal.
- rollers which are arranged in the strand guide 5 and exert a normal force on both sides of the slab surface.
- the slab 3 leaves the casting machine 2 with the nominal thickness d 0 and speed v 0 in the belt conveying direction F.
- the nominal values for the casting speed v 0 and the slab thickness d 0 are those values which are present in the scheduled production of the metal strip 1.
- an in-line roughing stand 8 (rough rolling mill) is directly arranged, with which the slab 3 is further reduced in thickness.
- a pair of scissors 9 Behind the pair of scissors 9, there follows an oven 6, which is designed, for example, as a roller hearth oven.
- an oven 6 which is designed, for example, as a roller hearth oven.
- the furnace 6 is also optionally the arrangement of a roller table cover or encapsulation preferably with insulated roller table rollers conceivable.
- the cast rolling mill still has various other elements, which are shown in the three embodiments.
- an induction heater 10 located behind the oven 6, an induction heater 10.
- This induction heater can optionally be arranged laterally displaceable orWhenhebbar from the working position.
- the tape can be heated by the induction heater; then be provided with thicker slabs that the induction heater is moved out of the working position and replaced by insulating elements to reduce the heat radiation from the slab.
- the exemplary six rolling mills of the finishing train 7 are designated F1 to F6.
- further induction heaters 11 may be provided between the rolling stands.
- Behind the finishing train 7 are a cooling section 12 and reels 13. Further scissors 14 and 15 are provided.
- Fig. 2 be a heat insulation hood in the field of cold strand disposal 16 behind the roughing mill 8 and the scissors 9 mentioned. It can be equipped with a swiveling thermal insulation hood and insulated furnace rollers be. When casting the tape is observable here (pivoting the employment of the framework).
- An induction heater 10 is provided here in front of the roller hearth furnace 6.
- the intermediate thickness or the inlet thickness in the roller hearth furnace 6 can be flexibly adjusted.
- the slab 3 deformed on the roughing stand 8 is scooped up on the scissors 9 and then the intermediate thickness is purposefully raised for the following slab segment or for the following segments, specifically via the nominal values (production values).
- the oven 6 fills slower.
- An additional reduction of the casting speed supports this effect.
- the following table shows how the aspect ratio of the slab changes (example of a slab for a maximum ring weight of 18 kg / mm): Area Thickness [mm] Length of a slab segment [m] comment mold 110 21.5 Nominal (normal) production condition Outlet casting machine 80 29.6 after LCR Behind inline scaffolding 50 47.4 after thickness reduction Behind inline roughing stand (increased thickness reduction on LCR and roughing stand) 35 67.7 Special case with a short oven: The slab is partially outside the oven and fits between scissors 9 and finishing tipper scrubbers
- the buffer time results from the Ofen Shellzeit given boundary conditions minus the rolling time in the finishing mill for the previously produced slab minus a reserve distance.
- a final thickness that results in a high feed rate in the finishing train.
- the finished strip thickness is also increased accordingly to a desired practical finished strip thickness.
- the stator windows are to be dimensioned sufficiently, it is a large stroke of the thickness adjustment (long-stroke cylinder or additional mechanical employment in the front scaffolding or a wedge adjustment) provided further, the engine speed ranges are provided in the finishing mill accordingly.
- the roller hearth furnace is designed for the mode of operation and the maximum and minimum thin slab thicknesses of, for example, 120 or 20 (25) mm, and corresponding roller spacings and diameters are used.
- the furnace length between the roughing stand 8 and the finishing train 7 is short and is preferably between 30 m and 120 m, depending on the required boundary conditions.
- the kiln length is shorter than with conventional CSP plants (where it is between 200 and 240 m).
- the shorter oven advantageously reduces the energy losses.
- the heating of the (transformed) slab 3 can take place with a roller hearth furnace or the roller hearth furnace is operated as a temperature holding furnace and assisted by inductive heating upstream and / or behind or inside the roller hearth furnace (see the three embodiments according to FIG Fig. 1 to 3 ).
- Parts of the furnace or the entire furnace may alternatively be designed in the form of a roller table cover or encapsulation with insulated roller table rollers.
- the above procedure applies to continuous and batch operation in a 1-line system.
- the above procedure of batch operation is also performed on the second strand to reduce the roller hearth furnace length in total.
- a flexible two-part ferry can be provided.
- the half parallel ferry transports the thick slabs and the whole double ferry is intended for the normal thinner, longer slabs.
- the ring weight of the slabs can be the same.
- the slab 3 is understood to be the cast slab behind the casting machine 2 or else the deformed slab behind the rough rolling mill 8.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
Claims (9)
- Procédé pour la production d'une bande métallique (1) par coulée-laminage, dans lequel on coule d'abord dans une machine de coulée (2), une brame (3) possédant une épaisseur de brame nominale (d) par évacuation de métal à une vitesse de coulée nominale (v) à partir d'une lingotière (4) ; dans lequel la brame (3) est soumise, dans la zone d'un guidage de barre (5), à une réduction de l'épaisseur via un certain nombre de cylindres ; dans lequel la brame (3) est ensuite soumise à un traitement thermique dans un four (6) de longueur définie ; dans lequel la brame (3) est laminée derrière le four (6) dans un train de laminoir (7) ; et dans lequel, en particulier, la brame (3) est soumise, derrière la machine de coulée (2) et avant le four (6), dans un train ébaucheur (8), à une réduction de l'épaisseur pour obtenir une épaisseur de brame nominale transformée ou une épaisseur d'ébauche ;
caractérisé en ce que
pour la réduction temporaire, en particulier pour l'interruption temporaire de l'alimentation d'un produit de laminage dans le train de laminoir (7), on procède à une diminution de la réduction de l'épaisseur de la brame (3) dans le train ébaucheur (8) ; dans lequel la réduction d'épaisseur de la brame (3) dans le train ébaucheur (8) est retenue sauf jusqu'à zéro, ou bien au moins deux des mesures ci-après sont mises en oeuvre en combinaison :a) une augmentation de l'épaisseur de la brame (d0) derrière la machine de coulée (2) par diminution de la réduction de l'épaisseur de la brame (3) dans la zone du guidage de barre (5) ;b) une diminution de la vitesse de coulée depuis la vitesse de coulée nominale (v0) jusqu'à une valeur réduite ;c) une diminution de la réduction de l'épaisseur de la brame (3) dans le train ébaucheur (8). - Procédé selon la revendication 1, caractérisé en ce que, en collaboration avec la mise en oeuvre de la réduction temporaire de l'alimentation du produit de laminage dans le four (6), la brame (3) est découpée à une cisaille (9) disposée avant le four (6).
- Procédé selon la revendication 1 ou 2, caractérisé en ce que la vitesse d'entrée de la brame (3) dans le four (6) est réduite, par rapport à la valeur nominale, au moins du facteur 2.
- Procédé selon l'une quelconque des revendications 1 à 3,
caractérisé en ce que la réduction de l'épaisseur de la brame (3), dans la zone de guidage de barre (5), est retenue jusqu'à 40 mm. - Procédé selon l'une quelconque des revendications 1 à 4,
caractérisé en ce que la réduction temporaire, en particulier l'interruption temporaire de l'alimentation du produit de laminage dans le train de laminoir (7) est mise en oeuvre tandis que l'on procède à un remplacement de cylindre dans le train de laminoir (7) ou dans le cas d'un autre ajournement de la production dans le train de laminoir (7). - Procédé selon l'une quelconque des revendications 1 à 5,
caractérisé en ce que, après la mise en oeuvre de la réduction temporaire de l'alimentation du produit de laminage dans le train de laminoir (7), la brame (3) fait l'objet d'un traitement par lot en discontinu. - Procédé selon l'une quelconque des revendications 1 à 6,
caractérisé en ce que la brame (3), aussi longtemps qu'une réduction temporaire de l'alimentation du produit de laminage dans le train de laminoir (7) n'a pas lieu, est soumise à un traitement dans le procédé de laminage sans fin. - Procédé selon l'une quelconque des revendications 1 à 7,
caractérisé en ce que, via les mesures a), b) respectivement c) selon la revendication 1, on crée, respectivement on rend possible un temps de mise en tampon, respectivement une interruption du laminage dans le train de laminoir (7), tel qu'on ne doit pas procéder à une interruption de la coulée dans la machine de coulée ; dans lequel en particulier il est fait usage d'un four plus court (6). - Procédé selon l'une quelconque des revendications 1 à 8,
caractérisé en ce que la brame (3), avant ou après le four (6), est soumise à un réchauffement au moyen d'un chauffage par induction (10).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010047569 | 2010-10-07 | ||
DE201110004245 DE102011004245A1 (de) | 2010-10-07 | 2011-02-16 | Verfahren und Vorrichtung zum Herstellen eines Metallbandes durch Gießwalzen |
PCT/EP2011/066889 WO2012045629A2 (fr) | 2010-10-07 | 2011-09-28 | Procédé et dispositif de fabrication d'une bande métallique par coulée continue et laminage |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2624971A2 EP2624971A2 (fr) | 2013-08-14 |
EP2624971B1 true EP2624971B1 (fr) | 2018-02-21 |
Family
ID=44719950
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11763652.2A Active EP2624971B1 (fr) | 2010-10-07 | 2011-09-28 | Procédé de fabrication d'une bande métallique par coulée continue et laminage |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2624971B1 (fr) |
DE (1) | DE102011004245A1 (fr) |
RU (1) | RU2537629C2 (fr) |
WO (1) | WO2012045629A2 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112497018A (zh) * | 2020-11-26 | 2021-03-16 | 李伦中 | 一种合金钢板制备方法 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT201700039423A1 (it) * | 2017-04-10 | 2018-10-10 | Arvedi Steel Eng S P A | Impianto e procedimento per la produzione in molteplici modalita' di nastri e lamiere d’acciaio |
DE102019207459A1 (de) * | 2018-05-23 | 2019-11-28 | Sms Group Gmbh | Gieß-Walzanlage für den Batch- und Endlosbetrieb |
CN109433826B (zh) * | 2018-11-22 | 2023-09-15 | 中冶南方工程技术有限公司 | 中薄板坯连铸连轧机组及其生产方法 |
CN111633196B (zh) * | 2020-06-16 | 2021-07-27 | 华南理工大学广州学院 | 一种小型压铸件废料清理机构 |
IT202200016248A1 (it) * | 2022-07-29 | 2024-01-29 | Danieli Off Mecc | Forno di riscaldo per un impianto per la produzione di prodotti laminati e relativo impianto |
CN115679232B (zh) * | 2022-11-05 | 2023-09-08 | 中铝瑞闽股份有限公司 | 一种7系铝合金薄板的穿带生产方法 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3821188A1 (de) * | 1988-06-23 | 1989-12-28 | Schloemann Siemag Ag | Bandgiessanlage mit drehherdofen |
TWI288676B (en) * | 2002-07-06 | 2007-10-21 | Sms Demag Ag | Method and casting roller plant for the semi-endless or endless rolling by casting of a metal in particular a steel strip which may be transversely cut as required after solidification |
JP5167145B2 (ja) * | 2005-12-22 | 2013-03-21 | アルヴェディ,ジョヴァンニ | 鋼帯を非連続的に製造するための方法及びプラント |
DE102008020412A1 (de) | 2007-08-24 | 2009-02-26 | Sms Demag Ag | Verfahren und Vorrichtung zum Herstellen eines Metallbandes durch Gießwalzen |
DE102008003222A1 (de) * | 2007-09-13 | 2009-03-19 | Sms Demag Ag | Kompakte flexible CSP-Anlage für Endlos-, Semi-Endlos- und Batchbetrieb |
-
2011
- 2011-02-16 DE DE201110004245 patent/DE102011004245A1/de not_active Withdrawn
- 2011-09-28 RU RU2013120545/02A patent/RU2537629C2/ru active
- 2011-09-28 WO PCT/EP2011/066889 patent/WO2012045629A2/fr active Application Filing
- 2011-09-28 EP EP11763652.2A patent/EP2624971B1/fr active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112497018A (zh) * | 2020-11-26 | 2021-03-16 | 李伦中 | 一种合金钢板制备方法 |
Also Published As
Publication number | Publication date |
---|---|
WO2012045629A3 (fr) | 2012-06-14 |
RU2537629C2 (ru) | 2015-01-10 |
WO2012045629A2 (fr) | 2012-04-12 |
RU2013120545A (ru) | 2014-11-20 |
EP2624971A2 (fr) | 2013-08-14 |
DE102011004245A1 (de) | 2012-04-12 |
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